SECURITY AND CONTROL

Oil level indicator

1. TYPE
032-003-11 (1 x NO/NG -min.)
032-049-11 - codenr. 0696-545 (2 x NO/NG-
min+max)
2. PURPOSE
Control of oil level in conservator.
3. CHARACTERISTICS
3.1. MECHANICAL:
-for outdoor installation (IP 54)
- aluminium casing
-painting RAL 7033
3.2. ELECTRICAL:
-test voltage: 2 kV/1 min.
- screw for earth connection in the indicator
4. OPERATION
Principle:
Radial float movement is transmitted to a driving
magnet, a second magnet is connected with the
dial hand.
5. DESCRIPTION
Flange:
- anti-magnetic, non-porous metal. Driving magnet:
- built into metal case, protected against foreign fields.
Float:
- material : Nitrophyl.
Dial:
-max.;+ 20 o C; min.
- yellow indications on black background.
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Contacts:
-Change over contact(s).-
Diagram:
~ : = r
T @ T
MIN MAX
Switching power :
Rated voltage Switching power
250V--
15A
50-60Hz
125 V= 0,5A not
250V= 0,25A inductive
6. ADJUSTMENTS
-minimum (321-003-11)
-minimum+ maximum (032-049-11)
7. ELECTRICAL CONNECTION
- terminal : max. 4 mm
2
-cable entry: PG 16
8. MOUNTING
-mounting flange on conservator (4 bolts M 12),
indication ''TOP" top side.
-mount float
-mount case on flange (4 bolts)
9. MAINTENANCE
At least once a year :
- check the contacts
- check the electrical connection
- tighten the compression gland
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65 25 max.
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05 Security and Control
Buchholz relay
1. TYPE
AG25
BG25
BF 50/10
BF 80/10
2. PURPOSE
Code number 0241/020
Code number 0241/022
Code number 0241/024
Code number 0241/026
To detect defects in oil-cooled conservator-equipped
transformers.
3. CHARACTERISTICS
3.1. MECHANICAL
-According to Din 42566
-For outdoor installation. (IP 44)
- Light metal-alloy casing.
- Built-in mechanism mainly made of steel.
- 1 of 2 (synthetic) floats and a chock valve.
- Different type according to the transformers' rated
power:
25$5000kVa
50;:::5000 kVa $10000 kVa
80 ;:::1 0000 kVa
-Ventilation in terminal box
-Sighting glasses for checking of the built-in system.
-With oildrain valve in the bottom
-Vibration-proof: 10 g (10 m/s)
3.2. ELECTRICAL
-Test voltage: 2 kV/1 min.
- 1 or 2 contacts (signalization and/or switch off)
- Earth connection inside and outside of the ter-
minal box.
-2 coupling nuts Pg 16. 4. OPERATION
- Normal condition : Buchholz completely filled with
0il.
- Small gas development: upper float moves the
signal contact.
- Heavy gas development: causes oil displacement;
shock valve moves the trip contact.
- Oil level drops: upper float first operates the sig
nal contact; in case the oil level drops still fur
ther, the lower float will then operate the trip
contact.
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5. DESCRIPTION
5.7. CHOICE AND EXPLANATION OF THE TYPE NAME:
A : Buchholz with 1 float (1 contact)
B : Buchholz with 2 floats (2 contacts)
G : fixing by means of screw-thread R11/2".
F : fixing by means of flanges
25 : inner diameter of inlet and outlet (25 mm)
50 : ditto (50 mm)
80 : ditto (80 mm)
/10 : rated pressure 1 0 kp/cm (in connection
the flanges)
5.2. CONTACTS
- normally open
-magnetic operated switches
- switching power
Rated voltage Rated current
- 50-60 Hz cos phi ;::: 0,2
V= $ 100 ms
6.SENSITIVITY OF THE DAMPER
- with 1 float : 1 m/s
- with 2 floats : 1.5 m/s
7. CHANGING THE POLARITY OF THE
CONTACTS (SEE FIG.1)
That is, change NO-contacts to NC :
- dismount case : for this purpose unscrew the
six bolts (2 in the terminal box)
- Loosen the fixing bolts (indicated in fig.1) ad
justed to "S" (Schliesser), turn magnet till bolts
is adjusted to "0" (Oeffner), fasten.
8. ELECTRICAL CONNECTION
-Terminals 23-24: switching-off
13- 14: alarm
-Wire max. 4 mm
2
9. MOUNTING
-In the duct between tank and conservator.
-As close to the transformer as possible
-Arrow indicator on relay pointing to the conser
vator.
- Connecting pipe and Buchholz relay rising
angle: max. 5- min.1 .
-Fixing: 4 bolts M16 per flange. 10.
3
10. TESTING
-By means of a test button: push in button; the
alarm contact and the trip contact are moved.
- By means of a pump: pump air into Buchholz via
the air release plug till the alarm contact works.
- Check contacts: remove the locking plug from the
test button if they are in a position other than
provided.
11. MAINTENANCE
At least once a year :
- Check the contacts
- Check the connections, tighten them if need be.
-Also tighten the compression glands.
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12. MAKING USE OF THE BUCHHOLZ RELAY
Switch the transformer off and take a gas.
- Gas incombustible, acetylene test negative :
gasses are air rests, transformer can be switched
on again. Air invades the transformer: look for the
defect.
- Gas combustible, acetylene test positive : trans-
former shows signs of an electrical defect which
should be tracked down immediately.
- No gas escapes, air is sucked in by open screw,
oil level drops: oil level too low, add oil, fix any
leakages.
4
Buchholz Relay
5
05 Security and Control
Thermal image
1. TYPE
Thermometer: MT- ST160 F (2 cts.) -code
0697/043
Thermometer: MT-ST160 F (4 cts.) -code
0697/063
Protection cap : 1 " -code 0697/07 4 2.
2.PURPOSE
To measure the winding temperature by means of
indirect measurement.
3. CHARACTERISTICS
3.1. MECHANICAL
-For outdoor installation, IP 55, tropical design.
- Thermometer casing : sheetsteel, galvanised.
- Painting RAL 7033.
-Capillary line, length 6 m, with PVC mantle.
- Cableglands : 4 x PG 16- brass .
- Compensated up to an ambient temperature of
- 40Ctill +80C.
- Max. humidity: 80 %.
-Max. height: 2000 m.
- Mounted with vibration damper.
- Earthquake resistant till 2 g.
3.2. ELECTRICAL
-Test voltage: 2,5 kV/1 min.
- Capillary electrically insulated.
- Secondary current transformer 5 A
- Screw for earth connection in the apparatus.
4. OPERATION
Measures the winding temperature by means of
simulation.
The volumetrical expansion of the capillary liquid
drives the measuring unit.
The sensor is heated by the oil and a resistance fed
by a current transformer (mounted under oil).
Temperature difference between winding and oil is
simulated by current adiustment bV means of the
heating resistance.
Independent of the external feeding.
05 Security and Control
5. DESCRIPTION
5.1. PRINCIPLE
Detailed drawing
1. casing for terminal image
1a.sensor
1 b. heating resistance
1 c. adjustment resistance
2. transformer
2a. transformer winding
2b. current transformer
3. indication
r - - - - - - - - - - - ,
1c
---.,
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1a
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5.2. SCALE
-Linear: -20C till +140C.
-Accuracy: 2 o C.
-Black indications on white background. 5.3.
MAX POINTER
-Color: red.
- Indicates the max. reached temperature.
- No de-regulation of the measuring unit when
setting back; please don't push the pointer with
the calibration pointer to a lower indication !
5.4. CONTACTS
- NO/NG contacts adjustable over complete dial.
(max. 4NO/NG-contacts)
- Switching difference : 2%.
-Switching power:
Voltage Current
Resist. load. Induct. load.
250V/40-60 Hz 5A 2,5A
110V= 0,4A 0,15A
250V=( option) 0,1 A (option)
5.5. DISTANCE INDICATION (OPTION)
-By a ZT-F1 temperature indicator by means of a
Pt1 00-measuring (option).
6. TEMPERATURE ADJUSTMENTS
General Temperature adjustments
averaQe
alarm
105 oc
ambient temp.
trip 120 oc
-- --
temperature rise ON 95C
cooling
in oil60 oc OFF 85C
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7. CONTACT ADJUSTMENTS
-Dismount frontring (bayonet catch) with leftturn:
glass, with max. indicating pointer, is fastened to
the frontrina.
- Contacts can now be changed.
- Turn indicating pointer clockwise and check the
contacts.
- Remount glass and frontring.
8. ADJUSTMENT
- Heating resistance is adjusted and can not be
changed anymore.
-Indication can be adjusted by means of screw
on dial (max. 5 C).
9. ELECTRICAL CONNECTION
- Current transformer lead through transformer
cover by means of epoxy terminals.
-Contacts of temp. simulator: min. 0,25 mm
2
, max.
2,5 mm
2
.
10. MOUNTING
10.1. THERMOMETER:
- Case: 2 bolts MS,
horizontal distance between their axes 140 mm
- Capillary line:
. unroll without impairing or breaking,
. fold angles with min. 10 mm radius; . fix at 300
mm;
. roll up the rest with a 150 mm diameter.
10.2. CASING FOR TEMP SIMULATOR
-Sensor:
. mount heating resistance sideways in the
milled protection cap
. fill DIN thermometer pocket with transformer
oil (50 ml 10%)
. screw protectioncap (with heating resistance)
in the DIN thermometer pocket.
. push the sensor through the compression
gland at the foot of the protection cap . screw on
the compression gland
-Connect heating resistance and current transfor-
mer to the terminals according to the diagram.
11. TESTING
-Open apparatus (cfr. pnt. ?Adjustments).- Heat
up sensor.
-Test contacts.
7
12. MAINTENANCE
At least once a year:
- Check the contacts.
- Check electrical connections, if
ten.
- If necessary fasten compression glands.
13.DEFECTS
-Indication does not change: heating up
no reaction = capillary interrupted;
replace thermal image.
- Other defects: replace thermal image.
05 Security and Control
p(W) Heating resistance : 0,620 Q
lcr = 5 A (max.)


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2/_
1/
t IdA)
-r- 5
-1- 4
-- 3
_,_ 2
10 20 30 40 50
temperature rise in ec referred to top-oil
P(w): power supply of the current transformer to the
heating resistance
1
1
: current supply by the current transformer
8
Switch 1
red
Switch 2
blue\
'---r---...1.
05 Security and Control
Switch 3
,_ 1 ---"'&L - - ~
26 i
~
Switch4
yellow
;..--------;
Vibration damper
___ Pointer
Adjuster
calibration pointer
Aeration
- - - - ~ , - - - - - - - - - - - , _ J
--f---------3 f
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P916
S
+
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9
Silicagel air dryer
1.TYPE
DIN 42567
DIN 42562
E5H
code 0693/040
EH6
"MAIER"
2.PURPOSE
0693/030
0693/010
0693/011
0693/050
To protect transformer oil against humidity.
3. OPERATION
Underpressure develops when oil temperature in
the transformer drops.
Moist outside air is sucked in via the oil lock and
passes through the drying medium. Air reached
the transformer dry. Overpressure develops when
the oil expands. This process forces the air from
the conservator via the air dryer.
4. FABRICATION
Composed of a cylindrical glass holder filled with a
drying medium and locked up at the bottom by
means of an oil lock. A sieve at the lower edge of the
holder prevents contact between oil in the oil lock
and drying medium.
The drying medium:
Is called "blue-gel". It is of glassy nature, almost
chemically neutral and has got a great absorptive
capacity. It is a silicagel that, drenched in cobalt salt,
has got an azure crystalline appearance in dry
condition. In this condition it absorbs 40% of its own
weight in water. When humidity increases, the blue
color changes to red. When the fill is completely
re-colored it should be renewed.
AVOID CONTACT BElWEEN OIL AND DRYING
MEDIUM, OTHERWISE THE BLUE COLOR
CHANGES TO BROWN OR BLACK WHEN DRY-
ING THE MEDIUM. THIS MAKES CONTROL IM-
POSSIBLE.
05 Security and Control
5.MOUNTING
The DIN air dryers and "MAIER" are mounted to
the tube lining by means of flanges.
The HH type is mounted with a wire connection 0
1"G.
6. RENEWING THE FILL
This must be accomplished quickly.
Transport is done in dry and airtight packing.
DIN 42562: Loosening nut (26) unlocks the oil
lock.
EH 5/6/7: Loosen nuts (22) to free silicagel holder
(5).
DIN 42567: Remove oil lock (4) by loosening
guard (5). Loosen nut (12) in order to
free holder (7).
The numbers refer to the drawings in the appen
dix.
- The upper cover is constructed in such a way
that emptying (respectively filling) the holder is
now possible.
"MAIER":
-Unscrew CAP on lower part (item 1) for empty
ing.
- Unscrew CAP on upper part (item 2) for filling.
Important note:
After filling with new and dry silicagel it is required
the check the oil level in the oil lock on the bottom of
the air dryer also. Each type of silicagel dryer is
provided with marks, indicating the proper oil level
during operation.
7. REACTIVATING OR RETRIEVING OF "BLUE-
GEL'
This occurs at temperatures between 12 C and
200 C. Any pure gas can be used to heat the sili-
cagel. Pure smoke gas from a gassy fuel or hot air
under a pressure of 100-200 WC also give satis-
faction.
It is also possible to heat the blue-gel in a melting-
pot by means of one fuel or another. This process
can be accelerated by stirring the gel. Drying
comes to an end when blue-gel has regained its
original blue color
10
loft
...
N
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DIN 42567
D
EH 5, EH 6, EH 7
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C>
c:>
...
+I
Typ
EH5
EH6
EH7
A
1"
1"
1"
D H
166 290
166 450
166 650
156
DIN 42562
Silicagel Oil weight
kg tranf. kg
1,70 10000
3,40 20000
5 30000
Weight
kg
5
7,3
10,15
c:>
...
...
11
05 Security and Control
Breathing hole
Transformer
oil
Oil level
gauge
12