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Document No. IBAMR1-PIP31GAC-140304 Revision - 00 Date: 14th May, 2011

DOSHION LIMITED
INDIABULLS POWER LIMITED
5X270 MW TPP AMRAVATI, MAHARASHTRA Design Calculations for MS Pipes

Page 1 of 2

STRUCTURAL DESIGN OF MS PIPE ON SADDLE SUPPORT FOR 1200 MM DIA. Basic Data Pipe Diameter Working Pressure Pipe thickness Clear ID of pipe Subtended angle at saddle Plate thickness at saddle Span between saddle Calculations 1) 2) Wt. of water in pipe Wt. of steel pipe = 1128.52 kg/m = p x 1.209 x 7850 x 10 1000

= = = = = = =

1219 mm = 2 12 kg/cm 10 mm 1199 mm = 120o 10 mm 2.5 m

1.219 m (as per IS 3589 -2001) 1.199 m

298.01

Total weight of pipe Total weight = Weight of pipe + weight of water Saddle Reaction Pi = 3566.31 kg Localised stresses near the saddle S = Kp loge (R/t) t2 0.02 - 0.00012 x (B - 90) 120 0.02 - 0.00012 x (120 - 90) 0.0164 Localised stress Saddle Reaction Pipe radius in cm Wall thickness in cm 0.0164 x 3566.3 loge 2 1.0 .

= =

298.01 1426.5

K= Where B= K= K= S= P= R= t= =

60.95 1 ...(i)

2 = 240.38657 kg/cm

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Document No. IBAMR1-PIP31GAC-140304

DOSHION LIMITED
INDIABULLS POWER LIMITED
Checked By: 5X270 MW TPP AMRAVATI, MAHARASHTRA Approved By: Signature: Signature: Name: Zankhanan Shah Name:

Prepared By: - 00 Revision Signature: Name: Manmohan nag

Document No. IBAMR1-PIP31GAC-140304 Revision - 00 Date: 14th May, 2011

DOSHION LIMITED
INDIABULLS POWER LIMITED
5X270 MW TPP AMRAVATI, MAHARASHTRA Design Calculations for MS Pipes

Page 2 of 2

158873136.xls.ms_office

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Document No. IBAMR1-PIP31GAC-140304

DOSHION LIMITED
INDIABULLS POWER LIMITED
5X270 MW TPP AMRAVATI, MAHARASHTRA = 0.25 x Pi x D (page-30,IWWA-M-1) 2t = = =
2 12 kg/cm (working pressure) 0.25 x 12.00 x 121.9 2 x1 2 182.85 kg/cm

Hoop stress Revision - 00 Hoop stress

Where

Pi

...(ii)

Bending stress fb = L 4t
2

2W D

+ a 2 =
2 76.93 kg/m

Where wt. of pipe=

298.00641 p x 1.233 = 62 . 4 x 10 x 103

2x

76.93 1.219

+ 1000 2

2 = 563596 kg/m 2 = 56.36 kg/cm 2

...(iii) = 479.60 kg/cm

Total stresses = (i) + (ii) + (iii) Now, permissible stress

= 0.6 x yield stress = =

2 0.6 x 2600 kg/cm 2 1560 kg/cm

Total stress is less than permissible stress, hence thickness is safe. Prepared By: Signature: Name: Manmohan nag Checked By: Signature: Name: Zankhana Shah Approved By: Signature: Name:

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Page 1 of 2

RT FOR 1200 MM DIA.

kg/m

kg/m kg/m

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Approved By: Signature: Name:

Page 2 of 2

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Approved By: Signature: Name:

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