Technical data Turning

Terminology and units

Dm = Machined diameter vc n Tc Q lm Pc = Cutting speed = Spindle speed = Period of engagement = Metal removal rate = Machined length = Cutting power net mm m/min r/min min cm3/min mm kW N/mm2 fn r r ap = Feed per revolution = Entering angle = Insert nose radius = Cutting depth mm/r degree m mm mm mm m

Rmax = Profile depth

hex = Max chip thickness SCL = spiral cutting length

k c 0,4 = Specific cutting force for chip thickness 0,4 mm

Formulas
Cutting speed (m/min)

vc = D m n 10 3
3 n = vc 10 Dm

Spindle speed (r/min) Metal removal rate (cm 3/min)

Q = vc ap fn vc ap f n k c 0,4 60 103

Power requirement (kW)

Pc

0,29 0,4 f n sin r

Facing and taper cuts at constant vc

Period of engagement (min)

Constant n

Tc =

lm fn n = f n 2 125 r

Tc =

lm
fn n

Profile depth (m)

max

Max chip thickness

Insert shapes: C, D, S, T, V, W

Round inserts

hex = f n sin r

hex = f n

4ap
iC

( 2a )
p iC

SCL (Spiral Cutting Length) input info in mm result in m

External or internal turning Facing Taper cutting

SCL = Dm1 x x 1000

lm fn

SCL = Dm1+Dm2 x x lm1 2 1000 fn

SCL = Dm1+Dm2 x x lm2 2 1000 fn

Period of engagement (min)

SCL Tc = vc

How to calculate: lm2

lm2 = (lm1)2 +

Dm1 - Dm2 2 2

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Technical data Milling

Terminology and units
Dc = lm = Dap = ap = ae vc Q Tc zn fz fn vf hex hm zc = = = = = = = = = = Cutting diameter Machined length Max cutting diameter at a specific depth Cutting depth Working engagement Cutting speed Metal removal rate Period of engagement Total number of edges in the tool Feed per tooth Feed per revolution Table feed (feed speed) Max chip thickness Average chip thickness mm mm mm mm mm m/min cm3/min min piece mm mm mm/min mm mm piece kc1 = Specific cutting force (for hex =1 mm) n = Spindle speed Pc = Cutting power net mt = Efficiency N/mm2 rev/min kW degrees

r = Major cutting edge angle

vc0 = Constant for cutting speed cvc = Correction factor for cutting speed mc = Rise in specific cutting force (kc) as a function of chip thickness iC = inscribed circle

= Effective nubmer of teeth

Formulas
Cutting speed (m/min) Spindle speed (rev/min) Table feed (feed speed) (mm/min) Feed per tooth (mm) Feed per revolution (mm/rev) Removal rate (cm 3 ) Specific cutting force (N/mm 2) Average chip thickness (mm) (Side and facemilling) when ae/Dc 0,1 vc = Dc n 1000 n = vc 1000 Dc vf = fz n zn fz = vf n zn

fn = vf n ap ae vf 1000 kc = kc1 hm-mc a D

Q=

hm fz

e c

Average chip thickness (mm) when ae/Dc 0,1

hm =

sin r 180 ae f z Dc arcsin ae Dc lm vf

( )

Machining time (min) Net power (kW)

Tc =

Pc = ap ae vf kc 60 106

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