IEC Type Industrial Control Relays

TeSys D-Line, K-Line, and SK-Line

Class 8501

CONTENTS Description Page Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 TeSys D-Line Ordering Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 TeSys D-Line Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 TeSys D-Line Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 K-Line Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 K-Line Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 K-Line Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 SK-Line Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Long Distance Control Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Schneider Electric Brands

IEC Type Industrial Control Relays; TeSys D-Line, K-Line, and SK-Line
Overview
Description These 600 volt relays are approved for use around the world. TeSys D-Line relays are usually mounted on 35 mm DIN 3 track, but can also be mounted directly to a panel. The fixed contacts in these relays have a NEMA A600 and Q600 ratings, in addition to the standard IEC ratings, making them suitable for use in most any control circuit. Low consumption versions of this relay are available for use with low level DC signals from a computer or a PLC. Adder decks can be added to a basic five pole relay to make it up to an 11 pole relay. The serrated silver-nickel contacts with wiping action provide excellent reliability in 12 or 24 volt control circuits. Special auxiliary contacts are available for switching low power down to 5 volts at 10 mA. Timer and mechanical latch attachments are available.
TeSys D-Line Relays

For more information on these relays, see pages 3 through 12.

These 600 volt relays are approved for use around the world. K-Line relays are usually mounted on 35mm DIN 3 track, but can also be mounted directly to a panel. One version of this relay can be printed circuit board mounted. A low power consumption version of this relay is available for use with low level DC signals from a computer or a PLC. The fixed contacts in these relays have a NEMA A600 and Q600 ratings, in addition to the standard IEC ratings, making them suitable for use in most any control circuit. Adder decks can be added to a basic four pole relay to make it up to a 8 pole relay. The serrated silvernickel contacts with wiping action provide excellent reliability in 12 or 24 volt control circuits. An electronic timer attachment is available for this relay.
K-Line Relays

For more information on these relays, see pages 13 through 18.

This two pole relay is the smallest IEC Type relay on the market. It is approved for use around the world. SK-Line relays are usually mounted on 35mm DIN 3 track. The fixed contacts in this relay have a NEMA A600 rating and a limited DC rating, in addition to the standard IEC ratings, making it suitable for use in most any AC control circuit and some DC control circuits. An adder deck can be added to the basic two pole AC relay to make it a 4 pole relay. For more information on these relays, see pages 19 and 20.

SK-Line Relays

2001 Schneider Electric All Rights Reserved

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IEC Type Industrial Control Relays; TeSys D-Line, K-Line, and SK-Line
TeSys Ordering Information
TeSys Ordering Information

LADN20 LADN11 LADN02

LADN, LADC22 LAD8N20 LAD8N11 LAD8N02 CAD32 CAD50

LA1DX20, LA1DZ40 LA1DX02, LA1DZ31

CAD323 CAD503

LADN 20 3 LADN113 LADN023

LA1DY20

LADN 3 LADC223

LADT, LADS2 LADR

LADT 3, LADR 3, LADS 2 3

LA6DK10 or LAD6K10

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2001 Schneider Electric All Rights Reserved

IEC Type Industrial Control Relays; TeSys D-Line, K-Line, and SK-Line
TeSys Ordering Information

Instantaneous Control Relays

Terminal Type Number of Contacts Contact Composition Normally Open Normally Closed Catalog Number Weight lb. (kg)

Screw Clamp

5 5

CAD50
Spring Terminal

5 3 5 3

0 2 0 2

CAD50 CAD32 CAD503 CAD323

1.28 (0.580) 1.28 (0.580) 1.28 (0.580) 1.28 (0.580)

Instantaneous Auxiliary Contact Blocks (for use in normal operation environments)

Number of Contacts
2

Maximum Number per Device Clip-on Mounting Front

1

Contact Composition Termination Type

Screw Clamp

Left Side Only

Normally Open Normally Closed

Catalog Number
LADN20 LADN11 LADN02 LADN203 LADN113 LADN023 LAD8N20 LAD8N11 LAD8N02 LADN40 LADN31 LADN22 LADN13 LADN04 LADN403 LADN313 LADN223 LADN133 LADN043 LADC22 LADC223

Weight lb. (kg)

0.07 (0.030) 0.07 (0.030) 0.07 (0.030) 0.07 (0.030) 0.07 (0.030) 0.07 (0.030) 0.07 (0.030) 0.07 (0.030) 0.07 (0.030) 0.11 (0.050) 0.11 (0.050) 0.11 (0.050) 0.11 (0.050) 0.11 (0.050) 0.11 (0.050) 0.11 (0.050) 0.11 (0.050) 0.11 (0.050) 0.11 (0.050) 0.11 (0.050) 0.11 (0.050)

CAD32
Spring Terminal

Screw Clamp

Screw Clamp

Spring Terminal

CAD503

Screw Clamp Spring Terminal

2 1 0 2 1 0 2 1 0 4 3 2 1 0 4 3 2 1 0 2 2

0 1 2 0 1 2 0 1 2 0 1 2 3 4 0 1 2 3 4 2 2

Instantaneous Auxiliary Contacts With Dust and Damp Protected Contacts (for use in particularly harsh industrial environments)
Maximum Number per Device Number of Contacts CAD323
2

Contact Composition Catalog Number Weight lb. (kg)

Front Mounting
1 2 2 2 2

Sealed
2 2

2 1

Normal
1 LA1DX20 LA1DX02 LA1DY20 LA1DZ40 LA1DZ31 0.09 (0.040) 0.09 (0.040) 0.09 (0.040) 0.11 (0.050) 0.11 (0.050)

Common Coil Voltage Codes

ac 50/60 Hz Coil (for additional voltage code options see page 7).
Volts Code Volts Code Volts Code 12 J7 12 JD 5 AL 24 B7 24 BD 12 JL 48 E7 36 CD 24 BL 120 G7 48 ED 48 EL 208 LE7 60 ND 72 SL 240 U7 72 SD 277 W7 110 FD 480 T7 125 GD 600 X7 220 MD 250 UD 440 RD

dc Coil (coils have built in suppression as standard)

dc Low Consumption Coil (coils have built in suppression as standard)

Grounding terminal points (2 terminals jumpered together; see diagram on page 8). Auxiliary contact blocks with four contacts cannot be used on relays with low consumption coils. Add proper voltage code to end of catalog number. Includes 1 N/O and 1 N/C overlapping contact. For ring terminal configuration add 6 before coil voltage suffix. For example CAD32B7 becomes CAD326B7.

2001 Schneider Electric All Rights Reserved

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IEC Type Industrial Control Relays; TeSys D-Line, K-Line, and SK-Line
TeSys Ordering Information

Time Delay Auxiliary Contact Blocks

Maximum Number Number and per Device Type of Contacts Front Mounting
1 N/C and 1 N/O 1

Time Delay Type

On-Delay

Termination Type
Screw Clamp

Range
0.1 to 3 sec. 0.1 to 30 sec. 10 to 180 sec.

Catalog Number
LADT0 LADT2 LADT4 LADS2 LADT03 LADT23 LADT43 LADS23 LADR0 LADR2 LADR4 LADR03 LADR23 LADR43

Weight lb. (kg)

0.13 (0.060) 0.13 (0.060) 0.13 (0.060) 0.13 (0.060) 0.13 (0.060) 0.13 (0.060) 0.13 (0.060) 0.13 (0.060) 0.13 (0.060) 0.13 (0.060) 0.13 (0.060) 0.13 (0.060) 0.13 (0.060) 0.13 (0.060)

LADT

1 to 30 sec. Spring Terminal 0.1 to 3 sec. 0.1 to 30 sec. 10 to 180 sec. 1 to 30 sec. Off-Delay Screw Clamp 0.1 to 3 sec. 0.1 to 30 sec. 10 to 180 sec. Spring Terminal 0.1 to 3 sec. 0.1 to 30 sec. (Lockout Cover, See page 7) 10 to 180 sec.

With extended scale from 0.1 to 0.6 s. With switching time of 40 ms 15 ms between opening of the N/C contact and closing of the N/O contact.

Mechanical Latch Blocks

Unlatching Control Maximum Number per Device Front mounting
Manual or electrical 1 LA6DK10 LAD6K10 0.15 (0.070) 0.15 (0.070)

Catalog Number

Weight lb. (kg)

Power should not be simultaneously applied or maintained to the mechanical latching block and the CAD relay. The duration of the control signal to the mechanical latching block and the CAD relay should be 100 ms.

LA6DK

Coil Suppressor Modules

These modules clip onto the right hand side of the control relay and the electrical connection is instantly made. Adding an input module is still possible.

RC Circuits (Resistor-Capacitor)
- Effective protection for circuits highly sensitive to high frequency interference. - Voltage limited to 3 Uc maximum and oscillating frequency limited to 400 Hz maximum. - Slight increase in drop-out time (1.2 to 2 times the normal time).

For Mounting On:

CAD (Vac)

Operational Voltage
24 to 48 Vac 110 to 240 Vac

Catalog Number
LAD4RCE LAD4RCU

Weight lb. (kg)

0.03 (0.012) 0.03 (0.012)

Varistors (Peak Limiting)

- Protection provided by limiting the transient voltage value to 2 Uc maximum. - Maximum reduction of transient voltage peaks. - Slight increase in drop-out time (1.1 to 1.5 times the normal time). 24 to 48 Vac CAD (Vac) 50 to 127 Vac 110 to 250 Vac LAD4VE LAD4VG LAD4VU 0.03 (0.012) 0.03 (0.012) 0.03 (0.012)

Bidirectional Peak Limiting Diode LAD4

- Protection provided by limiting the transient voltage value to 2 Uc maximum. - Maximum reduction of transient voltage peaks. CAD (Vac) 24 Vac 72 Vac LAD4TB LAD4TS 0.03 (0.012) 0.03 (0.012)

Standard coil voltage codes. 24 B 32/36 C 42/48 E 60/72 EN 100 K 110/127 F 220/240 M 256/277 U 380/415 Q

Vac and Vdc Code

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2001 Schneider Electric All Rights Reserved

IEC Type Industrial Control Relays; TeSys D-Line, K-Line, and SK-Line
TeSys Ordering Information

Cabling Accessory
Description
Without coil suppression Mounting Adaptor For adapting existing wiring to a new product ac 24 to 48 V With coil suppression ac 50 to 127 V ac 110 to 250 V

Catalog Number
LAD4BB LAD4BBVE LAD4BBVG LAD4BBVU

Weight lb (kg)
0.04 (0.019) 0.03 (0.014) 0.03 (0.014) 0.03 (0.014)

Electronic Serial Timer Modules

Mounted using adaptor LAD4BB, to be ordered separately, see listing above.

On-delay Type
Operational Voltage Time Delay 0.1 to 2 s 24 to 250 Vac/Vdc 1.5 to 30 s 25 to 500 s Catalog Number LA4DT0U LA4DT2U LA4DT4U Weight lb (kg) 0.09 (0.040) 0.09 (0.040) 0.09 (0.040)

Off-delay Type
0.1 to 2 s 24 to 250 Vac/Vdc 1.5 to 30 s 25 to 500 s LA4DR0U LA4DR2U LA4DR4U 0.11 (0.050) 0.11 (0.050) 0.11 (0.050)

Auto-Man-Stop Control Modules

For local override operation tests with two-position Auto-Man switch and O-I switch
Mounted using adaptor LAD4BB, to be ordered separately, see listing above. Catalog Number LA4DMK Weight lb (kg) 0.09 (0.040)

Operational voltage 24 to 100 Vac For 24 V operation, the relay must be fitted with a 21 V coil (code Z7).

2001 Schneider Electric All Rights Reserved

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IEC Type Industrial Control Relays; TeSys D-Line, K-Line, and SK-Line
TeSys Ordering Information

Accessories (to be ordered separately)

For Connection Description For Marking
Sheet of 64 self-adhesive blank labels 8 x 33 Sheet of 112 self-adhesive blank labels 8 x 12 Strips of blank, self-adhesive labels for printing by plotter (4 sets of 5 strips) SIS Label label creation software for labels LAD-21 and 22 CAD, LAD (4 contacts), LA6DK LAD (2 contacts), LADT All products French version English version 10 10 35 1 1 LAD21 LAD22 LAD24 XBY1FR XBY1EN 0.04 (0.020) 0.04 (0.020) 0.44 (0.200) 0.13 (0.060) 0.13 (0.060)

For Mounting On:

Must be Ordered in Multiplies of:

Catalog Number

Weight lb. (kg)

For Protection
Lockout cover Relay cover preventing access to the moving contact carrier LADT, LADR CAD 1 1 LA9D901 LAD9ET1 0.01 (0.005) 0.008 (0.004)

Replacement Coils (Vac)

LA9D901 Specifications
Average consumption at 68 F (20 C): - inrush (cos = 0.75) 50/60 Hz: 70 VA at 50 Hz - sealed (cos = 0.3) 50/60 Hz: 8 VA at 60 Hz Operating rate 140 F (60 C): 0.85 at 1.1 Uc

Coil Voltage Uc V
12 21 24 32 36 42

Average Resistance at 68 F (20 C) 10%

6.3 5.6 6.19 12.3 12.83 19.15 25 34.60 100.4 130 137.2 159 192.5 410.7 417 539 595 645 781 1580 1810 1938 2242 2300 3600 5600

Inductance of Closed Circuit H

0.26 0.24 0.26 0.48 0.77 1 5.5 6.7 7.5 16 22 21 25 30 60 64 74 79 85 135 190

Catalog Number 50/60 Hz

LXD1J7 LXD1Z7 LXD1B7 LXD1C7 LXD1CC7 LXD1D7 LXD1E7 LXD1EE7 LXD1K7 LXD1F7 LXD1FE7 LXD1G7 LXD1FC7 LXD1L7 LXD1LL7 LXD1M7 LXD1P7 LXD1U7 LXD1W7 LXD1Q7 LXD1V7 LXD1N7 LXD1R7 LXD1T7 LXD1X7 LXD1Y7

Voltage Code
J7 Z7 B7 C7 CC7 D7 E7 EE7 K7 F7 FE7 G7 FC7 L7 LL7 M7 P7 U7 W7 Q7 V7 N7 R7 T7 X7 Y7

Weight lb. (kg)

0.15 (0.070) 0.15 (0.070) 0.15 (0.070) 0.15 (0.070) 0.15 (0.070) 0.15 (0.070) 0.15 (0.070) 0.15 (0.070) 0.15 (0.070) 0.15 (0.070) 0.15 (0.070) 0.15 (0.070) 0.15 (0.070) 0.15 (0.070) 0.15 (0.070) 0.15 (0.070) 0.15 (0.070) 0.15 (0.070) 0.15 (0.070) 0.15 (0.070) 0.15 (0.070) 0.15 (0.070) 0.15 (0.070) 0.15 (0.070) 0.15 (0.070) 0.15 (0.070)

LA9D9ET1

48 60 100 110 115 120 127 200 208 220/230 230 230/240 277 380/400

LXD1

400 415 440 480 600 690

Voltage for relays with serial timer modules, with 24 V supply. This coil can be used on 240 V at 60 Hz. This coil can be used on 230/240 V at 50 Hz and on 240 V only at 60 Hz.

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2001 Schneider Electric All Rights Reserved

IEC Type Industrial Control Relays; TeSys D-Line, K-Line, and SK-Line
TeSys Terminal Configurations

Control Relays Instantaneous 5 N/O CAD50

13/NO 23/NO 33/NO 43/NO 03/NO

3 N.O + 2 N/C CAD32

13/NO 43/NO 44 03/NO 04 21/NC 22 31/NC 32

A1

A2

14

24

34

44

04

A2

A1

Instantaneous Auxiliary Contact Blocks 1 N/O + 1 N/C LADN11

53/NO 61/NC

14

LAD8N11
161/NC (172) 153/NO (184)

2 N/O LADN20
53/NO 63/NO

LAD8N20
153/NO (184) 163/NC (174)

2 N/C LAD8N02
151/NC (182) 161/NC (172)

LADN02
51/NC 52 61/NC 62

162 (171)

154 (183)

154 (183)

164 (173)

152 (181)
53/NO

The figures in brackets are for the device mounted on the RH side of the relay. 1 N/O + 3 N/C LADN13
53/NO 61/NC 71/NC 81/NC

2 N/O + 2 N/C LADN22

53/NO 83/NO 61/NC 71/NC

4 N/O LADN40
53/NO 63/NO 73/NO 83/NO

4 N/C LADN04
71/NC 51/NC 61/NC 81/NC

3 N/O + 1 N/C LADN31

73/NO 74 83/NO 84 61/NC 62

54

64

74

54

62

72

84

84

62

72

82

72

52

With Dust and Damp Protected Contacts 2 N/O + 2 N/C Including 1 N.O + 1 N/C Make Before Break LADC22
53/NO 87/NO 61/NC 75/NC

54

2 N/O Protected

2 N/C Protected

2 N/O Protected

62

82

2 N/O Protected + 2 N/O Non Protected LA1DZ40

54

162 (171)

54

54

62

64

LA1DX20
53/NO 63/NO

LA1DX20
51/NC 61/NC

LA1DY20
53/NO 63/NO

2 N/O Protected + 1 N/O + 1 N/C Non Protected LA1DZ31

53/NO 73/NO 74 61/NC 83/NO 84

53/NO

63/NO

54

62

76

88

64

74

73/NO

83/NO

54

64

52

62

54

64

54

84

With grounding terminal points. Mechanical Latch Blocks Off-Delay 1 N/O + 1 N/C LADR
65/NC 57/NO

Time Delay Auxiliary Contact Blocks On-Delay 1 N/O + 1 N/C LADT

67/NO 55/NC

LADS
67/NO 55/NC

LA6DK10
A1

56

68

56

68

58

66

A2

Electronic Serial Timer Modules On-Delay LA4DTU Off-Delay LA4DRU

Auto-Man-Stop Modules LA4DM

A1

E2

E1

A1

c
0

Auto/ Man I/O

A1

B1

(1)

c a

B2

A2

A1

A2

A1

A1

A2

A2

A2

A2

54

62

(1) PLC

2001 Schneider Electric All Rights Reserved

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IEC Type Industrial Control Relays; TeSys D-Line, K-Line, and SK-Line
TeSys Mounting Dimensions
TeSys Mounting Dimensions
CAD (Vac Coil) CAD (Vdc Coil) or (Low Consumption Vdc Coil)

c c1 c2 c3
CAD b c without cover or add-on blocks with cover, without add-on blocks c1 c2 c3 with LADN or C (2 or 4 contacts) with LA6DK10 with LADT, R, S with LADT, R, S and sealing cover

0.49 12.5 (LAD-8)

1.77 45

c c1 c2 c3

1.77 45

32 50 3.03 (77) 3.31 (84) 3.39 (86) 4.61 (117) 5.08 (129) 5.39 (137) 5.55 (141)

323 503 3.90 (99) 3.31 (84) 3.39 (86) 4.61 (117) 5.08 (129) 5.39 (137) 5.55 (141)

CAD b c without cover or add-on blocks with cover, without add-on blocks c1 c2 c3 with LADN or C (2 or 4 contacts) with LA6DK10 with LADT, R, S with LADT, R, S and sealing cover

32 50 3.03 (77) 3.66 (93) 3.74 (95) 4.96 (126) 5.43 (138) 5.75 (146) 5.91 (150)

323 503 3.90 (99) 3.66 (93) 3.74 (95) 4.96 (126) 5.43 (138) 5.75 (146) 5.91 (150)

CAD (Vac Coil) Panel Mounted

CAD (Vac Coil) or (Low Consumpsion Coil) Panel Mounted

(1)
=

0.18 4.5

2.36/2.76 60/70

(1) 3.39 86 = 1.38 35

(1) Two elongated holes 0.18 x 0.35" (4.5 x 9 mm)

CAD Mounted on AM1P Mounting Grid

3.74 95

1.38 35

Mounted on AM1DP200 or DE200 Mounting Track

AF1-EA4

2.36/2.76 60/70

3.07 78

c c
CAD (Vac) c with cover 3.39 (86)

1.38 35
CAD (Vdc or LC) 3.74 (95) c c (AM1DP200) (1) (AM1DE200) (1) CAD (Vac) 3.46 (88) 3.78 (96)

CAD (Vdc or LC) 3.82 (97) 4.13 (105) c c

(1) With cover

2.76 70 1.77 45

Dimensions Inches mm 9

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2001 Schneider Electric All Rights Reserved

IEC Type Industrial Control Relays; TeSys D-Line, K-Line, and SK-Line
Tesys Application Data
TeSys Application Data

Type
Conforming to IEC 60947-1-1 Overvoltage category III and degree of pollution 3 Conforming to UL, CSA Rated Impulse Withstand Voltage (Uimp) Separation of Electrical Circuits Conforming to Standards Conforming to IEC 60947-1-1 To IEC 536 and VDE 0106

CAD (Vac)

CAD (Vdc)

CAD (Vdc) Low Consumption

690 600 6

V V kV

690 600 6

690 600 6

Rated Insulation Voltage (Ui)

Reinforced insulation up to 400 V IEC 60947-1-1, N-F C 63-140, VDE 0660, BS 4794. EN 60947-5-15 UL CSA CE File: E164353 File: LR43364 CCN: NKCR Guide: 3211 03

Approvals Protective Treatment Degree of Protection Conforming to IEC 68 Conforming to VDE 0106 Storage Ambient Air Temperature Around the Device Operation, conforming to IEC 255 (80 to 110% UC) For operation at Uc Maximum Operating Altitude Without derating Without derating, in the following positions: Operating Positions F (C) F (C) F (C) ft (m)

TH (Tropical Finish) See page 23 for details. Front face protected against direct finger contact IP 2X - 76 to 176 (- 60 to + 80) 23 to 140 (- 5 to + 60) - 40 to 158 (- 40 to + 70) 9843 (3000) - 76 to 176 (- 60 to + 80) 23 to 140 (- 5 to + 60) - 40 to 158 (- 40 to + 70) 9843 (3000) Protection against direct finger contact - 76 to 176 (- 60 to + 80) 23 to 140 (- 5 to + 60) - 40 to 158 (- 40 to + 70) 9843 (3000)

30

180

180

30

90

90

1 80

Shock Resistance Half sine wave for 11ms Vibration Resistance 5 to 300 Hz

Control relay open Control relay closed Control relay open Control relay closed 1 conductor Stranded wire without cable end 2 conductors 1 conductor Stranded wire without cable end AWG (mm2) AWG (mm2) AWG (mm2) AWG (mm2) AWG (mm2) AWG (mm2) lb-in (N m) AWG (mm2)

10 gn 15 gn 2 gn 4 gn # 18 to # 12 (1 to 4) # 18 to # 12 (1 to 4) # 18 to # 12 (1 to 4) # 18 to # 14 (1 to 2.5) # 18 to # 12 (1 to 4) # 18 to # 12 (1 to 4) 15 (1.7) # 18 to # 14 (1 to 2.5)

10 gn 15 gn 2 gn 4 gn # 18 to # 12 (1 to 4) # 18 to # 12 (1 to 4) # 18 to # 12 (1 to 4) # 18 to # 14 (1 to 2.5) # 18 to # 12 (1 to 4) # 18 to # 12 (1 to 4) 15 (1.7) # 18 to # 14 (1 to 2.5)

10 gn 15 gn 2gn 4 gn # 18 to # 12 (1 to 4) # 18 to # 12 (1 to 4) # 18 to # 12 (1 to 4) # 18 to # 14 (1 to 2.5) # 18 to # 12 (1 to 4) # 18 to # 12 (1 to 4) 15 (1.7) # 18 to # 14 (1 to 2.5)

Connection to Screw Clamp Terminals

2 conductors 1 conductor Solid wire without cable end 2 conductors Tightening torque

Connection to Spring Terminals

1 or 2 stranded or solid without cable end

In the least favorable direction, without change of contact state, with coil supplied at Uc.

10

2001 Schneider Electric All Rights Reserved

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IEC Type Industrial Control Relays; TeSys D-Line, K-Line, and SK-Line
Tesys Application Data

Control Circuit Characteristics

Type
Rated Control Circuit Voltage (Uc) Control Voltage Limits Operation With coil type: Vac 50/60 Hz 80 to 110% Uc at 50 Hz 85 to 110% Uc at 60 Hz Vdc standard, wide range Drop-out Average Consumption at 68 F (20 C) and at Uc Vac Coil 50/60 Hz VA 30 to 60% Uc Inrush: 70 Hold-in: 8 Vdc Coil with standard coil Operating Time (at rated control circuit voltage and at 68 F (20 C) Between coil energization and - opening of the N/C contacts - closing of the N/O contacts Between coil de-energization and - opening of the N/O contacts - closing of the N/C contacts Short Supply Failures Maximum Operating Rate Mechanical Durability (in millions of operating cycles) Time Constant L/R Maximum duration without affecting hold-in of the device In operating cycles per second With coil type: Vac 50/60 Hz Vdc standard, wide range ms ms ms ms 4 to 12 6 to 17 2 3 15 6 to 14 20 2 3 30 28 10 to 15 25 2 3 30 40 ms ms 4 to 19 12 to 22 35 to 45 50 to 55 45 to 55 60 to 70 W 70 to 125% Uc 10 to 25% Uc Inrush or hold-in: 5.4 70 to 125% Uc 10 to 25% Uc Inrush or hold-in: 2.4 V

CAD (Vac)
12 to 690

CAD (Vdc)
12 to 440

CAD (Vdc) Low Consumption

5 to 72

The product life expressed above is based on average usage and normal operating conditions. Actual operating life will vary with conditions. The above statements are not intended to, nor shall they create any expressed or implied warranties as to product operation or life. For information on the listed warranty offered on this product, refer to the Square D terms and conditions of sale found in the Square D Digest.

Characteristics of Instantaneous Contacts incorporated in the Control Relay

Number of Contacts Rated Operational Voltage (Ue) Rated Insulation Voltage (Ui) Up to Conforming to IEC 60947-1-1 Conforming to UL, CSA Rated Conventional Thermal Current (Ith) Frequency of Operational Current Minimum Switching Capacity U min. I min. Short-circuit Protection Rated Making Capacity Short Time Rating Conforming to IEC 60947-1-1 Conforming to IEC 60947-1-1 I rms Permissible for 1s 500 ms 100 ms Insulation Resistance Non-overlap time Tightening Torque Non-overlap Distance Linked Contacts According to draft standard IEC 60947-4-5 Guaranteed between N/O and N/C contacts Phillips n2 and 6 A A A M ms lb-in (N m) For ambient temperature 104 F (40 C) V V V A Hz V mA 5 690 690 600 10 25 to 400 17 5 gG fuse: 10 A (10 Amp Class J Time delay) 140 Aac, 250 Adc 100 120 140 > 10 1.5 (on energization and on de-energization) 10.6 (1.2) Linked contacts in association with auxiliary contacts LADN The three N/O contacts and the two N/C contacts of CADN32 are linked mechanically by one mobile contact holder.

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11

IEC Type Industrial Control Relays; TeSys D-Line, K-Line, and SK-Line
Tesys Application Data

Contact Ratings
AC Ratings Inductive 35% Power Factor Volts UL Rating
120 240 480 600 A600

DC Ratings Resistive 75% Power Factor Break VA

7200 7200 7200 7200

Inductive Volts UL Rating

125 250 600 Q600

Make Amps
60 30 15 12

Amps
6 3 1.5 1.2

VA
720 720 720 720

Cont. Amps
10 10 10 10

Make, Break & Cont. Amps

10 10 10 10

Make & Break Amps

0.55 0.27 0.10

Cont. Amps
2.5 2.5 2.5

69 VA maximum up to 300 volts.

AC Supply, Categories AC-14 and AC-15 (conforming to IEC 60947-1-1)

Electrical durability (up to 3600 operating cycles/hours) on an inductive load such as the coil of an electromagnet: making power (cos 0.7) = 10 times the power broken (cos 0.4) V 1 million operating cycles 3 million operating cycles 10 million operating cycles VA VA VA 24 60 16 4 48 120 32 8 115 280 80 20 230 560 160 40 400 960 280 70 440 1050 300 80 600 1440 420 100

DC Supply, Categories DC-13

Electrical durability (up to 1200 operating cycles/hour) on an inductive load such as the coil of an electromagnet, without economy resistor, the time constant increasing with the power. V 1 million operating cycles 3 million operating cycles 10 million operating cycles W W W 24 120 70 25 48 90 50 18 125 75 38 14 250 68 33 12 440 61 28 10

Categories AC14 and AC15

1 8 7 6 5 4 1 8 7 6 5 4 3

Category DC13

24 V 48 V 125 V

Millions of operating cycles

Millions of operating cycles

250 V

1 0.8 0.7 0.6 0.5 0.4 0.3 0.2

1 0.8 0.7 0.6 0.5 0.4 0.3 0.2

440 V

0.1 0.1 0.2 0.3 0.4 0.5 0.6 0.8 1 0.7 0.9 2 3 4 5 6 7 8 10 9

0.1 0.1 0.2 0.3 0.4 0.5 0.6 0.8 1 0.7 0.9 2 3 4 5 6 7 8 10 9

Current broken in A

Current broken in A

Utilization Categories for Control Relays Conforming to IEC 60947-1-1

AC Applications Category AC-14 (1) Category AC-15 (1) DC Applications Category DC-13 This category applies to the switching of electromagnetic loads for which the time taken to reach 95% of the steady state current (T = 0.95) is equal to 6 times the power P drawn by the load (with P 50 W). This category applies to the switching of electromagnetic loads whose power drawn with the electromagnet closed is less than 72 VA. Application example: Switching the operating coil of contactors and relays. This category applies to the switching of electromagnetic loads whose power drawn with the electromagnet closed is more than 72 VA. Application example: Switching the operating coil of contactors.

(1)

The product life expressed above is based on average usage and normal operating conditions. Actual operating life will vary with conditions. The above statements are not intended to, nor shall they create any expressed or implied warranties as to product operation or life. For information on the listed warranty offered on this product, refer to the Square D terms and conditions of sale found in the Square D Digest. Replaces category AC-11

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2001 Schneider Electric All Rights Reserved

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IEC Type Industrial Control Relays; TeSys D-Line, K-Line, and SK-Line
K-Line Ordering Informaiton
K-Line Ordering Information Control Relays
- Mounting on 35 mm DIN3 track or 4 screw direct mounting. - Screws in open ready-to-tighten position.

Control Circuit Type of Termination Supply CA2KN40

AC

Contact Configuration Catalog Number N/O

4 Screw clamp 3 2 4 Spring Termination 3 2 Faston 1 x 6.35 or 2 x 2.8 4 3 2 4 3 2 4 Screw clamp 3 2 4 Spring Termination 3 2 Faston 1 x 6.35 or 2 x 2.8 4 3 2 4 3 2

Weight lb (kg)

Consumption
4.5 VA

N/C
0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 CA2KN40 CA2KN31 CA2KN22 CA2KN403 CA2KN313 CA2KN223 CA2KN407 CA2KN317 CA2KN227 CA2KN405 CA2KN315 CA2KN225 CA3KN40 CA3KN31 CA3KN22 CA3KN403 CA3KN313 CA3KN223 CA3KN407 CA3KN317 CA3KN227 CA3KN405 CA3KN315 CA3KN225 0.40 (0.180) 0.40 (0.180) 0.40 (0.180) 0.40 (0.180) 0.40 (0.180) 0.40 (0.180) 0.40 (0.180) 0.40 (0.180) 0.40 (0.180) 0.46 (0.210) 0.46 (0.210) 0.46 (0.210) 0.50 (0.225) 0.50 (0.225) 0.50 (0.225) 0.50 (0.225) 0.50 (0.225) 0.50 (0.225) 0.50 (0.225) 0.50 (0.225) 0.50 (0.225) 0.56 (0.255) 0.56 (0.255) 0.56 (0.255)

Solder pins for printed circuit board

CA2KN403

DC

3W

Solder pins for printed circuit board

CA3KN407

Low Consumption Control Relays

- Compatible with programmable controller outputs. - LED indicator incorporated. - Wide range coil (70 to 130% Uc), suppressor fitted as standard. - Mounting on 35 mm DIN3 track or 4 screw direct mounting. - Screws in open ready-to-tighten position. DC 1.8 W Screw clamp 4 3 2 4 Spring Termination 3 2 0 1 2 0 1 2 0 1 2 0 1 2 CA4KN40 CA4KN31 CA4KN22 CA4KN403 CA4KN313 CA4KN223 CA4KN407 CA4KN317 CA4KN227 CA4KN405 CA4KN315 CA4KN225 0.52 (0.235) 0.52 (0.235) 0.52 (0.235) 0.52 (0.235) 0.52 (0.235) 0.52 (0.235) 0.52 (0.235) 0.52 (0.235) 0.52 (0.235) 0.58 (0.265) 0.58 (0.265) 0.58 (0.265)

CA4KN405

Faston 1 x 6.35 or 2 x 2.8

4 3 2 4 3 2

Application Data . . . . . . . . . . . 17 Dimensions. . . . . . . . . . . . . . . 16 Contact Configuration. . . . . . . 16 Accessories . . . . . . . . . . . 14-15

Solder pins for printed circuit board

Complete catalog number by adding proper voltage code from page 14.

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2001 Schneider Electric All Rights Reserved

13

IEC Type Industrial Control Relays; TeSys D-Line, K-Line, and SK-Line
K-Line Ordering Informaiton
Instantaneous Auxiliary Contact Blocks
Clip-on Front Mounting, 1 Block Per Control Relay Contact Configuration Type of connection Catalog Number N/O LA1KN20
Screw clamp 2 0 1 4 3 2 1 0 2 1 0 4 3 2 1 0 2 0 1 Faston 1 x 6.35 or 2 x 2.8 4 3 2 1 0 Not to be used on CA4KN relays

Weight lb (kg)

N/C
0 2 1 0 1 2 3 4 0 1 2 0 1 2 3 4 0 2 1 0 1 2 3 4 LA1KN20 LA1KN02 LA1KN11 LA1KN40 LA1KN31 LA1KN22 LA1KN13 LA1KN04 LA1KN203 LA1KN113 LA1KN023 LA1KN403 LA1KN313 LA1KN223 LA1KN133 LA1KN043 LA1KN207 LA1KN027 LA1KN117 LA1KN407 LA1KN317 LA1KN227 LA1KN137 LA1KN047 0.10 (0.045) 0.10 (0.045) 0.10 (0.045) 0.10 (0.045) 0.10 (0.045) 0.10 (0.045) 0.10 (0.045) 0.10 (0.045) 0.10 (0.045) 0.10 (0/045) 0.10 (0.045) 0.10 (0.045) 0.10 (0.045) 0.10 (0.045) 0.10 (0.045) 0.10 (0.045) 0.10 (0.045) 0.10 (0.045) 0.10 (0.045) 0.10 (0.045) 0.10 (0.045) 0.10 (0.045) 0.10 (0.045) 0.10 (0.045)

LA1KN40

Spring Termination

Electronic Time Delay Attachment

LA1KN403
- Relay output with common point changeover contact, 240 VAC or VDC, 2 A maximum. - Control voltage: 85 to 110% Uc. - Maximum switching capacity: 250 VA or 150 W. - Operating temperature: 14 to 140F (-10 to 60C). - Reset time: 1.5 s during the time delay period, 0.5 s after the time delay period.

Clip-on Front Mounting, 1 Block per Control Relay Contact Configuration Voltage Type Timing Range (s) Catalog Number Weight lb (kg)

24 to 48 Vac or Vdc

On-delay On-delay

1 to 30 1 to 30

1 N/O and 1 N/C with a common 1 N/O and 1 N/C with a common

LA2KT2E LA2KT2U

0.09 (0.040) 0.09 (0.040)

LA1KN407

110 to 240 Vac

Coil Voltages
CA2K Control Relays
Volts ac 50/60 Hz Code (85 to 110% Uc) Code (80 to 115% Uc) 12 J7 20 Z7 24 B7 36 C7 42 D7 48 E7 110 F7 115 FE7 120 G7 127 FC7 M7 220/230 230 P7 U7 Q7 230/240 380/400 400 V7 N7 400/415 440 R7 480 T7 500 S7 600 X7 Y7 660/690

Coils up through 240 V are available with built-in coil suppression. Add a 2 to the end of the appropriate voltage code. Example:G72.

CA3K Control Relays (80 to 115% Uc)

Volts dc Code 12 JD 20 ZD 24 BD 36 CD 48 ED 60 ND 72 SD 100 KD 110 FD 125 GD 200 LD 220 MD 230 MPD 240 MUD 250 UD

Coils are available with built-in coil suppression. Add a 3 to the end of the appropriate voltage code. Example: JD3.

CA4K Low Consumption Control Relays (wide range coil: 70 to 130% Uc)
Relays . . . . . . . . . . . . . . . . . . . 13 Application Data . . . . . . . . . . . 17 Dimensions . . . . . . . . . . . . . . . 16 Contact Configuration . . . . . . . 16 Volts dc Code 12 JW3 20 ZW3 24 BW3 48 EW3 72 SW3 110 FW3 120 GW3

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2001 Schneider Electric All Rights Reserved

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IEC Type Industrial Control Relays; TeSys D-Line, K-Line, and SK-Line
K-Line Ordering Informaiton

Z
Description
Mounting Plates for Fixing On 2 DIN1 tracks Marker Holder Clip-in Markers Clips onto Front of Relay See page 22 For ac and dc voltages 12 to 24 V (varistor) For ac and dc voltages 32 to 48 V (varistor) Clips onto front of relay, with orientation device. No tools required for connection. For ac and dc voltages 50 to 129 V (varistor) For ac and dc voltages 130 to 250 V For dc voltages 12 to 24 V (diode + Zener diode) For dc voltages 32 to 48 V (diode + Zener diode) For ac voltages 220 to 250 V (RC) Protection by limitation of the transient voltage to 2 Uc maximum. Maximum reduction of the transient voltage peaks. Slight time delay on drop-out (1.1 to 1.5 times normal). No over voltage or oscillation frequency. Polarized component. Slight time delay on drop-out (1.1 to 1.5 times normal). Protection by limitation of the transient voltage to 3 Uc max. and limitation of the oscillation frequency. Slight time delay on drop-out (1.2 times to 2 times normal). 5 5 5 5 5 5 5 LA4KE1B LA4KE1E LA4KE1FC LA4KE1UG LA4KC1B LA4KC1E LA4KA1U 0.02 (0.010) 0.02 (0.010) 0.02 (0.010) 0.02 (0.010) 0.02 (0.010) 0.02 (0.010) 0.02 (0.010) 110/120 mm fixing centers 1 100 DX1AP25 LA9D90 0.14 (0.065) 0.002 (0.001)

Application
On 1 DIN1 track Clip-on fixing

Sold in Lots of
1

Catalog Number
LA9D973

Weight lb (kg)
0.06 (0.025)

LA9D973
Suppressor Modules Incorporating LED Indicator

LA4K

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2001 Schneider Electric All Rights Reserved

15

IEC Type Industrial Control Relays; TeSys D-Line, K-Line, and SK-Line
K-Line Dimensions, and Terminal Configurations
K-Line Dimensions
CA2, CA3, CA4K Control Relays On Panel On Printed Circuit Board

LA1-K

4x.16 4x4

.34 8.65

= = =

A1

1.22 31

2.24 57

1.77 45

1.38 35

10x.05 10x1.3

1.77 45

On AM1DP200 or AM1DE200 Track (35 mm DIN3)

On Asymmetrical Rail with LA9D973 Clip-on Mounting Plate or DX1AP25 Mounting Plate (110/120 mm fixing centers)

1.97 50 2.09 53

2.28 58

1.97 50

2.28 58

A2

2.28 58

1.97 50

.2 5

4.72 120

2.24 57

1.77 45

2.24 57

.83 21

1.77 45

1.38 35

.2 5

1.77 45
LA2KT Electronic Time Delay Contact Blocks LA4K Suppressor Modules LA4K on Auxiliary Control Relay

LA2KT

LA4-K

25

1.06 27

2.28 58

22

6 22 57

1.34 34

1.5 38

1.34 34

2.24 57

CA2, CA3, CA4K Control Relays 4 N/O 3 N/O + 1 N/C 2 N/O + 2 N/C CA4K Coil (suppressor scheme)

13/NO

13/NO

33/NO

13/NO

23/NO

33/NO

43/NO

43/NO

21/NC

A1

A1

A1

43/NO

21/NC

31/NC

+
A1

A2

14

22

32

A2

14

22

34

A2

14

24

34

44

44

44

LA1K Instantaneous Auxiliary Contact Blocks For CA2, CA3, CA4K 2 N/O
53/NO 63/NO

For CA2, CA3K 1 N/O + 1 N/C

53/NO 61/NC

2 N/C
51/NC 61/NC

4 N/O
53/NO 63/NO 73/NO 83/NO

1 N/O + 3 N/C
53/NO 61/NC 71/NC 81/NC

A2

3 N/O + 1 N/O
53/NO 73/NO 83/NO 61/NC

4 N/C
51/NC 61/NC 71/NC 81/NC

2 N/O + 2 N/C
53/NO 83/NO 61/NC 71/NC

54

62

72

82

54

62

72

62

54

74

84

52

62

72

54

64

54

62

54

64

74

52

LA2KT Electronic time Delay Contact Blocks For CA2, CA3, CA4K 1 C/O

62

84

LA4K Suppressor Modules LA4KC Suppressor Module LA4KE Suppressor Module

A1

16

A2

15

18

dc

82

ac / dc

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2001 Schneider Electric All Rights Reserved

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4.33 110

IEC Type Industrial Control Relays; TeSys D-Line, K-Line, and SK-Line
K-Line Application Data
K-Line Application Data Environment
Conforming to Standards Approvals Protective Treatment Degree of Protection Ambient Air Temperature (around the device) Maximum Operating Altitude Conforming to IEC 68 (DIN 50016) Conforming to VDE 0106 Storage Operation Without derating Vertical axis Horizontal axis F (C) F (C) ft (m) IEC 60947-1-1, NF C 63-140, VDE 0660, BS 5424 UL CSA CE File: E164353 File: LR43364 CCN: NKCR Guide: 3211 03

TC (Climate proof) See page 23 Protection against direct finger contact -58 to 176 (-50 to 80) -13 to 122 (-25 to 50) 6562 (2000m)

1 80

90

90

90

Operating Position

90
Without derating Flame Resistance Shock Resistance (1/2 sine wave, 11 ms) Vibration Resistance 5 to 300 Hz Safe Circuit Separation Conforming to UL 94

Without derating

With derating Self-extinguishing V1 Conforming to requirement 2 10 g 15 g 2g 4g VLSV , up to 400 V Min. Max Two #12 (4) Two #12 (4) One #16 (1.5) and One #14 (2.5) One #16 (1.5) One #16 (1.5)

With derating

Conforming to NF F 16-101 and 16-102 Control relay open Control relay closed Control relay open Control relay closed Conforming to VDE 0106 and IEC 536 Solid wire AWG (mm2) AWG (mm2) AWG (mm2) AWG (mm2) AWG (mm2) in (mm) lb-in (N m)

Max to IEC 60947-1-1 One #12 (4) and One #14 (2.5) Two #14 (2.5) One #16 (1.5) and One #14 (2.5) Two #16 (1.5) Two #16 (1.5)

Wire Range Screw Clamp Terminals

One #16 (1.5) One #20 (0.75) One #22 (0.50) One #20 (0.75) One #20 (0.75) 4 mm x 35 microns

Stranded wire without cable end Stranded wire with cable end

Spring Terminal Connection Faston Connectors Solder Pins for Printed Circuit Board Tightening Torque Terminal Referencing Very low safety voltage. Contact your local field sales office.

Solid Wire Stranded Wire without Cable End Faston Connector With locating device between power circuit and control circuit Phillips head n 2 and 6 Conforming to standards EN 50005 and EN 50011

Two 0.110 (2.8) or one 0.250 (6.35) 7.1 - 11.5 (0.8 - 1.3) Up to 8 contacts

Control Circuit Characteristics

Type
Rated Control Circuit Voltage (Uc) Control Voltage Limits 122 F ( 50 C) single voltage coil Average Consumption at 68 F (20 C) and at Uc Heat Dissipation Between coil energization and - opening of the N/C contacts - closing of the N/O contacts ms ms Between coil de-energization and - opening of the N/O contacts - closing of the N/C contacts In operating cycles per hour 50/60 Hz coil Mechanical Durability at Uc In millions of operating cycles Standard dc coil Wide range dc coil For operation For drop-out Inrush Sealed W ms ms ms ms ms V

CA2K
12 to 690 ac 80 to 115% Uc 20% Uc 30 VA 4.5 VA 1.3 5 to 15 10 to 20 10 to 20 15 to 25 2 10,000 10

CA3K
12 to 250 dc 80 to 115% Uc 10% Uc 3W 3W 3 25 to 35 30 to 40 10 15 2 10,000 20

CA4K
12 to 72 dc 70 to 130% U 10% Uc 1.8 W 1.8 W 1.8 25 to 35 30 to 40 10 to 20 15 to 25 2 6000 30

Operating Time at 68 F (20 C) and at Uc

Maximum Immunity to Micro Breaks Maximum Operating Rate

The product life expressed above is based on average usage and normal operating conditions. Actual operating life will vary with conditions. The above statements are not intended to, nor shall they create any expressed or implied warranties as to product operation or life. For information on the listed warranty offered on this product, refer to the Square D terms and conditions of sale found in the Square D Digest.

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2001 Schneider Electric All Rights Reserved

17

IEC Type Industrial Control Relays; TeSys D-Line, K-Line, and SK-Line
K-Line Application Data
Contact Characteristics of Control Relays and Instantaneous Contact Blocks
On CAK On LA1K CA2K CA3K CA4K Up to Conforming to BS 5424 Conforming to UL 508 Conforming to IEC 60947-1-1 Conforming to VDE 0110 group C Conforming to CSA C 22-2 n 14 For Ambient Temperature 122 F (50 C) 4 2 or 4 2 or 4 2 or 4 2 690 690 600 690 750 600 10 Up to 400 17 5 10 (10 Amp Class J Time delay) 110 80 90 110 > 10 0.5 A600, Q600

Number of Contacts

Rated Operational Voltage (Ue)

Rated Insulation Voltage (Ui)

Conventional Thermal Current (Ith) Frequency Limits of Operational Current Minimum Switching Capacity Short-circuit Protection Rated Making Capacity Overload Current Impedance Non-overlap distance UL508 Contact Rating Positively guided contacts: CNA approved.

V V V V V V A Hz Minimum voltage (DIN 19 240) V Minimum current mA Conforming to IEC 60947-1-1 and VDE 0660, gG (gl) fuse A Conforming to IEC 60947-1-1 I rms A Permissible for 1s A 500 ms A 100 ms A M Positively guided contacts as per INRS and BIA spec mm See page 20 for details

Operational Power of Contacts Conforming to IEC 60947-1-1 1 million operating cycles 3 million operating cycles 10 million operating cycles Occasional making capacity 1 Breaking limit of contacts valid for: - maximum of 50 operating cycles at 10 s intervals (breaking current = making current x cos 0.7). 2 Electrical durability of contacts for: - 1 million operating cycles (2a) - 3 million operating cycles (2b) - 10 million operating cycles (2c). 3 Breaking limit of contacts valid for: - maximum of 20 operating cycles at 10 s intervals with current passing for 0.5 s per operating cycle. 4 Thermal limit

AC Supply, Category AC-15 Electrical durability (valid up to 3600 operating cycles per hour on an inductive load such as the coil of an electromagnet: making current (cos 0.7) = 10 times breaking current (cos 0.4). 110/ 220/ 380/ 600/ V 24 48 127 230 400 440 690 VA 48 96 240 440 800 880 1200 VA 17 34 86 158 288 317 500 VA 7 14 36 66 120 132 200 VA 1000 2050 5000 10 000 14 000 13 000 9000
Power broken in VA 16 000

DC Supply, Category DC-13 Electrical durability (valid up to 1200 operating cycles per hour on an inductive load such as the coil of an electromagnet, without economy resistor, the time constant increasing with the load. V W W W W 24 120 55 15 720 48 80 38 11 600 110 60 30 9 400 220 52 28 8 300 440 51 26 7 230 600 50 25 6 200

Power broken in W

Time constant in ms

10 000 8000 6000 5000 4000 3000 2000 1000 800 600 500 400 300 200 100 80 60 40 24 48

1000 700 500

3
300 200 100 80 60 50 40 30 20

250

200 140

2a 2b

2a

100

2c 2b
50

2c
20 110 120 220 380 500 440 690 V

10 8 6 12 24 48 110 220 440 600 V

The product life expressed above is based on average usage and normal operating conditions. Actual operating life will vary with conditions. The above statements are not intended to, nor shall they create any expressed or implied warranties as to product operation or life. For information on the listed warranty offered on this product, refer to the Square D terms and conditions of sale found in the Square D Digest.

Utilization Categories for Control Relays Conforming to IEC 60947-1-1

AC Applications DC Applications (1) (2) Category AC-15 (1) Category DC-13 (2) This category applies to the switching of electromagnetic loads whose power drawn with the electromagnet closed is more than 72 VA. Application example: Switching the operating coil of contactors. This category applies to the switching of electromagnetic loads for which the time taken to reach 95% of the steady state current (T = 0.95) is equal to 6 times the power P drawn by the load (with P 50 W). Application example: Switching the operating coil of contactors without economy resistor.

Replaces category AC-11 Replaces category DC-13

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2001 Schneider Electric All Rights Reserved

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IEC Type Industrial Control Relays; TeSys D-Line, K-Line, and SK-Line
SK-Line Ordering Information
SK-Line Ordering Information
Miniature size saves space Mounts on 35mm DIN3 track or can be mounted directly to a panel Up to 4 poles

Contact Configuration Control Circuit Supply Type of Termination N/O CAZSK11G7

AC 4.2 VA Screw clamp 2 1 DC 2.2 W Screw clamp 2 0 0 1 1

Consumption

Catalog Number

Weight lb (kg)

N/C
1 CA2SK11 CA2SK20 CA3SK11 CA3SK20 0.24 (0.109) 0.24 (0.109) 0.24 (0.109) 0.24 (0.109)

Contact Adder Decks

Used to expand the CA2SK20 two pole relays to a four pole relay.

Contact Configuration

Type of Termination LA1SK11 N/O

2 Screw clamp 1 0

Catalog Number

Weight lb (kg)

N/C
0 1 2 LA1SK20 LA1SK11 LA1SK02 0.05 (0.022) 0.05 (0.022) 0.05 (0.022)

Transient suppressor module

LA4SKE1U
Dampens the voltage spike that may occur when the relay coil is de-energized. The spike may adversely affect solid state equipment near the relay. The transient suppressor module snaps into a cavity located in the side of the relay. These modules can be used with CA2SK and CA3SK relays.

Control Circuit Voltage

24-48 V 50/60 Hz 24-48 Vdc 110-250 V 50/60 Hz 110-250 Vdc

Catalog Number
LA4SKE1E LA4SKE1U

Weight lb (kg)
0.02 (0.010) 0.02 (0.010)

Coil Voltage Codes

Voltage 50/60 Hz (CA2SK relays) DC (CA3SK relays) 12 JD 24 B7 36 CD 48 E7 ED 110 F7 SD 120 G7 220 M7 230 P7 240 U7 380 Q7 400 V7 480 T7

Add proper voltage code to the end of the catalog number.

04/01

2001 Schneider Electric All Rights Reserved

19

IEC Type Industrial Control Relays; TeSys D-Line, K-Line, and SK-Line
SK-Line Ordering Information

Environment
Type
Conforming to Standards Approvals Operating Temperature Range Stranded wire Wire Range Solid wire F (C) AWG (mm2) AWG (mm2)

CA2

CA3

IEC337-1, 947-1, 947-5, NF C 63-140, VDE0660, BS4794 UL Listed File E164353 CCN NKCR, CSA File LR12721 Class 3211 03, SEMKO, SEV, DEMKO, CE -4 to 131 (-20 to 55) Two #20 (0.75) to #16 (1.5) Two #18 (1) to #14 (2.5)

Control circuit characteristics

Type
Rated Insulation Voltage Rated Coil Voltage Uc Permissible Voltage Variation Average Consumption Operating Time Mechanical Life Inrush Sealed Pick-up Drop-out In millions of operations ms ms Conforming to UL508 Conforming to VDE 0110 Group C V V V

CA2
600 660 24 to 600 +10/-20% Uc 15.5 VA 4.2 VA 8 to 16 6 to 8 10

CA3
600 660 12 to 220 2.2 W 2.2 W 10 to 18 4 to 6 10

Contact Ratings
AC Inductive 35% PF Volts
120 240 480 600 A600

DC Resistive 75% PF Break VA

7200 7200 7200 7200

UL Rating

Make Amps
60 30 15 12

Amps
6 3 1.5 1.2

VA
720 720 720 720

Continuous Amps
10 10 10 10

Make, Break & Cont. Amps

10 10 10 10

Volts
24 60 110 240

Continuous Amps
3 2 0.8 0.2

Approximate dimensions

Contact Configurations
Relays
2 N/O 1 N/O and 1 N/C

Contact adder decks

2 N/O 1 N/O and 1 N/O 2 N/C

43 NO

33 NO

33 NO

41 NC

31 NC

23 NO

13 NO

13 NO

21 NC

44

34

42

32

22

20

14

14

22

2001 Schneider Electric All Rights Reserved

34

42

41 NC

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IEC Type Industrial Control Relays; TeSys D-Line, K-Line, and SK-Line
Accessories
accessories
Catalog Number Class 9080 Type MH 0.08 m / 3" 9080MH203 0.10 m / 4" 9080MH204 0.13m / 5" 9080MH205 0.15 m / 6" 9080MH206 0.18 m / 7" 9080MH207 0.20 m / 8" 9080MH208 0.23 m / 9" 9080MH209 0.25 m / 10" 9080MH210 Galvanized 0.28 m / 11" 9080MH211 steel 0.30 m / 12" 9080MH212 (no mounting 0.33 m / 13" 9080MH213 holes) 0.36 m / 14" 9080MH214 0.38 m / 15" 9080MH215 0.41 m / 16" 9080MH216 0.43 m / 17" 9080MH217 0.46 m / 18" 9080MH218 0.50 m / 19.68" 9080MH220 Symmetrical rail 1 m / 39.37" 9080MH239 35 x 7.5mm 2 m / 78.74" 9080MH279 (1.38 x 0.295") in compliance with 0.08 m / 3" 9080MH303 EN50022 standard 0.10 m / 4" 9080MH304 (DIN 46277-3) 0.13m / 5" 9080MH305 0.15 m / 6" 9080MH306 0.18 m / 7" 9080MH307 0.20 m / 8" 9080MH308 0.23 m / 9" 9080MH309 0.25 m / 10" 9080MH310 Galvanized 0.28 m / 11" 9080MH311 steel, 0.30 m / 12" 9080MH312 prepunched 0.33 m / 13" 9080MH313 0.36 m / 14" 9080MH314 0.38 m / 15" 9080MH315 0.41 m / 16" 9080MH316 0.43 m / 17" 9080MH317 0.46 m / 18" 9080MH318 0.50 m / 19.68" 9080MH320 1 m / 39.37" 9080MH339 2 m / 78.74" 9080MH379 High rise track Aluminum 1 m / 39.37" 9080MH439 k Orders must specify standard packages or multiples of that quantity Description Length Mounting Track Mounting Track Std. k Pack Description DIN3 Length Catalog Number Weight Std. k lb Pack (kg)

2 m / 78.74"

AM1ED200

10

2.9 (1.31)

10

15 mm depth, 1 mm steel, zinc chromated

2 m / 78.74" 15 mm depth, 1.5 mm steel, zinc chromated

AM1DE200

10

2.0 (0.90)

2 m / 78.74" 7.5 mm depth, 1 mm steel, zinc chromated EN50022 & NF C63-015 DIN1

AM1DP200

10

1.4 (0.65)

10

2 m / 78.74" Asymmetrical 32 mm track 1.5 mm steel, zinc chromated EN50035 & NF C63-018 2

DZ5MB201

10

3.3 (1.50)

35 1.38

18 .71

25 .98

1 .04

7.5 .30

6 .25

2000 78.74

1.5 .06

25 .98 "A" 35 1.38

AM1ED200

25 25 25 .98 .98 .98

35 1.38

1 .04
27 1.06

mm inches

12.5 .49

Angle bracket kit AM1DP200 For mounting 9080 GH or MH track to a panel at 45 angle. Includes 2 brackets and hardware for mounting the track to the brackets.

2000 78.74

7 .28

25 25 25 .98 .98 .98

9080MH82

1
12.5 .49 2000 78.74 7 .28

35 1.38

1 .04

15 .59

End Clamps

DZ5MB201
6 32 .24 1.26 16.5 .65 1.5 15 .06 .59

Metal end clamp for 35 mm DIN 3 track, 8 mm (0.31") wide

AB1AB8M35

100 mm inches
2000 78.74

27 1.06

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2001 Schneider Electric All Rights Reserved

27 1.06
15 .59

MH3

AM1DE200

15 .59

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IEC Type Industrial Control Relays; TeSys D-Line, K-Line, and SK-Line
K-Line and SK-Line Accessories
Clip-in Marker Strips
10 Identical Numbers (or symbols) AB1R 10 Numbers 0 to 9 AB1R11 10 Identical Letters AB1G AB1G

Sold in Lots of 25 Identical Strips Unit Weight: 2g Marking Blank 1 2 3 4 5 6 7 8 9 0 + _ Reference of 10-number tag strip AB1RV AB1R1 AB1R2 AB1R3 AB1R4 AB1R5 AB1R6 AB1R7 AB1R8 AB1R9 AB1R0 AB1R12 AB1R13

Sold in Lots of 25 Identical Strips Unit Weight: 2g Marking 0-9 Reference of 10-number tag strip AB1R11

Sold in Lots of 25 Identical Strips Unit Weight: 2g Marking A B C D E F G H I J K L M Reference of 10-number tag strip AB1GA AB1GB AB1GC AB1GD AB1GE AB1GF AB1GG AB1GH AB1GI AB1GJ AB1GK AB1GL AB1GM

Sold in Lots of 25 Identical Strips Unit Weight: 2g Marking N O P Q R S T U V W X Y Z Reference of 10-number tag strip AB1GN AB1GO AB1GP AB1GQ AB1GR AB1GS AB1GT AB1GU AB1GV AB1GW AB1GX AB1GY AB1GZ

Marking Components
Holder for 6 Markers AB1SR6 Blank Clip-in Marker AB1SAl Clip-in Marker with Earth Symbol AB1RT

Sold in Lots of 200 Unit Weight: 0.6 g

Sold in Lots of 500 Unit Weight: 0.3 g (AB1SA1,SA2) 0.4 g (AB1SA3) Size mm 4.5x8.3 Unit Reference AB1SA1 AB1SA2 AB1SA3

Sold in Lots of 500 Unit Weight: 0.3 g Size mm 4.5x8.3 Unit Reference AB1RT

Holder for up to 6 AB1R or G markers

4.5x14 4.5x19

Can also be used on other Telemecanique products such as GV1 thermal-magnetic circuit breakers, modular contractors, D range contactors, K range contactors, etc. Black on white background

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2001 Schneider Electric All Rights Reserved

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IEC Type Industrial Control Relays; TeSys D-Line, K-Line, and SK-Line
TeSys and K-Line Relay Protective Treatment

In order to make the correct choice of protective treatment, two points should be remembered: 1. The prevailing climate of the country is never the only criterion. 2. Only the ambient conditions in the immediate vicinity of the equipment need be considered.

TH Treatment Standard Treatment

The TeSys and K-Line relay are TH treated as standard, and because of this can be used in particularly severe conditions such as: hot and humid atmospheres with prevailing heavy condensation, dripping water and fungi. Insulating parts use plastic materials which resist attack from insects (termites, beetles). These qualities have led to this treatment being called Tropical Finish.

Characteristics

Steel parts are usually chrome galvanized or chrome galvanized or chrome cadmium plated; when the item has a mechanical function it can also be painted. Parts with an insulating function are manufactured in a material with improved leakage resistance, (standards IEC 112, NFC 26-220, DIN 53480) and are treated to be fungus resistant. Metallic enclosures are given a baked enamel finish, applied over a protective phosphatizing coat. TH treatment is suitable for the most severe climatic conditions and conforms to the following standards: UTE Publication C 63-100 (treatment II) 12 successive humid heat cycles at: +40C / 104F temperature and 95% relative humidity +48 hours of salt spray. Standards DIN 50015-50016, alternating environmental chamber conditions: +23C / 73F temperature and 83% relative humidity +40C / 104F temperature and 92% relative humidity.

Utilization Limits

TH treatment can be used in the following temperature and humidity conditions: Temperature from +20 to +40C / +68 to +104F with a relative humidity which can reach 95%.

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2001 Schneider Electric All Rights Reserved

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IEC Type Industrial Control Relays; TeSys D-Line, K-Line, and SK-Line
Long Distance Control Data
Lone Distance Control Data Voltage Drop Caused by the Inrush Current
When the operating coil of a relay is energized, the inrush current produces a voltage drop in the control supply cable caused by the resistance of the conductors, which can adversely affect closing of the relay. An excessive voltage drop in the control supply cables (both a.c. and d.c.) can lead to non closure of the relay poles or even destruction of the coil due to overheating. This phenomenon is aggravated by: - a long line, - a low control circuit voltage, - a cable with a small cross-sectional area (c.s.a.) - a high inrush power drawn by the coil. The maximum length of cable, depending on the control voltage, the inrush power and the conductor c.s.a. is indicated in the graphs below.

Remedial Action
To reduce the voltage drop at switch-on: - increase the conductor c.s.a. - use a higher control circuit voltage - use an intermediate control relay.

Selection of Conductor c.s.a.

These graphs are for a maximum line voltage drop of 5%. They give a direct indication of the copper conductor c.s.a. to be used for the control circuit cable, depending on its length, the inrush power drawn by the relay coil and the control circuit voltage (see example page 25). Total resistance of the 2 conductors of the control circuit in (1)
1000 1000

6
100

5 4 X

100

10

10

A B D E C

3 2 1
0,1 1 5 10 50 100 200 500 1000 2000 0,1 10 50

100 150

500 1000

5000 10 000

Inrush power drawn in VA Size of Copper Wires 1 24 Vac 2 48 Vac 3 115 Vac 4 230 Vac 5 400 V 6 690 Vac

Length of control cable in m (2)

A # 20 AWG (0.75 mm2) C # 16 AWG (1.5 mm 2) E # 12 AWG (4 mm2) B # 18 AWG (1 mm2) D # 14 AWG (2.5 mm 2) F # 10 AWG (6 mm2)

Total resistance of the 2 conductors of the control circuit in (1)

1000 1000

100

100

10
10 10

A BC D E

8 7

0,1 1 5 10 50 100 200 500 1000 2000

0,1 10 50 100150 500 1000 500010 000

Inrush power drawn in VA Size of Copper Wires 7 24 Vdc 8 48 Vdc (1) (2) 9 125 Vdc 10c 250 Vdc

Length of control cable in m (2)

A # 20 AWG (0.75 mm2) C # 16 AWG (1.5 mm 2) E # 12 AWG (4 mm2) B # 18 AWG (1 mm2) D # 14 AWG (2.5 mm 2) F # 10 AWG (6 mm2)

For 3-wire control, the current only flows in 2 of the conductors. This is the length of the cable comprising 2 or 3 conductors (Distance between the relay and the control device).

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2001 Schneider Electric All Rights Reserved

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IEC Type Industrial Control Relays; TeSys D-Line, K-Line, and SK-Line
Long Distance Control Data

Voltage Drop Caused by the Inrush Current (continued)

What cable c.s.a. is required for the control circuit of an CAD50G7 relay, operated from a distance of 500 meters. CAD50G7, voltage 120 V, 60 Hz: inrush power: 70 VA. On the left-hand graph on page 24, point X is at the intersection of the vertical line corresponding to 70 VA and the a 120 V (estimated) voltage curve. On the right-hand graph on page 24 point Y is at the intersection of the vertical line corresponding to 500 m and the horizontal line passing through point X. Use the conductor c.s.a. indicated by the curve which passes through point Y, between # 14 and # 16 AWG. If point Y lies between two c.s.a. curves, choose the larger of the c.s.a. values. In this case # 14 AWG.

Calculating the maximum cable length

The maximum permissible length for acceptable line voltage drop is calculated by the formula: 2 UL = -----s.K. SA Where: L: distance between the contactor and the control device in m, (length of the cable), U: supply voltage in V, SA: apparent inrush power drawn by the coil in VA, (Vac) or W (Vdc) s: conductor c.s.a. in mm2, K: factor given in the table below. a.c. supply d.c. supply SA in VA 20 40 K 1.38 1.5 Irrespective of the inrush power SA, expressed in W K = 1.38 100 1.8 150 2 200 2.15

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2001 Schneider Electric All Rights Reserved

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IEC Type Industrial Control Relays; TeSys D-Line, K-Line, and SK-Line
Long Distance Control Data

Residual Current in the Coil Due to Cable Capacitance

When the control contact of a relay is opened the cable capacitance is effectively in series with the coil of the electromagnet. This capacitance can cause a residual current to be maintained in the coil, with the risk that the relay will remain closed. This only applies to relays operating on an a.c. supply. This phenomenon is aggravated by: - a long line length between the coil control contact and the relay, or between the coil control contact and the power supply, - a high control circuit voltage, - a low coil consumption, sealed, - a low value of relay drop-out voltage. The maximum control cable length, according to the relay coil supply voltage, is indicated in the graph on page 27.

Remedial action
Various solutions can be adopted to avoid the risk of the contactor remaining closed due to cable capacitance: - use a d.c. control voltage, or, - add a rectifier, connected as shown in the scheme below, but retaining an a.c. operating coil: in this way, rectified a.c. current flows in the control circuit cable. When calculating the maximum cable length, take the resistance of the conductors into account.

A2

- Connect a resistor in parallel with the contactor coil (1). Value of the resistance: 1 R = ---------------------------- (C capacitance of the control cable) 3 10 C ( uF ) Power to be dissipated 2 PW = U -----R

(1)

To avoid increasing the voltage drop due to inrush current, this resistor must be brought into operation after the relay has closed by using a N/O contact.

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2001 Schneider Electric All Rights Reserved

Supply 50 Hz/60 Hz

A1

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IEC Type Industrial Control Relays; TeSys D-Line, K-Line, and SK-Line
Long Distance Control Data

Residual Current in the Coil due to Cable Capacitance (continued)

These graphs are for a capacitance, between conductors, of 0.2 F/km. They make it possible to determine whether there is a risk of the contactor remaining closed due to the power drawn by the coil when sealed and the control circuit voltage, according to the length of the control cable. Cable capacitance in uF

100

100

10

1 2

10

3
0,1

7 8

4 5

0,1

0,01 1
Power drawn, sealed in VA 1 24 Vac 2 48 Vac 3 115 Vac

6
5 8 10 50 100

0,01 100

300

500

1000

5000 10 000

Length of control cable in m 4 230 Vac 5 400 Vac 6 690 Vac 7 3-wire control 8 2-wire control

In the zones below the straight lines for 3-wire and 2-wire control respectively, there is a risk of the relay remaining closed. Examples What is the maximum length for the control cable of a CAD50 relay, operating on 230 V, with 2-wire control? - CAD50 relay, voltage 230 V, 60 Hz: power sealed 8 VA. On the left-hand graph, point A is at the intersection of the vertical line for 8 VA with the a 230 V voltage curve. On the right-hand graph, point B is at the intersection of the horizontal line with the 2-wire control curve. The maximum cable length is therefore 300 m. In the same example, with a 600 m cable, the point lies in the risk zone. A resistor must therefore be connected in parallel with the relay coil. Using right hand table above, find 600 meter along the bottom and follow up to line B (2 wire control) and then to the left to obtain C value. Value of this resistance: 1 - = ---------------------------1 R = --------------------- = 8.3 k 3 3 10 C 10 0.12 Power to be dissipated: 2 2 U- ( 230 ) P = -----= ---------------= ( 6.5 ) W R 8300 Alternative solution: use a d.c. control supply. Calculating the Cable Length The maximum permitted length of control cable to avoid the effects of capacitance is calculated using the formula: S L = 455 -------------------2 U Co L: distance between the contactor and the control device in km (length of the cable), S: apparent power, sealed, in VA, U: control voltage in V, Co: cable capacitance in F/km. (to be supplied by wire manufacturer for type of wire used)

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2001 Schneider Electric All Rights Reserved

27

Square D Company 8001 Highway 64 East Knightdale, NC 27545 1-888-SquareD (1-888-778-2733) www.SquareD.com

Schneider Canada Inc. 19 Waterman Avenue, M4B 1 Y2 Toronto, Ontario 1-800-565-6699 www.schneider-electric.ca

Catalog No. 8501CT0101 April 2001 2001 Schneider Electric All Rights Reserved