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CSE Automotive Technologies Sdn Bhd

Page 1 of 1 QPR07-04-F14 Rev. 00


REV 00 DATE Basic release REVISION DETAILS REVISER Mannheim

CONTROL PLAN
Prototype CUSTOMER : VEHICLE/MODEL : PART NUMBER PART NAME : : Pre-Launch Production SECTION/DEPT. INITIAL NAME DATE Fadril Izwan TK Tan Ellan Fadizah PROD. CONTROL PLAN NO. : MQC 000 CORE TEAM ACKNOWLEDGEMENT QC QA LOGISTIC

CHARACTERISTICS PROCESS FLOW PART / PROCESS NUMBER PROCESS NAME / OPERATION DESCRIPTION MACHINE, DEVICE, JIG, TOOLS FOR MFG. SIGNIFICANT
CHARACTERISTICS

METHODS EVALUATION / MEASUREMENT TECHNIQUE Visual, counting & weighting SAMPLE CONTROL METHOD SIZE 100% All FREQ. FIFO Log Stamps CHECK / CONTROL PERSON Warehouse Supervisor, Clerk & Assistant REACTION PLAN

PRODUCT / PROCESS

PRODUCT / PROCESS SPECIFICATION / TOLERANCE Correct part Correct part number Correct quantiy Correct palletizing / packaging cond.

REFERENCE DOCUMENT Purchase Order Delivery Order Invoice Packing list (if have)

Receiving - Raw Parts Receiving

N/A

Part confirmance Part number confirmance Quantity confirmance Palletizing / Packaging condition

N/A

Issue incoming deviation report if part incorrect / shortage / damage.

IQC Inspection - Incoming inspection by QC

N/A

Part Confirmance Part Number confirmance Quantity confirmance Palletizing / Packaging condition Part appearance Part Dimension
F

Correct part Correct part number Correct quantiy Correct palletizing / packaging cond. Part appearance OK Supplier SPC data

Visual & counting

100%

Each lot

Quality Control Data QC Stamps

QC Inspector

IQC Working Instruction. Delivery Order / Invoice. Supplier OQC-PIS

Lot rejected will be put onhold pending disposition for sorting.

N/A

N/A

Monthly

Supplier Inspect. report.

OQC Inspection

N/A

Part Confirmance Part Number confirmance Quantity confirmance Palletizing / Packaging condition Part appearance

N/A

Correct part, Correct part number Correct quantiy Correct palletizing / packaging cond. Part appearance OK

Visual & counting

100%

Each Lot

Quality Control Data QC Stamps

QC Inspector

Production Order Checklist OQC Working Instruction

Lot rejected will be put on hold pending disposition or sorting

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Prototype

Pre-Launch

Production

CONTROL PLAN NO. : MQC 000 CUSTOMER : VEHICLE/MODEL : PART NUMBER PART NAME : :

SECTION/DEPT. INITIAL NAME DATE

PROD.

CORE TEAM ACKNOWLEDGEMENT QC QA

LOGISTIC

REV 00

DATE Basic release

REVISION DETAILS

REVISER Mannheim

Fadril

Izwan

TK Tan

Ellan

Fadizah

CHARACTERISTICS PROCESS FLOW PART / PROCESS NUMBER PROCESS NAME / OPERATION DESCRIPTION MACHINE, DEVICE, JIG, TOOLS FOR MFG. SIGNIFICANT
CHARACTERISTICS

METHODS EVALUATION / MEASUREMENT TECHNIQUE Visual SAMPLE CONTROL METHOD SIZE 100% FREQ. Every outgoing QC Stamps CHECK / CONTROL PERSON QC Inspector REACTION PLAN

PRODUCT / PROCESS

PRODUCT / PROCESS SPECIFICATION / TOLERANCE Correct Part Number and Quantity as per DO

REFERENCE DOCUMENT Pick List

Pre Shipment

N/A

Appearance, Part Number & Quantity

N/A

Lot rejected will be put on hold pending disposition or sorting

Warehouse /Shipping Storage Delivery

N/A

Part number confirmance Storage Racking Delivery location Quantity to deliver Parts to deliver

N/A

As per ERP LN System Based on delivery advice, DO or checklist (if have)

Visual Counting Packaging Condition

100%

Each delivery advice

FIFO

Warehouse Supervisor, Assistant

Delivery instruction Delivery Order

N/A

N/A

Product audit Layout inspection, functional test and product audit

N/A

Dimension Functional Appearance Performance

N/A

Refer drawing Fail / Pass Fail / Pass Refer to Principal / PDCA / ERD

Caliper/H.gauge Tester Visual Refer to Principal / PDCA / ERD

3 units

Once a year

Layout Inspection Checksheet

QC

N/A

N/A

N/A

Process audit

N/A

Receiving, incoming, QC, production, Outgoing QC, Pre-shipment

N/A

OK / OFI

Observation

N/A

Monthly

Audit Checklist

QA

N/A

N/A

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