PV Elite 2012 R1 Licensee: PRESSURE FileName : 102 Horz Tank --------------------------------Nozzle Calcs.

: Noz N2 Nozl: 7 7:42p Oct 5,2012

INPUT VALUES, Nozzle Description: Noz N2

From : 20

Pressure for Reinforcement Calculations Temperature for Internal Pressure Design External Pressure Temperature for External Pressure

P Temp Pext Tempex

75.000 250 15.00 70

psig F psig F

Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient S Sa

SA-516 70 20000.00 20000.00 psi psi

Inside Diameter of Cylindrical Shell Design Length of Section Shell Finished (Minimum) Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance

D L t c co

100.7500 317.7916 0.6250 0.0625 0.0000

in. in. in. in. in.

Distance from Bottom/Left Tangent

22.6980

ft.

User Entered Minimum Design Metal Temperature

-20.00

Type of Element Connected to the Shell : Nozzle

Material Material UNS Number Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Sn Sna

SA-106 B K03006 Smls. pipe 17100.00 17100.00 psi psi

Diameter Basis (for tr calc only)

ID

PV Elite 2012 R1 Licensee: PRESSURE FileName : 102 Horz Tank --------------------------------Nozzle Calcs. : Noz N2 Nozl: 7 7:42p Oct 5,2012
Layout Angle Diameter 90.00 24.0000 deg in.

Size and Thickness Basis Nominal Thickness tn

Nominal 100

Flange Material Flange Type

SA-105 Slip on

Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck

can E1 En

0.0625 1.00 1.00

in.

Outside Projection Weld leg size between Nozzle and Pad/Shell

ho Wo

10.0000 0.3750 0.0000 1.0000 0.5000 A

in. in. in. in. in.

Groove weld depth between Nozzle and Vessel Wgnv Inside Projection Weld leg size, Inside Element to Shell ASME Code Weld Type per UW-16 h Wi

Class of attached Flange Grade of attached Flange

150 GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

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PV Elite 2012 R1 Licensee: PRESSURE FileName : 102 Horz Tank --------------------------------Nozzle Calcs. : Noz N2 Nozl: 7 7:42p Oct 5,2012
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Insert Nozzle No Pad, with Inside projection

Reinforcement CALCULATION, Description: Noz N2

ASME Code, Section VIII, Division 1, 2010, 2011a, UG-37 to UG-45

Actual Inside Diameter Used in Calculation Actual Thickness Used in Calculation

20.938 1.531

in. in.

Note: Post Weld Heat Treating is required for this Nozzle Geometry!

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (75.00*50.4375)/(20000*1.00-0.6*75.00) = 0.1896 in.

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (75.00*10.53)/(17100*1.00-0.6*75.00) = 0.0463 in.

Required Nozzle thickness under External Pressure per UG-28 : 0.0534 in.

PV Elite 2012 R1 Licensee: PRESSURE FileName : 102 Horz Tank --------------------------------Nozzle Calcs. : Noz N2 Nozl: 7 7:42p Oct 5,2012

UG-40, Limits of Reinforcement : [External Pressure] Parallel to Vessel Wall (Diameter Limit) Parallel to Vessel Wall, opening length Normal to Vessel Wall (Thickness Limit), no pad Normal to Vessel Wall, Inward Dl d Tlnp 42.1260 21.0630 1.4062 0.9375 in. in. in. in.

Weld Strength Reduction Factor [fr1]: = min( 1, Sn/S ) = min( 1, 17100.0/20000.0 ) = 0.855

Weld Strength Reduction Factor [fr2]: = min( 1, Sn/S ) = min( 1, 17100.0/20000.0 ) = 0.855

Weld Strength Reduction Factor [fr3]: = min( fr2, fr4 ) = min( 0.9 , 1.0 ) = 0.855

Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Area Required Area in Shell Area in Nozzle Wall Area in Inward Nozzle Area in Welds Area in Element TOTAL AREA AVAILABLE Ar A1 A2 A3 Design NA NA NA NA NA NA NA External 5.647 0.000 3.403 2.254 0.265 0.000 5.922 Mapnc NA NA NA NA NA NA NA sq.in. sq.in. sq.in. sq.in. sq.in. sq.in. sq.in.

A41+A42+A43 A5 Atot

PV Elite 2012 R1 Licensee: PRESSURE FileName : 102 Horz Tank --------------------------------Nozzle Calcs. : Noz N2 Nozl: 7 7:42p Oct 5,2012

Nozzle Angle Used in Area Calculations

90.00

Degs.

The area available without a pad is Sufficient.

Area Required [A]: = 0.5( d * tr*F + 2 * tn * tr*F * (1-fr1) ) per UG-37(d) or UG-39 = 0.5(21.0630*0.5256*1+2*1.4685*0.5256*1*(1-0.86)) = 5.647 sq.in.

The area in the shell has not been calculated by user request.

Area Available in Nozzle Projecting Outward [A2]: = ( 2 * tlnp ) * ( tn - trn ) * fr2 = ( 2 * 1.406 ) * ( 1.4685 - 0.0534 ) * 0.8550 = 3.403 sq.in.

Area Available in Inward Nozzle [A3]: = 2 * ti * min( h, Tl, 2.5 * ti) * fr2 = 2 * 1.4060 * ( 0.9375 ) * 0.8550 = 2.254 sq.in.

Area Available in Inward Weld + Outward Weld [A41 + A43]: = Wo * fr2 + ( Wi-can/0.707 ) * fr2 = 0.3750 * 0.8550 + ( 0.4116 ) * 0.8550 = 0.265 sq.in.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Wall Thickness for Internal/External pressures Wall Thickness per UG16(b), Wall Thickness, shell/head, internal pressure ta = 0.1159 in. tr16b = 0.1562 in. trb1 = 0.2521 in.

PV Elite 2012 R1 Licensee: PRESSURE FileName : 102 Horz Tank --------------------------------Nozzle Calcs. : Noz N2 Nozl: 7 7:42p Oct 5,2012
Wall Thickness tb1 = max(trb1, tr16b) = 0.2521 in. trb2 = 0.1003 in.

Wall Thickness, shell/head, external pressure Wall Thickness Wall Thickness per table UG-45

tb2 = max(trb2, tr16b) = 0.1562 in. tb3 = 0.3905 in.

Determine Nozzle Thickness candidate [tb]: = min[ tb3, max( tb1,tb2) ] = min[ 0.391 , max( 0.252 , 0.156 ) ] = 0.2521 in.

Minimum Wall Thickness of Nozzle Necks [tUG-45]: = max( ta, tb ) = max( 0.1159 , 0.2521 ) = 0.2521 in.

Available Nozzle Neck Thickness = 0.875 * 1.531 = 1.340 in. --> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld,

Curve: B

---------------------------------------------------------------------Govrn. thk, tg = 1.340 , tr = 0.046 , c = 0.0625 in. , E* = 1.00 Stress Ratio = tr * (E*)/(tg - c) = 0.036 , Temp. Reduction = 140 F

Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1)

45 F -95 F

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)),

Curve: B

---------------------------------------------------------------------Govrn. thk, tg = 0.625 , tr = 0.190 , c = 0.0625 in. , E* = 1.00 Stress Ratio = tr * (E*)/(tg - c) = 0.337 , Temp. Reduction = 140 F

PV Elite 2012 R1 Licensee: PRESSURE FileName : 102 Horz Tank --------------------------------Nozzle Calcs. : Noz N2 Nozl: 7 7:42p Oct 5,2012

Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) Min Metal Temp. w/o impact per UG-20(f)

6 F -134 F -20 F

Governing MDMT of all the sub-joints of this Junction

-95 F

ANSI Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temp reduction per UCS-66(b)(1)(b) Flange MDMT with Temp reduction per UCS-66(b)(1)(c)

-20 F -155 F -155 F

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is : Design Pressure/Ambient Rating = 75.00/285.00 = 0.263

Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above as the calculated nozzle flange MDMT.

Nozzle Calculations per App. 1-10: Internal Pressure Case:

Thickness of Nozzle [tn]: = thickness - corrosion allowance = 1.531 - 0.063 = 1.469 in.

Effective Pressure Radius [Reff]: = Di/2 + corrosion allowance = 100.750/2 + 0.063 = 50.438 in.

PV Elite 2012 R1 Licensee: PRESSURE FileName : 102 Horz Tank --------------------------------Nozzle Calcs. : Noz N2 Nozl: 7 7:42p Oct 5,2012

Effective Length of Vessel Wall [LR]: = 8 * t = 8 * 0.562 = 4.500 in.

Thickness Limit Candidate [LH1]: = t + 0.78 * sqrt( Rn * tn ) = 0.562 + 0.78 * sqrt( 10.531 * 1.469 ) = 3.630 in.

Thickness Limit Candidate [LH2]: = Lpr1 + T = 10.000 + 0.562 = 10.562 in.

Thickness Limit Candidate [LH3]: = 8( t + te ) = 8( 0.562 + 0.000 ) = 4.500 in.

Effective Nozzle Wall Length Outside the Vessel [LH]: = min[ LH1, LH2, LH3 ] = min[ 3.630 , 10.562 , 4.500 ) = 3.630 in.

Thickness Limit Candidate, Inside [LI1]: = 0.78 * sqrt( Rn * tn ) = 0.78 * sqrt( 10.531 * 1.469 ) = 3.067 in.

PV Elite 2012 R1 Licensee: PRESSURE FileName : 102 Horz Tank --------------------------------Nozzle Calcs. : Noz N2 Nozl: 7 7:42p Oct 5,2012
Nozzle Projection from the Inside of the Vessel Wall [Lpr2, LI2]: = LI - c = 1.000 - 0.063 = 0.938 in.

Thickness Limit Candidate, Inside [LI3]: = 8 * ( t + te ) = 8 * ( 0.562 + 0.000 ) = 4.500 in.

Effective Nozzle Wall Length Inside the Vessel [LI]: = min( LI1, LI2, LI3 ) = min( 3.067 , 0.938 , 4.500 ) = 0.938 in.

Effective Vessel Thickness [teff]: = t = 0.562 in.

Determine Parameter [Lamda]: = min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) ) = min( 10, (21.06 + 1.469 )/( sqrt((100.88 + 0.562 ) * 0.562 )) ) = 2.983

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]: = t * LR * max( Lamda/4, 1 ) = 0.562 * 4.500 * max( 2.983/4, 1 ) = 2.531 sq.in.

PV Elite 2012 R1 Licensee: PRESSURE FileName : 102 Horz Tank --------------------------------Nozzle Calcs. : Noz N2 Nozl: 7 7:42p Oct 5,2012
Area Contributed by the Nozzle Outside the Vessel Wall [A2]: = tn * LH = 1.469 * 3.630 = 5.331 sq.in.

10

Area Contributed by the Nozzle Inside the Vessel Wall [A3]: = ( tn - c ) * L1 = ( 1.469 - 0.063 ) * 0.938 = 1.318 sq.in.

Area Contributed by the Inside Fillet Weld [A43]: = 0.5 * Leg432 = 0.5 * 0.4122 = 0.085 sq.in.

Area Contributed by the Outside Fillet Weld [A41]: = 0.5 * Leg412 = 0.5 * 0.3752 = 0.070 sq.in.

The total area contributed by A1 through A43 [AT]: = A1 + frn( A2 + A3 ) + A41 + A42 + A43 = 2.531+1.000(5.331+1.318)+0.070+0.000+0.085 = 9.335 sq.in.

Allowable Local Primary Membrane Stress [Sallow]: = 1.5 * S * E = 1.5 * 20000.000 * 1.000 = 30000.0 psi

Determine Force acting on the Nozzle [fN]:

PV Elite 2012 R1 Licensee: PRESSURE FileName : 102 Horz Tank --------------------------------Nozzle Calcs. : Noz N2 Nozl: 7 7:42p Oct 5,2012
= P * Rn( LH - t ) = 75.000 * 10.531 ( 3.630 - 0.562 ) = 2422.9 lb.

11

Determine Force acting on the Shell [fS]: = P * Reff * ( LR + tn ) = 75.000 * 50.438 * ( 4.500 + 1.469 ) = 22577.7 lb.

Discontinuity Force from Internal Pressure [fY]: = P * Reff * Rnc = 75.000 * 50.438 * 10.531 = 39838.7 lb.

Area Resisting Internal Pressure [Ap]: = Rn( LH - t ) + Reff( LR + tn + Rnc ) = 10.531 ( 3.630 - 0.562 ) + 50.438 ( 4.500 + 1.469 + 10.531 ) = 864.5 sq.in.

Maximum Allowable Working Pressure Candidate [Pmax1]: = Sallow /( 2 * Ap/AT - Rxs/teff ) = 30000.000/( 2 * 864.524/9.335 - 50.438/0.562 ) = 314.0 psig

Maximum Allowable Working Pressure Candidate [Pmax2]: = S[t/Reff] = 20000.000 [0.562/50.438 ] = 223.0 psig

Maximum Allowable Working Pressure [Pmax]: = min( Pmax1, Pmax2 )

PV Elite 2012 R1 Licensee: PRESSURE FileName : 102 Horz Tank --------------------------------Nozzle Calcs. : Noz N2 Nozl: 7 7:42p Oct 5,2012
= min( 313.953 , 223.048 ) = 223.048 psig

12

Average Primary Membrane Stress [SigmaAvg]: = ( fN + fS + fY ) / AT = ( 2422.859 + 22577.717 + 39838.688 )/9.335 = 6945.844 psi

General Primary Membrane Stress [SigmaCirc]: = P * Reff / teff = 75.000 * 50.438/0.562 = 6725.0 psi

Maximum Local Primary Membrane Stress [PL]: = max( 2 * SigmaAvg - SigmaCirc, SigmaCirc ) = max( 2 * 6945.844 - 6725.000 , 6725.000 ) = 7166.7 psi

Summary of Nozzle Pressure/Stress Results: Allowed Local Primary Membrane Stress Local Primary Membrane Stress Maximum Allowable Working Pressure Sallow PL Pmax 30000.00 7166.69 223.05 psi psi psig

Strength of Nozzle Attachment Welds per 1-10 and U-2(g)

Discontinuity Force Factor [ky]: = ( Rnc + tn ) / Rnc = ( 10.531 + 1.469 )/10.531 = 1.139 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:

PV Elite 2012 R1 Licensee: PRESSURE FileName : 102 Horz Tank --------------------------------Nozzle Calcs. : Noz N2 Nozl: 7 7:42p Oct 5,2012
= pi/2 * ( Rn + tn ) = pi/2 * ( 10.531 + 1.469 ) = 18.850 in.

13

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]: = 0.265, 0.000, 0.291, in.

Weld Load Value [fwelds]: = min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 ) = min(39838*1.14,1.5*17100.0(5.331+1.318),pi/4*75.0*10.53^2*1.14^2) = 8482.301 lb.

Weld Stress Value [tau]: = fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) ) = 8482.301/(18.850 (0.49*0.265 + 0.6*0.001 + 0.49*0.000 ) ) = 1647.482 < or = to 20000.000 Weld Size is OK

Weld Size Calculations, Description: Noz N2

Intermediate Calc. for nozzle/shell Welds Intermediate Calc. for Inward Weld

Tmin TminIns

0.5625 0.5625

in. in.

Results Per UW-16.1: Required Thickness Nozzle Weld Inward Weld Actual Thickness

0.2500 = Min per Code 0.2651 = 0.7 * Wo in. 0.2500 = Min per Code 0.2910 = 0.7 * Wi-Can in.

Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case 75.000 psig

Note: The MAWP of this junction was limited by the parent Shell/Head.

PV Elite 2012 R1 Licensee: PRESSURE FileName : 102 Horz Tank --------------------------------Nozzle Calcs. : Noz N2 Nozl: 7 7:42p Oct 5,2012

14

Nozzle is O.K. for the External Pressure

15.000

psig

The Drop for this Nozzle is : 1.4502 in. The Cut Length for this Nozzle is, Drop + Ho + H + T : 12.0752 in.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012