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5.0 mm
6.0 mm
0.009 0.01 0.01 0.011 0.009 0.011 0.011 0.014 0.016 0.018 0.021 0.01 0.011
0.011
0.015 0.016
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calculated values r 0.15x10 = 1.5 kg f+c 0.91x10 = 9.1 kg 1.15 r f+c r f+c r f+c 1.19 2.05 kg 12.45 kg 0.010 110 160 60 112 min 467 min
Duty Cycle
The proportion of actual welding time is often referred to as the duty cycle. This value specified in percent does not make any statement as an absolute variable about the efficiency of a method of working since with high-performance procedures where it is not possible to reduce the downtimes to the same extent as the actual welding time for example, the duty cycle may actually drop in percentage despite the total welding time being lower. The downtimes that reduce the duty cycle may be dependent on the procedure, component, operating environment and the welder himself. The individual aspects are not dealt with in greater detail here. In any case an accurate analysis is required to find reference points for reducing the downtimes. For the calculation of standard times attempts have been made time and again to specify reference values for the duty cycle. Values of this type range for example from 5 % for tack welds in assembly to over 30 % for individual production of machine casings and 55 % for series production of machine casings up to 70 % for series production of components in turnover jigs. One may not overlook in this case that these figures have to be checked individually for each company or have to be compared with in-house statistics since investigations of different sizes of company in different sectors showed divergences in the average duty cycle between 30 and 75 %. With statistically well-covered duty cycle values the standard time is calculated as follows: Standard time = actual welding time / duty cycle x 100
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