Data sheet DS/FPD500EN Rev.

OriMaster FPD500 Compact orifice flowmeter

Measurement made easy Orifice-based flow metering made simple

Integrated DP flow measurement system, pressure tested as an assembly combines primary element with DP transmitter in a single flowmeter assembly Mass flow version with optional, integral temperature element integral multivariable transmitter and RTD for direct reading of mass (liquids and steam) and corrected volume (gas) flowrates in a single unit Plugged impulse line detection detects partial or complete blockage of DP connections provides warnings visually and via outputs Integral impulse connections no impulse piping installation required provides repeatable DP connection across installation locations

Reduced installation costs only one piece to install eliminates need to supply and connect separate manifold, transmitter and impulse piping Easy to specify and maintain single ordering code covers complete flowmeter only two orifice ratios for simple specification process optional replaceable orifice plates offer easy, economic maintenance and flexibility for changing process conditions New 'through-the-glass' (TTG) keypad technology enables quick and easy local configuration without the need to open the cover even in hazardous areas Factory acceptance report supplied with report detailing results of critical inspection checks, plus certification data

OriMaster FPD500 Compact orifice flowmeter

OriMaster the one-piece DP flowmeter Benefits

OriMaster is a stand-alone orifice-based flowmeter with a difference its advanced design greatly simplifies installation and commissioning. OriMaster incorporates the following features: A wafer-bodied orifice carrier assembly with integral square-edged, concentric plate and corner tapping points Integral 3-valve manifold (optional 5-valve manifold available) Integral direct connections between the carrier tappings and manifold DP transmitter, factory-mounted onto the manifold and pre-configured for the application Fully leak-tested and configured OriMaster avoids many of the difficulties involved in the sizing, selection, procurement, installation and commissioning of conventional orifice plate installations. With all the major components in one assembly, OriMaster eliminates the problems of sourcing multiple components. Provides large savings in cost and time due to the simplicity of design and installation. Integral transmitter and manifold with compact tapping connections eliminates the need to run and connect impulse piping and offers: guaranteed accuracy of positioning and installation of the tapping points reduced possibility of impulse line blockage The assembly is pressure-tested in the factory, giving the user confidence that the connections between the tapping points and the transmitter are completely free of leaks Factory configuration of the meter saves the user time during commissioning and ensures that the flowmeter output span truly matches that of the application flowrate Choice of two discrete Beta ratio values, together with the free sizing, selection and coding software, simplifies the sizing and selection process Optional design with replaceable orifice plates enables low-cost repair or, when process conditions change, re-ranging of the meter Element centralizing system ensures every meter is concentric with its pipe, thus avoiding significant additional metering errors New 'through-the-glass' (TTG) keypad technology enables meter configuration without terminals and with no need to remove the transmitter covers

DS/FPD500ENsnRev. F | OriMaster FPD500 | Compact orifice flowmeter

Basic principle of operation

DP devices work on a principle based upon the Law of Conservation of Energy, where a restriction in the fluid path causes an acceleration in the fluid velocity with a corresponding increase in kinetic energy. The gain in kinetic energy is at the expense of pressure energy, resulting in a drop in fluid pressure across the narrowest part of the restriction. The drop in pressure and the flow rate are linked by the following (simplified) relationship: Q = k DP where Q = fluid flow rate k = a constant for that DP device DP = the pressure difference across the restriction The DP generated for a given class of device depends on the bore of the restriction. Many calculation standards exist but in all cases the differential pressure produced by the restriction is larger than would normally be expected. This effect occurs because a stream is unable to follow the contours of a restriction perfectly, resulting in a flow stream whose narrowest diameter (known as the Vena Contracta) is less than the diameter of the restriction.
Pressure loss

The Vena Contracta increases the velocity (and therefore the kinetic energy) and this produces a larger drop in pressure than would normally be expected. Some of the differential pressure generated is recovered downstream of the meter but all DP devices incur some loss, known as the 'irrecoverable pressure loss'; this is usually expressed as a percentage of the differential pressure. To correct for the Vena Contracta effect, each device has a Discharge Coefficient; a multiplying factor of less than 1 that is part of the calculation. Typically, the smaller the Vena Contracta compared with the bore of the device, the larger the deviation from expectations and hence the smaller the coefficient.

Vena Contracta

DP

Fig. 1: DP and Vena Contracta

OriMaster FPD500 | Compact orifice flowmeter | DS/FPD500ENsnRev. F

OriMaster FPD500 Compact orifice flowmeter

Versions
OriMaster is available in two versions: OriMaster V a compact flowmeter for general purpose measurement in volumetric units (actual volume). OriMaster V uses the ABB 364 or 266 DP transmitter to provide a flow rate and total display and a 4 to 20 mA output proportional to the actual volume flowrate. The transmitter case and meter body are all in stainless steel as standard when the 364 transmitter is fitted. 316 stainless steel transmitter cases are also available. There are 5 DP sensor ranges available. For optimum accuracy select the sensor so that the full scale DP is in the shaded area and as close as possible to the maximum range of the sensor see Table 1.

Sensor code B E F G H 2 (0.8) 40 (16) 160 (64) mbar (in H 2O) Table 1: OriMaster V full scale DP application range 400 (160) 650 (260) 1600 (642)

Fig. 2: OriMaster V volumetric flowmeter with 364 transmitter

Fig. 3: OriMaster V volumetric flowmeter with removable orifice plate and 266 transmitter

DS/FPD500ENsnRev. F | OriMaster FPD500 | Compact orifice flowmeter

OriMaster M a compact flowmeter, providing measurement directly in mass units for liquids and steam. Gas flow is measured directly in reduced volume units. OriMaster M uses the ABB 267 multivariable transmitter to measure DP, temperature and pressure, providing a flowrate display and a 4 to 20 mA output proportional to the mass or corrected volume flowrate. The body is stainless steel and the case is alloy (stainless steel optional). An optional internal temperature element is available. There are 3 DP sensor ranges available. For optimum accuracy select the sensor so that the full scale DP is in the shaded area and as close as possible to the maximum range of the sensor see Table 2.
Sensor code C F L Fig. 4: OriMaster M mass-flowmeter 10 (4) 60 (24) 400 (160) mbar (in H2O) Table 2: OriMaster M full scale DP application range 2500 (1000)

OriMaster FPD500 | Compact orifice flowmeter | DS/FPD500ENsnRev. F

OriMaster FPD500 Compact orifice flowmeter

Specification general
Fluids Liquids, gases and saturated steam Line sizes 25, 40, 50, 80, 100, 150, 200, 250 and 300 mm (1, 11/2, 2, 3, 4, 6, 8, 10 and 12 in.) Output signal Two-wire, 4 to 20 mA, selected for square-root output Low flow cut-off facility HART communication provides digital process variable (%, mA or engineering units) superimposed on 4 to 20 mA signal, with protocol based on Bell202 FSK standard Optional Profibus PA, Foundation Fieldbus or Modbus communications (OriMaster M only) Output current limits (to NAMUR standard) Overload condition Lower limit: 3.8 mA (configurable from 3.7 to 4 mA) Upper limit: 20.5 mA (configurable from 20 to 22.5 mA) Alarm current Minimum alarm current: 3.8 mA (configurable from 3.7 to 4 mA) Maximum alarm current: 22 mA (configurable from 20 to 22.5 mA) Standard setting: maximum alarm current

Power supply The meter operates from 10.5 to 45 V DC with no load and is protected against reverse polarity connection (additional load allows operations over 45 V DC) For EEx ia and other intrinsically safe approvals, the power supply must not exceed 30 V DC. Minimum operating voltage is 14 V DC with backlit display Load limitations
Supply voltage min. operating voltage (V DC) R (k) = -----------------------------------------------------------------------------------------------------------------------22.5

A minimum of 250 is required for HART communication Optional indicators OriMaster V integral display Wide-screen LCD, 128 x 64 pixel, 52.5 x 27.2 mm (2.06 x 1.07 in.) dot matrix 4 keys for device configuration and management. Easy setup for quick commissioning Totalized and instantaneous flow indication Display also indicates in/out transfer function, static pressure, sensor temperature and diagnostic messages and provides configuration facilities OriMaster M integral display 2-line, 6-character, 19-segment alphanumeric display with additional bar-chart display. Back illumination optional. User-specific display, percentage of the output current, output current in mA or process variable. Diagnostic messages, alarms, measuring range infringements and changes in the configuration are also displayed.

DS/FPD500ENsnRev. F | OriMaster FPD500 | Compact orifice flowmeter

Wetted materials Orifice assembly, stem and manifold 316L stainless steel Transmitter sensor housing OriMaster V: Aluminum alloy (266DSH transmitter) (316L stainless steel optional) 304L stainless steel (364DS transmitter) (316L stainless steel optional) OriMaster M: Aluminum alloy (316L stainless steel optional) Process isolating diaphragms Hastelloy C276 (NACE) Seals Transmitter to manifold: PTFE Manifold: Graphite, PTFE

Process connections Wafer body to fit between the following flange drillings ASME B16.5 (ANSI) Class 150, 300 or 600 DIN PN16, PN25, PN40 or PN100 Pipeline centralization assured by centralizing tool(s) supplied with every unit as standard Pressure limitations 100 bar (1450 psi) or as flange rating, whichever is the lower Temperature limitations Process 20 to 121 C (4 to 250 F) 20 to 230 C (4 to 446 F) for steam applications Ambient 20 to 70 C (4 to 158 F)

OriMaster FPD500 | Compact orifice flowmeter | DS/FPD500ENsnRev. F

OriMaster FPD500 Compact orifice flowmeter

Orifice plate bore at 20 C (68 F): For Beta = 0.4 25 mm (1 in.) 10.66 mm (0.42 in.) 16.36 mm (0.644 in.) 40 mm (1 1/2 in.) 50 mm (2 in.) 20.99 mm (0.826 in.) 80 mm (3 in.) 31.17 mm (1.227 in.) 100 mm (4 in.) 40.90 mm (1.610 in.) 150 mm (6 in.) 61.63 mm (2.426 in.) 200 mm (8 in.) 81.10 mm (3.193 in.) 250 mm (10 in.) 101.8 mm (4.008 in.) 300 mm (12 in.) 121.29 mm (4.775 in.) For Beta = 0.65 25 mm (1 in.) 40 mm (1 1/2 in.) 50 mm (2 in.) 80 mm (3 in.) 100 mm (4 in.) 150 mm (6 in.) 200 mm (8 in.) 250 mm (10 in.) 300 mm (12 in.)

Weight in kg (lb) (approximately)

Size 25 mm (1 in.) 40 mm (11/2 in.) 50 mm (2 in.) 80 mm (3 in.) 100 mm (4 in.) 150 mm (6 in.) 200 mm (8 in.) 250 mm (10 in.) 300 mm (12 in.) Typical Weight 9.5 (21) 10 (22) 10.5 (23) 11.5 (25.3) 12 (26.5) 14 (31) 16 (35.3) 19 (42) 21.5 (47.4)

17.32 mm (0.682 in.) 26.58 mm (1.047 in.) 34.11 mm (1.343 in.) 50.65 mm (1.994 in.) 66.47 mm (2.617 in.) 100.15 mm (3.942 in.) 131.78mm (5.188 in.) 165.43 mm (4.01 in.) 197.1 mm (7.76 in.)

Upstream straight pipe requirements to ISO 5167:2003

Fitting Conical reducer (2D D) Conical expander (0.5D D) Single 90 bend 2 off 90 bends in same plane 2 off 90 bends in different plane Where D = pipe diameter = 0.4 5D 12D 16D 10D 50D = 0.65 12D 28D 44D 44D 60D

Vibration limits to IEC60068-2-6 Maximum pipe vibration level <0.5g over frequency range 10 to 500 Hz

DS/FPD500ENsnRev. F | OriMaster FPD500 | Compact orifice flowmeter

Performance System accuracy at reference conditions (for Re >105) Uncalibrated

% Vol. flow rate % Mass flow rate

Size in mm (in.) Model OriMaster V OriMaster M Beta 0.4 0.65 * 0.4 0.65 * 25 to 40 (1 to 1 1/ 2) 2 1.5 50 to 200 (2 to 8) 1.5 1.5 2 2 1.5 1.5 25 to 40 (1 to 1 1/ 2) 50 to 200 (2 to 8)

* For a combination of Re <105 and Beta = 0.65, add 0.5 %

Calibrated ABB standard water calibration (3 points over a 5:1 flow range) System accuracy: 1 % of flowrate Repeatability OriMaster V: 0.1 % OriMaster M: 0.1 % Turndown OriMaster V: up to 8:1 OriMaster M: up to 8:1

OriMaster FPD500 | Compact orifice flowmeter | DS/FPD500ENsnRev. F

OriMaster FPD500 Compact orifice flowmeter

Specification OriMaster V
DP span
Sensor code B Upper range limit (URL) 4 kPa 40 mbar 16 in. H2O 16 kPa E 160 mbar 64 in. H2O 40 kPa F (266DSH only) 400 mbar 160 in. H 2O 65 kPa G 650 mbar 260 in.H2O 160 kPa H 1600 mbar 642 in. H 2O 250 kPa L (364DS only) 2500 mbar 1000 in. H2O Minimum span 0.2 kPa 1.4 mbar 0.56 in. H2O 0.54 kPa 1.6 mbar 0.65 in. H2O 0.4 kPa 4 mbar 1.6 in. H2O 0.65 kPa 6.5 mbar 2.6 in. H2O 1.6 kPa 16 mbar 6.4 in. H2O 2.5 kPa 25 mbar 10 in. H 2O

Process Lower limit: 40 C (40 F) Upper limit: 121 C (250 F) at the transmitter 230 C (446 F) at the process Storage Lower limit: 50 C (58 F) 40 C (40 F) for LCD indicator Upper limit: 85 C (185 F) Hazardous atmospheres With or without integral display combined ATEX, FM and CSA ATEX approval Intrinsic safety (Category 1) II 1 GD T50 C, EEx ia IIC T6 (50 C Ta 40 C) respectively II 1 GD T95 C, EEx ia IIC T4 (50 C Ta 85 C) or II 1/2 GD T50 C, EEx ia IIC T6 (50 C Ta 40 C) respectively II 1/2 GD T95 C, EEx ia IIC T4 (50 C Ta 85 C) Explosion proof (Category2) II 1/2 GD T50 C, EEx d IIC T6 IP67 T85 C (50 C Ta 75C)

Temperature limits Ambient Lower limit: 40 C (40 F) 20 C (4 F) for LCD indicator Upper limit: 85 C (185 F) 70 C (158 F) for LCD indicator Note. For Hazardous Atmosphere applications refer to the temperature range specified on the certificate / approval relevant to the required type of protection.

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DS/FPD500ENsnRev. F | OriMaster FPD500 | Compact orifice flowmeter

Canadian Standards Association (CSA) and Factory Mutual (FM) Explosion proof: Class I, Div. 1, Groups A, B, C, D Dust ignition proof: Class II, Div. 1, Groups E, F, G Suitable for: Class II, Div. 2, Groups F, G; Class III, Div. 1, 2 Non-incendive: Class I, Div. 2, Groups A, B, C, D Intrinsically safe: Class I, II, III, Div. 1, Groups A, B, C, D, E, F, G AEx ia IIC T6/T4, Zone 0 (FM)

OriMaster FPD500 | Compact orifice flowmeter | DS/FPD500ENsnRev. F

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OriMaster FPD500 Compact orifice flowmeter

Specification OriMaster M
Range and span limits
Sensor code C Upper range limit (URL) 6 kPa 60 mbar 24 in. H 20 40 kPa F 400 mbar 160 in. H 2O 250 kPa L 2500 mbar 1000 in. H2O Minimum span 0.2 kPa 2 mbar 0.8 in. H2O 0.4 kPa 4 mbar 1.6 in. H2O 2.5 kPa 25 mbar 10 in. H 2O

Temperature element Integral 100 Platinum RTD, cabled directly to the transmitter Remote (where supplied by ABB): Element: 100 Platinum RTD Cable: 4-core screened, PTFE Thermowell: 3/4 in. NPT screwed pocket in 316L stainless steel Hazardous Atmospheres ATEX according to Directive 94/9/EC ordering code EW (see page 22) Transmitter of protection type 'Intrinsically safe EEx ia', 'Flameproof enclosure EEx d', Limited energy equipment EEx nL' Transmitter with 4 to 20 mA output signal and HART communication Identification: II 1/2 GD T50 C EEx ia IIC T6 OR Identification: II 1/2 GD T85 C EEx d IIC T6 Ambient temperature range: 40 to 75 C (40 to 167 F) OR Identification II 3 GD T50 C EEx nL IIC T6 II 3 GD T95 C EEx nL IIC T4 (refer to 'EEx ia' for additional data)

Temperature limits Ambient Silicone oil filling: 40 to 85 C (40 to 185 F) LCD display: 20 to 70 C (4 to 158 F) Lower ambient limit for Viton and PTFE gaskets: 20 C (4 F) Note. For Hazardous Atmosphere applications refer to the temperature range specified on the certificate / approval relevant to the required type of protection Process Lower limit: refer to lower ambient limits Upper limit (silicone oil): 121 C (250 F) for working pressure above 10 kPa abs., 100 mbar abs., 1.45 psia Storage Lower limit: 85C (185 F) Upper limit: 50 C (58 F) 40 C (40 F) for LCD indicator

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DS/FPD500ENsnRev. F | OriMaster FPD500 | Compact orifice flowmeter

Hazardous Atmospheres Factory Mutual (FM) Intrinsically Safe ordering code EA (see page 22) Transmitter with 4 to 20 mA output signal and HART communication Intrinsically safe: Class I; Division 1; Groups A, B, C, D Class I; Zone 0; Group IIC; AEx ia IIC Degree of protection: NEMA Type 4X (indoor or outdoor) Maximum permissible ambient temperatures depending on the temperature class:
Umax = 30 V, Ci = 10.5 nF, Li = 10 H Ambient temperature 40 to 85 C (40 to 185 F) 40 to 70 C (40 to 158 F) 40 to 40 C (40 to 104 F) Temperature class T4 T5 T6 Imax 200 mA 25 mA Pi 0.8 W 1W 0.75 W 0.5 W

Hazardous Atmospheres Canadian standard (CSA) ordering code EE (see page 22) Transmitter with 4 to 20 mA output signal and HART communication and Fieldbus transmitter (PROFIBUS PA/FOUNDATION Fieldbus) Explosion proof: Class I; Division 1; Groups B, C, D Class IIC/III; Division 1; Groups E, F, G Degree of protection: NEMA Type 4X (indoor or outdoor)

Fieldbus transmitters (PROFIBUS PA/FOUNDATION Fieldbus) Intrinsically safe: Class I, II and III; Division 1; Groups A, B, C, D, E, F, G Class I; Zone 0; AEx ia Group IIC T6, T4; Non-incendive Class I, II and III; Division 2; Groups A, B, C, D, E, F, G Hazardous Atmospheres Factory Mutual (FM) Explosion Proof ordering code EB (see page 22) Transmitters with 4 to 20 mA output signal and HART communication and Fieldbus transmitter (PROFIBUS PA/ FOUNDATION Fieldbus) Explosion proof: Class I; Division 1; Groups A, B, C, D Class II/III; Division 1; Groups E, F, G Degree of protection: NEMA Type 4X (indoor or outdoor)

OriMaster FPD500 | Compact orifice flowmeter | DS/FPD500ENsnRev. F

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OriMaster FPD500 Compact orifice flowmeter

Operating influences OriMaster V

Ambient temperature Per 20 K (36 F) change between the limits of 20 to 65 C (4 to 150 F):
Sensor code E, G, H for TD 15:1 (0.02 % URL + 0.026 % span)

Operating influences OriMaster M

Ambient temperature (for turndown up to 15:1) Per 20 K (36 F) change between the limits of 20 to 65 C (4 to 150 F) For differential pressure sensor (0.04 % URL + 0.065 % span) Per 20 K (36 F) change between the limits of 40 to 80 C (40 to 176 F) For absolute pressure sensor (0.08 % URL + 0.008 % span) Limited to (0.1 % URL + 0.1 % span) per the complete temperature range of 120 K (216 F) Static pressure (zero errors can be calibrated out at line pressure)
Measuring range on zero Sensors C, F, L up to 100 bar: 0.05 % URL > 100 bar: 0.05 % URL/100 bar on span up to 100 bar: 0.05 % span > 100 bar: 0.05 % span/100 bar

but not greater than total 0.10 % of URL from 40 to 85 C (40 to 185 F) Static pressure (zero errors can be calibrated out at line pressure) Per 7 MPa, 70 bar or 1015 psi Zero error: 0.06 % of URL Span error: 0.06 % of reading Supply voltage Within voltage/load specified limits the total effect is less than 0.005 % of URL per volt Load Within voltage/load specified limits the total effect is negligible Electromagnetic field Total effect is less than 0.06 % of span from 20 to 1000 MHz and for field strengths up to 10 V/m when tested with shielded conduit and grounding, with or without meter. Common mode interference No effect from 100 V rms @ 50 Hz or 50 V DC Mounting position Rotations in plane of diaphragm have negligible effect. A tilt to 90 from vertical causes a zero shift up to 0.6 kPa, 6 mbar or 2.4 in. H2O; this can be corrected with the zero adjustment. No span effect. Stability 0.15 % of URL over a ten year period

Supply voltage Within voltage/load specified limits the total effect is less than 0.001 % of URL per volt. Load Within load/voltage specified limits the total effect is negligible. Electromagnetic field Total effect: less than 0.05 % of span from 80 to 1000 MHz and for field strengths up to 10 V/m when tested with unshielded conduit, with or without meter. Common mode interference No effect from 250 V rms @ 50 Hz or 50 V DC

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DS/FPD500ENsnRev. F | OriMaster FPD500 | Compact orifice flowmeter

Mounting position Rotations in plane of diaphragm have negligible effect. A tilt from vertical causes a zero shift of sin x 0.35 kPa (3.5 mbar, 1.4 in. H2O) of URL; this can be corrected with the zero adjustment. No span effect. Stability 0.15 % of URL over a sixty-month period

OriMaster FPD500 | Compact orifice flowmeter | DS/FPD500ENsnRev. F

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OriMaster FPD500 Compact orifice flowmeter

Overall dimensions OriMaster V

Dimensions in mm (in.)

3-Valve 210 (8.27) Both Closed 220 (8.66) Both Open 5-Valve 225 (8.85) Both Closed 235 (9.25) Both Open 157 (6.2) Closed 163 (6.4) Open 170 (6.7) Closed 176 (6.9) Open Cable Gland 153 (6.0) with Display 124 (4.9) without Display 153 (6.0) with Display 124 (4.9) without Display 154 (6.1) Over Glands

D H H

32 (1.26) 3-Valve
Fig. 5: OriMaster V1 and V3 3-valve and 5-valve

32 (1.26) 5-Valve

Size 25 (1) 40 (11/2) 50 (2) 80 (3) 100 (4) 150 (6) 200 (8) 250 (10) 300 (12)

H 180 (7.10) 203 (8.00) 221 (8.70) 257 (10.12) 314 (12.36) 372 (14.65) 426 (16.77) 502 (19.76) 560 (22.04)

J 50.8 1 (2.00 0.04) 73.2 1 (2.88 0.04) 92.1 1 (3.63 0.04) 127 1 (4.99 0.04) 157.2 1 (6.19 0.04) 215.9 1 (8.50 0.04) 269.9 1 (10.63 0.04) 323.8 1 (12.75 0.04) 381 1 (15.00 0.04)

E (J/2) 25.4 0.5 (1.00 0.02) 36.6 0.5 (1.44 0.02) 46.05 0.5 (1.81 0.02) 63.5 0.5 (2.50 0.02) 78.6 0.5 (3.09 0.02) 107.95 0.5 (4.25 0.02) 134.95 0.5 (5.31 0.02) 161.9 0.5 (6.37 0.20) 190.5 0.5 (7.50 0.20)

D (H E) 154.6 5 (6.10 0.20) 166.4 5 (6.56 0.20) 174.95 5 (6.89 0.20) 193.5 5 (7.62 0.20) 235.4 5 (9.27 0.20) 264.05 5 (10.40 0.20) 291.05 5 (11.46 0.20) 340.1 5 (13.39 0.20) 369.5 5 (14.55 0.20)

OriMaster V1 and V3 3-valve and 5-valve sizing table (dimensions in mm (in.))

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DS/FPD500ENsnRev. F | OriMaster FPD500 | Compact orifice flowmeter

Dimensions in mm (in.)

3-Valve

210 (8.27) Both Closed 220 (8.66) Both Open 225 (8.85) Both Closed 235 (9.25) Both Open 154 (6.06) Over Glands

5-Valve 149 (5.8) Closed 155 (6.1) Open

170 (6.7) Closed 176 (6.9) Open

227 (8.9)

227 (8.9)

D H H

32 (1.26) 3-Valve
Fig. 6: OriMaster V2 and V4 3-valve and 5-valve

32 (1.26) 5-Valve

Size 25 (1) 40 (11/2) 50 (2) 80 (3) 100 (4) 150 (6) 200 (8) 250 (10) 300 (12)

H 180 (7.10) 203 (8.00) 221 (8.70) 257 (10.12) 314 (12.36) 372 (14.65) 426 (16.77) 502 (19.76) 560 (22.04)

J 50.8 1 (2.00 0.04) 73.2 1 (2.88 0.04) 92.1 1 (3.63 0.04) 127 1 (4.99 0.04) 157.2 1 (6.19 0.04) 215.9 1 (8.50 0.04) 269.9 1 (10.63 0.04) 323.8 1 (12.75 0.04) 381 1 (15.00 0.04)

E (J/2) 25.4 0.5 (1.00 0.02) 36.6 0.5 (1.44 0.02) 46.05 0.5 (1.81 0.02) 63.5 0.5 (2.50 0.02) 78.6 0.5 (3.09 0.02) 107.95 0.5 (4.25 0.02) 134.95 0.5 (5.31 0.02) 161.9 0.5 (6.37 0.20) 190.5 0.5 (7.50 0.20)

D (H E) 154.6 5 (6.10 0.20) 166.4 5 (6.56 0.20) 174.95 5 (6.89 0.20) 193.5 5 (7.62 0.20) 235.4 5 (9.27 0.20) 264.05 5 (10.40 0.20) 291.05 5 (11.46 0.20) 340.1 5 (13.39 0.20) 369.5 5 (14.55 0.20)

OriMaster V2 and V4 3-valve and 5-valve sizing table (dimensions in mm (in.))

OriMaster FPD500 | Compact orifice flowmeter | DS/FPD500ENsnRev. F

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OriMaster FPD500 Compact orifice flowmeter

Overall dimensions OriMaster M

Dimensions in mm (in.)

210 (8.27) Both Closed 220 (8.66) Both Open 149 (5.8) Closed 155 (6.1) Open 154 (6.06) Over Glands

194 (7.6)

32 (1.26)
Fig. 7: OriMaster M1 and M3 3-valve

Orimaster M with optional integral temperature sensor

Size 25 (1) 40 (11/2) 50 (2) 80 (3) 100 (4) 150 (6) 200 (8) 250 (10) 300 (12)

H 180 (7.1) 203 (8) 221 (8.7) 257 (10.12) 314 (12.36) 372 (14.65) 426 (16.77) 502 (19.76) 560 (22.04)

J 50.8 1 (2.00 0.04) 73.2 1 (2.88 0.04) 92.1 1 (3.63 0.04) 127 1 (4.99 0.04) 157.2 1 (6.19 0.04) 215.9 1 (8.50 0.04) 269.9 1 (10.63 0.04) 323.8 1 (12.75 0.04) 381 1 (15.00 0.04)

E (J/2) 25.4 0.5 (1.00 0.02) 36.6 0.5 (1.44 0.02) 46.05 0.5 (1.81 0.02) 63.5 0.5 (2.50 0.02) 78.6 0.5 (3.09 0.02) 107.95 0.5 (4.25 0.02) 134.95 0.5 (5.31 0.02) 161.9 0.5 (6.37 0.02) 190.5 0.5 (7.5 0.02)

D (H E) 154.6 5 (6.10 0.20) 166.4 5 (6.56 0.20) 174.95 5 (6.89 0.20) 193.5 5 (7.62 0.20) 235.4 5 (9.27 0.20) 264.05 5 (10.40 0.20) 291.05 5 (11.46 0.20) 340.1 5 (13.39 0.20) 369.5 5 (14.55 0.20)

OriMaster M1 and M3 3-valve sizing table (dimensions in mm (in.))

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DS/FPD500ENsnRev. F | OriMaster FPD500 | Compact orifice flowmeter

Dimensions in mm (in.)

225 (8.85) Both Closed 235 (9.25) Both Open 170 (6.7) Closed 176 (6.9) Open 154 (6.06) Over Glands

194 (7.6)

D H

E Orimaster M with optional integral temperature sensor

32 (1.26)

Fig. 8: OriMaster M1 and M3 5-valve

Size 25 (1) 40 (11/2) 50 (2) 80 (3) 100 (4) 150 (6) 200 (8) 250 (10) 300 (12)

H 180 (7.1) 203 (8) 221 (8.7) 257 (10.12) 314 (12.36) 372 (14.65) 426 (16.77) 502 (19.76) 560 (22.04)

J 50.8 1 (2.00 0.04) 73.2 1 (2.88 0.04) 92.1 1 (3.63 0.04) 127 1 (4.99 0.04) 157.2 1 (6.19 0.04) 215.9 1 (8.50 0.04) 269.9 1 (10.63 0.04) 323.8 1 (12.75 0.04) 381 1 (15.00 0.04)

E (J/2) 25.4 0.5 (1.00 0.02) 36.6 0.5 (1.44 0.02) 46.05 0.5 (1.81 0.02) 63.5 0.5 (2.50 0.02) 78.6 0.5 (3.09 0.02) 107.95 0.5 (4.25 0.02) 134.95 0.5 (5.31 0.02) 161.9 0.5 (6.37 0.02) 190.5 0.5 (7.5 0.02)

D (H E) 154.6 5 (6.10 0.20) 166.4 5 (6.56 0.20) 174.95 5 (6.89 0.20) 193.5 5 (7.62 0.20) 235.4 5 (9.27 0.20) 264.05 5 (10.40 0.20) 291.05 5 (11.46 0.20) 340.1 5 (13.39 0.20) 369.5 5 (14.55 0.20)

OriMaster M1 and M3 5-valve sizing table (dimensions in mm (in.))

OriMaster FPD500 | Compact orifice flowmeter | DS/FPD500ENsnRev. F

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OriMaster FPD500 Compact orifice flowmeter

Ordering Information
Main code OriMaster compact orifice flowmeter Model and design level Volume flow fixed plate (364DS) Volume flow fixed plate (266DSH) Volume flow removable plate (364DS) Volume flow removable plate (266DSH) Mass flow fixed plate (267CS) Mass flow removable plate (267CS) Meter size 25 mm. (1 in.) 40 mm (1 1/2 in.) 50 mm (2 in.) 80 mm (3 in.) 100 mm (4 in.) 150 mm (6 in.) 200 mm (8 in.) 250 mm (10 in.) 300 mm (12 in.) Fluid Liquid Gas Saturated steam Beta ratio 0.4 0.65 Pressure rating ASME CL 150 ASME CL 300 ASME CL 600 PN 10 PN 16 PN 25 PN 40 PN 63 PN 100 Pipeline orientation Horizontal pipe Vertical pipe * * Not available for steam applications H V Continued on next page A1 A3 A6 D1 D2 D3 D4 D5 D6 1 2 L G S 10 15 20 30 40 60 80 90 92 V1 V2 V3 V4 M1 M3 FPD500 XX XX X X XX X X X X X X XX Optional code XX XX XX XX XX XX See page 22

20

DS/FPD500ENsnRev. F | OriMaster FPD500 | Compact orifice flowmeter

Main code OriMaster compact orifice flowmeter Manifold Integral 3-valve manifold Integral 5-valve manifold DP span limits 0.05 ... 1 kPa / 0.5 ... 10 mbar / 0.2 ... 4 in. H2O 0.2 4 kPa / 1.4 40 mbar / 0.56 16 in. H2O 0.2 6 kPa / 2 60 mbar / 0.8 24 in. H2O
2 1

Optional code XX XX XX XX XX XX See next page

FPD500

XX XX X X XX X X X X X X XX See page 20 3 5 A B C E F G H L 0 3 4

0.27 16 kPa / 2.7 160 mbar / 1.08 64 in. H 2O 0.4 40 kPa / 4 400 mbar / 1.6 160 in. H2O
2

0.65 65 kPa / 6.5 650 mbar / 2.6 260 in. H 2O 1.6 160 kPa / 16 1600 mbar / 6.4 642 in. H2O

1 1 2

2.5 250 kPa / 25 2500 mbar / 10 1000 in. H2O Transmitter seal material Without seal Viton PTFE
2 2 4 4 1

EPDM

5 6
2

Perbunan

Electronic housing material / electrical connection Aluminium Alloy 1/2 14 NPT Aluminium Alloy M20 x 1.5 AISI 304L SST 1/2 14 NPT AISI 304L SST M20 x 1.5 AISI 316L SST M20 x 1.5 Integrated digital display (LCD) None (blind) Integrated LCD display Integrated LCD display (backlit) Output signal HART digital communications and 4 20 mA HART digital communications and 4 ... 20 mA, SIL2 and SIL3 certified to IEC 61508 PROFIBUS PA
3 3 3 4 3 1 2 1

A B H L S T 0 1 2 5 H1 H2 P1 F1 M1 W1

AISI 316L SST 1/2 14 NPT

TTG (through-the-glass) controlled LCD display

FOUNDATION Fieldbus Modbus RS485 Wireless HART

1 2 3 4 4

Model and design level V1 and V3 only Model and design level V2, V4, M1 and M3 only Model and design level V2 and V4 only Model and design level M1 and M3 only

OriMaster FPD500 | Compact orifice flowmeter | DS/FPD500ENsnRev. F

21

OriMaster FPD500 Compact orifice flowmeter

Main code OriMaster compact orifice flowmeter FPD500 XX XX X X XX X X X X X X XX See page 20 See page 21

Optional code XX XX XX XX XX XX

Temperature element Integral Remote None

1 2 2

AT AR AY CW CZ C2 CN CP EN
2 2 2 2

Calibration Standard water calibration at reference conditions Other Certificates Material monitoring with inspection certificate 3.1 in accordance with EN 10204 Material monitoring NACE MR 01-75 with inspection certificate 3.1 in accordance with EN 10204 PED certificate (Pressure Equipment Directive 97/23/EC) Explosion protection certification ATEX + FM + CSA
1

Factory Mutual (FM) Intrinsically Safe Factory Mutual (FM) Explosion Proof

EA EB EE EW M1 M2 M3 M4 M5 M6 P1 P2

Canadian Standard Association Explosion Proof Documentation language German Italian Spanish French English Chinese Special applications

ATEX II 1/2 GD, EEx ia + ATEX II 1/2 GD EEx d + ATEX EEx nL

Degreased (oil and grease free) with inert capsule filling for oxygen applications Gold plated diaphragm (silicone oil filled) for hydrogen applications
1 2

Model and design level V1, V2, V3 and V4 only Model and design level V2, V4, M1 and M3 only

22

DS/FPD500ENsnRev. F | OriMaster FPD500 | Compact orifice flowmeter

Acknowledgements
MODBUS is a registered trademark of the Modbus-IDA organization PROFIBUS is a registered trademark of Profibus International FOUNDATION is a trademark of the Fieldbus Foundation HART is a registered trademark of the HART Communication Foundation

OriMaster FPD500 | Compact orifice flowmeter | DS/FPD500ENsnRev. F

23

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04.2013