BD700 AIRCRAFT MAINTENANCE MANUAL PART II

STORAGE - MAINTENANCE PRACTICES TASK 281000160801 Cleaning of the Fuel Tanks A. Reference Information
REFERENCE DESIGNATION

1.

TASK 240000910801 TASK 281000680801 TASK 281000840801 TASK 281000840803 B. Tools and Equipment
REFERENCE

Electrical/Electronic Safety Precautions Drain Water From the Fuel Tanks Prepare Fuel Tank for Access Close the Fuel Tank after Maintenance

DESIGNATION

Commercially Available Commercially Available NOTE: C.

Vacuum Cleaner, Air Hose, Air

Refer to the BD700 ILLUSTRATED TOOL AND EQUIPMENT MANUAL to make sure that you use the correct equipment configuration.

Consumable Materials
REFERENCE DESIGNATION MANUFACTURERS REFERENCE AND/OR SPECIFICATION

05010 05030 05045 07070 D. Job SetUp

Brush, Paint, Natural or Synthetic Bristle Cloth, NoLint Cloth, Lint Free, White, Undyed Cotton Solvent, Degreaser

Commercially Available Commercially Available SAE AMS 3819 MILPRF680

(1) Obey all the electrical/electronic safety precautions (TASK 240000910801).

EFFECTIVITY: ALL

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(2) Prepare the applicable fuel tank for access (TASK 281000840801). E. Procedure (1) Do the cleaning of the fuel tanks as follows: (a) With the air vacuum cleaner, remove all loose contamination at the bottom of the tank. NOTE: When you clean the wing tank, do the work from the outboard end to the inboard end of the tank.

(b) Clean all areas of the tank with solvent as follows: 1 2 3 4 5 (c) With the spray equipment, clean from the top of the tank structure to the bottom. If necessary, use a clean cloth or soft brush to loosen the contamination from the tank structure or component. Open the water drain valves to drain the solvent (TASK 281000680801). Clean the remaining contamination with a clean cloth moist with solvent. Let the surface dry by air.

Examine all water drains and make sure that they are not blocked with contamination.

(2) Close the fuel tank after maintenance (TASK 281000840803). F. Close Out (1) Remove all tools, equipment, and unwanted materials from the work area.

EFFECTIVITY: ALL

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2.

TASK 281000620801 Biocide Treatment of the Fuel Tanks A. Reference Information

REFERENCE DESIGNATION

TASK 121101620801

Use of Fuel Biocide Additives When Pressure Refueling

B.

Tools and Equipment

REFERENCE DESIGNATION

GSE 121014 NOTE: C.

Kit Microbial Growth Detection

Refer to the BD700 ILLUSTRATED TOOL AND EQUIPMENT MANUAL to make sure that you use the correct equipment configuration.

Consumable Materials
REFERENCE DESIGNATION MANUFACTURERS REFERENCE AND/OR SPECIFICATION

11001 D. Procedure

Fuel Additive, Biocide

SOHIO Biobor JF

(1) There is contamination from fungus or microbes in the fuel system if there is one of the indications that follow: (a) The microbialgrowth detection kit show contamination. (b) There is a slippery layer on the components in the fuel system. (c) There is an odor of sulfur in the fuel system.

(2) Add biocide additives to the fuel as follows (TASK 121101620801): (a) Connect the fuel biocide injector to the fuel nozzle. (b) Connect the test panel and shop air to the fuel biocide injector. (c) Set the fuel biocide additive in the concentration that follows during the gravity refueling procedure.

(d) Add the fuel biocide additive at a mixture of 270 parts per million (ppm) (shock treatment) or 135 ppm normal maintenance by weight. EFFECTIVITY: ALL

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(e) Add fuel biocide additive as follows:

FUEL (Note 1) MILS53021A ADDITIVE, NORMAL MAINTENANCE TREATMENT (135ppm) (Note 2)

Pounds Gallons Gallons Liters (U.S.) (Imp.) 670 1340 2010 2680 3350 6700 13400 100 200 300 400 500 1000 2000 83.27 166.54 249.81 333.08 416.35 832.68 1665. 36 378.54 757.08 1135. 62 1514. 16 1892. 70 3785. 40 7570. 80

Pounds Gallons Ounces Liters (U.S.) (Imp.) 0.09 0.18 0.28 0.37 0.46 0.90 1.81 0.01 0.02 0.03 0.04 0.05 0.10 0.21 1.34 2.68 3.95 5.26 6.60 13.16 26.46 0.04 0.08 0.12 0.16 0.20 0.39 0.79

Note 1: Do not add to JP4 grade fuel if prepared to MILT5624H. This fuel contains a 0.1 to 0.15% (by volume) concentration of the biocide. Note 2: To get the fluid ounces necessary to get the correct mixture of 135ppm of fuel biocide additive, multiply the pounds of fuel needed by 0.002. Note 3: Density of Jet Fuel: 1 gallon weights 6.714 pounds.
FUEL (Note 1) MILS53021A ADDITIVE, SHOCK TREATMENT (270ppm) (Note 2)

Pounds Gallons Gallons Liters (U.S.) (Imp.) 670 1340 100 200 83.27 166.54 378.54 757.08

Pounds Gallons Ounces Liters (U.S.) (Imp.) 0.18 0.37 0.02 0.04 2.63 5.26 0.08 0.16

EFFECTIVITY: ALL

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FUEL (Note 1)

MILS53021A ADDITIVE, SHOCK TREATMENT (270ppm) (Note 2)

2010 2680 3350 6700 13400

300 400 500 1000 2000

249.81 333.08 416.35 832.68 1665. 36

1135. 62 1514. 16 1892. 70 3785. 40 7570. 80

0.56 0.74 0.90 1.81 3.62

0.06 0.08 0.10 0.21 0.42

7.89 10.53 13.16 26.46 52.92

0.24 0.32 0.39 0.79 1.58

Note 1: Do not add to JP4 grade fuel if prepared to MILT5624H. This fuel contains a 0.1 to 0.15% (by volume) concentration of the biocide. Note 2: To get the fluid ounces necessary to get the correct mixture of 270ppm of fuel biocide additive, multiply the pounds of fuel needed by 0.004. Note 3: Density of Jet Fuel: 1 gallon weights 6.714 pounds.

E.

Close Out (1) Remove all tools, equipment, and unwanted materials from the work area.

EFFECTIVITY: ALL

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3.

TASK 281000680801 Drain Water From the Fuel Tanks A. Reference Information
REFERENCE DESIGNATION

TASK 101100867801 TASK 280000910801 B. Tools and Equipment

REFERENCE

Grounding of the Aircraft FuelSystem Safety Precautions

DESIGNATION

GSE 12X1101 NOTE:

Sampler, Fuel

Refer to the BD700 ILLUSTRATED TOOL AND EQUIPMENT MANUAL to make sure that you use the correct equipment configuration.

C.

Job SetUp (1) Obey the fuelsystem safety precautions (TASK 280000910801). (2) Make sure that the aircraft is correctly grounded (TASK 101100867801).

D.

Procedure Refer to Figure 201. (1) Drain water from the fuel tanks as follows: (a) For the wing and center (and forward if installed) fuel tanks, do the steps that follow: 1 2 Put the fuel sampler directly below the water drain valve (1) or (3) of the fuel tank that you drain. Push the fuel sampler up against the waterdrain valve screw (2) or (4) (to open the water drain valve (1) or (3)). NOTE: The water drain valve closes when you lower the fuel sampler. You can lock the drain valve in the open position. To do this, push up on the valve and turn one quarter of a turn clockwise. To unlock, push up and turn one quarter of a turn counterclockwise.

Lower the fuel sampler when a sufficient amount of fuel is in the fuel sampler.

EFFECTIVITY: ALL

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(b) For the aft fuel tank, do the steps that follow: 1 2 3 Put the fuel sampler directly below the drain tube (6). Turn the drain valve screw (5) clockwise to open the water drain valve. When a sufficient amount of fuel is in the fuel sampler, turn the drain valve screw (5) counterclockwise. This will close the water drain valve. NOTE: If you drain residual fuel, make sure you close the valve immediately after the tank is empty. If you do not do this, fuel will spill through the drain valve when you refuel the aft tank.

E.

Close Out (1) Remove all tools, equipment, and unwanted materials from the work area.

EFFECTIVITY: ALL

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EFFECTIVITY
1

A/C WITH FWDTANK INSTALLED

GMM2810002_001

Drain Water from the Fuel Tanks Maintenance Practices Figure 201 (Sheet 1 of 2) EFFECTIVITY: ALL

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GMM2810002_002

Drain Water from the Fuel Tanks Maintenance Practices Figure 201 (Sheet 2 of 2) EFFECTIVITY: ALL

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4.

TASK 281000840801 Prepare Fuel Tank for Access A. Reference Information

REFERENCE DESIGNATION

TASK 121105650801 TASK 240000863801 TASK 240000910801 TASK 243200040801 TASK 243200040802 TASK 280000910801 TASK 281000680801 TASK 281000840802 TASK 524511000801 TASK 535101000801 B. Tools and Equipment
REFERENCE

Suction Defueling Opening of NonThermal Circuit Breakers Electrical/Electronic Safety Precautions Disconnect the Avionics Battery Disconnect the APU Battery FuelSystem Safety Precautions Drain Water from the Fuel Tanks Removal of Fuel Fumes Removal of the External AvionicsCompartment AccessPanel Removal of the Aft Equipment Compartment Floor

DESIGNATION

GSE 20X1001 GSE 280004 GSE 280006 Commercially Available Commercially Available Commercially Available

Tag, Circuit Breaker (Red Ring) Kit Breathing Apparatus Fuel Fumes Detector Explosiometer Light, ExplosionProof Extension Cord, ExplosionProof

EFFECTIVITY: ALL

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REFERENCE

DESIGNATION

Commercially Available Commercially Available NOTE: C.

Container, Nonstatic, with Rounded Corners Container, Fuel, Nonstatic

Refer to the BD700 ILLUSTRATED TOOL AND EQUIPMENT MANUAL to make sure that you use the correct equipment configuration.

Consumable Materials
REFERENCE DESIGNATION MANUFACTURERS REFERENCE AND/OR SPECIFICATION

05045 05475 D. Job SetUp

Cloth, Lint Free, White, Undyed Cotton Sponge, Natural

SAE AMS 3819 Commercially Available

(1) Obey the fuelsystem safety precautions (TASK 280000910801). (2) Defuel the applicable fuel tank (TASK 121105650801). (3) Obey all the electrical/electronic safety precautions (TASK 240000910801). (4) Get access to the ASCA and the DCPC circuit breakers as follows: (a) For the ASCA circuit breakers, open the aft equipmentcompartment door (311BB). (b) For the DCPC circuit breakers, remove the external avionicscompartment accesspanel (140BB) (TASK 524511000801). (5) Remove the aft equipment floorpanel 311DLF (TASK 535101000801). (6) Open and tag the ASCA circuit breakers that follow:
LOCATION CB NO. NAME ZONE

ASCA ASCA ASCA ASCA

A5 A6 A4 A2

FUEL R/D CH A FUEL R/D CH B R/D MOTOR VALVES R/D PANEL COCKPIT

310 310 310 310

EFFECTIVITY: ALL

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LOCATION

CB NO.

NAME

ZONE

ASCA ASCA

A1 A3

R/D PANEL EXT R/D SOL VALVES

310 310

Open and tag the DCPC circuit breakers that follow:

LOCATION CB NO. NAME ZONE

DCPC DCPC DCPC

A5 A3 A4

APU FIRE SOV L ENG FUEL SOV R ENG FUEL SOV

130 130 130

(7) Disconnect the avionics battery (TASK 243200040801). (8) Disconnect the APU battery (TASK 243200040802). (9) Put a DO NOT CONNECT FUEL TANK MAINTENANCE placard on the ac and dc external power receptacles. (10) Put a DO NOT CONNECT FUEL TANK MAINTENANCE placard on the avionics battery. (11) Put a DO NOT CONNECT FUEL TANK MAINTENANCE placard on the APU battery. (12) Drain the remaining fuel from the applicable fuel tanks (through the water drains) (TASK 281000680801). (13) Remove the fuel fumes from the fuel tank (TASK 281000840802). (14) Make sure the fume concentration is acceptable before working in the fuel tank. E. Procedure (1) Prepare the fuel tank for access as follows: (a) Before you use the face mask (and its related equipment) for a fuel tank, examine it and make sure it is in good condition. (b) If you go into the fuel tank, make sure there is a person outside that monitors your condition. (c) Connect the light to the electrical power before you put it in the fuel tank.

EFFECTIVITY: ALL

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WARNING:

IF YOU DO WORK IN A FUEL TANK, USE A FACE MASK (AND ITS RELATED EQUIPMENT) UNTIL THE EXPLOSIMETER SHOWS A FUEL FUME CONCENTRATION LOWER THAN THE SAFE LIMIT. FUMES FROM THE FUEL ARE VERY DANGEROUS AND CAN CAUSE INJURY AND DEATH.

(2) Remove the remaining fuel as follows: (a) Use cotton cloths or a natural sponge to soak up the remaining fuel. (b) Put the fuel from the cloths or the sponge in the nonstatic fuel container. (c) Put the cloths or the sponge in the fuel container.

(d) Count each cloth or sponge to make sure that you do not let the cloths or sponges stay in the fuel tank. (e) Clean the cloths or the sponge in water and let them dry. (f) Discard the cloths or the sponge.

(g) Discard the fuel correctly. (3) Put all of the tools in a nonstatic container with rounded corners. Keep all of your tools in the container when they are not used. (4) Continue to remove fuel fumes from the fuel tank. F. Close Out (1) Remove all tools, equipment, and unwanted materials from the work area.

EFFECTIVITY: ALL

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5.

TASK 281000840802 Removal of Fuel Fumes A. Reference Information

REFERENCE DESIGNATION

TASK 240000910801 TASK 243200040801 TASK 243200040802 TASK 280000910801 TASK 281101000801 TASK 281201000801 B. Tools and Equipment
REFERENCE

Electrical/Electronic Safety Precautions Disconnect the Avionics Battery Disconnect the APU Battery FuelSystem Safety Precautions Removal of the WingTank Access Panels Removal of the AftTank Access Panels

DESIGNATION

GSE 28X1001 Commercially Available NOTE:

Kit Fuel Tank Venting Explosiometer

Refer to the BD700 ILLUSTRATED TOOL AND EQUIPMENT MANUAL to make sure that you use the correct equipment configuration.

C.

Job SetUp (1) Obey the fuelsystem safety precautions (TASK 280000910801). (2) Obey all the electrical/electronic safety precautions (TASK 240000910801). (3) Disconnect the avionics battery (TASK 243200040801). (4) Disconnect the APU battery (TASK 243200040802). (5) Put a DO NOT CONNECT FUEL TANK MAINTENANCE placard on the ac and dc external power receptacles. (6) Put a DO NOT CONNECT FUEL TANK MAINTENANCE placard on the avionics battery. (7) Put a DO NOT CONNECT FUEL TANK MAINTENANCE placard on the APU battery.

EFFECTIVITY: ALL

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(8) Remove the wingtank access panels (520BB/620BB, 540CB/640CB, 183AZ/183BZ) (TASK 281101000801). (9) Remove the afttank access panels (311LZ/312LZ) (TASK 281201000801). D. Procedure (1) Put an air compressor more than 100 feet (30 m) from the aircraft. (2) Connect the air compressor to the same ground as the aircraft. (3) Install the fueltank ventingkit in the access panel openings. NOTE: The fueltank ventingkit suction removes the fuel fumes from the fuel tank while clean air is pulled into the fuel tank through the other access panel opening. MAKE SURE THAT ALL EQUIPMENT IS CLEAR OF THE EXHAUST DUCT. AIRFLOW FROM THE EXHAUST DUCT CAN CAUSE STATIC ELECTRICITY. THIS CAN CAUSE AN EXPLOSION.

WARNING:

(4) Put the exhaust outlet hose outdoors in the open air. (5) Ground the end of the exhaust outlet hose. (6) Connect an air hose from the air compressor to the fueltank ventingkit. WARNING: IF THE INDICATOR NEEDLE ON THE EXPLOSIMETER INCREASES TO THE TOP OF THE SCALE, TURN THE INSTRUMENT SWITCH TO OFF. FUEL FUME MIXTURES THAT CAUSE THESE INDICATIONS ARE DANGEROUS. EXPLOSIONS CAN OCCUR IN THE COMBUSTION CHAMBER OF THE EXPLOSIMETER.

(7) After 30 minutes, put the sample line from the explosiometer far into the fuel tank. Use the manufacturers instructions to measure the fuel fume concentration. (8) Do not do maintenance in the fuel tank until you see the condition that follows: (a) The explosiometer shows that the fuel fume concentration is less than the lower explosive limit. (9) Continue to vent the fuel fumes while you do work inside the fuel tank. (10) Measure the fume concentration in and around the fuel tank every 30 minutes while you do work in the fuel tank. If the fuel fume concentration increases more than the lower explosive limit, all persons must get out of the fuel tank. E. Close Out (1) Remove all tools, equipment, and unwanted materials from the work area.

EFFECTIVITY: ALL

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6.

TASK 281000840803 Close the Fuel Tank after Maintenance A. Reference Information
REFERENCE DESIGNATION

TASK 121101650801 TASK 240000863802 TASK 240000910801 TASK 243200440801 TASK 243200440802 TASK 280000910801 TASK 281101400801 TASK 281201400801 TASK 524511000801 TASK 524511400801 TASK 535101400801 B. Job SetUp

Pressure Refueling Closing of NonThermal Circuit Breakers Electrical/Electronic Safety Precautions Connect the Avionics Battery Connect the APU Battery FuelSystem Safety Precautions Installation of the WingTank Access Panels Installation of the AftTank Access Panels Removal of the External AvionicsCompartment AccessPanel Installation of the External AvionicsCompartment AccessPanel Installation of the Aft Equipment Compartment Floor

(1) Obey the fuelsystem safety precautions (TASK 280000910801). C. Procedure (1) Examine the fuel tank and make sure it is clean. (2) Remove all tools, equipment, and unwanted materials from the fuel tank. (3) Install the wingtank access panels (TASK 281101400801). (4) Install the afttank access panels (311LZ/312LZ) (TASK 281201400801). (5) Obey all the electrical/electronic safety precautions (TASK 240000910801). (6) Connect the avionics battery (TASK 243200440801). (7) Connect the APU battery (TASK 243200440802). EFFECTIVITY: ALL

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(8) Remove the DO NOT CONNECT FUEL TANK MAINTENANCE placard from the ac and dc external power receptacles. (9) Remove the DO NOT CONNECT FUEL TANK MAINTENANCE placard from the avionics battery. (10) Remove the DO NOT CONNECT FUEL TANK MAINTENANCE placard from the APU battery. (11) In the flight compartment, on the EMS CDU, set the circuit breakers that follow to IN (TASK 240000863802):
SYSTEM NAME CIRCUIT BREAKER NAME BUS NAME

FUEL FUEL FUEL FUEL FUEL FUEL FUEL FUEL FUEL FUEL FUEL FUEL FUEL FUEL FUEL FUEL FUEL FUEL

L AFT PRI PUMP L CTR XFER PUMP AFT TANK L PUMP L FWD PRI PUMP AFT TANK R PUMP R FWD PRI PUMP R AFT PRI PUMP R CTR XFER PUMP FUEL COMPUTR CH A XFEED SOV C XFEED SOV O < XFER SOV O < XFER SOV C R AUX PUMP AFT TANK L SOV C AFT TANK L SOV O L RECIRC SOV 1 C L RECIRC SOV 1 O

AC 1 AC 1 AC 2 AC 2 AC 3 AC 3 AC 4 AC 4 BATT BATT BATT BATT BATT BATT DC 1 DC 1 DC 1 DC 1

EFFECTIVITY: ALL

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SYSTEM NAME

CIRCUIT BREAKER NAME

BUS NAME

FUEL FUEL FUEL FUEL FUEL FUEL FUEL FUEL FUEL FUEL FUEL FUEL FUEL FUEL FUEL

L RECIRC SOV 2 C L RECIRC SOV 2 O L RECIRC SOV 3 C L RECIRC SOV 3 O AFT TANK R SOV C AFT TANK R SOV O R RECIRC SOV 1 C R RECIRC SOV 1 O R RECIRC SOV 2 C R RECIRC SOV 3 C R RECIRC SOV 3 O > XFER SOV C > XFER SOV O L AUX PUMP FUEL COMPTR CH B

DC1 DC 1 DC 1 DC 1 DC 2 DC 2 DC 2 DC 2 DC 2 DC 2 DC 2 DC ESS DC ESS DC ESS DC ESS

(12) For the ASCA circuit breakers, open the aft equipmentcompartment panel (311BB). (13) For the DCPC circuit breakers, remove the external avionicscompartment accesspanel (140BB) (TASK 524511000801). (14) Remove the tags and close the ASCA circuit breakers that follow:
LOCATION CB NO. NAME ZONE

ASCA ASCA ASCA

A5 A6 A4

FUEL R/D CH A FUEL R/D CH B R/D MOTOR VALVES

310 310 310

EFFECTIVITY: ALL

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LOCATION

CB NO.

NAME

ZONE

ASCA ASCA ASCA

A2 A1 A3

R/D PANEL COCKPIT R/D PANEL EXT R/D SOL VALVES

310 310 310

Remove the tags and close the DCPC circuit breakers that follow:
LOCATION CB NO. NAME ZONE

DCPC DCPC DCPC

A5 A3 A4

APU FIRE SOV L ENG FUEL SOV R ENG FUEL SOV

130 130 130

(15) Do a pressure refueling of the applicable fuel tank (TASK 121101650801). (16) After you refueled the tank, examine the fueltank access panels and make sure there are no leaks. No leaks are permitted. D. Close Out (1) Remove all tools, equipment, and unwanted materials from the work area. (2) Install the external avionicscompartment accesspanel (140BB) (TASK 524511400801). (3) Install floor panel (311DLF) (TASK 535101400801). (4) Close the aft equipmentcompartment door (311BB).

EFFECTIVITY: ALL

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