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LT CABLE SIZING CALCULATION

J
H
G
F
E
D
C
B
A
0

19.08.2011 Revised as per comments


04.07.2011 New Calculations

Rev.

DATE

Approved by
SRR
Checked by
HSY

MODIFICATIONS

Client

SK

Project
ROLLER PRESS-1
Department

Num:

SK
SK

HSY
HSY

SRR
SRR

Written

Check.

Approv.

MARAT, SAUDI
Line:

CEMENT MILL
Plan:

Site:
CITY CEMENT

Written by

Process Stage
ROLLER PRESS

Line 1

LT CABLE SIZING CALCULATIONS

3BYN4611003-SAA

Form.
A4

Indice
0

Folio
Last Folio

1
12

S.No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

KW
0.25
0.37
0.55
0.75
1.1
1.5
2.2
3
4
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
160
200
250

Motor Data Sheet


Efficiency
P.F
0.632
0.78
0.653
0.78
0.724
0.81
0.735
0.8
0.761
0.8
0.782
0.81
0.803
0.86
0.824
0.86
0.835
0.86
0.851
0.85
0.867
0.87
0.899
0.83
0.906
0.84
0.917
0.85
0.921
0.85
0.926
0.83
0.934
0.84
0.94
0.85
0.943
0.86
0.95
0.87
0.952
0.88
0.955
0.88
0.957
0.88
0.959
0.87
0.961
0.87
0.964
0.87

Reference: ABB Motor Catalogue

FLC
0.46
0.68
0.98
1.35
1.98
2.67
3.69
5.04
6.71
9.34
12.44
19.13
25.78
31.42
37.36
52.17
63.58
76.42
92.31
124.43
147.62
180.43
216.51
265.46
331.82
414.78

COPPER XLPE, UNARMOURED POWER CABLES


4 and 3 Core Cu. Cable Data Sheet in Air
Size
Current in air AC Resistance at 90deg Reactance
3C x 2.5
24
9.48
0.0985
3C x 4
36
5.9
0.0927
3C x 6
47
3.94
0.0884
3C x 10
39
3.7
0.1
3C x 16
50
2.29
0.097
3C x 25
63
1.44
0.097
3C x 35
77
1.04
0.097
3C x 50
95
0.77
0.094
3C x 70
115
0.53
0.09
3C x 95
140
0.38
0.09
3C x 120
155
0.3
0.087
3C x 150
175
0.25
0.087
3C x 185
200
0.2
0.087
3C x 240
235
0.15
0.087
3C x 300
280
0.12
0.086
3C x 400
290
0.09
0.086

S.No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Reference:
Grid india power cable

Derating Factors:
Variation in ambient temp. (50degC) 0.8
Cable laid in air touching each other 0.75
Net derating factor
0.600

Page 3 of 12

JK cement Aluminium cable sizing

Ambient
Temperature

LT POWER CABLE SIZING FOR VARIOUS MCC MOTOR FEEDERS


50 deg .C

Voltage Drop Restricted to 2.0%

Derating Factor

Cable
Current
rating

Derated
current
carrying
capacity of
cables

R
ohm/km

X
ohm/km

Z
ohm/km

0.6

Max. Length
Max. Length upto
upto which
which cable can be
cable can be
used during Starting
used 2%
(12% Voltage drop)
voltage drop

SL.NO

Motor
KW

Starting P.F
COS f

Starting
SIN f

Starting
Current

Starting
Z

Operating
P.F
COS f

0.25

0.8

0.6

2.78

7.643

0.78

0.63

0.63

0.46

3C x 2.5

24

14.4

9.48

0.0985

7.46

1436.90

0.37

0.72

0.69

4.11

6.894

0.78

0.63

0.65

0.68

3C x 2.5

24

14.4

9.48

0.0985

7.46

1076.44

995.24

0.37

0.72

0.69

4.11

4.312

0.78

0.63

0.65

0.68

3C x 4

36

21.6

5.9

0.0927

4.66

1720.92

1592.39

0.55

0.7

0.71

5.88

6.706

0.81

0.59

0.72

0.98

3C x 2.5

24

14.4

9.48

0.0985

7.74

773.05

670.06

0.55

0.7

0.71

5.88

4.196

0.81

0.59

0.72

0.98

3C x 4

36

21.6

5.9

0.0927

4.83

1235.52

1072.55

0.75

0.65

0.76

8.12

6.237

0.8

0.60

0.74

1.35

3C x 2.5

24

14.4

9.48

0.0985

7.64

602.01

491.25

0.75

0.65

0.76

8.12

3.905

0.8

0.60

0.74

1.35

3C x 4

36

21.6

5.9

0.0927

4.78

961.39

786.22

0.75

0.65

0.76

8.12

2.628

0.8

0.60

0.74

1.35

3C x 6

47

28.2

3.94

0.0884

3.21

1428.62

1171.49

10

1.1

0.63

0.78

11.91

6.049

0.8

0.60

0.76

1.98

3C x 2.5

24

14.4

9.48

0.0985

7.64

423.19

334.94

11

1.1

0.63

0.78

11.91

3.789

0.8

0.60

0.76

1.98

3C x 4

36

21.6

5.9

0.0927

4.78

675.59

536.06

12

1.1

0.63

0.78

11.91

2.551

0.8

0.60

0.76

1.98

3C x 6

47

28.2

3.94

0.0884

3.21

1003.47

798.74

13

1.1

0.63

0.78

11.91

2.409

0.8

0.60

0.76

1.98

3C x 10

39

23.4

3.7

0.1

3.02

1062.68

847.68

14

1.5

0.53

0.85

16.04

5.108

0.81

0.59

0.78

2.67

3C x 2.5

24

14.4

9.48

0.0985

7.74

372.11

245.69

15

1.5

0.53

0.85

16.04

3.206

0.81

0.59

0.78

2.67

3C x 4

36

21.6

5.9

0.0927

4.83

592.93

393.27

16

1.5

0.53

0.85

16.04

2.163

0.81

0.59

0.78

2.67

3C x 6

47

28.2

3.94

0.0884

3.24

878.64

586.08

17

1.5

0.53

0.85

16.04

2.046

0.81

0.59

0.78

2.67

3C x 10

39

23.4

3.7

0.1

3.06

929.03

622.06

17a

1.5

0.53

0.85

16.04

2.046

0.81

0.59

0.78

2.67

3C x 16

50

30

2.29

0.097

1.91

928.92

995.37

18

2.2

0.49

0.87

22.15

4.731

0.86

0.51

0.80

3.69

3C x 2.5

24

14.4

9.48

0.0985

8.20

290.85

167.74

19

2.2

0.49

0.87

22.15

2.972

0.86

0.51

0.80

3.69

3C x 4

36

21.6

5.9

0.0927

5.12

463.04

268.68

20

2.2

0.49

0.87

22.15

2.008

0.86

0.51

0.80

3.69

3C x 6

47

28.2

3.94

0.0884

3.43

685.43

400.76

21

2.2

0.49

0.87

22.15

1.900

0.86

0.51

0.80

3.69

3C x 10

39

23.4

3.7

0.1

3.23

724.21

425.61

22

2.2

0.49

0.87

22.15

1.206

0.86

0.51

0.80

3.69

3C x 16

50

30

2.29

0.097

2.02

950.42

681.56

SIN f

Efficiency

Full Load
Current (A)

No.of Runs
Cable selected
selected

1472.95

\\vboxsrv\conversion_tmp\scratch_5\158514011.xls.ms_office]
Page 4 of 12

JK cement Aluminium cable sizing

Ambient
Temperature

LT POWER CABLE SIZING FOR VARIOUS MCC MOTOR FEEDERS


50 deg .C

Voltage Drop Restricted to 2.0%

Derating Factor

Cable
Current
rating

Derated
current
carrying
capacity of
cables

R
ohm/km

X
ohm/km

Z
ohm/km

0.6

Max. Length
Max. Length upto
upto which
which cable can be
cable can be
used during Starting
used 2%
(12% Voltage drop)
voltage drop

SL.NO

Motor
KW

Starting P.F
COS f

Starting
SIN f

Starting
Current

Starting
Z

Operating
P.F
COS f

23

0.45

0.89

30.21

4.354

0.86

0.51

0.82

5.04

3C x 2.5

24

14.4

9.48

0.0985

8.20

231.77

123.01

24

0.45

0.89

30.21

2.738

0.86

0.51

0.82

5.04

3C x 4

36

21.6

5.9

0.0927

5.12

368.61

197.03

25

0.45

0.89

30.21

1.852

0.86

0.51

0.82

5.04

3C x 6

47

28.2

3.94

0.0884

3.43

544.95

293.89

26

0.45

0.89

30.21

1.754

0.86

0.51

0.82

5.04

3C x 10

39

23.4

3.7

0.1

3.23

575.29

312.11

27

0.45

0.89

30.21

1.117

0.86

0.51

0.82

5.04

3C x 16

50

30

2.29

0.097

2.02

903.51

499.81

28

0.45

0.89

30.21

0.734

0.86

0.51

0.82

5.04

3C x 25

63

37.8

1.44

0.097

1.29

1374.13

783.50

29

0.38

0.92

40.28

3.693

0.86

0.51

0.84

6.71

3C x 2.5

24

14.4

9.48

0.0985

8.20

204.93

92.26

30

0.38

0.92

40.28

2.327

0.86

0.51

0.84

6.71

3C x 4

36

21.6

5.9

0.0927

5.12

325.19

147.77

31

0.38

0.92

40.28

1.579

0.86

0.51

0.84

6.71

3C x 6

47

28.2

3.94

0.0884

3.43

479.43

220.42

32

0.38

0.92

40.28

1.498

0.86

0.51

0.84

6.71

3C x 10

39

23.4

3.7

0.1

3.23

505.21

234.08

33

0.38

0.92

40.28

0.959

0.86

0.51

0.84

6.71

3C x 16

50

30

2.29

0.097

2.02

788.79

374.86

34

0.38

0.92

40.28

0.636

0.86

0.51

0.84

6.71

3C x 25

63

37.8

1.44

0.097

1.29

1189.11

587.62

35

5.5

0.32

0.95

56.04

3.127

0.85

0.53

0.85

9.34

3C x 2.5

24

14.4

9.48

0.0985

8.11

173.96

67.08

36

5.5

0.32

0.95

56.04

1.976

0.85

0.53

0.85

9.34

3C x 4

36

21.6

5.9

0.0927

5.06

275.29

107.43

37

5.5

0.32

0.95

56.04

1.345

0.85

0.53

0.85

9.34

3C x 6

47

28.2

3.94

0.0884

3.40

404.53

160.21

38

5.5

0.32

0.95

56.04

1.279

0.85

0.53

0.85

9.34

3C x 10

39

23.4

3.7

0.1

3.20

425.33

170.12

39

5.5

0.32

0.95

56.04

0.825

0.85

0.53

0.85

9.34

3C x 16

50

30

2.29

0.097

2.00

659.43

272.33

40

5.5

0.32

0.95

56.04

0.553

0.85

0.53

0.85

9.34

3C x 25

63

37.8

1.44

0.097

1.28

983.81

426.63

41

5.5

0.32

0.95

56.04

0.425

0.85

0.53

0.85

9.34

3C x 35

77

46.2

1.04

0.097

0.94

1280.15

581.76

43

7.5

0.31

0.95

75.00

1.917

0.87

0.49

0.87

12.50

3C x 4

36

21.6

5.9

0.0927

5.18

212.03

78.49

44

7.5

0.31

0.95

75.00

1.305

0.87

0.49

0.87

12.50

3C x 6

47

28.2

3.94

0.0884

3.47

311.38

117.09

45

7.5

0.31

0.95

75.00

1.242

0.87

0.49

0.87

12.50

3C x 10

39

23.4

3.7

0.1

3.27

327.27

124.37

46

7.5

0.31

0.95

75.00

0.802

0.87

0.49

0.87

12.50

3C x 16

50

30

2.29

0.097

2.04

506.78

199.24

47

7.5

0.31

0.95

75.00

0.539

0.87

0.49

0.87

12.50

3C x 25

63

37.8

1.44

0.097

1.30

754.74

312.52

48

7.5

0.31

0.95

75.00

0.415

0.87

0.49

0.87

12.50

3C x 35

77

46.2

1.04

0.097

0.95

980.50

426.68

49

7.5

0.31

0.95

75.00

0.328

0.87

0.49

0.87

12.50

3C x 50

95

57

0.77

0.094

0.72

1239.23

567.49

SIN f

Efficiency

Full Load
Current (A)

No.of Runs
Cable selected
selected

\\vboxsrv\conversion_tmp\scratch_5\158514011.xls.ms_office]
Page 5 of 12

JK cement Aluminium cable sizing

Ambient
Temperature

LT POWER CABLE SIZING FOR VARIOUS MCC MOTOR FEEDERS


50 deg .C

Voltage Drop Restricted to 2.0%

Derating Factor

0.6

Cable
Current
rating

Derated
current
carrying
capacity of
cables

Max. Length
Max. Length upto
upto which
which cable can be
cable can be
used during Starting
used 2%
(12% Voltage drop)
voltage drop

R
ohm/km

X
ohm/km

Z
ohm/km

3C x 4

36

21.6

5.9

0.0927

4.95

130.50

55.20
82.29

SL.NO

Motor
KW

Starting P.F
COS f

Starting
SIN f

Starting
Current

Starting
Z

Operating
P.F
COS f

50

11

0.34

0.94

111.60

2.093

0.83

0.56

0.90

18.60

51

11

0.34

0.94

111.60

1.423

0.83

0.56

0.90

18.60

3C x 6

47

28.2

3.94

0.0884

3.32

192.00

52

11

0.34

0.94

111.60

1.352

0.83

0.56

0.90

18.60

3C x 10

39

23.4

3.7

0.1

3.13

202.04

87.36

53

11

0.34

0.94

111.60

0.870

0.83

0.56

0.90

18.60

3C x 16

50

30

2.29

0.097

1.95

314.06

139.74

54

11

0.34

0.94

111.60

0.581

0.83

0.56

0.90

18.60

3C x 25

63

37.8

1.44

0.097

1.25

470.34

218.65

55

11

0.34

0.94

111.60

0.445

0.83

0.56

0.90

18.60

3C x 35

77

46.2

1.04

0.097

0.92

614.15

297.79

56

11

0.34

0.94

111.60

0.350

0.83

0.56

0.90

18.60

3C x 50

95

57

0.77

0.094

0.69

780.11

395.01

57

11

0.34

0.94

111.60

0.265

0.83

0.56

0.90

18.60

3C x 70

115

69

0.53

0.09

0.49

1031.58

557.36

58

11

0.34

0.94

111.60

0.214

0.83

0.56

0.90

18.60

3C x 95

140

84

0.38

0.09

0.37

1277.66

747.17

59

15

0.32

0.95

153.00

1.279

0.84

0.54

0.91

25.50

3C x 10

39

23.4

3.7

0.1

3.16

155.78

63.01

60

15

0.32

0.95

153.00

0.825

0.84

0.54

0.91

25.50

3C x 16

50

30

2.29

0.097

1.98

241.53

100.82

61

15

0.32

0.95

153.00

0.553

0.84

0.54

0.91

25.50

3C x 25

63

37.8

1.44

0.097

1.26

360.34

157.85

62

15

0.32

0.95

153.00

0.425

0.84

0.54

0.91

25.50

3C x 35

77

46.2

1.04

0.097

0.93

468.87

215.12

63

15

0.32

0.95

153.00

0.336

0.84

0.54

0.91

25.50

3C x 50

95

57

0.77

0.094

0.70

593.53

285.54

64

15

0.32

0.95

153.00

0.255

0.84

0.54

0.91

25.50

3C x 70

115

69

0.53

0.09

0.49

781.06

403.31

65

15

0.32

0.95

153.00

0.207

0.84

0.54

0.91

25.50

3C x 95

140

84

0.38

0.09

0.37

962.09

541.39

66

18.5

0.37

0.93

186.00

1.462

0.85

0.53

0.92

31

3C x 10

39

23.4

3.7

0.1

3.20

112.11

51.26

67

18.5

0.37

0.93

186.00

0.938

0.85

0.53

0.92

31

3C x 16

50

30

2.29

0.097

2.00

174.82

82.05

68

18.5

0.37

0.93

186.00

0.623

0.85

0.53

0.92

31

3C x 25

63

37.8

1.44

0.097

1.28

263.07

128.54

69

18.5

0.37

0.93

186.00

0.475

0.85

0.53

0.92

31

3C x 35

77

46.2

1.04

0.097

0.94

345.04

175.27

70

18.5

0.37

0.93

186.00

0.372

0.85

0.53

0.92

31

3C x 50

95

57

0.77

0.094

0.70

440.21

232.80

71

18.5

0.37

0.93

186.00

0.280

0.85

0.53

0.92

31

3C x 70

115

69

0.53

0.09

0.50

585.77

329.17

72

18.5

0.37

0.93

186.00

0.224

0.85

0.53

0.92

31

3C x 95

140

84

0.38

0.09

0.37

730.71

442.48

73

18.5

0.37

0.93

186.00

0.192

0.85

0.53

0.92

31

3C x 120

155

93

0.3

0.087

0.30

854.03

544.82

74

22

0.35

0.94

224.40

0.893

0.85

0.53

0.92

37.40

3C x 16

50

30

2.29

0.097

2.00

152.18

68.01

SIN f

Efficiency

Full Load
Current (A)

No.of Runs
Cable selected
selected

\\vboxsrv\conversion_tmp\scratch_5\158514011.xls.ms_office]
Page 6 of 12

JK cement Aluminium cable sizing

Ambient
Temperature

LT POWER CABLE SIZING FOR VARIOUS MCC MOTOR FEEDERS


50 deg .C

Voltage Drop Restricted to 2.0%

Derating Factor

Cable
Current
rating

Derated
current
carrying
capacity of
cables

R
ohm/km

X
ohm/km

Z
ohm/km

0.6

Max. Length
Max. Length upto
upto which
which cable can be
cable can be
used during Starting
used 2%
(12% Voltage drop)
voltage drop

SL.NO

Motor
KW

Starting P.F
COS f

Starting
SIN f

Starting
Current

Starting
Z

Operating
P.F
COS f

75

22

0.35

0.94

224.40

0.595

0.85

0.53

0.92

37.40

3C x 25

63

37.8

1.44

0.097

1.28

228.25

106.54

76

22

0.35

0.94

224.40

0.455

0.85

0.53

0.92

37.40

3C x 35

77

46.2

1.04

0.097

0.94

298.46

145.28

77

22

0.35

0.94

224.40

0.358

0.85

0.53

0.92

37.40

3C x 50

95

57

0.77

0.094

0.70

379.62

192.97

78

22

0.35

0.94

224.40

0.270

0.85

0.53

0.92

37.40

3C x 70

115

69

0.53

0.09

0.50

502.97

272.84

79

22

0.35

0.94

224.40

0.218

0.85

0.53

0.92

37.40

3C x 95

140

84

0.38

0.09

0.37

624.32

366.76

80

22

0.35

0.94

224.40

0.187

0.85

0.53

0.92

37.40

3C x 120

155

93

0.3

0.087

0.30

727.33

451.59

81

22

0.35

0.94

224.40

0.169

0.85

0.53

0.92

37.40

3C x 150

175

105

0.25

0.087

0.26

802.52

525.88

82

22

0.35

0.94

224.40

0.152

0.85

0.53

0.92

37.40

3C x 185

200

120

0.2

0.087

0.22

895.05

629.44

83

30

0.34

0.94

288.00

0.581

0.83

0.56

0.93

48

3C x 25

63

37.8

1.44

0.097

1.25

182.26

84.73

84

30

0.34

0.94

288.00

0.445

0.83

0.56

0.93

48

3C x 35

77

46.2

1.04

0.097

0.92

237.98

115.39

85

30

0.34

0.94

288.00

0.350

0.83

0.56

0.93

48

3C x 50

95

57

0.77

0.094

0.69

302.29

153.07

86

30

0.34

0.94

288.00

0.265

0.83

0.56

0.93

48

3C x 70

115

69

0.53

0.09

0.49

399.74

215.98

87

30

0.34

0.94

288.00

0.214

0.83

0.56

0.93

48

3C x 95

140

84

0.38

0.09

0.37

495.09

289.53

88

30

0.34

0.94

288.00

0.184

0.83

0.56

0.93

48

3C x 120

155

93

0.3

0.087

0.30

575.96

355.77

89

30

0.34

0.94

288.00

0.167

0.83

0.56

0.93

48

3C x 150

175

105

0.25

0.087

0.26

634.67

413.44

90

30

0.34

0.94

288.00

0.150

0.83

0.56

0.93

48

3C x 185

200

120

0.2

0.087

0.21

706.71

493.42

91

30

0.34

0.94

288.00

0.133

0.83

0.56

0.93

48

3C x 240

235

141

0.15

0.087

0.17

797.19

611.76

92

30

0.34

0.94

288.00

0.122

0.83

0.56

0.93

48

3C x 300

280

168

0.12

0.086

0.15

870.20

717.30

93

37

0.29

0.96

360.00

0.395

0.84

0.54

0.93

60

3C x 35

77

46.2

1.04

0.097

0.93

214.53

91.42

94

37

0.29

0.96

360.00

0.314

0.84

0.54

0.93

60

3C x 50

95

57

0.77

0.094

0.70

270.08

121.35

95

37

0.29

0.96

360.00

0.240

0.84

0.54

0.93

60

3C x 70

115

69

0.53

0.09

0.49

352.69

171.41

96

37

0.29

0.96

360.00

0.197

0.84

0.54

0.93

60

3C x 95

140

84

0.38

0.09

0.37

430.72

230.09

97

37

0.29

0.96

360.00

0.171

0.84

0.54

0.93

60

3C x 120

155

93

0.3

0.087

0.30

496.60

283.02

98

37

0.29

0.96

360.00

0.156

0.84

0.54

0.93

60

3C x 150

175

105

0.25

0.087

0.26

542.75

329.23

99

37

0.29

0.96

360.00

0.142

0.84

0.54

0.93

60

3C x 185

200

120

0.2

0.087

0.22

598.36

393.49

100

37

0.29

0.96

360.00

0.127

0.84

0.54

0.93

60

3C x 240

235

141

0.15

0.087

0.17

666.67

488.90

101

37

0.29

0.96

360.00

0.117

0.84

0.54

0.93

60

3C x 300

280

168

0.12

0.086

0.15

721.55

574.25

SIN f

Efficiency

Full Load
Current (A)

No.of Runs
Cable selected
selected

\\vboxsrv\conversion_tmp\scratch_5\158514011.xls.ms_office]
Page 7 of 12

JK cement Aluminium cable sizing

Ambient
Temperature

LT POWER CABLE SIZING FOR VARIOUS MCC MOTOR FEEDERS


50 deg .C

Voltage Drop Restricted to 2.0%

Derating Factor

Cable
Current
rating

Derated
current
carrying
capacity of
cables

R
ohm/km

X
ohm/km

Z
ohm/km

0.6

Max. Length
Max. Length upto
upto which
which cable can be
cable can be
used during Starting
used 2%
(12% Voltage drop)
voltage drop

SL.NO

Motor
KW

Starting P.F
COS f

Starting
SIN f

Starting
Current

Starting
Z

Operating
P.F
COS f

102

45

0.29

0.96

439.80

0.314

0.85

0.53

0.94

73.30

3C x 50

95

57

0.77

0.094

0.70

221.07

98.46

103

45

0.29

0.96

439.80

0.240

0.85

0.53

0.94

73.30

3C x 70

115

69

0.53

0.09

0.50

288.69

139.21

104

45

0.29

0.96

439.80

0.197

0.85

0.53

0.94

73.30

3C x 95

140

84

0.38

0.09

0.37

352.57

187.13

105

45

0.29

0.96

439.80

0.171

0.85

0.53

0.94

73.30

3C x 120

155

93

0.3

0.087

0.30

406.50

230.41

106

45

0.29

0.96

439.80

0.156

0.85

0.53

0.94

73.30

3C x 150

175

105

0.25

0.087

0.26

444.27

268.32

107

45

0.29

0.96

439.80

0.142

0.85

0.53

0.94

73.30

3C x 185

200

120

0.2

0.087

0.22

489.79

321.16

108

45

0.29

0.96

439.80

0.127

0.85

0.53

0.94

73.30

3C x 240

235

141

0.15

0.087

0.17

545.71

399.91

109

45

0.29

0.96

439.80

0.117

0.85

0.53

0.94

73.30

3C x 300

280

168

0.12

0.086

0.15

590.62

470.56

110

45

0.29

0.96

439.80

0.078

0.85

0.53

0.94

73.30

3C x 150

175

105

0.25

0.087

0.26

1777.09

536.64

111

45

0.29

0.96

439.80

0.071

0.85

0.53

0.94

73.30

3C x 185

200

120

0.2

0.087

0.22

1959.17

642.32

112

55

0.31

0.95

553.87

0.250

0.86

0.51

0.94

92.31

3C x 70

115

69

0.53

0.09

0.50

220.34

109.70

113

55

0.31

0.95

553.87

0.203

0.86

0.51

0.94

92.31

3C x 95

140

84

0.38

0.09

0.37

270.73

147.67

114

55

0.31

0.95

553.87

0.176

0.86

0.51

0.94

92.31

3C x 120

155

93

0.3

0.087

0.30

313.35

182.01

115

55

0.31

0.95

553.87

0.160

0.86

0.51

0.94

92.31

3C x 150

175

105

0.25

0.087

0.26

343.68

212.19

116

55

0.31

0.95

553.87

0.145

0.86

0.51

0.94

92.31

3C x 185

200

120

0.2

0.087

0.22

380.50

254.35

117

55

0.31

0.95

553.87

0.129

0.86

0.51

0.94

92.31

3C x 240

235

141

0.15

0.087

0.17

426.17

317.42

118

55

0.31

0.95

553.87

0.119

0.86

0.51

0.94

92.31

3C x 300

280

168

0.12

0.086

0.15

462.91

374.20

119

55

0.31

0.95

553.87

0.080

0.86

0.51

0.94

92.31

3C x 150

175

105

0.25

0.087

0.26

1374.71

424.37

120

55

0.31

0.95

553.87

0.072

0.86

0.51

0.94

92.31

3C x 185

200

120

0.2

0.087

0.22

1522.02

508.70

121

55

0.31

0.95

553.87

0.065

0.86

0.51

0.94

92.31

3C x 240

235

141

0.15

0.087

0.17

1704.68

634.85

122

75

0.37

0.93

720.00

0.224

0.87

0.49

0.95

120

3C x 95

140

84

0.38

0.09

0.37

188.77

112.91

123

75

0.37

0.93

720.00

0.192

0.87

0.49

0.95

120

3C x 120

155

93

0.3

0.087

0.30

220.63

139.33

124

75

0.37

0.93

720.00

0.173

0.87

0.49

0.95

120

3C x 150

175

105

0.25

0.087

0.26

244.16

162.60

125

75

0.37

0.93

720.00

0.155

0.87

0.49

0.95

120

3C x 185

200

120

0.2

0.087

0.22

273.32

195.21

126

75

0.37

0.93

720.00

0.136

0.87

0.49

0.95

120

3C x 240

235

141

0.15

0.087

0.17

310.39

244.18

127

75

0.37

0.93

720.00

0.124

0.87

0.49

0.95

120

3C x 300

280

168

0.12

0.086

0.15

340.41

288.42

SIN f

Efficiency

Full Load
Current (A)

No.of Runs
Cable selected
selected

\\vboxsrv\conversion_tmp\scratch_5\158514011.xls.ms_office]
Page 8 of 12

JK cement Aluminium cable sizing

Ambient
Temperature

LT POWER CABLE SIZING FOR VARIOUS MCC MOTOR FEEDERS


50 deg .C

Voltage Drop Restricted to 2.0%

Derating Factor

Cable
Current
rating

Derated
current
carrying
capacity of
cables

R
ohm/km

X
ohm/km

Z
ohm/km

0.6

Max. Length
Max. Length upto
upto which
which cable can be
cable can be
used during Starting
used 2%
(12% Voltage drop)
voltage drop

SL.NO

Motor
KW

Starting P.F
COS f

Starting
SIN f

Starting
Current

Starting
Z

Operating
P.F
COS f

128

75

0.37

0.93

720.00

0.087

0.87

0.49

0.95

120

3C x 150

175

105

0.25

0.087

0.26

976.65

325.20

129

75

0.37

0.93

720.00

0.077

0.87

0.49

0.95

120

3C x 185

200

120

0.2

0.087

0.22

1093.29

390.42

130

75

0.37

0.93

720.00

0.068

0.87

0.49

0.95

120

3C x 240

235

141

0.15

0.087

0.17

1241.56

488.37

131

75

0.37

0.93

720.00

0.062

0.87

0.49

0.95

120

3C x 300

280

168

0.12

0.086

0.15

1361.64

576.83

132

75

0.37

0.93

720.00

0.052

0.87

0.49

0.95

120

3C x 185

200

120

0.2

0.087

0.22

2459.90

585.63

133

90

0.37

0.93

885.73

0.192

0.88

0.47

0.95

147.62

3C x 120

155

93

0.3

0.087

0.31

179.34

112.73

134

90

0.37

0.93

885.73

0.173

0.88

0.47

0.95

147.62

3C x 150

175

105

0.25

0.087

0.26

198.48

131.71

135

90

0.37

0.93

885.73

0.155

0.88

0.47

0.95

147.62

3C x 185

200

120

0.2

0.087

0.22

222.18

158.37

136

90

0.37

0.93

885.73

0.136

0.88

0.47

0.95

147.62

3C x 240

235

141

0.15

0.087

0.17

252.31

198.58

137

90

0.37

0.93

885.73

0.124

0.88

0.47

0.95

147.62

3C x 300

280

168

0.12

0.086

0.15

276.71

235.02

138

90

0.37

0.93

885.73

0.087

0.88

0.47

0.95

147.62

3C x 150

200

120

0.25

0.087

0.26

793.91

263.41

139

90

0.37

0.93

885.73

0.077

0.88

0.47

0.95

147.62

3C x 185

235

141

0.2

0.087

0.22

888.72

316.74

140

90

0.37

0.93

885.73

0.068

0.88

0.47

0.95

147.62

3C x 240

280

168

0.15

0.087

0.17

1009.25

397.15

141

90

0.37

0.93

885.73

0.062

0.88

0.47

0.95

147.62

3C x 300

280

168

0.12

0.086

0.15

1106.86

470.03

142

90

0.37

0.93

885.73

0.052

0.88

0.47

0.95

147.62

3C x 185

200

120

0.2

0.087

0.22

1999.61

475.12

143

90

0.37

0.93

885.73

0.045

0.88

0.47

0.95

147.62

3C x 240

235

141

0.15

0.087

0.17

2270.80

595.73

144

110

0.19

0.98

1082.56

0.123

0.88

0.47

0.96

180.43

3C x 185

200

120

0.2

0.087

0.22

228.46

129.58

145

110

0.19

0.98

1082.56

0.114

0.88

0.47

0.96

180.43

3C x 240

235

141

0.15

0.087

0.17

247.54

162.47

146

110

0.19

0.98

1082.56

0.107

0.88

0.47

0.96

180.43

3C x 300

280

168

0.12

0.086

0.15

262.98

192.29

147

110

0.19

0.98

1082.56

0.066

0.88

0.47

0.96

180.43

3C x 150

175

105

0.25

0.087

0.26

848.45

215.52

148

110

0.19

0.98

1082.56

0.062

0.88

0.47

0.96

180.43

3C x 185

200

120

0.2

0.087

0.22

913.84

259.15

149

110

0.19

0.98

1082.56

0.057

0.88

0.47

0.96

180.43

3C x 240

235

141

0.15

0.087

0.17

990.15

324.94

150

110

0.19

0.98

1082.56

0.054

0.88

0.47

0.96

180.43

3C x 300

280

168

0.12

0.086

0.15

1051.92

384.57

151

110

0.19

0.98

1082.56

0.041

0.88

0.47

0.96

180.43

3C x 185

200

120

0.2

0.087

0.22

2056.14

388.73

152

110

0.19

0.98

1082.56

0.038

0.88

0.47

0.96

180.43

3C x 240

235

141

0.15

0.087

0.17

2227.85

487.41

153

110

0.19

0.98

1082.56

0.036

0.88

0.47

0.96

180.43

3C x 300

280

168

0.12

0.086

0.15

2366.83

576.86

SIN f

Efficiency

Full Load
Current (A)

No.of Runs
Cable selected
selected

\\vboxsrv\conversion_tmp\scratch_5\158514011.xls.ms_office]
Page 9 of 12

JK cement Aluminium cable sizing

Ambient
Temperature

LT POWER CABLE SIZING FOR VARIOUS MCC MOTOR FEEDERS


50 deg .C

Voltage Drop Restricted to 2.0%

Derating Factor

Cable
Current
rating

Derated
current
carrying
capacity of
cables

R
ohm/km

X
ohm/km

Z
ohm/km

0.6

Max. Length
Max. Length upto
upto which
which cable can be
cable can be
used during Starting
used 2%
(12% Voltage drop)
voltage drop

SL.NO

Motor
KW

Starting P.F
COS f

Starting
SIN f

Starting
Current

Starting
Z

Operating
P.F
COS f

154

132

0.2

0.98

1299.08

0.115

0.88

0.47

0.96

216.51

3C x 240

235

141

0.15

0.087

0.17

203.60

135.39

155

132

0.2

0.98

1299.08

0.108

0.88

0.47

0.96

216.51

3C x 300

280

168

0.12

0.086

0.15

216.72

160.24

156

132

0.2

0.98

1299.08

0.094

0.88

0.47

0.96

216.51

3C x 150

175

105

0.159

0.159

0.22

500.30

217.85

157

132

0.2

0.98

1299.08

0.063

0.88

0.47

0.96

216.51

3C x 185

200

120

0.2

0.087

0.22

749.37

215.96

158

132

0.2

0.98

1299.08

0.058

0.88

0.47

0.96

216.51

3C x 240

235

141

0.15

0.087

0.17

814.39

270.79

159

132

0.2

0.98

1299.08

0.054

0.88

0.47

0.96

216.51

3C x 300

280

168

0.12

0.086

0.15

866.89

320.48

160

132

0.2

0.98

1299.08

0.042

0.88

0.47

0.96

216.51

3C x 185

200

120

0.2

0.087

0.22

1686.09

323.94

161

132

0.2

0.98

1299.08

0.038

0.88

0.47

0.96

216.51

3C x 240

235

141

0.15

0.087

0.17

1832.38

406.18

162

132

0.2

0.98

1299.08

0.036

0.88

0.47

0.96

216.51

3C x 300

280

168

0.12

0.086

0.15

1950.50

480.72

163

132

0.2

0.98

1299.08

0.029

0.88

0.47

0.96

216.51

3C x 240

235

141

0.15

0.087

0.17

3257.56

541.57

164

160

0.2

0.98

1592.74

0.108

0.87

0.49

0.96

265.46

3C x 300

280

168

0.12

0.086

0.15

176.76

130.38

165

160

0.2

0.98

1592.74

0.068

0.87

0.49

0.96

265.46

3C x 150

175

105

0.25

0.087

0.26

566.02

147.01

166

160

0.2

0.98

1592.74

0.063

0.87

0.49

0.96

265.46

3C x 185

200

120

0.2

0.087

0.22

611.21

176.49

167

160

0.2

0.98

1592.74

0.058

0.87

0.49

0.96

265.46

3C x 240

235

141

0.15

0.087

0.17

664.24

220.77

168

160

0.2

0.98

1592.74

0.054

0.87

0.49

0.96

265.46

3C x 300

280

168

0.12

0.086

0.15

707.06

260.76

169

160

0.2

0.98

1592.74

0.042

0.87

0.49

0.96

265.46

3C x 185

200

120

0.2

0.087

0.22

1375.22

264.74

170

160

0.2

0.98

1592.74

0.038

0.87

0.49

0.96

265.46

3C x 240

235

141

0.15

0.087

0.17

1494.53

331.15

171

160

0.2

0.98

1592.74

0.036

0.87

0.49

0.96

265.46

3C x 300

280

168

0.12

0.086

0.15

1590.88

391.14

172

160

0.2

0.98

1592.74

0.029

0.87

0.49

0.96

265.46

3C x 240

235

141

0.15

0.087

0.17

2656.95

441.53

173

200

0.2

0.98

1860.00

0.068

0.87

0.49

0.96

310

3C x 150

175

105

0.25

0.087

0.26

484.69

125.88

174

200

0.2

0.98

1860.00

0.063

0.87

0.49

0.96

310

3C x 185

200

120

0.2

0.087

0.22

523.38

151.13

175

200

0.2

0.98

1860.00

0.058

0.87

0.49

0.96

310

3C x 240

235

141

0.15

0.087

0.17

568.79

189.05

176

200

0.2

0.98

1860.00

0.054

0.87

0.49

0.96

310

3C x 300

280

168

0.12

0.086

0.15

605.46

223.29

177

200

0.2

0.98

1860.00

0.042

0.87

0.49

0.96

310

3C x 185

200

120

0.2

0.087

0.22

1177.61

226.70

178

200

0.2

0.98

1860.00

0.038

0.87

0.49

0.96

310

3C x 240

235

141

0.15

0.087

0.17

1279.78

283.57

179

200

0.2

0.98

1860.00

0.036

0.87

0.49

0.96

310

3C x 300

280

168

0.12

0.086

0.15

1362.28

334.94

180

200

0.2

0.98

1860.00

0.029

0.87

0.49

0.96

310

3C x 240

235

141

0.15

0.087

0.17

2275.17

378.09

181

200

0.2

0.98

1860.00

0.027

0.87

0.49

0.96

310

3C x 300

280

168

0.12

0.086

0.15

2421.84

446.58

182

200

0.2

0.98

1860.00

0.022

0.87

0.49

0.96

310

3C x 300

280

168

0.12

0.086

0.15

3784.12

558.23

183

250

0.16

0.99

2488.65

0.055

0.87

0.49

0.96

414.78

3C x 240

235

141

0.15

0.087

0.17

444.91

141.29

184

250

0.16

0.99

2488.65

0.052

0.87

0.49

0.96

414.78

3C x 300

280

168

0.12

0.086

0.15

469.60

166.89

185

250

0.16

0.99

2488.65

0.039

0.87

0.49

0.96

414.78

3C x 185

200

120

0.2

0.087

0.22

933.26

169.43

186

250

0.16

0.99

2488.65

0.037

0.87

0.49

0.96

414.78

3C x 240

235

141

0.15

0.087

0.17

1001.06

211.94

187

250

0.16

0.99

2488.65

0.035

0.87

0.49

0.96

414.78

3C x 300

280

168

0.12

0.086

0.15

1056.61

250.33

188

250

0.16

0.99

2488.65

0.028

0.87

0.49

0.96

414.78

3C x 240

235

141

0.15

0.087

0.17

1779.66

282.58

189

250

0.16

0.99

2488.65

0.026

0.87

0.49

0.96

414.78

3C x 300

280

168

0.12

0.086

0.15

1878.41

333.77

190

250

0.16

0.99

2488.65

0.022

0.87

0.49

0.96

414.78

3C x 240

235

141

0.15

0.087

0.17

2780.71

353.23

191

250

0.16

0.99

2488.65

0.021

0.87

0.49

0.96

414.78

3C x 300

280

168

0.12

0.086

0.15

2935.02

417.21

SIN f

Efficiency

Full Load
Current (A)

No.of Runs
Cable selected
selected

\\vboxsrv\conversion_tmp\scratch_5\158514011.xls.ms_office]
Page 10 of 12

CITY CEMENT
ROLLER PRESS-1

LT POWER CABLE SIZING FOR VARIOUS MCC MOTOR FEEDERS


(STEADY STATE VOLTAGE DROP LIMITED TO 3%)
SUMMARY TABLE FOR DIFFERENT ROUTE LENGTH
SL.NO

KW

0.25
0.37
0.55
0.75
1.1
1.5
2.2
3
4
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
160
200
250

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Note:

CABLE LENGTH IN METERS


50
4C x 2.5

100
4C x 2.5

150
4C x 2.5

200
4C x 2.5

250
4C x 2.5

300
4C x 2.5

350
4C x 2.5

400
4C x 2.5

450
4C x 2.5

500
4C x 2.5

550
4C x 2.5

600
4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 4

4C x 4

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 4

4C x 4

4C x 4

4C x 4

4C x 6

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 4

4C x 4

4C x 4

4C x 6

4C x 6

4C x 6

4C x 2.5

4C x 2.5

4C x 2.5

4C x 2.5

4C x 4

4C x 4

4C x 4

4C x 6

4C x 6

4C x 6

4C x 6

4C x 10

4C x 2.5

4C x 2.5

4C x 2.5

4C x 4

4C x 4

4C x 6

4C x 6

4C x 6

4C x 10

4C x 10

4C x 10

4C x 10

4C x 2.5

4C x 2.5

4C x 4

4C x 4

4C x 6

4C x 6

4C x 10

4C x 10

4C x 10

4C x 10

4C x 10

4C x 16

4C x 2.5

4C x 2.5

4C x 4

4C x 6

4C x 10

4C x 10

4C x 10

4C x 10

4C x 16

4C x 16

4C x 16

4C x 16

4C x 4

4C x 4

4C x 6

4C x 10

4C x 10

4C x 16

4C x 16

4C x 16

4C x 16

3.5C x 25

3.5C x 25

3.5C x 25

4C x 4

4C x 6

4C x 10

4C x 10

4C x 16

4C x 16

3.5C x 25

3.5C x 25

3.5C x 25

3.5C x 25

3.5C x 35

3.5C x 35

4C x 10

4C x 10

4C x 16

4C x 16

3.5C x 25

3.5C x 25

3.5C x 25

3.5C x 35

3.5C x 35

3.5C x 50

3.5C x 50

3.5C x 50

4C x 10

4C x 10

4C x 16

3.5C x 25

3.5C x 25

3.5C x 35

3.5C x 35

3.5C x 35

3.5C x 50

3.5C x 50

3.5C x 70

3.5C x 70

4C x 16

4C x 16

4C x 16

3.5C x 25

3.5C x 35

3.5C x 35

3.5C x 50

3.5C x 50

3.5C x 70

3.5C x 70

3.5C x 70

3.5C x 95

3.5C x 25

3.5C x 25

3.5C x 25

3.5C x 35

3.5C x 35

3.5C x 50

3.5C x 70

3.5C x 70

3.5C x 70

3.5C x 95

3.5C x 95

3.5C x 120

3.5C x 35

3.5C x 35

3.5C x 35

3.5C x 35

3.5C x 50

3.5C x 70

3.5C x 70

3.5C x 95

3.5C x 95

3.5C x 120

3.5C x 120

3.5C x 150

3.5C x 50

3.5C x 50

3.5C x 50

3.5C x 50

3.5C x 70

3.5C x 70

3.5C x 95

3.5C x 95

3.5C x 120

3.5C x 150

3.5C x 240

3.5C x 300

3.5C x 70

3.5C x 70

3.5C x 70

3.5C x 70

3.5C x 95

3.5C x 95

3.5C x 120

3.5C x 185

3.5C x 240

3.5C x 300

2#3.5C x 150

2#3.5C x 150

3.5C x 95

3.5C x 95

3.5C x 95

3.5C x 95

3.5C x 120

3.5C x 185

3.5C x 300

2#3.5C x 150

2#3.5C x 150

2#3.5C x 150

2#3.5C x 150

2#3.5C x 150

3.5C x 120

3.5C x 120

3.5C x 120

3.5C x 120

3.5C x 185

3.5C x 300

2#3.5C x 150

2#3.5C x 150

2#3.5C x 150

2#3.5C x 150

2#3.5C x 150

2#3.5C x 185

3.5C x 185

3.5C x 185

3.5C x 185

3.5C x 185

3.5C x 240

2#3.5C x 150

2#3.5C x 150

2#3.5C x 150

2#3.5C x 150

2#3.5C x 185

2#3.5C x 185

2#3.5C x 240

3.5C x 240

3.5C x 240

3.5C x 240

3.5C x 240

2#3.5C x 150

2#3.5C x 150

2#3.5C x 150

2#3.5C x 150

2#3.5C x 185

2#3.5C x 240

2#3.5C x 240

2#3.5C x 300

3.5C x 300

3.5C x 300

3.5C x 300

2#3.5C x 150

2#3.5C x 150

2#3.5C x 150

2#3.5C x 185

2#3.5C x 240

2#3.5C x 240

2#3.5C x 300

2#3.5C x 300

3#3.5C x 240

2#3.5C x 150

2#3.5C x 150

2#3.5C x 150

2#3.5C x 150

2#3.5C x 150

2#3.5C x 185

2#3.5C x 240

2#3.5C x 240

2#3.5C x 300

3#3.5C x 185

3#3.5C x 240

3#3.5C x 240

2#3.5C x 240

2#3.5C x 240

2#3.5C x 240

2#3.5C x 240

2#3.5C x 240

2#3.5C x 240

2#3.5C x 300

3#3.5C x 240

3#3.5C x 240

3#3.5C x 300

4#3.5C x 240

4#3.5C x 240

1. All the cables are aluminium conductors


2. Deration factor considered in 0.60 (0.8*0.75)

Doc.No.:3BYN4611003-SAA
Rev.:-A

Page 12

Pre.by:HSY
Appr.by SRR

LENGTH OF CABLE
VOLTAGE

820
415

IST
COS STT
SIN STT

15.66
0.53
0.84

VOLTAGE DROP STARTING

LENGTH OF CABLE
VOLTAGE
R
3.7

IFLC
COS RUNG
SIN RUNG

VOLTAGE DROP RUNNING

10.9597

820
415
X
0.1

2.61
0.81
0.586

2.729296

= 1.732 x I start x length of cable x (R Cos start + x sin start)

x (R Cos start + x sin start) x 100 / (no of runs x 1000 x voltage)