CLAUSE NO.

Scope of Supply & Services

Sub Section III Power cycle Piping

1.00.00
1.01.00

GENERAL
Scope of supply and works for Power Cycle piping system shall include the piping systems as listed below. (a.) Complete main steam, hot reheat & cold reheat piping between boiler and turbine nozzles, HP bypass and LP bypass piping. (b.) Complete auxiliary PRDS & Auxiliary Steam piping system upto TP. (c.) (d.) Complete Feed water piping including booster pumps suction, discharge, boiler feed discharge piping, re-circulation, BFP warm up (if applicable), leak off. BFP turbine exhaust to condenser.

(e.) All extraction steam piping (f.) Spray piping system for the following. (1.) Reheater attemperation, (2.) Superheater attemperation (3.) Auxiliary PRDS system (4.) HP/ LP Bypass system (g.) Condensate piping and makeup system. (h.) Heater drains and vents piping system. (i.) (j.) (k.) (l.) Steam drains from piping /equipment(s) in the scope of bidder. Valve gland sealing piping system. Miscellaneous line drains and vents. Complete safety valve exhaust piping for SVs on Heaters, Deaerator and Auxiliary PRDS and piping in Bidders scpoe.

(m.) Complete steam blowing piping system (Temporary). (j) Complete chemical cleaning piping system (Temporary).

(k) Flash tanks including drain and vent piping. (l) HP Bypass & LP bypass warm-up line.

(m) Any other piping system required to make the power cycle piping, in the bidders scope, complete.

KODERMA TPS ( 2 X 500 MW) POWER PLANT TURNKEY PACKAGE

Bid Doc. No.: CS9451-108-2

TECHNICAL SPECIFICATIONS SECTION VI, A

Sub section III-A-03 Power Cycle Piping

Page 1 of 7

CLAUSE NO.

Scope of Supply & Services Design, manufacture, supply, erection, testing and commissioning of complete piping /fittings/ accessories, valves and specialties, strainers, expansion joints, snubbers, restraints, hangers/ supports with all components, thermal insulation and auxiliary structures including structure in C-D Bay, , etc., for the above piping systems. For the above piping system scope shall include complete design and engineering including but not limited to pipe sizing, flexibility and dynamic analysis, hanger / snubber support engineering, engineering of thermal insulation etc. and shall be to Employer's review and approval. Steam blowing of piping systems, as specified elsewhere in the specification, after complete erection is to be carried out, which includes supply, erection and dismantling of temporary piping, valves and fittings etc. Chemical cleaning of piping systems, as specified elsewhere in the technical specification, after complete erection is to be carried out, which also includes complete supply, erection and dismantling of temporary piping, valves and fittings etc.

1.02.00

1.03.00

1.04.00

1.05.00

Providing other necessary services for making the piping systems in bidders scope complete. All paints and primers as required and suitable for environment / conditions prevailing at site. All supplies, works, services shall comply with the detailed scope given in the subsequent clauses of this Sub-section. LP dosing system complete with dosing pumps, tanks, associated piping, fittings, valves, instrumentation & control etc. shall be provided as specified elsewhere.

1.06.00

1.07.00

1.08.00

2.00.00
2.01.00

SCOPE OF SUPPLY.
Pipes and fittings (a.) Piping, fittings, plugs, flanges, caps, steam traps, break-down orifice, drip pan and other accessories for the piping systems identified above and as per approved schemes. (b.) The contractor shall supply all standard and non-standard matching pieces as may be needed for connection of piping systems with equipment terminals. (c.) Pipe stubs for mounting thermowells and other instrumentation, including for the instruments supplied by others, along with necessary root valves, reducers / matching pieces and instrument tubing

(d.) Thermal insulation and cladding along with all necessary accessories for all piping systems, equipment and tanks etc. in bidders scope.

KODERMA TPS ( 2 X 500 MW) POWER PLANT TURNKEY PACKAGE

Bid Doc. No.: CS9451-108-2

TECHNICAL SPECIFICATIONS SECTION VI, PART-A

SubSection-III-A-03 Power Cycle piping

Page 2 of 7

CLAUSE NO.

Scope of Supply & Services (e.) The contractor shall also design and provide for additional guides/ stops/restraints/ snubbers/ dampers, etc. along with auxiliary steel for control of pipe line vibration within allowable/ acceptable limits (f.) Supply and installation of creep measuring instrument on the piping operating in creep region viz. Main steam and Hot Reheat

2.02.00

Valves and Specialties Valves, safety valves, safety relief valves, valve actuators and specialties including orifice plate assemblies, steam traps, strainers, instrument root valves, etc. for the systems specified The Contractor shall also supply special accessories like floor stands, chain operator, extended spindle etc. as required. Valve, especially for which approach from existing floors are not possible for O&M, bidder shall provide appropriate platforms with the access ladders for the same.

2.03.00

Hangers and Supports All pipe supporting elements such as constant load spring hangers, variable spring hangers, supports, guides, restraints, stops, etc. and all associated auxiliary steel and hardware such as beams, channels, insert plates section attachments to pipe supports, pipe and beam clamps, straps, slings, stools, shoes, saddles, devices, rods, turn buckles, graphite/steel plate / Teflon sheet etc. for all the systems specified.

2.04.00

Snubbers Snubbers or shock absorbers as required on the main steam, hot reheat, cold reheat, HP/LP bypass piping etc. to take up forces due to impact and surge forces arising from sudden closure of turbine stop valves and blowing of safety valves. The requirement of snubbers will be decided by the Contractor while undertaking dynamic analysis of the piping systems. The snubbers shall be hydraulic type. It will be responsibility of the contractor to do the static/ dynamic analysis for complete piping systems as required. Also it will be the responsibility of the contractor to engineer and supply snubbers required for the above piping systems

2.05.00

Miscellaneous Erection and cleaning Materials (a.) All erection material such as bolts, nuts, washers, gaskets, electrodes, filler materials, welding gas, consumable inserts and backing rings, accessories and miscellaneous specialties required for the proper installation of piping systems. (b.) All temporary piping, supports, valves, blanking plates, plugs, target plates, spool pieces for valves, flow nozzles & specialties and other accessories required to complete the steam blowing operation and Hydro testing of piping systems as specified.

3.00.00

SCOPE OF OTHER SERVICES

KODERMA TPS ( 2 X 500 MW) POWER PLANT TURNKEY PACKAGE

Bid Doc. No.: CS9451-108-2

TECHNICAL SPECIFICATIONS SECTION VI, A

Sub section III-A-03 Power Cycle Piping

Page 3 of 7

CLAUSE NO.

Scope of Supply & Services Complete design, engineering, etc. for the power cycle piping systems and other piping systems included in this specification shall be the responsibility of the Contractor. Employer's responsibility/ function in this connection shall be limited to review and approval of Bidder's design/ calculation, engineering, drawings, documents. Bidder's scope of services for complete engineering of the power cycle piping systems shall include but not be limited to the following : (a.) Preparation of engineering piping diagram indicating flow schematic, flow parameter, pipe sizes, line designations and tag nos. of various components etc. and submission of same to Employer for review. (b.) Design parameter selection, pipe sizing calculation, pipe schedule, valve schedule, insulation schedule, specialties schedule and hanger schedule for the systems included in the Bidder's scope. (c.) Preparation of preliminary as well as final composite piping layout drawings and isometric drawing of pipe size 65mm NB & above and submission of same to Employer for review and approval.

3.01.00

(d.) Preparation of fabrication and erection isometric (with material take off) drawings for shop fabricated piping which are of size 65 mm NB and above and submission of the same to the Employer for review and approval . (e.) Preparation of layout drawings for site routed piping and submission of the same to the Employer for records. (f.) AS BUILT" drawing of the piping layout shall also be prepared by the Contractor based on any layout modifications made at site and submitted to Employer for records.

(g.) Approval from Statutory Authorities (1.) It is the sole responsibility of the contractor to identify and obtain all necessary approvals from various Government agencies/board/statutory authorities/IBR etc., as applicable for the design, manufacture and testing of pipes, valves, fittings, specialties etc. (2.) The contractor shall also identify and obtain all necessary approvals from the IBR authority in the state where the plant is being installed, for the erection/testing/commissioning and any other requirement as required by IBR. (3.) In order to obtain the above approvals, all necessary documentation etc. required shall be arranged and furnished by the Contractor to the statutory authorities. 3.02.00 The Contractor shall design in detail all piping supports including restraints, guides, stops, snubbers etc., after deciding the final location of hangers and supports and based on final stress analysis/ dynamic analysis and hanger/ support load data originated by him. Bidder shall submit to Employer for review his hanger design document in the form of hanger GA drawings and hanger schedule.

KODERMA TPS ( 2 X 500 MW) POWER PLANT TURNKEY PACKAGE

Bid Doc. No.: CS9451-108-2

TECHNICAL SPECIFICATIONS SECTION VI, PART-A

SubSection-III-A-03 Power Cycle piping

Page 4 of 7

CLAUSE NO.

Scope of Supply & Services The Contractor shall furnish separate sketches for each hanger/ support, restraint, anchor, etc. These sketches shall include the location with reference to column coordinates, identification number, bills of material, design loads, operating load, spring stiffness, amount of spring pre-compression etc., the method of attachment to the pipe and steel structure. Additionally the sketches shall show a key plan referenced to plant north and centre line elevation of the pipe at the point of attachment for cold and hot conditions. In order to ensure that all supporting elements, anchor and restraints have been installed and adjusted in accordance with design documentation, the Contractor shall inspect and log the hanger readings for the hangers associated with the power cycle piping system as follows: (a.) After hydrostatic test with the piping in the cold position, with all travel stops removed, with the pipe completely insulated and in all respect ready for startup. (b.) Piping in hot position, with the unit operating at rated parameters (c.) Piping in hot position (rated parameter condition) after six (6) months of operation

3.03.00

3.04.00

(d.) Piping in cold position during the first complete shutdown after at least six (6) months of operation. (e.) After steam blowing, in case steam blowing is applicable for the line 3.05.00 At the time of each inspection, the Contractor will determine the necessity for revision, adjustment or replacement of pipe supporting elements, restraints and anchors. Any changes proposed shall be subject to the concurrence of the Employer. The changes shall be incorporated by the Bidder after Employer's concurrence. A written record shall be furnished to the Employer. Design and engineering of all temporary piping that are required for the commissioning activities of power cycle piping system shall be as specified herein. All shop tests as required by the applicable codes, ANSI Standards, IBR and other standards enumerated or specified. (a.) Obtaining approval from Chief Inspector of Boiler as per Indian Boiler Regulations (IBR - 1950). This shall include furnishing all necessary certificates for design, manufacture and testing for pipe, valves, fittings, specialties, certificate of manufacture and test for each erected piping in the relevant formats to the Chief Inspector of Boilers, obtaining his approval and furnishing the same to the Employer. (b.) The Contractor shall also identify and satisfy all other statutory code requirements as may be required for the piping systems covered in this specification. 3.08.00 Certified copies of test reports for all tests and examinations specified in the specification and for the mandatory test and analysis required by ASME/ ASTM

3.06.00

3.07.00

KODERMA TPS ( 2 X 500 MW) POWER PLANT TURNKEY PACKAGE

Bid Doc. No.: CS9451-108-2

TECHNICAL SPECIFICATIONS SECTION VI, A

Sub section III-A-03 Power Cycle Piping

Page 5 of 7

CLAUSE NO.

Scope of Supply & Services material specification, for the materials used for piping, shall be furnished to Employer.

3.09.00

Drawings, data and design calculations as specified in this Sub-section and elsewhere in the specification shall be furnished by the Contractor to the Employer for review. Cleaning including steam blowing & chemical cleaning of all applicable systems (as specified herein) and installation of temporary pipe work for the same. Making temporary closures on piping system as required for hydrostatic testing and performing hydrostatic test on all piping Making interface piping connections (for the piping in contractors scope) at TP with equipment / piping etc. as applicable. Installation/mounting of pipe mounted items, supplied by employer/others, on the piping system. Providing complete interface engineering with the suppliers of other equipment and piping with which the piping systems in the contractors scope is to be connected or have interface in any other way. Performing all tests and implementing all quality control procedures as specified herein including provision of testing equipment, stress relieving equipment, radiography equipment and any other equipment necessary to meet the requirements of the specification. Apart from carrying out steam blowing & chemical cleaning, the work shall include disposal of water, clean up, reinstatement of the cleaned piping system, dismantling and removal all temporary piping, equipment and materials from site. Final painting of piping system in accordance with the stipulations laid down elsewhere in this specification. Weather hood for pipes crossing ceilings and walls. Stress / Dynamic Analysis The Contractor shall carryout stress analysis of piping system and submits for Employers approval. Contractor shall also carryout the dynamic analysis of piping systems as required and submitted for employer's approval. (a.) A write up on the stress analysis /dynamic analysis design conditions considered. including codes used and

3.10.00

3.11.00

3.12.00

3.13.00

3.14.00

3.15.00

3.16.00

3.17.00

3.18.00 3.19.00

(b.) A copy of the computer print out for input data for the various design conditions considered for stress analysis along with the stress diagram ( piping isometric marked with node points marked.)
KODERMA TPS ( 2 X 500 MW) POWER PLANT TURNKEY PACKAGE TECHNICAL SPECIFICATIONS SECTION VI, PART-A SubSection-III-A-03 Power Cycle piping

Bid Doc. No.: CS9451-108-2

Page 6 of 7

CLAUSE NO.

Scope of Supply & Services (c.) Analysis results in tabular form giving calculated and allowable reactions/forces/moments on equipment nozzles / terminals for the various design conditions considered for analysis.

(d.) Allowable and calculated code stresses at various node points in the piping for the design conditions considered based on code requirements for analysis. (e.) Analysis results giving calculated forces and moments and movements at various hanger/support/restraint/anchor points from dynamic analysis as well as from the static analysis corresponding to various thermal /operating conditions, sustained load case, hydro load case (other than water lines) and occasional loads ,as applicable, for each piping system analysed .

KODERMA TPS ( 2 X 500 MW) POWER PLANT TURNKEY PACKAGE

Bid Doc. No.: CS9451-108-2

TECHNICAL SPECIFICATIONS SECTION VI, A

Sub section III-A-03 Power Cycle Piping

Page 7 of 7