MAHATMA GANDHI UNIVERSITY

SCHEME AND SYLLABI

FOR

M. Tech. DEGREE PROGRAMME

IN

MECHANICAL ENGINEERING WITH SPECIALIZATION IN ADVANCED MANUFACTURING AND PRODUCTION MANAGEMENT

(2011 ADMISSION ONWARDS)

SCHEME AND SYLLABI FOR M. Tech. DEGREE PROGRAMME IN MECHANICAL ENGINEERING WITH SPECIALIZATION IN ADVANCED MANUFACTURING AND PRODUCTION MANAGEMENT SEMESTER-I
Sl. No. Course Number Subject L MMEMP 101$1 MMEMP 102$2 MMEMP 103 MMEMP 104 MMEMP 105 MMEMP 106 MMEMP 107 MMEMP 108 Advanced Engineering Materials and Processing Manufacturing Systems Management Computer Integrated Manufacturing Quality Engineering and Management Professional Elective I Professional Elective II Manufacturing and Precision Engineering Laboratory Seminar - I 3 3 3 3 3 3 0 0 18 Hrs/Week T 1 1 1 1 0 0 0 0 4 P 0 0 0 0 0 0 3 2 5 Evaluation Scheme (Marks) Sessional Exam ESE (internal) (Theory / Sub Practical) TA CT Total 25 25 25 25 25 25 25 50 25 25 25 25 25 25 25 50 50 50 50 50 50 50 50 400 100 100 100 100 100 100 100 0 700 Total Credits

1 2 3 4 5 6 7 8

150 150 150 150 150 150 150 50 1100

4 4 4 4 3 3 2 1 25

Elective I (MMEMP 105) MMEMP 105-1 MMEMP 105-2 MMEMP 105-3 MMEMP 105-4 Tooling for Manufacturing and Automation Advanced Powder Metallurgy Advanced Material Joining and Testing Finite Element Method

Elective II (MMEMP 106) MMEMP 106-1 MMEMP 106-2 MMEMP 106-3 MMEMP 106-4 Supply Chain Management Management Information Systems Maintenance Engineering and Management Advanced Engineering Mathematics

TA Teachers Assessment (Quizzes, attendance, group discussion, tutorials, seminar, field visit etc) CT Class Test; Minimum two tests conducted by the institute ESE University End Semester Exam will be conducted by the institute through concerned affiliating University. L Lecture, T Tutorial, P Practical

$1 Common to MMEPI, MMEMP and MMECM $2 Common to MMEPI and MMEMP

SEMESTER-II
Hrs/Week Subject L 1 2 3 4 5 6 7 8 MMEMP 201$3 MMEMP 202$3 MMEMP 203 MMEMP 204$4 MMEMP 205 MMEMP 206 MMEMP 207 MMEMP 208 Micromachining and Precision Engineering Advanced Operations Research Product Design and Development Automation and Control Systems Professional Elective III Professional Elective IV Industrial Engineering Laboratory Seminar - II 3 3 3 3 3 3 0 0 18 T 1 1 1 1 0 0 0 0 4 P 0 0 0 0 0 0 3 2 5 Evaluation Scheme (Marks) Sessional Exam (internal) ESE (Theory / Sub Practical) TA CT Total 25 25 25 25 25 25 25 50 25 25 25 25 25 25 25 0 50 50 50 50 50 50 50 50 400 100 100 100 100 100 100 100 0 700

Sl. No.

Course Number

Total

Credits

150 150 150 150 150 150 150 50 1100

4 4 4 4 3 3 2 1 25

$3 Common to MMEPI and MMEMP $4 Common to MMEMP and MMECM

Elective III (MMEMP 205) MMEMP 205-1 MMEMP 205-2 MMEMP 205-3 MMEMP 205-4 Metrology and Computer Aided Inspection Composite Materials and Manufacturing Theory of Metal Forming Micro Electro Mechanical Systems Elective IV (MMEMP 206) MMEMP 206-1 MMEMP 206-2 MMEMP 206-3 MMEMP 206-4 Financial Engineering and Economics Advanced Optimisation Techniques Research Methodology Concurrent Engineering

TA Teachers Assessment (Quizzes, attendance, group discussion, tutorials, seminar, field visit etc) CT Class Test; Minimum two tests conducted by the institute ESE University End Semester Exam will be conducted by the institute through concerned affiliating University. L Lecture, T Tutorial, P Practical

SEMESTER-III
Sl. No. Course Number Subject L Industrial Training Thesis Phase I Hrs/Week T P Evaluation Scheme (Marks) Sessional Exam (internal) ESE Sub (ORAL**) TA CT Total 50* 0 50 100 Total Credits

MMEMP 301

20

150

10

MMEMP 302

10

100***

100

100

30

150

100

250

15

TA - based on technical report submitted together with presentation at the end of the industrial training.

**

Industrial training evaluation will be conducted at end of the third semester by a panel of examiners, with at least one external examiner, constituted by the university.

***

50% of the marks to be awarded by the project guide and the remaining 50% to be awarded by a panel of examiners, including project guide, constituted by the department.

SEMESTER-IV
Hrs/Week Sl. No Course Number Subject L T P Evaluation Scheme (Marks) Sessional Exam (Internal) ESE Thesis Sub Evaluation and TA*** CT Total Viva**** 100 0 100 100

Total

Credits

MMEMP 401

Thesis Phase II

30

200

15

MMEMP 402

Masters Comprehensive Viva

100

100

300 Grand total marks of all four semesters 2750

15 Total Credits = 80

***

50% of the marks to be awarded by the project guide and the remaining 50% to be awarded by a panel of examiners, including project guide, constituted by the department.

****

Thesis evaluation and viva-voce will be conducted at end of the fourth semester by a panel of examiners with at least one external examiner, constituted by the university. 3

MMEMP 101

ADVANCED ENGINEERING MATERIALS AND PROCESSING

L T P C 3 1 0 4

Module 1 Origin of crystal clear concept - atomic structure: correlation of atomic radius to strength, electron configurations - primary bonds: covalent and ionic bond: bond energy with strength, cohesive force, density, directional and non-directional bonding metallic bond: conductivity, ductility, opaque, lustrous, density, non directional bonding Specific properties of bonding: Deeper energy well bond and shallow energy well bond, melting temperature, modulus of elasticity, coefficient of thermal expansion and attributes of modulus of elasticity in metal cutting process - secondary bonds: classification, hydrogen bond, specific heat etc. Crystallography: Crystal, space lattice, unit cell - BCC, FCC, HCP structures - short and long range order - effects of crystalline and amorphous structure on mechanical properties determination of atomic packing factor of SC, BCC, FCC, HCP - coordination number densities - Polymorphism and allotropy - miller indices: slip system, brittleness of BCC, HCP and ductility of FCC - fundamentals, crystal structure determination by X-ray diffraction and a typical case study.

Module 2 Mechanism of crystallization: Homogeneous and heterogeneous nuclei formation, under cooling, dendritic growth, grain boundary irregularity - effects of grain size, grain size distribution, grain shape, grain orientation on dislocation movement/strength and creep resistance - Hall - Petch relation - significance high and low angle grain boundaries on dislocationpolishing and etching to determine the microstructure - mode of plastic deformation: Von Mises yield criterion basic only - slip and twinning, slip system - classification of imperfections: point, line, surface and volume imperfections - role of surface defects on crack propagation - edge dislocation, screw dislocation, forest of dislocation - Burgers vector - correlation of dislocation density with strength - significance of Frank and Read source in materials deformation diffusion in solids, Ficks laws, applications of diffusion in mechanical engineering.

Module 3 Phase diagrams: Limitations of pure metals and need of alloying - classification of alloys, solid solutions, Hume Rothery`s rule Intermetallics: Electron (or Hume - Rothery) compounds and Laves phase. 4

Maraging steel: History of maraging steel development - applications - advantages and limitations of maraging steel - comparison of production sequence with high tensile steel reaction in austenite - reaction in martensite - effects of maraging with cobalt, cobalt free, molybdenum and other alloying elements - variation of mechanical properties: yield strength, hardness and fatigue - effect of precipitate size - special advantages; fracture toughness and weldability- manufacturing steps of ringsCeramics: AX, AmXp, AmBmXp type crystal structures imperfections in ceramics - stress strain behavior applications.

Module 4 Titanium: Ti-based binary phase diagram - production of ingot - effect of forging temperature and forging pressure - closed die forgings - shear bands - pickling of titanium - Ti alloys production if ingot- scrap recycling - closed die forging - problems in machining Titanium shear bands - welding of titanium - Heat Treatment of Ti-properties of titanium aluminides applications. High temperature super alloys: Vacuum induction melting (VIM), vacuum arc remelting (VAR) VIM, electroslag remelting (ESR) VIM, ESR, VAR freckles - super alloy cleanliness. Molybdenum: Ferromolybdenum - production of molybdenum properties - effect of molybdenum alloying on hot strength, corrosion resistance, and toughness applications - TZM, TZC. Niobium: Production of niobium - niobium alloys - niobium in steel making Ni alloys characteristics and applications.

References: 1. Anderson J. C. et. al., Material science for engineers, Chapman & Hall 2. Avner S. H., Introduction to physical metallurgy, McGraw Hill 3. Barret C. S. and Massalski T. B., Structure of metals, Pergamon Press 4. Callister William. D., Material science and engineering, John Wiley 5. Dieter George E., Mechanical metallurgy, McGraw Hill 6. Raghavan V., Material science and engineering, Prentice Hall 7. Reed Hill E. Robert, Physical metallurgy principles, East West Press 8. Van Vlack, Elements of material science, Addison Wesley 9. Westbrook J. H., Intermetallic compounds, John Wiley 10. Source book of Maraging Steels, American Society for Metals 5

11. Richard K. Wilson (Editor), Maraging steels - recent development and applications, TMS Publication.

MMEMP 102

MANUFACTURING SYSTEMS MANAGEMENT

L T P C 3 1 0 4

Module 1 Introduction: Operations strategy, system concept of production, types of production system, process planning make or bye decisions specific equipment selection process plans, process reengineering. Facilities location: Facility location factors, location analysis techniques location factor rating center of gravity technique load distance technique.

Module 2 Facility layout: Classification of layout, layout design procedures ALDEP, CORELAP and CRAFT. Line balancing: Rank positional weight method - COMSOAL algorithm.

Module 3 Aggregate planning: Aggregate planning strategies heuristic method and transportation model for aggregate planning. Materials requirement planning: Objectives - master production schedule bill of materials MRP calculations lot sizing in MRP and manufacturing resource planning (MRP II).

Module 4 Inventory analysis and control: Definitions inventory control systems - ABC inventory System -- EOQ models for purchased parts and manufactured parts quantity discounts reorder point - Inventory models under uncertainty. Just in time manufacturing: Introduction, Elements of JIT, Pull versus Push method, Kanban system. References: 1. R. Paneerselvam, Production and operations management, PHI, 2010 2. Roberta S. Russell and Bernard W. Taylor III, Operations management, PHI, 2007 3. P. B. Mahapatra, Operations management: a quantitative approach, PHI, 2010

MMEMP 103

COMPUTER INTERGRATED MANUFACTURING

L T P C 3 1 0 4

Module 1 CAD/CAM contents and tools, Definition of CAD/CAM tools, industrial look at CAD/CAM, CAD/CAM hardware: Types of systems: Mainframe-based Systems, minicomputer-based systems, microcomputer-based systems, workstation-based systems, input devices, output devices: architecture of graphics system. Graphic displays: raster display, rasterization, plasma displays, LCD displays, 3 dimensional viewers. Line and circle drawing algorithms: DDA algorithm, Bresenhams line algorithm, midpoint circle algorithm, windowing, clipping: line clipping. Transformations: Homogeneous coordinates 2D & 3D transformations, rotation, translation and scaling, combining transformations, hardcopy printers and plotters. Hardware integration and networking: star, ring and bus LAN Configurations. CAD/CAM software graphics standards. Basic definitions: Data structure, data base, DBMS, database coordinate system, user interface, software modules: operating system module, graphics module, application module, programming module, communication module.

Module 2 Geometric modeling: Types and mathematical representation of curves, wire frame models, wire frame entities, curve representation, parametric representation of analytic curves: line, circles, parametric representation of synthetic curves: Bezier curves. Types and representation of surfaces: Surface models, surface entities, surface representation, parametric representation of analytic surfaces: ruled surfaces, surface of revolution, tabulated cylinder, parametric representation of synthetic surfaces: Bezier Surface. Types and representation of solids: Solid models, solid entities, solid representation, B-rep, CSG, sweep representation.

Module 3 Computer numerical control of machine tools: Principles types of CNC machine tools and their construction features tooling for CNC ISO designation for tooling CNC operating systems - CNC Part Programming - detailed manual part programming on lathe & milling machines using G & M codes, programming (a typical control system), computer aided CNC part programming generation of tool path, generation of G & M codes, optimization of tool path (to reduce machining time), - CNC part programming with CAD system - machining centers, 5 axis machining - design changes for manufacturing problems. (Features available on typical CAM software). 8

Module 4 Computer aided process planning: Group technology and process planning: concepts of group technology. traditional & computer aided process planning, retrieval & generative process planning, machinability data systems, computer-generated time standards, generation of route sheets, selection of optimal machining parameters, methods. Computer process monitoring: Process control methods, direct digital control, supervisory computer control, steady state optimal control, on line search strategies, adaptive control.

References: 1. Alavudeen & N. Venkateshwaran, Computer integrated manufacturing, PHI, 2005 2. Bresenham, J. E., Ambiguities in incremental line rastering, IEEE Computer Graphics and Applications, Vol. 7, No. 5, May 2000 3. Chris McMahon & Jimmie Browne, CAD CAM principles, practice and manufacturing management, Pearson Education, 2000 4. David Parrish, Flexible manufacturing, Butterworth - Heinemann Ltd, 2004 5. Donald Hearn & M. Pauline Baker, Computer graphics, Pearson Education, 2004 6. Eckland, Eric, Improved techniques for optimising iterative decision - variable algorithms, drawing anti-aliased lines quickly and creating easy to use color charts, CSC 462 Project Report, Department of Computer Science, North Carolina State University, Spring 1999 7. Foley, J. D. and A. Van Dam, Fundamentals of interactive computer graphics, Addison - Wesley 1982 8. Fu, K. S., Gonzalez, R. C. and Lee, C. S. G., Robotics - control, sensing, vision and intelligence, McGraw Hill 9. Ibrahim Zeid and R Sivasubramanian, CAD/CAM theory and practice, McGraw Hill, 2002 10. J. D. Foley, A. Van Dam, S. K. Feiner, J. F. Hughes and R. L. Phillips, Introduction to computer graphics, Addison Wesley, 1997 11. Koren, Yoram, Robotics for engineers, McGraw Hill 12. Mike Mattson, CNC programming principles and applications, Delmar Cengage Learning, 1999 13. Noff, Shimon Y., Handbook of robotics, John Wiley & Sons 14. Shirley, Peter, Fundamentals of computer graphics, 1st Edition, A. K. Peters Ltd., 2002 9

15. Schilling, Robert J., Fundamentals of robotics, analysis & control, Prentice Hall of India, 2004 16. Rooks B. (Editor), Robert vision & sensory controls, Vol.3, North Holland

10

MMEMP 104

QUALITY ENGINEERING AND MANAGEMENT

L T P C 3 1 0 4

Module 1 Quality: Defining quality philosophies of quality gurus- dimensions of quality - measures of quality cost of quality direct costs & indirect costs defectives and its significance traditional model and emerging model of cost-of-quality. Continuous process improvement: PDSA cycle problem solving methodology

Module 2 Statistical process control: Statistical tools - control charts and use of probability distributions, process capability. Quality function deployment: Concept - house of quality QFD process.

Module 3 Design of experiments: ANOVA - full factorial and fractional factorial design. Taguchi methods: Loss functions signal-to-noise ratio - process optimization and robust product design using orthogonal arrays, parametric and tolerance design.

Module 4 Total quality management (TQM): Definition - basic concepts strategies. Six sigma methodology: Basic concepts DMAIC problem solving technique. Quality system and standards: An overview of ISO 9000 and ISO 14000 series of standards

References: 1. Dale H. Besterfield, Carol Besterfield, Glen H. Besterfield & Mary Besterfield, Total quality management, Person Education, New Delhi, 2008. 2. R. Subburaj, ISO 9000: Path to TQM, Allied Publishers Limited, New Delhi, 1997 3. Bank J., The essence of total quality management, Prentice Hall 4. Dale B. G., Managing quality, Prentice Hall 5. A.V. Feigenbaum, Total quality control, McGraw Hill 6. G. L. Taguchi and Syed et. al., Quality engineering production systems, McGraw Hill 7. Essence of TQM John bank Prentice Hall 8. Zaidi, SPC concepts, methodology and tools, Prentice Hall 9. Perry L Johnson, ISO 9000, McGraw Hill 11

MMEMP 105 - 1

TOOLING FOR MANUFACTURING AND AUTOMATION

Module 1

L T P C 3 0 0 3

Locating methods: Methods, degrees of freedom, pins, vertical holding, radial location, diamond pins - principles of pin location V locators - tool forces in different processes - principle of clamping: clamping types quick action clamping, power clamping etc. - elements - work holding principle for irregular and round surfaces - rigid and elastic holding - types of work holders work holder selection analysis of clamping forces: strap clamp calculations, clamping force analysis of toggle and screw clamp - Indexing devices: linear indexing, rotary indexing etc.

Module 2 Drill jigs: Types - leaf jigs, box jigs, channel jigs, template jigs and indexing jigs chip formation in drilling types of drill bushings. Types of fixtures: Economics of fixture - vise fixtures types and details of milling fixtures, requirements of milling fixtures, special vice jaws - facing, straddle, gang, index, rotary and reciprocal milling fixtures - types and details of boring, slotting, broaching fixtures - types and details of lathe fixtures, chucks, face plate, collets, mandrels, etc. - types and details of grinding fixtures.

Module 3 Welding fixtures: Gas, arc and resistance welding fixtures tooling for soldering and brazing modern jigs, hydraulic and pneumatic fixtures - tool holding methods for numerical control - tool magazines vibration isolated tool holders. Calculation of tool forces in lathe, broaching, shaping and milling operation - determination of power consumption in cylindrical grinding, drilling, broaching, shaping and milling process thrust on a drill.

Module 4 Machine tool slide ways: Different shapes materials hydrodynamic action - machine tool guides: wearing of guides- guide materials stick slip motion in guides - temperature deformation of guides liquid friction in guides determination of pressure on guides accuracy and wear of guides - design of guides under hydrostatic lubrication. 12

Vibration of machine tools: Effects of vibration sources of vibration- single and two degree of freedom chatter theory chatter in lathe, radial drilling, milling and grinding machines elimination of vibration.

References: 1. Edward G. Hoffman, Jig and fixture design, Delmar Learning 2. Basu S. K., Design of machine tools, Allied publishers, Bombay, 1965 3. Boyes E. William, Jigs & fixtures & gauges, 1st Edition, SME, 1986 4. Donaldson, Lecain and Goold, Tool design, McGraw Hill, New York, 1976 5. Erik Karl Henriksen, Jig and fixture design manual. 6. Gopal Chandra Sen and Amitabha Bhattacharya, Principles of machine tools, New Central Book Agency, Calcutta, 1967 7. Henriksen E. K., Jig and fixture design manual, Industrial Press, New York, 1973 8. Joshi P. H., Jigs & fixtures, Tata McGraw Hill Pub. Co. Ltd., 1999 9. Koenigsberger F, Design principles of metal cutting machine tools, Macmillan 10. Tool and manufacturing engineers handbook, Volume 1: Machining, SME 11. Die design handbook, 3rd Edition, SME, 1990

13

MMEMP 105 - 2

ADVANCED POWDER METALLURGY

L T P C 3 0 0 3

Module 1 Introduction: History methods and design advances in applications process modeling and design. Iron powder production: The hoganas process the pyron process carbonyl vapor metallurgy electrolytic iron fluidized-bed reduction water-atomized iron powders.

Module 2 Liquid phase sintering: Microstructure: typical microstructure, content angle, dihedral angle, volume traction, porosity and pore size, grain size and shape, contiguity, connectivity, neck size and shape etc. Thermodynamics and kinetic factors: Kinetic energy, wetting, spreading, segregation, capillarity, viscous flow, solubility, interdiffusion etc.

Module 3 Initial stage processes: Solubility: solubility effects, melt formation, penetrations and fragmentation contact force - rearrangement: pore characteristics, phase diagram concepts, contact formation. Intermediate stage processes: Solution representation, characteristic features, grain shape accommodation, densification, intergranular neck growth coalescence, pore filling.

Module 4 Final stage processes: Densification, grain growth, grain size distribution, discontinuous grain growth, inhibited grain growth, etc. Properties of liquid phase Sintered materials: Microstructural effects on mechanical behavior, high temperature properties thermal and electrical properties wear and magnetic behavior applications.

References: 1. Randall M. German, Liquid phase sintering, Plenum Press. 2. Powder metal technologies and applications, ASM Hand book, Vol. 7

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MMEMP 105 - 3 Module 1

ADVANCED MATERIALS JOINING AND TESTING

L T P C 3 0 0 3

Introduction: Classification heat sources metallurgical effect of weld residual stresses: formation and relieving capillary and welding action temperature range filler material and fluxes types of joints and welding positions weldability: design, process and metallurgical consideration testing and improvement.

Module 2 Conventional joining techniques: Bolting riveting soldering blazing adhesive bonding diffusion bonding mechanical joining. Fusion welding: Oxyacetylene welding SMAW GTAW GMAW FCAW SAW ESW High energy beam welding: EBW, LBW, PAW friction stir welding. Output parameter variation advantages and disadvantages applications.

Module 3 Destructive and non-destructive tests for welds: Introduction need principles applications destructive tests: tensile, bend, impact, hardness, fatigue, cracking, etching. Non-destructive tests: Visual, dye penetrants, magnetic particle, acoustics, pressure, radiographic, ultrasonic, eddy current.

Module 4 Responses of materials to welding: Microstructural changes distortion defects: undercuts overlaps grain growth blowholes inclusions segregation lamellar tearing porosity. Remedies: Edge preparation alignment control of heat input preheating peening heat treatment jigs and fixtures number of passes.

References: 1. Richard L. Little, Welding and welding technology, 2000 2. S. W. Nadkarni, Welding technology 3. J. F. Lacaster, Metallurgy of welding, soldering and brazing, Pergamon Press 4. Welding handbooks, American Welding Society 5. Metal handbooks, American Society of Metals 6. O. P. Khanna, Text book of welding technology, Dhanpat Rai & Sons 7. Carry, Modern welding technology, Prentice Hall 15

MMEMP 105 - 4

FINITE ELEMENT METHOD

L T P C 3 0 0 3

Module l Basic concepts of FEM a general procedure for finite element analysis, brief history of finite element method, linear spring as a finite element, elastic bar, spar/link/truss element. Strain energy, Castiglianos first theorem, minimum potential energy.

Module 2 Truss structures: The direct stiffness method Nodal equilibrium equation, element transformation and direct assembly of global stiffness matrix, boundary conditions, constraint forces, element strain and stress, three dimensional trusses. Flexure - elements elementary beam theory, flexure element, flexure element stiffness matrix and element load vector, work equivalence for distributed loads, flexure element with axial loading.

Module 3 Method of weighted residuals introduction, method of weighted residuals, the Galerikin finite element method, application of Galerikins method to structural elements - spar element, beam element. Interpolation function for general element formation compatibility and completeness requirements, polynomial forms- one dimensional elements, triangular elements, rectangular elements, three dimensional elements, isoperimetric formulations, axisymmetric elements, numerical integration: Gaussian quadrature.

Module 4 Applications in solid mechanics plane stress, plane strain rectangular element, isoparametric formulation of plane quadrilateral element, axisymmetric stress analysis, general three dimensional stress finite clement formulations, strain and stress computations, practical considerations. Torsion boundary condition, torque. Introduction to FEM software.

References: 1. David V Hutton, Fundamentals of finite element analysis, McGraw Hill 2. Daryl L. Logan, First course in finite element method, Cengage Learning, Singapore. 16

3. J. N. Reddy, An introduction to the finite element method, McGraw Hill 4. C. Zienkiwiez, The finite element method, McGraw Hill, New York. 5. K. H. Huebner, The finite element method of engineers, John Wiley & Sons, New York. 6. L. J. Segerlind, Applied finite element analysis, John Wily & Sons, New York.

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MMEMP 106 - 1

SUPPLY CHAIN MANAGEMENT

L T P C 3 0 0 3

Module 1 Introduction to supply chain management: Supply chain basics, decision phases in supply chain, supply chain flows, supply chain efficiency and responsiveness, supply chain integration, process view of a supply chain, uncertainties in supply chain, key issues in supply chain management, drivers of supply chain performance. Supply chain coordination, bullwhip effect, developing relationships in the supply chain, resolving conflicts in supply chain relationships, role of information technology in supply chain

Module 2 Demand forecasting in supply chain: Role of forecasting in supply chain, components of a forecast, forecasting methods, estimating level, trend and seasonal factors, Holts model, Winters model, measures of forecast error. Role of aggregate planning in supply chain: Aggregate planning strategies, managing supply and demand in supply chain.

Module 3 Supply chain inventory: Role of cycle inventory in supply chain, economies of scale, lot sizing for a single product, lot sizing for multiple products, quantity discounts, trade promotions, price discrimination. Role of safety stock in supply chain, determining appropriate level of safety inventory, inventory replenishment policies, measures of product availability.

Module 4 Sourcing decisions in supply chain: Supplier selection and contracts, design collaboration, making sourcing decisions in practice. Transportation decisions: Role of transportation in supply chain, factors affecting transportation decisions. Routing and scheduling in transportation. Logistics: Definition, logistics and SCM, international considerations, inbound logistics, internal logistics and outbound logistics. Reverse logistics, green supply chain.

18

References: 1. Sunil Chopra and Peter Meindl, Supply chain management - strategy planning and operation, PHI 2. Handfield R. B., Nichols Jr. E. L., Introduction to supply chain management, Pearson Education 3. Raghuram R. and Rangaraj N., Logistics and supply chain management, Macmillan, 2001 4. Simchi-Levi, D., Kaminsky, P., and Simchi-Levi, E., Designing & managing the supply chain: concepts, strategies & case studies. 2nd Edition, Tata McGraw-Hill, 2003 5. Agarwal D. K., A text book of logistics and supply chain management, Macmillan, 2003 6. Srinivasan, G., Quantitative models in operations and supply chain management, PHI

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MMEMP 106 - 2

MANAGEMENT INFORMATION SYSTEMS

L T P C 3 0 0 3

Module 1 Introduction: Meaning and definition system approach role of MIS to face increased complexity of business and management system view of business MIS organization within the company. Conceptual information system design: Defining the problems setting system objectives establishing system constraints determining information needs determining information sources developing alternate conceptual design and selecting one documenting the conceptual design preparing the conceptual design report.

Module 2 Detailed information system design: Informing and involving the organization project management of MIS detailed design identifying dominant and trade-off criteria defining the subsystems sketching the detailed operating subsystems and information flows determine the degree of automation informing and involving the organization again inputs, outputs and processing early system testing propose an organization to operate the system documentation revisiting the manager-user.

Module 3 Evolution of information systems: Basic information systems financial information systems production / operations systems marketing information systems personnel information systems. Information system softwares selection complexity and errors. Information systems and decision making: Decision making and MIS programmed and non programmed decision MIS for making programmed decisions decision-assisting information systems components of decision support systems.

Module 4 Information technology and MIS: Comparison of manual and computer based information systems conversation of manual to computer based systems types of computer based applications in MIS application of multimedia, internet, intranet and extranet technologies in MIS. E-business: Introduction models security.

20

References: 1. Henry C. Lucas Jr., The analysis, design and implementation of information systems, 4th Edition, McGraw Hill Company, New York, 1992. 2. Burch J. E., Strater F. R & Grudnikski G., Information systems: theory and practice, John Wiley and Sons, New York, 1987. 3. Murdick R. G., Ross J. E. & Claggett J. R., Information systems for modern management, 3rd Edition, Prentice Hall of India Private Ltd., India, 1992. 4. James A. OBrien, Management information systems: a managerial end user perspective, Galgotia Publications, 1997.

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MMEMP 106 - 3

MAINTENANCE ENGINEERING AND MANAGEMENT

L T P C 3 0 0 3

Module 1 Maintenance mathematics - maintenance management and control: elements of effective maintenance management - maintenance project control methods - maintenance project control methods, problems- maintenance management control indices.

Module 2 Preventive maintenance (PM): Important steps for establishing a PM program - PM measures: mean preventive maintenance time, median preventive maintenance time, and maximum preventive maintenance time different PM models - advantages and disadvantages.

Module 3 Corrective maintenance: Corrective maintenance types - corrective maintenance ensures: mean corrective maintenance time, median active corrective maintenance time, maximum active corrective maintenance time - different corrective maintenance mathematical models, problems approximate effective failure rate equations for redundant systems with corrective maintenance, problems.

Module 4 Reliability centered maintenance: Goals and principles components - maintenance costing: maintenance labor cost estimation, standard hourly cost estimation, man power repair cost estimation, corrective maintenance labor cost estimation, problems - maintenance material cost estimation - different maintenance cost estimation models - equipment ownership cycle maintenance cost estimation - maintenance cost - related indices - software maintenance costing - maintainability measures and functions.

References: 1. B. S. Dhillon, Engineering maintenance, CRC Press 2. Gopal Krishnan, Maintenance and spare parts management 3. S. K. Shrivastava, Industrial maintenance management

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MMEMP 106 - 4

ADVANCED ENGINEERING MATHEMATICS

L T P C 3 0 0 3

Module 1 Special functions: Power series solutions of ODE Legendres equation Legerdres polynomial Frobenius method generating function Bessels equation Bessels function Recurrence relations and orthogonality property.

Moodule 2 Applications partial differential equations: Linear partial differential equation of second order elliptic, parabolic, hyperbolic equations solution of Laplace, one-dimensional heat & wave equations. Numerical solution of partial differential equation: Finite difference method solution of Laplace equation solution of one-dimensional heat equation Crank Nicholson method solution of one-dimensional wave equation.

Module 3 Tensor analysis: Range and summation conventions transformation of co-ordinates centra variant, covariant, mixed, metric and conjugate tensors, fundamental operations with Tensors Christophers symbols.

Module 4 Analysis of variance: One way and two way classification (single observation per cell) basic principles of experimentation role of randomization, replication, local control basic designs CRD, RBD, LSD.

References: 1. B. S. Grewal, Higher engineering mathematics, Khanna Publishers, 2000 2. Michael E. Greenberg, Advanced engineering mathematics, Pearson Education 3. Erwin Kreyszig, Advanced engineering mathematics 4. E. Balagurusamy, Numerical methods, Tata McGraw Hill, 1995 5. Sokol Nikof, Tensor analysis, John Wiley, New York, 2000 6. Richard A. Johnson, Miller & Freunds probability & statistics for engineers, Prentice Hall of India, 2006 23

7. Jay L. Devore, Probability and statistics for engineering and sciences 8. B. S. Grewal, Numerical methods in engineering and sciences, Khanna Publications

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MMEMP 107

MANUFACTURING AND PRECISION ENGINEERING LABORATORY

L T P C 0 0 3 2

1. Computer aided drafting. 2. Solid modeling: part creation, surface generation and assemblies of parts. 3. Surface modeling. 4. FEM: creation of model, use of different elements, treatment of different loads and boundary conditions. 5. Determination of cutting force in turning, drilling and grinding using tool force dynamometer. 6. Study and programming of CNC production machines. 7. Study and programming of robots. 8. Study and measurements of components using CMM. 9. Surface roughness measurements using light, stylus, interference methods. 10. Metallographic studies using metallurgical microscope. 11. Determination of wear and coefficient of friction of the given specimen using pin on disc tester. 12. Study and use of laser interferometer for calibration of linear measurements. 13. Study of slip gauges wringing surface roughness - standards. 14. Study of surface plates, straight edges, angle plate, V-block etc - use of desiccants, corrosion preventing coatings etc. 15. Measurement of out of roundness using roundness measuring instrument - V block and dial indicator etc. - reasons for out of roundness etc. 16. Measurements of straightness using sprit level, auto collimator etc. 17. Measurement of thread parameters using three wire method etc. 18. Measurement of tool angles of single point tool using tool makers microscope. 19. Measurement of gear parameters using profile projector. 20. Evaluation of straightness error using autocollimator, sprit level, straight edge etc. 21. Experiments on limits and fits. 22. Study and use of ultrasonic flaw detector.

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MMEMP 108

SEMINAR- I

L T P C 0 0 2 1

Each student shall prepare a seminar paper on any topic of interest related to the core/elective courses being undergone in the first semester of the M. Tech. programme. He/she shall get the paper approved by the Programme Coordinator/Faculty Members in the concerned area of specialization and shall present it in the class in the presence of Faculty in-charge of seminar class. Every student shall participate in the seminar. Grade will be awarded on the basis of the students paper, presentation and his/her participation in the seminar.

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MMEMP 201 MICROMACHINING AND PRECISION ENGINEERING

L T P C 3 1 0 4

Module 1 Introduction to precision machining and manufacturing process - conventional and unconventional machining process - precision machining processes- micromachining. Electro Discharge Machining process: General principle and applications of electric discharge machining, electric discharge grinding and electric discharge wire cutting processes power circuits for EDM, mechanics of metal removal in EDM, process parameters, selection of tool electrode and dielectric fluids, surface finish and machining accuracy, characteristics of spark eroded surface and machine tool selection - Wire EDM, principle, applications.

Module 2 Un-conventional machining processes: Principles, variables and applications of laser beam machining - general principle and application of laser beam machining thermal features, cutting speed and accuracy of cut, electron beam machining - generation and control of electron beam for machining, theory of electron beam machining, ion beam machining, plasma arc machining - application of plasma for machining - metal removal mechanism - process parameters - accuracy and surface finish and other applications of plasma in manufacturing industries, ultrasonic machining abrasive water-jet machining - basic principles equipments process variables - mechanics of metal removal MRR - application and limitations, electro chemical machining.

Module 3 Electron beam micromachining: Mechanism of material removal in EB drilling- importance of vacuum- process parameters - effect of cutting speed, pulsed beam operation, heat affected zone. Focused ion beam machining: equipment applications. Micro-electric discharge micromachining: Principle of micro-EDM influence of pulse characteristics high aspect ratio holes heat affected zone. Laser micromachining: Micromachining system - nanosecond, picosecond and pulse micromachining. femtosecond

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Module 4 Diamond turn machining (DTM): Types of DTM components of DTM: spindle system, workpiece tool positioning system, machine support system, tool measurement system, machine control system, material removal mechanism in DTM. Magnetorheolegical nanofinishing processes: Magnetorheological polishing fluid rheological characteristics of fluid magnetorheological finishing (MRF) processes. Magnetorheological abrasive flow finishing processes (MRAFF). Magnetorheological jet finishing processes.

References: 1. Kluwer, A new direction in manufacturing, Academic Publishers, London, 1997 2. Kalpakjian, Manufacturing engineering & technology, Addison Wesley, 4nd Edition 3. Debitson A., Hand book of precision engineering 4. J. A. McGeough, Advanced methods of machining, Chapman and Hall, London, 1988

5. Jain V. K., Introduction to micromachining, Narosa Publishers 6. M. Madou, Fundamentals of microfabrication 7. Momber A. W. and Kovacevic R., Principles of water jet machining, Springer Verlag 8. R. L. Murthy., Precision engineering manufacturing, New Age International 9. G. Chryssolouris, Laser machining theory and practice, Springer Verlag, New York, 1991

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MMEMP 202

ADVANCED OPERATIONS RESEARCH

L T P C 3 1 0 4

Module 1: Linear programming Problem formulation, graphical solution, simplex method, big M method, two phase method, dual simplex method, duality theory, sensitivity analysis

Module 2 : Integer programming The branch and bound technique, Gomorys cutting plane method

Module 3: Network analysis Shortest route problem, minimal spanning tree problem, maximum flow problem

Module 4 Goal programming Goal programming formulation, simplex method for solving goal programming Deterministic dynamic programming Cargo loading model, reliability improvement model, single machine scheduling model References: 1. Hamdy A. Taha, Operations research, Pearson, 2004 2. R. Paneerselvam, Operations research, PHI, New Delhi, 2008 3. Ravindran, Phillips, Solberg, Operations research principles and practice, Willey & Sons 1987

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MMEMP 203

PRODUCT DESIGN AND DEVELOPMENT

L T P C 3 1 0 4

Module 1 Introduction: Product planning - identifying customer needs - product specifications -concept generation - characteristics of successful product development - duration and cost of product development - introduction to practical design of equipment, devices and machines - the various aspects of design - conceptual, manufacturing, strength, rigidity, vibration, wear, lubrication, maintenance and assembly.

Module 2 Design for manufacturing: Definition - concurrent engineering - effect of materials & manufacturing processes on design - estimation of manufacturing cost - cost reduction of components and assembly - impact of DFM on other factors. Component design with machining considerations - design for components - turning milling, drilling and other related processes, including finish-machining operations.

Module 3 Ergonomics and industrial design: Introduction - general approach to the man-machine relationship - workstation design - control and displays - shapes and sizes of various controls and displays - design of major controls in automobiles, machine tools etc. - ergonomics and production - ergonomics in automated systems - expert systems for ergonomic design anthropometric data and its applications. Prototyping: Prototyping basics - principles of prototyping technologies - planning for prototypes.

Module 4 Rapid prototyping: Development of RP systems stereolithography - three dimensional printing - selective laser sintering - direct metal laser sintering - selective laser melting - electron beam melting - virtual prototyping. Design for the environment: Introduction environmental objectives global issues basic DFE methods design guidelines lifecycle assessment - environmentally responsible product assessment - weighted sum assessment method lifecycle assessment method techniques to reduce environmental impact design to minimize material usage design for disassembly 30

design for recyclability design for remanufacture design for energy efficiency design to regulations and standards.

References: 1. Karl. T. Ulrich, Steven D. Eppinger, Product design and development, Irwin McGraw Hill, 2000 2. A. C. Chitale and R. C. Gupta, Product design and manufacturing, PHI 3. Timjones Butterworth Heinmann, New product development, Oxford, UCI, 1997 4. Geoffery Boothroyd, Peter Dewhurst and Winston Knight, Product design for manufacture and assembly 5. Dieter, George E., Engineering design - a materials and processing approach, McGraw Hill, Singapore, 2000 6. Harry Peck, Designing for manufacture, Pitman Publications, 1983 7. Fixel J., Design for the environment, McGraw Hill, 1996 8. Graedel T. Allen By. B, Design for the environment, Angle Wood Cliff, Prentice Hall, Reason Pub., 1996 9. Kevien Otto and Kristin Wood, Product design. Pearson Publication, 2004

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MMEMP 204

AUTOMATION AND CONTROL SYSTEMS

L T P C 3 1 0 4

Module 1 Automation: Introduction to automation: definition, types of automation, strategies merits and criticism manufacturing plants and operations automation strategies basic elements of automated system advanced automation functions levels of automations automated production lines economic and social issues impact on labor.

Module 2 Production automation: Industrial control systems process layout for automation discrete manufacturing industries continuous and discrete control systems overview of computer process control fundamentals of automated assembly, parts feeding devices production flow analysis: general terminology and analysis, analysis of transfer lines without storage, partial automation.

Module 3 Control systems: Servomechanisms digital computer control differential equations of physical systems dynamics of robotic mechanisms transfer functions block diagram algebra signal flow graphs. Feedback and non-feedback systems reduction of parameters variations

Module 4 Control over system dynamics linearizing effect regenerative feedback linear approximation of nonlinear systems controller components stepper motor hydraulic systems pneumatic systems. Design: Considerations of design basic compensators cascade compensation PID controllers feedback compensation adaptive and fuzzy logic control.

References: 1. Gopal M., Control systems principles and design, TMH, New Delhi 2. Nagrath I. J. and Gopal M., Control system engineering, New Age International, New Delhi 3. Shinsky, Process control system, PHI, 2000 4. Troitskey A., Principles of automation and automated production, Mir Publishers, 1976 32

MMEMP 205 1

METROLOGY AND COMPUTER AIDED INSPECTION

L T P C 3 0 0 3

Module 1 Metrological concepts Abbes principle need for high precision measurements problems associated with high precision measurements. Standards for length measurement shop floor standards and their calibration light interference method of coincidence slip gauge calibration measurement errors.

Module 2 Various tolerances and specifications gauging principles selective assembly comparators. Angular measurements: principles and instruments. Thread measurements surface and form metrology flatness, roughness, waviness, roundness etc. computer aided metrology advantages and limitations.

Module 3 Laser metrology applications of lasers in precision measurements laser telemetric system laser interferometer speckle measurements laser inspection dimensional measurement techniques. Co-ordinate measuring machine contact and non-contact cmm causes of errors accuracy specifications contact and non-contact probes.

Module 4 Calibration of CMM measuring scales Moir fringes in linear grating advantages and applications of CMM. Machine vision system image formation binary and grayscale image image histogram histogram operations pixel point processing and pixel group processing image sharpening and smoothing edge detection and enhancement.

References: 1. Hand book of industrial metrology, ASME 2. Hume, Metrology, McDonald 3. Sharp, Metrology, ELBS 4. Taher, Metrology, ELBS 5. Ted Busch, Fundamentals of dimensional metrology, 3rd Edition, Delmar Publishers 33

MMEMP 205 - 2 COMPOSITE MATERIALS AND MANUFACTURING

L T P C 3 0 0 3

Module 1 Fibers: Introduction glass fibers: fabrication, structure, properties and applications boron fibers: fabrication, structure, morphology, properties and application carbon fibers: different preparation methods, structural change during preparation, properties and application aramid fibers: fabrication, structure, properties and applications ceramic fibers: alumina and silicon carbide fibers metallic fibers.

Module 2 Matrix materials: Polymers and its characteristics metals: fiber reinforcement of metals ceramic matrix materials: bonding and structure, effect of flaws on strength and common ceramic matrix materials. Interfaces: Wettability and bonding interface in composites types of bonding at interface tests for interfacial strength.

Module 3 Metal matrix composites (MMC): Different fabrication methods of MMC interface in MMC discontinues reinforcement of MMC detailed discussion on mechanical properties applications.

Module 4 Ceramic matrix composites (CMC): Different fabrication methods of CMC interface in CMC detailed discussion on properties toughness of CMC - applications. Carbon fiber composites: Fabrication properties interface. Micromechanics of composites: Maximum stress and strain criterion, Tsai-Hill and Tsai-Wu failure criterion (derivations) - mechanics of load transfer from matrix to fiber (description only).

References: 1. Chawla Krishana K., Composite materials, Springer Verlag 2. Autar K. Kaw, Mechanics of composite materials, CRC Press, 1999

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MMEMP 205 - 3

THEORY OF METAL FORMING

L T P C 3 0 0 3

Module 1 Theory of deformation: Theory of stress: Components of stress tensor, principal areas and stresses, maximum shear stress, two dimensional stress systems, Mohrs circle for plane stress, problems. Theory of strain: Strain components, strain rate, stress strain relation.

Module 2 Basic theory of plasticity: Assumptions in plasticity, flow conditions, Von-Mises yield criteria, geometrical representation of Tresca and Von-Mises yield criteria, Levy von Mises stress strain rate law. Slip line field theory, upper and lower bound theorems.

Module 3 Theory of metal forming process: Forging: Forging of a rectangular plate under conditions of plane strain and upper bound approach, forging of a solid disc on free body equilibrium and upper bound approaches, annulus disc upper bound approach, forging defects. Drawing: Drawing of solid rods through conical die, drawing of solid circular rod by upper bound approach, drawing of pipes over floating mandrel and wire drawing. Extrusion: Extrusion force in the plane extrusion of a rectangular blank, hydrostatic extrusion analysis, analysis of sinking of a thin walled tube, extrusion defects.

Module 4 Rolling: Deformation zone in rolling, conditions for biting of strip by rolls, equilibrium approach to rolling, drawing with stationary dies, rolling defects. Sheet metal working: Classification of presses and press tool operations -working principle, description, operation and applications of simple, compound, combination and progressive press tools formability tests for sheet metals, erichsen and fukui tests, forming limit diagrams and shape analysis concepts.

References: 1. Durelli, Phillips & Tsao, Introduction to the theory of theoretical and experimental analysis of stress & strain, McGraw Hill, 1953 2. Kurt Lange, Hand book of metal forming. 35

3. Die design handbook, ASTME 4. Avitzur B., Metal forming: processes & analysis, McGraw Hill 5. Dieter George E., Mechanical metallurgy, McGraw Hill 6. Ghosh A & A. K. Mallik, Manufacturing science, Affiliated East-West Press, New Delhi 7. Hoffman O. and Sachs G., Introduction to the theory of plasticity metal forming applications, McGraw Hill 8. Johnson & Mellur, Engineering plasticity, Van Nostrand, Reinhold Co. 9. Johnson W. & Mellur P. B., Plasticity for mechanical engineers, D.Van Nostrand Co., London 10. Mendelson, Introduction to theory of plasticity 11. Pearson C. E. and R. N. Perkins, The extrusion of metals, John Wiley, NY, 1960 12. Prager W. and Hodge P. G., Theory of plastic solids, Chapman & Hall Ltd, London 1951 13. Rowe G. W., An introduction to the principles of metal working, Edward Arnold Ltd., London, 1990 14. Rowe R., Principles of metal working, Amold, London 15. Sach G., Fundamentals of working of metals, Pergamon Press 16. Tumoshinko and Goodier, Theory of elasticity, McGraw Hill

36

MMEMP 205 - 4

MICRO ELECTRO MECHANICAL SYSTEMS

L T P C 3 0 0 3

Module 1 Science for microsystems: Molecular theory, doping, diffusion, plasma physics and electrochemistry. Mechanics for microsystems: Static bending of thin plates, mechanical vibrations, thermomechanics and fracture mechanics, problems. Thermo fluid for microsystems: Incompressible fluid flow in microconduits, fluid flow in submicrometer overview of heat conduction in solids, heat conduction in multilayerd thin films, heat conduction in solids in submicrometer scale.

Module 2 Scaling laws in miniaturization: Scaling in geometry, rigid body dynamics, electroststic forces, electromagnetic forces, electricity, fluid mechanics and heat transfer materials for MEMS. Fabrication process: Ion implantation diffusion oxidation - CVD: principle, structure, reactions, rate of deposition, different types of CVD, enhanced CVD PVD: principle, structure, reactions, different types of PVD, magnetron sputtering etc.

Module 3 Micro sensors: Acoustic wave, bio, chemical, optical and thermal sensors. Micro actuation: By thermal force, shape memory alloys, piezoelectric crystals and electrostatic forces. Micro actuators: Micro grippers, motor, valves, pumps and micro fluidics, fluid resistance in micro channels, capillary electrophoresis.

Module 4 Design of pressure sensors design of accelerometers design of resonant micro sensors, stress and strain in thin films etc. Micro machined amplitude modulated and waveguide optical sensors - micro machined optical pressure sensor micro machined Bragg gratings - micro machined interferometric distance sensors - micro machined optochemical and bio sensors - micro machined nano probes. References: 1. Jaeger R. C., Introduction to microelectronic fabrication, Wiley, 1989 37

2. Lawrence J. Kamm, Understanding electro mechanical engineering, an introduction to mechatronics, Prentice Hall, 2000 3. M. Elwenspoek, Silicon micromachining, Cambridge Press, 1998 4. Marc J. Madou, Fundamentals of micro-fabrication, the science of miniaturization, IEEE Press 5. Marc Madou, Fundamentals of micro fabrication, CRC Press, 1997 6. Rai Choudhury P., MEMS and MOEMS technology and applications, PHI, New Delhi 7. Stephen D. Senturia, Microsystem design, Kluwer Academic Publishers, 2003 8. Trimmer, Micromechanics and MEMS, IEEE Press, 1997 9. Tai Ran Hsu, MEMS and microsystems design and manufacture, TMH, New Delhi

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MMEMP 206 - 1

FINANCIAL ENGINEERING AND ECONOMICS

L T P C 3 0 0 3

Module 1 Introduction: Objectives of financial management - financial decisions in a firm - agency problem - financial management in India Time value of money - compounding and discounting techniques Capital budgeting: Capital budgeting process - investment criteria - NPV, IRR, ARR, benefit cost ratio, payback period, accounting rate of return Working capital management: Factors affecting working capital - management of cash and marketable securities Receivables management

Module 2 Sources of long term finance - equity capital - preference capital - debenture capital - term loans - retained earnings - depreciation Financial instruments Financial institutions Capital structure: Factors affecting - capital structure theories - net income - net operating income - MM approach - traditional approach Dividends forms - dividend policy determinants - MM hypothesis - Walters model -Gordons model

Module 3 Demand theory: Utility analysis - indifference curve technique - consumers equilibrium -income effect - substitution effect - price effect Elasticity of demand price income cross - measurement of elasticity Consumer surplus

Module 4 Theory of costs: Opportunity cost - implicit and explicit cost - short run total, average and marginal costs - cost curves - long run average cost curve Marginal and average revenue Market structures - perfect competition monopoly - monopolistic competition - price and output determination oligopoly - kinked demand curve - price leadership - collusive oligopoly 39

References: 1. Khan & Jain, Financial management, Tata McGraw Hill 2. Prasanna Chandra, Financial management, Tata McGraw Hill 3. James C. Van Horne, Financial management and policy, Prentice Hall of India 4. Brealy & Onyers, Principles of corporate finance, McGraw Hill 5. Paul Samuelson, Economics, Tata McGraw Hill 6. Ruddar Datt, Indian economy, S. Chand and Company Ltd. 7. K. K. Dewett, Modern economic theory, S. Chand and Company Ltd.

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MMEMP 206 2

ADVANCED OPTIMIZATION TECHNIQUES

L T P C 3 0 0 3

Module 1 Nonlinear optimization: Introduction - one-dimensional optimization - elimination methods unrestricted search, exhaustive scare Fibonacci and Golden section methods - Interpolation methods - quadratic and cubic interpolations, direct root methods.

Module 2 Unconstrained nonlinear optimization: Direct search methods - random search methods pattern search methods method of rotating coordinates - descent methods - steepest descent, conjugate gradient, Quasi-Newton, and variable metric methods.

Module 3 Constrained nonlinear optimization: Direct methods - the complex method, cutting plane method, methods of feasible directions - indirect methods - transformation techniques, interior and exterior penalty function methods.

Module 4 Non-traditional optimization: Introduction to genetic algorithms, simulated annealing, tabu search, and ant colony optimization.

References: 1. Singiresu S. Rao, Engineering optimization: theory and practice, 3rd Edition, Wiley Interscience, 1996 2. Kalyanmoy Deb, Optimization for engineering design, PHI, New Delhi, 2000 3. David E. Goldberg, Genetic algorithms in search, optimization and machine learning, Addison Wesley Pub. Co., 1989 4. Harvey M. Salkin, Integer programming, Addison-Wesley Pub. Co., 1975 5. Stephen C. Nash and Ariela Sofer, Linear and nonlinear programming, McGraw Hill College Div., 1995 6. Fred Glover, Manuel Laguna, and Fred Laguna, Tabu search, Kluwer Academic Publishers, 1997 41

MMEMP 206 - 3

RESEARCH METHODOLOGY L T P C 3 0 0 3

Module 1

Research: Meaning purpose - types of research - identification, selection and formulation of research problem - research questions - research design - formulation of hypothesis - review of literature. Data for research: Primary and secondary data - collection methods processing data Basic statistical measures: Measures of central tendency and variation - skewness and kurtosis.

Module 2 Measures of relationship: Correlation correlation coefficient for ungrouped data and grouped data rank correlation auto correlation, linear regression - simple regression and multiple regression. Probability: Definition discrete and continuous probability distributions: binomial, poison, uniform, exponential and normal distributions. Sampling technique: Sampling theory sampling methods sampling distributions confidence interval estimation - sample size advantages and limitations of sampling.

Module 3 Hypothesis testing and estimation: Fundamentals of hypothesis testing - testing of significance mean, proportion, variance and correlation goodness of fit test. Non - parametric tests: Sign test, Kolmogorov-Smirnov test Mann-Whitney test - KruskalWallis test.

Module 4 Design of experiments: Analysis of variance (ANOVA) - completely randomized design randomized complete block design - latin square designs, Factorial design - 2n factorial design 22 and 23 factorial design - Yates algorithm for 2n factorial experiment.

References: 1. Panneerselvam, R., Research methodology, Prentice Hall of India Private Limited, New Delhi, 2006

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2. Kothary, C. R., Research methodology: methods and techniques, New Age International, New Delhi, 2008 3. Goddard, W. and Melville, S., Research methodology an introduction, Juta & Co. Ltd., Lansdowne, 2007

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MMEMP 206 - 4

CONCURRENT ENGINEERING

L T P C 3 0 0 3

Module 1 Concurrent engineering: Introduction - basic concepts - traditional vs concurrent approach schemes and tools of concurrent engineering - application of computers in the practice of concurrent engineering. Basic process issues: Process models - types - importance. Relation between models, specifications, technology, automation and process improvement. Fabrication processes assembly processes - models of manufacturing, testing and inspection.

Module 2 Concurrent engineering approach in manufacturing systems: System design procedure - features intangibles - assembly resource alternatives - task assignment - tools and tool changing material handling alternatives.

Module 3 Concurrent automated fabrication systems: Introduction - methodology - preliminary and detailed work content analysis - alternatives - human resource considerations. "Technical - Economic" performance evaluation - concurrent assembly work station - strategic issues - technical issues - economic analysis.

Module 4 Economic analysis of systems: Types of manufacturing cost - pro-forma, cash-flow, determining allowable investment - evaluation of investment alternatives - sensitivity analysis - effect of recycling and rework. Case studies of concurrent engineering practice: Automobile air-conditioning module - robot assembly of automobile rear-axles.

References: 1. James L. Nevins and Daniel E. Whitney, Concurrent design of products and processes, McGraw Hill, 1989 2. David D. Bedworth, Mark R. Handerson and Philip M. Wilze, Computer integrated design and manufacturing, McGraw Hill, 1991 44

MMEMP 207

INDUSTRIAL ENGINEERING LABORATORY

L T P C 0 0 3 2

1. Solving linear programming using software. 2. Generation and testing of random numbers and simulation of discrete systems. 3. Experiments on method study and time study. 4. DoE Plan; Analysis of mean, ANOVA for experimental data. 5. Application of software like Mat Lab, SPSS, ARENA, WITNESS etc for the modeling, simulation and analysis of decision problems in the following areas: i. Quality management ii. Production planning and control iii. Inventory and supply chain management iv. Reliability analysis v. Manufacturing system design vi. Performance of manufacturing systems vii. Facilities planning

MMEMP 208

SEMINAR - II

L T P C 0 0 2 1

Each student shall prepare a seminar paper on any topic of interest related to the core/elective courses being undergone in the second semester of the M. Tech. programme. He/she shall get the paper approved by the Programme Coordinator/Faculty Members in the concerned area of specialization and shall present it in the class in the presence of Faculty in-charge of seminar class. Every student shall participate in the seminar. Grade will be awarded on the basis of the students paper, presentation and his/her participation in the seminar.

45

MMEMP 301

INDUSTRIAL TRAINING

L T P C 0 0 20 10

The student shall undergo an industrial training for a minimum period of 12 weeks in an industry / company approved by the institution and under the guidance of a staff member in the concerned field. The candidate is also required to identify, define, formulate and offer an acceptable solution for a problem observed in the organization. At the end of the training he/she has to submit a report on the work being carried out.

MMEMP 302

THESIS PHASE I

L T P C 0 0 10 5

The thesis (Phase I) shall consist of research work done by the candidate or a comprehensive and critical review of any recent development in the subject of specialization or a detailed report of project work consisting of experimentation/numerical work, design and or development work that the candidate has executed.

In Phase I of the thesis it is expected that the student should decide a topic of thesis, which is useful in the field or practical life. It is expected that students should refer national and international journals, proceedings of national and international seminars. Emphasis should be given to the introduction to the topic, literature review, and scope of the proposed work along with some preliminary work/experimentation carried out on the thesis topic.

Student should submit Phase I thesis report in two copies covering the content discussed above and highlighting the features of work to be carried out in part I of the thesis. Student should follow standard practice of thesis writing.

The candidate will deliver a talk on the topic and the assessment will be made on the basic of the term work and talks there on by a panel of internal examiners one of which will be the internal guide. These examiners should give suggestions in writing to the student to be incorporated in thesis work Phase II.

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MMEMP 401

THESIS PHASE II

L T P C 0 0 30 15

In the fourth semester the student has continue thesis work and present the report. At the end of successfully finishing the work he/she has to submit a detailed report and has to present for a vivavoce. The work carried out should lead to a publication in a National / International Conference. They should submit the paper before the evaluation of the thesis and specific weightage will be given to accepted papers in reputed conferences.

MMEMP 402

MASTERS COMPREHENSIVE VIVA

A comprehensive Viva-voce examination will be conducted to assess the student's overall knowledge in the specified field of engineering. At the time of viva-voce, certified reports of seminar, team exercise, industrial training and thesis works are to be presented for evaluation.

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