1 ST PHASE 3 -

EGAT ELECTRICITY GENERATING AUTHORITY OF THAILAND

RAYONG COMBINED CYCLE PLANT

3 x 300 MW BLOCK I, II, III
GENERAL SYSTEM DESCRIPTION PHASE II COMBINED CYCLE SECTION

SUBJECT: HRSG PACKAGE HRSG CONTROL SYSTEM HP. & LP. BOILER FEED PUMP (FWA)
REVISION 0 DATEV 10/06/34

Copyright Reserved By RYCC Power Plant

Rev 1.0

2 ST PHASE 3 -

Copyright Reserved By RYCC Power Plant

Rev 1.0

3 ST PHASE 3 -

HRSG PACKAHGE HRSG CONTROL SYSTEM HP & LP BOILER FEED PUMP (FWA) CONTENT : 1. FUNCTION OF HP FEED WATER 2. DESCRIPTION OF THE SYSTEM - HP BOILER FEED PUMP - PUMP LUBRICATING SYSTEM - PUMP COOLING SYSTEM - PUMP SHAFT SEAL SYSTEM - PUMP MINIMUM FLOF - HP FEED WATER CONTROL VALVES - HP SUPERHEAT DESUPERHEATER 3. NORMAL OPERATION 4. FUNCTION OF LP FEED WATER 5. DESCRIPTION OF THE SYSTEM - LP BOILER FEED PUMP - PUMP COOLING SYSTEM - PUMP MINIMUM FLOW - LP FEED WATER CONTROL VALVES 6. NORMAL OPERATION 7. ABNORMAL CONDITIONS 8. LOGIC DIAGRAMS 9. ANALOG CONTROL DIAGRAM 10.PROCESS AND INSTRUMENT DIAGRAMS PAGE: 4 5

6 8 8

9 10 11 31 38

TOTAL 36 p.
Copyright Reserved By RYCC Power Plant Rev 1.0

4 ST PHASE 3 -

FEED WATER SYSTEM (FWA) 2 - HIGH PRESSURE FEED WATER SYSTEM - LOW PRESSURE FEED WATER SYSTEM HIGH PRESSURE FEED WATER SYSTEM 1. SUPPLY HRSG 2 HP. BOILER FEED PUMPS DEAERATOR STORAGE TANK BOILERS HP. ECONOMIZER INLET HP. BOILER DRUMS SUPPLY HP. SUPERHEAT DESUPERHEATER 2. DWG. NO. FWA - M2009A - M2009B 2.1 HP. BOILER FEED PUMPS (FWA-P-1A, P-1B, P-1C) 2.1.1 PUMP 3 (3x50%) 2 STAND BY 1 MULTISTGE CENTRIFUGAL PUMP DRIVING 6.6 KV. MOTOR - SUCTION ISOLATE MANUAL VALVES BV-39 , 44 , 49 - SUCTION STRAINER SIMPLEX BASKET DIFF. PRESS. GAUGE DIFF. PRESS. SWITCH (HIGH PRESS. ALARM) STRAINER STRAINER (PS-0708, 0805 , 0905) - DISCHARGE MOTOR OPERATED VALVES, MBV-7,14 , 21 MANUAL BYPASS VALVES (FILL VALVE) BV-250 , 251 , 252 NON-RETURN/RECIRCULATING VALVES CV-3,10,17 2.1.2 PUMP LUBICATING SYSTEM - OIL RESERVOIR - MAIN SHAFT DRIVENOIL PUMP - ELECTRIC MOTOR DRIVEN AUXILIARY OIL PUMP - DUPLEX FILTER - OIL COOLER 2
Copyright Reserved By RYCC Power Plant Rev 1.0

5 ST PHASE 3 -

2.1.3 PUMP COOLING SYSTEM COOLING PUMP CLOSE CYCLE COOLING WATER (ECB) PUMP - LUBE OIL COOLERS 2 - MOTOR COOLER 1 - SHAFT SEAL HEAT EXCHANGER 2 - PUMP CASING COOLER 2 ( DWG. ECB-M2005B ) 2.1.4 PUMP SHAFT SEAL SYSTEM SEAL PUMP MECHANICAL SEAL FEED WATER PUMP COOLING FEED WATER FILTER HEAT EXCHANGERS COOLING MECANICAL SEAL PUMP 2.2 MINIMUM FLOW CIRCUIT FEED WATER (DISCHARGE HP.BOILER FEED PUMP, LOW FLOW) PUMPS AUTOMATIC NONRETURN/RECIRCULATING VALVE MINIMUM FLOW NON-RETURN/RECIRCULATING VALVE DISCH. PUMP DEA.STORGE TAMK DEA. ORIFICE DEA. DEA. PUMP MINIMUM FLOW 38 M3/H MANUAL BYPASS VALVES BV-256,257,258,259,260,261 START UP NON-RETURN/RECIRCUTATING VALVE 2.3 HIGH PRESS MAIN FEED WATER CONTROL VALVES (FWA-ACV-102, ACV-107, ACV-112 HRSG 11) (FWA-ACV-159, ACV-164, ACV-169 HRSG 12) FEED WATER FLOW SUPPY HRSG 2 FLOW - CONTROL VALVES 3 HRSG 1

Copyright Reserved By RYCC Power Plant

Rev 1.0

6 ST PHASE 3 -

FEED WATER CONTROL VALVES - HP.LOW FLOW FEED WATER CONTROL VALVES ACV-102 HRSG.11 ,ACV-159 HRSG.12 - HP. FEED WATER CONTROL VALVES (2 X 100%) ACV-107 , ACV-112 HRSG 11 ACV-164 , ACV-169 HRSG 12 HP. LOW FLOW CONTROL VALVE STARTUP 30%FLOW MAIN CONTROL VALVE LOAD HP.BOILER DRUM LEVEL LOAD 100% MAIN CONTROL VALVES 1 DRUM LEVEL HIGH HIGH BOILER FEED PUMP CONTROL VALVES ( LOGIC & ANALOGCONTROL DIAG.) 2.4 HIGH PRESSURE SUPERHEAT DESURERHEATER HP.STEAM HRSG 2 SUPPLY STEAM TURBINE SUPERHEAT SUPERGHEAT STEAM TURBINE HP.STEAM SPRAY (HP.DESUPERHEAT WATER) HP.STEAM HP. DESUPERHEATER CONTROL - HP. DESUPERHEATER CONTROL VALVE , ACV-99 HRSG.11, ACV-156 HRSG.12 - MOTOR OPERATED BLOCR VALVE , MBV-93 HRSG.11, MBV-150 HRSG.12 - PNEUMATIC SHUT OFF VALVE , ABV-96 HRSG.11 ,ABV-153 HRSG.12 ( LOGIC DIAGRAM ANALOG CONTROL DIAGRAM)

Copyright Reserved By RYCC Power Plant

Rev 1.0

7 ST PHASE 3 -

2.5 INSTRUMENT FUNCTION - FLOW TRANSMITER FT. -0701,0801,0901 HP. BOILER FEED PUMP DISCH.WATER FLOW FT. -1001,1002,1003 TOTAL WATER FLOW.TO HRSG.11 HP.BOILER DRUM FT. -2001,2002,2003 TOTAL WATER FLOW TO HRSG.12 HP.BOILER DRUM FT. -1004 HP. SUPERHEAT DESUP. WATER. FLOW TO HRSG.11 FT. -2004 HP. SUPERHEAT DESUP. WATER FLOW TO HRSG.12 - PRESS. TRANSMITER PT. -1001,2001 HP. BOILER FEED PUMP DISCH PRESS TOHRSG.11,12 PT. -1002,2002 FEED WATER PRESS TO HRSG.11,12 - CONTROL VALVES ACV-102,159 HP. LOW FEED WATER CONTROL TO HRSG 11,12 ACV-107,112,164,169 HP. FEED WATER CONTROL TO HRSG 11,12 ABV-96,153 HP. FEED WATER DESUP. CONTROL TO HRSG 11,12 3. NORMAL OPERATION HP. FEED WATER SYSTEM HP. BOILER FEED PUMP 2 SUPPLY AUTO STAND BY 1 FEED WATER SUPPLY HRSG.11 12 FEED HP. BOILER DRUM CONTROL VALVES 3 HP. BOILER DRUM 1 CONTROL VALVES 3 HP. LOW FLOW CONTROL VALVE 1 HP. DRUM START UP 2 LOAD CONTROL FEED WATER SUPPLY HP.DRUM CONTROL MANAUL AUTOMATIC ( CONTROL ROOM) AUTOMATIC LOCAL SIGNAL - HP. DRUM LEVEL - HP. STEAM TEMP - HP. DRUM PRESS - HP. FEED WATER FLOW - HP. STEAM FLOW - HP. FEED WATER PRESS - HP. STEAM PRESS - HP. FEED WATER TEMP ( ANALOG CONTROL DIAGRAM)

Copyright Reserved By RYCC Power Plant

Rev 1.0

8 ST PHASE 3 -

LOW PRESSURE FEED WATER SYSTEM 1. SUPPLY HRSG 2 LP. BOILER FEED PUMPS DEAERATOR STORAGE TANK BOILERS LP. ECONOMIZER INLET LP. BOILER DRUMS SUPPY HP.STEAM WARM UP DESUPER HEATING 2. 2.1 LP.BOILER FEED PUMPS (FWA-P-2A,P-2B,P-2C) 2.1.1 PUMP 3 (3X50%) 2 STAND BY 1 SINGLE STAGE CENTRIFUGAL PUMP DRIVING 380 V. MOTOR - SUCTION MANAUL ISOLATE VALVE BV-54,59,64 - SUCTION STRAINER SIMPLEX BASKET DIFF.PRESS GAUGE DIFF PRESS SWITCH CHIGH PRESS ALARM) STRAINER STRAINER - DISCHARGE MOTOR OPERATED VALVES MBV-26,31,36 NON-RETURN/RECIRCULATING VALVES CV-23,28,33 2.1.2 PUMP COOLING SYSTEM COOLING PUMP CLOSED CYCLE COOLING WATER (ECB) OIL COOLER PUMP 2.2 MINIMUM FLOW CIRCUIT AUTOMATIC NON-RETURN/RECIRCULATING VALVE MINIMUM FLOW PUMP PUMP DISCH. LOW FLOW NON-RETURN/RECIRCULATING VALVE DISCH PUMP DEA.STORAGE TANK ORIFICE PUMP MINMUM FLOW 10 M3/N 2.3 LOW PRESS. MAIN FEED WATER CONTROL VALVES (SGF-ACV-180,ACV-185 HRSG.11) +DWG SGF-M2024 A (SGF-ACV-1180,ACV-1185 HRSG.12)
Copyright Reserved By RYCC Power Plant Rev 1.0

9 ST PHASE 3 -

FEED WATER FLOW SUPPLY HRSG 2 FLOW - CONTROL VALVES 2 HRSG 1 LP. FEED WATER CONTROL VALVE LP. DRUM INLET (DWG.NO SGFM2024 A,B) DRUM LEVEL HIGH HIGH BOILER FEED PUMPS CONTROL VALVES ( LOGIC & ANALOG CONTROL DIAG) 2.4 INSTRUMENT FUNCTION - FLOW TRANSMITER FT. -0703,0803,0903 LP. BOILER FEED PUMP DISCH.WATER FLOW FT. -1005,1006,1007 TOTAL WATER FLOW.TO HRSG.11 LP.BOILER DRUM FT. -2005,2006,2007 TOTAL WATER FLOW TO HRSG.12 LP.BOILER DRUM - PRESS. TRANSMITER PT. -1003,2003 LP. BOILER FEED PUMP DISCH PRESS TOHRSG.11,12 PT. -1004,2004 FEED WATER PRESS TO HRSG.11,12 - CONTROL VALVES ACV-180,185 LP. FEED WATER CONTROL VALVES TO LP. DRUM 11,12 ACV-1180,1185 LP. FEED WATER CONTROL VALVES TO LP. DRUM 12 3. NORMAL OPERATION LP. FEED WATER SYSTEM LP. BOILER FEED PUMP 2 SUPPLY AUTO STAND BY 1 FEED WATER SUPPLY HRSG.11 12 LP. BOILER DRUM CONTROL VALVES 2 LP. DRUM 1 CONTROL VALVES 2 LOAD CONTROL LP. DRUM LEVEL MANAUL AUTOMATIC AUTOMATIC LOCAL SIGNAL - LP. DRUM LEVEL - LP. STEAM TEMP - LP. DRUM PRESS - LP. FEED WATER PRESS - LP. STEAM FLOW - LP. FEED WATER TEMP - LP. STEAM PRESS - LP. FEED WATER FLOW
Copyright Reserved By RYCC Power Plant Rev 1.0

10 ST PHASE 3 -

4. HP. & LP. FEED WATER 4.1 6.9 KV. 380 V POWER SUPPLY - MOTOR STOPS - MOTOR OPERATED VALVE 4.2 125 V. DC POWER SUPPLY - PUMPS - POWER ALARM 4.3 CONTROL AIR SUPP - DESUPER HEAT WATER SHUTOFF VALVES ( ABV-96,153 ) CLOSE - PNEUMATIC CONTROL VALVES ( ACV-102,107,112,99,159,164,169,156 ) CLOSE 4.4 240 V. AC. POWER SUPPLY - MOTOR HEATINGS STOP - DESUPERHEAT WATER SHUTOFF VALVES ( ABV-96,153 ) CLOSE 5. LOGIC CONTROL LOOPS LOGIC DIAGRAM . - HP. & LP. BOILER FEED PUMP START-UP, SHUTDOWN ORDER - HP. & LP. BOILER FEED LUBE OIL PUMPS START, STOP ORDER - HP. & LP. BOILER FEED DISCHARGE VALVES OPENING, CLOSING ORDER - HP. & LP. INLET HEADER ISOLATING VALVES OPENING CLOSING ORDER - HP. DESUPERHEAT BLOCK VALVES OPEN/CLOSE ORDER - HP. DESUPERHEAT SHUT OFF VALVES OPERATION - HP. DESUPERHEAT CONTROL VALVES OPERATION - VISUAL ANNUNCIATOR 6. ANALOG CONTROL LOOPS ANALOG CONTROL DIAGRAM - HP. DRUMS LEVEL CONTROL - LP. DRUMS LEVEL CONTROL - HP. STEAM TEMP. CONTROL
Copyright Reserved By RYCC Power Plant Rev 1.0

11 ST PHASE 3 -

Lockout

Manual start order

Standby start order

Deaerator tank low Level FWC LT 9007.3

Suction valve open ZSO 0701

Main discharge valve closed ZSC 0704 Header pressure > 70 bar PT 1001.2 OR

Start-up order to lube oil pump P3A see folio 3

Lube oil pressure > 0.8 bar PSL 0701

HP feed water pump Start order

HP. FEED WATER PUMP START (1A) SAME SEQUENCE FOR THE 3 PUMPS RAY FWA NF 090C

FWA SYSTEM FOLIO 1/2 REV. C

Copyright Reserved By RYCC Power Plant

Rev 1.0

12 ST PHASE 3 -

HP. FEED WATER PUMP START ( PUMP 1A) START HP. FW. PUMP 2 - MANUAL START ORDER DCIS START - STANDBY START ORDER HP. BFP 1B 1C TRIPPED DUMP (TRIP DUE TO INTERNAL PROBLEM) DEAERATOR LEVEL LOW-LOW (PROCESS SHUTDOWN) HP. FWP. START ORDER PUMP MOTOR BKR ( PUMP 1A PUMP ) - NO LOCK OUT DCIS - MANUAL START ORDER OPERATOR - DEAERATOR LEVEL NOT LOW - SUCTION VALVE OPEN - PUMP DISCHARGE VALVE CLOSED AUX. LUBE OIL PUMP START LUBE OIL PRESS 0.8 BAR (PS-0701) - LUBE OIL PRESSURE > 0.8 BAR (PS-0701) PUMP MOTOR BKR ON AUTO OPEN DISCH. VALVE PUMP 1A,1B 1C 100% MANUAL START PUMP 1A STANDBY START PUMP 1B 1C HP. FWP START ORDER - NO LOCK OUT DCIS - MANUAL START ORDER OPERATOR STANDBY START ORDER - DEARATOR LEVEL NOT LOW - SUCTION VALVE OPEN - PUMP DISCHARGE VALVE OPEN FW. HEADER PRESSURE > 70 BAR AUX. LUBE OIL DUMP START LUBE OIL PRESSURE 0.8 BAR (PS-0701) - LUBE OIL PRESSURE > 0.8 BAR (PS-0701)

Copyright Reserved By RYCC Power Plant

Rev 1.0

13 ST PHASE 3 -

HP. FEEDWATER SHUTDOWN ( PUMP 1A) HP. BFP 2 1. MANUAL SHUTDOWN ORDER PUMP DCIS STOP 2. TRIP PUMP MOTOR BKR OFF 2.1 PROCESS SHUTDOWN DEAERATOR LEVEL LOWLOW STANDBY START PUMP 2.2 INTERNAL PROBLEM HP.BFP STANDBY START PUMP INTERNAL PROBLEM - PUMP BRG 1 TEMP HI-HI - PUMP BRG 2 TEMP HI-HI - PUMP THRUST BRG FACE 1 TEMP HI-HI - PUMP THRUST BRG FACE 2 TEMP HI-HI - MOTOR BRG 1 2 TEMP HI-HI - MECHANICAL SEAL WATER DE NDE TEMP HI-HI - SUCTION VALVE CLOSED PUMP RUNNING 10 SEC. - PUMP RUNNING 30 SEC PUMP DISCH. FLOW LOW - PUMP BRG 1 2 VIBRATION HI-HI 10 SEC. - DUMP RUNNING 10 SEC LUBE OIL PRESS. 0.5 BAR - MOTOR ELECTRICAL FAILURE TRIP BKR SWGR. MOTOR OVERLOAD GROUND FAULT DETECTED (50G) OVERCURRENT DETECTED (50G) AUTO START AUX. LUBE OIL PUMP

Copyright Reserved By RYCC Power Plant

Rev 1.0

14 ST PHASE 3 Motor or pump bearing very high temperature TE 0703.1 OR TE0704.1 OR TE0705.1 OR TE0706.1 OR TE0713.1 OR TE0714.1 INTT0702 INTF0707

HP feed water pump Start order After 10S A Tea low discharge Flow FT 9701.3 A

RUNNING (BKR.ON)

Mechanical seals very high temperature TE0715.1 or TE0716.1

Pump bearing very high vibrations VSHH0707 or 0708 more than 10S

After 10S

Lube oil pressure 0.5 bar PSL 0707

A Suction valve open ZSO 0701

Discharge valve fully open ZSO 0703 BFPB TRIP Motor electric failure

BFPC

VA HP BFP TRIP

DOA 0001

Standby start order Deaerator tank low low level FWC LT 9007.4 FWC INTL 0009

Deaerator tank low low level FWC LT 9007.4

HP. Feed water pump Shutdown order HP FEED WATER PUMP SHUTDOWN SAME SEQUENCE FOR THE 3 PUMPS RAY FWA NF 090C

Lube oil pump See folio 3 FWA SYSTEM FALIO 2/3 REV. C

Copyright Reserved By RYCC Power Plant

Rev 1.0

15 ST PHASE 3 HP. FEEDWATER PUMP IN OPERATION

LUB OIL PRESSURE < 1 BAR PSL 0702 HP. FEEDWATER PUMP SHUTDOWN ORDER FROM FOLIO 1 START UP ORDER TO LUB OIL PUMP FROM FOLIO 2

LUB OIL PUMP IN OPERATION

LUB OIL PRESSURE 3,5 BAR PSH 0703 10 SEC. 5 MIN.

STOPPAGE OF LUB OIL PUMP

OPERATION OF LUB. OIL PUMP P3A (SAME SEQUENCE FOR THE 3 PUMPS) RAY FWA NF 090C

FWA SYSTEM FOLIO 3/4 REV. C

Copyright Reserved By RYCC Power Plant

Rev 1.0

16 ST PHASE 3 -

At least one HP BFP In operation ALL BFP. STOP COMMAND

(AUTO OPEN)

Manual Open order

5S

HP. Drum Hi. Hi level SGA LT9107.1 (SGA LT 9207.1)

Lockout

Lockout

Lockout

FWA ACV 102/107/112 (FWA ACV 159/164/169) Force to close HP. FW Control Valves! Manual Closing order

Discharge valve opening

Discharge valve pump B opening

Discharge valve pump C opening

(AUTO CLOSE)

Discharge valve pump A Closing

Discharge valve pump B Closing

Discharge valve pump C Closing

HP. BFP DISCHARGE VALVES OPERATION FWA MBV7 , MBV14 , MBV 21 RAY FWA NF090C

FWA SYSTEM FOLIO 4/5 REV. C

Copyright Reserved By RYCC Power Plant

Rev 1.0

17 ST PHASE 3 -

Lockout

Starting order LP feed water pump

Standby start order

Deaerator tank Low level FWC LT 9007.3 FWC INTL0007

Suction valve Open (ZSO 0707)

Discharge valve Closed (ZSC 0710) Header pressure > 5 bar G INTP0002

LP feed water pump Start-up order

LP. FEED WATER PUMP OPERATION STARTING (SAME SEQUENCE FOR THE 3 PUMPS) RAY FWA NF 090C

FWA SYSTEM FOLIO 5/6 REV. C

Copyright Reserved By RYCC Power Plant

Rev 1.0

18 ST PHASE 3 -

LP. Feed water pump Start order Suction valve Open (ZSO 0707)

5S Too low discharge Flow FT 9703.3

Motor Electric failure BFP C BFP B TRIP

LP. Boiler feed water Trip DOA 0002 VA LP BFP TRIP

Standby start order

Manual shutdown order By individual order

Deaerator tank Low low level FWC LT 9007.4 FWC INTL 0009

LP. Feed water pump Shutdown order

LP. FEED WATER PUMP OPERATION STARTING (SAME SEQUENCE FOR THE 3 PUMPS) RAY FWA NF 090C

FWA SYSTEM FOLIO 6/7 REV. C

Copyright Reserved By RYCC Power Plant

Rev 1.0

19 ST PHASE 3 -

At least one HP BFP In operation

(AUTO OPEN)

Manual Open order

5S

LP. Drum Hi. Hi level SGA LT9103.1 (SGA LT 9203.1)

Lockout

Lockout

Lockout

SGA RCV 180/185 (SGA ACV 1180/1185) Force to close HP. FW Control Valves! Manual Closing order

Discharge valve opening

Discharge valve pump B opening

Discharge valve pump C opening

(AUTO CLOSE)

Discharge valve pump A Closing

Discharge valve pump B Closing

Discharge valve pump C Closing

HP. BFP DISCHARGE VALVES OPERATION FWA MBV26 , MBV31 , MBV 36 RAY FWA NF090C

FWA SYSTEM FOLIO 7/8 REV. C

Copyright Reserved By RYCC Power Plant

Rev 1.0

20 ST PHASE 3 -

HP. (or LP.) eco inlet header Isol. Valve Manual open order

HP. (or LP.) DRUM High level

HP. (or LP.) eco inlet header Isolating valve opening

HP. (or LP.) eco. Inlet header isolating valve manual closing order

HP. (or LP.) DRUM High High level

(AUTO CLOSE)

HP. (or LP.) eco. Inlet header isolating valve closing

HRSG LP. , HP. FW. BLOCK VALVES HP. (LP.) ECO. INLET HEADER ISOLATING VALVES HP: FWA MBV 127 MBV 184 LP: FWA MBV 202 MBV 220 RAY FWA NF 090C FWA SYSTEM FOLIO 8/9 REV. C

Copyright Reserved By RYCC Power Plant

Rev 1.0

21 ST PHASE 3 -

HP. DESUPERHEATER SPRAY BLOCK VALVE ( MBV-93 HRSG 11 ) HP. FEEDWATER FW. CONTROL VALVES HP. DESUP. WATER LINE SPRAY BLOCK VALVE MBV-93 (MBV150), SPRAY SHUTOFF VALVE ABV-96 (ABV-153) SPRAY CONTROL VALVE SPRAY CONTROL VALVE (MODULATE) STEAM TEMP SPRAY BLOCK VALVE SPRAY SHUTOFF VAVLE OPEN SPRAY BLOCK VALVE 1. BLOCK VALVE MBV-93 OPEN 2 1.1 MANUAL OPEN (DCIS) STEAM TEMP. CONTROL STATION MANUAL (NETWORK 90) 1.2 AUTO OPEN STARTUP PROGRAM AUTO MODE SEMIAUTO HRSG DAMPER OPEN (HRSG IN SERVICE) 2. BLOCK VALVE MBV-93 CLOSED 2 2.1 MANUAL CLOSE ORDER DCIS 2.2 AUTO CLOSE ( SPRAY DISABLE) - HRSG 11 HP. STEAM TEMP < 390oC - HRSG 11 DAMPER CLOSED - HRSG 11 STEAM FLOW < 20% STEAM TURBINE RUN (NOT TRIPOED) - HRSG 11 STEAM FLOW < 20% STEAM YURBINE TRIPPED TIME DELAY 20 SEC. MANUAL CLOSE AUTO CLOSE - SWITCH TEMP CONTROL STATION MANUAL MODE CONTROL SIGNAL TO MINIMUM - CLOSE SPRAY SHUTOFF VALVE (ABV-96) - CLOSE SPRAY CONTROL VALVE

Copyright Reserved By RYCC Power Plant

Rev 1.0

22 ST PHASE 3 From Start-Up Program Memory Manual open order Semi Auto mode Auto Mode

Steam temperature control station in manual (Manual) * to be ajusted between 10 and 20% during commissionning test

(Auto)

Damper closed SGA BD 000102

Spray cont. valve Signal at mini ACV 99 (156)

( Damper closed to boiler )

HRSG1 Steam flow < 20% SGG INTF 0037 FT3108 Steam turbine Tripped DAMPER CLOSED SGA BD 000102 20 Manual Closing order INTT 0033 HRSG 1 Main Steam temp>390 oC SGG TE 1032.5

Spray control. Valve closed ZSC 1005 (2005)i

Shutoff Valve closed ZSC 1003 (2003) INTT 0029 HRSG1 Steam Temp > 400 oC SGG TE 1032.4

HP. Desuperh. Block valve MBV 93 CLOSED HP. DESUPERHEATING WATER SPRAY BLOCK VALVE MBV 93 (MBV 150) SAME SEQUENCE FOR BOTH VALVES RAY FWA NF 090C

To folio 10/11 & 11/12

HP. Desuperh. Block valve MBV 93 OPEN

FWA SYSTEM FOLIO 9/10 REV. C

Copyright Reserved By RYCC Power Plant

Rev 1.0

23 ST PHASE 3 -

HP. DESUPHEATER SPRAY SHUTOFF VALVE ( ABV-96 HRSG.11) SHUTOFF VALVE AIR OPERATED VALVE SOL VLV. / SOLENOID VALVE ENERGIZE VALVE OPEN CLOSE VALVE SOL VLV. DEENERGIZE VALVE OPEN COMMAND MEMORY SET AUTO OPEN MEMORY SET SPRAY CONTROL VALVE ACV.99 OPEN DEMAND > 0% SPRAY STEAM TEMP VALVE AUTO OPEN ENABLE MEMORY RESET SPRAY AUTO OPEN ENABLE MEMORY SET 2 1. MANUAL OPEN ENABLE DCIS STEAM TEMP. CONTROL STATION MANUAL MODE 2. AUTO OPEN ENABLE START UP PROGRAM AUTO MODE SEMI-AUTO MODE - STEAM TEMP CONTROL STATION SIGNAL AT MINIMUM ( N-90) - SPRAY BLOCK VALVE 100% OPEN (MBV-93) - SPRAY CONTROL VALVE ACV-99 CLOSED - HRSG.11 DAMPER OPEN - HRSG.11 STEAM FLOW > 20% AUTO OPEN ENABLE MEMORY RESET SPRAY SHUTOFF VALVE - MANUAL CLOSE DCIS - SPRAY BLOCK VALVE CLOSE COMMAND MBV-93 - SPRAY BLOCK VALVE NOT 100% OPEN - SPRAY WATER SPRAY CONTROL VALVE 100% CLOSE SPRAY CONTROL VALVE ACV99 OPEN DEMAND 0% HP. DESUPERHEATER SPRAY CONTROL VALVE ACV-99 (HRSG.11) SPRAY CONTROL VALVE ANALOG CONTROL TEMP. 480-510oC ANALOG CONTROL
Copyright Reserved By RYCC Power Plant Rev 1.0

24 ST PHASE 3 -

LOGIC SPRAY CONTROL VALVE RELEASE TO MODULATE CONTROL VALVE ACV-99 ACV-156 (HRSG.12) ANALOG CONTROL
SPRAY BLOCK VALVE SPRAY SHUTOFF VALVE ANALOG CONTROL MANUAL MODE CONTROL SIGNAL MINIMUM (0%)

Copyright Reserved By RYCC Power Plant

Rev 1.0

25 ST PHASE 3 AUTO MODE SEMI. AUTO MODE Spray shutoff valve ABV.96 manual open enable Steam temp control station in manual

Steam temp control station signal at mini Spray block valve MBV.93 100% open Spray control valve ACV.99 closed ZSC 1005 HRSG.1 Damper closed SGA BD 000102 HRSG.1 steam flow < 20% SGG FT 9108 INTF 0037 Auto open enable memory set Spray control valve ACV.99 closed ZSC 1005 Spray shutoff valve ABV.96 open command Spray control valve ACV.99 open demand = 0

(From Network-90) Spray control valve ACV.99 open demand >0

Auto open enable memory set

Spray shutoff valve ABV.96 open command (memory) * tobe ajusted on site between 10 and 20%

Spray block valve MBV.93 close command See folio 9/10 Spray shutoff valve ABV.96 manual close order

(Memory set)

Spray block valve MBV.93 100% open

Spray shutoff valve ABV.96 closed command (memory) HP. DESUPERHEATER SPRAY SHUTOFF VALVE ABV.96 OPERATION SAME SEQUENCE FOR ABV-153 RAY FWA NF 090C

Auto open enable memory reset FWA SYSTEM FOLIO 10/11 REV. C

Copyright Reserved By RYCC Power Plant

Rev 1.0

26 ST PHASE 3 -

Spray block valve MBV.93 100% open

Spray shutoff valve ABV.96 closed ZSC 1003

HRSG.1 Damper closed SGA BD 000102

HRSG.1 Steam flow < 20% SGG FT 9108.

* to be adjusted on site between 10 and 20% INTF 0037

Spray control valve ACV.99 release to modulate

Spray block valve MBV.93 close command

Spray shutoff valve ABV.96 100% closed ZSC 1003

Spray block valve MBV.93 100% open

Decrease signal to min and force to manual

DESUPERHEATER SPRAY CONTROL VLV. ACV.099 SAME SEQUENCE FOR ACV.156 RAY FWA NF 090C

FWA SYSTEM FOLIO 11/12 REV. C

Copyright Reserved By RYCC Power Plant

Rev 1.0

27 ST PHASE 3 -

BFP In operation

LUB oil filter High diff. pressure

Electrical oil pump in operation

T ( upper _ lower part ) > 25 oC TE 9801 INTT 0706 Bearing or thrust bearing high temperature TE 0703.2 TE 0704.2 TE 0705.2 TE 0706.2 TE 0713.2 TE 0714.2

Lub oil pressure 3,5 PSH 0703

Lub. Oil high temp TSH 0701

X6 SEM SEM SEM

SEM

SEM INTT 0701

HP. BFP GATHERED ALARM (SAME SEQUENCE FOR THE 3 PUMPS) RAY FWA NF 090C

FWA SYSTEM FOLIO 12/13 REV. C

Copyright Reserved By RYCC Power Plant

Rev 1.0

28 ST PHASE 3 -

Mechanical seals high Temperature > 80oC TE 0715.2 TE 0716.2

Pump Bearing high Vibrations 80 VSH 0705 VSH 0706 Motor winding high Temperature>130 oC Suction Filter high DIFF. pressure X2 SEM TE 9707 (INTT 0705)

LUB oil Tank High or low level X2 LSH 0701 LSL 0702

SEM

SEM

SEM

Moisture Inside motor MS 0701

0703

SEM

SEM

HP. Feed water pump N - Trouble DOAP 01A01 DOA 0708 DOAP 01B01 DOA 0808 DOAP 01C01 DOA 0908 HP. BFP GATHERED ALARM (SAME SEQUENCE FOR THE 3 PUMPS) RAY FWA NF 090C

FWA SYSTEM FOLIO 13/14 REV. C

Copyright Reserved By RYCC Power Plant

Rev 1.0

29 ST PHASE 3 -

Suction Filter high DIFF pressure

SEM

LP. Feed water pump N Trouble DOAP 02A01 02B01 02C01

VA LP BFPTROUBLE DOA 0709 0809 0909

LP BFP ALARM (SAME SEQUENCE FOR THE 3 PUMPS) RAY FWA NF 090 C

FWA SYSTEM FLOIO 14/15 REV. C

Copyright Reserved By RYCC Power Plant

Rev 1.0

30 ST PHASE 3 -

HRSG 1 steam temp > 400 oC SGG INTT 0029

TE 1032

After 4 min

Spray block valve MBV. 93 100% open

HRSG 1 spray block VLV. MBV. 93 failure FWA. DOA. 1001

VA HRSG.. SPRAY BLOCK VALVEFAILURE

DESUPER HEATER SPRAY ALARM SAME SEQUENCE FOR HRSG 2 : DOA 2001 RAY FWA NF 090C

FWA SYSTEM FOLIO 15/16 REV. C

Copyright Reserved By RYCC Power Plant

Rev 1.0

31 ST PHASE 3 -

Copyright Reserved By RYCC Power Plant

Rev 1.0

32 ST PHASE 3 -

Copyright Reserved By RYCC Power Plant

Rev 1.0

33 ST PHASE 3 -

Copyright Reserved By RYCC Power Plant

Rev 1.0

34 ST PHASE 3 -

Copyright Reserved By RYCC Power Plant

Rev 1.0

35 ST PHASE 3 -

Copyright Reserved By RYCC Power Plant

Rev 1.0

36 ST PHASE 3 -

Copyright Reserved By RYCC Power Plant

Rev 1.0

37 ST PHASE 3 -

Copyright Reserved By RYCC Power Plant

Rev 1.0

38 ST PHASE 3 -

Copyright Reserved By RYCC Power Plant

Rev 1.0

39 ST PHASE 3 -

Copyright Reserved By RYCC Power Plant

Rev 1.0