DS160 Mobile Phone Maintenance Manual V 0.

DS160 Mobile Phone

Maintenance Manual

All information contained in this document, including texts, diagrams,

data, graphics, images, methodologies and ideas, is property of Shanghai
Huaqin Telecom Technology Co.,Ltd. No individual or organization has
any right to disclose, copy, replicate, photocopy or transfer any
information in this document without written authorization by Shanghai
Huaqin Telecom Technology Co.,Ltd.

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DS160 Mobile Phone Maintenance Manual V 0.1

Revision record
Date

2009-11-13

Revision Revision Revision

Version Reason Chapter

V 1.0

Revision Description

Author

Yali Liu

First draft complete

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DS160 Mobile Phone Maintenance Manual V 0.1

Table of Contents
1. Technical Specifications.............................................................................................................................5
2. Disassemble Procedures.............................................................................................................................7
3 Functional Module ....................................................................................................................................13
4. Troubleshooting .......................................................................................................................................15
4.1 Unable to power on the phone ...........................................................................................................15
4.2 Ringtone Fault....................................................................................................................................16
4.3 LCD display fault...............................................................................................................................17
4.4 Failure to Charge................................................................................................................................18
4.5 Camera fault....................................................................................................................................19
4.6 Failure to identify SIM card...............................................................................................................20
4.7 Main Microphone fault ...................................................................................................................21
4.8 Receiver fault ...............................................................................................................................22
4.9 Keypad fault....................................................................................................................................23
4.10 FM fault ........................................................................................................................................24
4.11 Bluetooth fault...............................................................................................................................25
4.12 No RF Signal.................................................................................................................................26
4.13 Failure to read T-flash card ..............................................................................................................27
4.14 Earphone Fault .................................................................................................................................28
4.15 Electric torch Fault...........................................................................................................................29

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DS160 Mobile Phone Maintenance Manual V 0.1

ZL99A is a GSM (GPRS)

phone independently developed by

Shanghai Huaqin Telecom Technology Co., Ltd. The Maintenance

arrangement in this article includes three levels:
1.

The first level is able to locate the trouble at local by

empirical without any special tools. Hot air gun is usually
not used, and mobile phones with IC fault are generally
not repaired unless approved by the company when
necessary.

2.

The second level can make use of some special tools to

solve the trouble. And its difficult to think out problems
only by empirical as the first level. Special tools such as
hot air gun, electric iron, oscilloscope and test set need to
be used when necessary. Any component can be used so
as to help to solve the problem.

3.

The third level maintenance mainly solves problems that

can not be solved at the second level, and is handled by
the Sevice and Repair center.

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DS160 Mobile Phone Maintenance Manual V 0.1

1. Technical Specifications
Table 1: Conductive Radio Frequency
Radio Frequency (900MHz)
Frequency range
Bandwidth per channel
Total number of channels
Carrier modulation
Duplex bandwidth
Frequency stability
Output power
Receiving sensitivity
Radio Frequency (1800MHz)
Frequency range
Bandwidth per channel
Total number of channels
Carrier modulation
Duplex bandwidth
Frequency stability
Output power
Receiving sensitivity
Operating temperature range
GPRS functionality

Transmission: 880-915MHz; Receiving:

925-960MHz
200 kHz
174 channels x 8 (TDMA)
GMSK (Guassian Minimum Shift Keying)
45 MHz
0.1 ppm
332dBm - 55dBm
-106 dBm
Transmission: 1710-1785 MHz;
Receiving: 1805-1880 MHz
200 kHz
374 channelsx 8 (TDMA)
GMSK (Guassian Minimum Shift
Keying5)
95 MHz
0.1 ppm
302 dBm 05 dBm
-105 dBm
-10 to +55
GPRS CLASS 10

Table 2: Working Voltage

Working Voltage
Li-ion battery

DC 3.5-4.2 V

Table 3: Power Consumption

Power Consumption
Average working current
standby current

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< 250 mA
< 4 mA

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DS160 Mobile Phone Maintenance Manual V 0.1

Talk time*
Standby time*

Around 90~160min (1200 mAh lithium

battery)
300~400h (1200 mAh lithium battery)

* Depend on network conditions.

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DS160 Mobile Phone Maintenance Manual V 0.1

2. Disassemble and assemble Procedures

2.1 Disassemble procedure
(1) Remove the screw-hole-plugs of the screw, battery cover
You can pull out the screw with pins or other forceps .Be careful of the shell please. Push the back cover
according to the direction by the arrowhead. Pull the touch pen, please do it along the parallel .

(2) Remove the screws

Remove another 2 screws with the screwdriver

(3) Remove the A cover

Recur to the hard plastic card , tear open the A cover, such as below

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DS160 Mobile Phone Maintenance Manual V 0.1

(4) Remove the main board and the B cover

a. Be careful of the side key
b.Please take out the SIM card before you want to remove the main board

(5) Remove the receiver and the main keys

a. Prize the receiver with the forceps softly
b. Push the face of the main key . Please keep our eyes open the six red points ,keep there right
position

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DS160 Mobile Phone Maintenance Manual V 0.1

(6) Remove the LCD

Turn on the LCD as the arrowhead showed and remove it with the iron .

LCD PAD

(7) Remove MIC

After LCD removed, please dismantle the MIC with the iron.

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DS160 Mobile Phone Maintenance Manual V 0.1

(8) Remove the RF bracket

Remove the screw firstly .Then take down the bracket

RF screw

(9) Remove the FM bracket, SPK and DC Jack

First remove the FM FPC PAD and the SPK pad with the iron. Then loose the Camera and take
down the FM bracket. Last take out the DC Jack and the SPK.

SPK

FM FPC PAD

SPK PAD

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DC Jack

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DS160 Mobile Phone Maintenance Manual V 0.1

(10) Remove the Camera

Remove the camera FPC with the iron as below.

Camera Pad

(11)Remove the electric torch LED

Remove the electric torch LED with the iron.

Electric
torch Pad

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DS160 Mobile Phone Maintenance Manual V 0.1

(12) Remove the Dome

Remove the Dome as below,

2.2 Assemble procedure

The assemble procedure is in opposition to the disassembling

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DS160 Mobile Phone Maintenance Manual V 0.1

3 Functional Module
This part demonstrates the main functional module of ZL99A phone.

MainBoard

Figure 3-1 Mainboard topside

Description:
LCM

key LED key PAD receiver

MIC solder

Figure 3-2 Mainboard bottom side

Description:

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DS160 Mobile Phone Maintenance Manual V 0.1

speaker and speaker components camera and camera LDO T-flash

connector SIM card connector RF components and RF connector BT
components FM radio IC (RDA5802E) I/O connector and battery connector
charge PMOS IC

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