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List of products
DP-1VR SERIES 264 Digimatic Display Units SERIES 572 Digimatic Multi-Unit SERIES 572
Caliper Depth gage Height gage Micrometer Inside micrometer Micrometer head Indicator Test indicator
Input Tools SERIES 264 MeasureReport Digimatic Difference/Sum Unit SERIES 572 Digimatic Extension Unit SERIES 572 Multiplexer-10F SERIES 264
10 Gage head 11 Gauge Block 12 Reference gage 13 Surface plate 14 Miscellaneous 15 Linear scale 16 Digimatic scale unit 17 Profile projector 18 Microscope 19 Contracer 20 Surftest 21 Formtracer 22 Roundtest 23 Hardness tester 24 CMM 25 Flexible measuring
MeasurLink Family Measurement Data Network System SPC Connecting Cables
gage
26 Vision measuring
system
27 Detailed shape
measuring system
To avoid handwriting
Prints out measurement data easily, providing the statistical calculation function.
To input data to a PC
A keyboard signal conversion type Input tool can input measurement data directly in spreadsheet software such as Excel.
DP-1VR P19
1ch
Keyboard
Input tool
4ch RS-232C
P23
Multiplexer MUX-10F
P23
When requiring the packaged software dedicated to inspection and quality control:
To perform statistical process control
A form is created freely with Excel.
Construction Step 2
Displays in real time GO/NG judgment, process capability, control chart, etc.
MeasureReport
P24
Construction Step 3
Office
Quality control
Displays in real time GO/NG judgment, Cpk, control chart, etc., on measurement shop floor.
MeasurLink Family
P26
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DP-1VR
SERIES 264 Digimatic Mini-Processor
SPECIFICATIONS
Order No. Voltage Printing method Printing dot Printing speed Printing paper Printing line Processing capacity 264-504 264-504A 264-504D 264-504E 100V 120V 220V 240/230V Thermal line printer 384dot (8dot/mm) 6.5mm/s (using AC adapter) 48m Approx. 6500 lines for large characters Approx. 12000 lines for normal characters mode 1/2/3: 9999 data mode 0: 100000 data Measurement data, GO/ NG judgment, numberof data, maximum/minimum value, range, average, standard deviation, number of defective, fraction defective, process capability index, histogram, D-chart, control chart generation for Xd-bar and control limit data, date and time Output the measuring data (RS232C) or GO/ NG judgment 0.25s, 1s, 5s, 30s, 1min, 30min, 60min AC adapter 6V (No interchangeable to DP-1HS) Electric battery: LR6 (alkaline), Ni-Mh (AA size) 10 years (clock battery), 10000 lines (1600mA 1time/ 5 sec. using the nickel hydrofluoric battery) 0C to 45C (using AC adapter), 10C to 45C (using battery) -10C to 50C 94(W)x201(D)x75.2(H) mm 390g
264-504
FEATURES
One touch setting the printing paper. Large character. Clock function. 9999 pieces of processing data.
Printing data
Output function Input timer Power Battery life Operating temperature Storage temperature Dimensions Mass
OPTIONAL ACCESSORIES
Order No. 09EAA084* 965516* 937179T Description RS-232C changing cable (1m, 9pin) GO/ NG judgment cable Foot switch
* It is impossible to use the both RS-232C cable and GO/ NG judgment cable at the same time.
Mode 0:
* The user can select large character format (excluding mode 2).
Mode 1:
Automatically record the various calculation results to make a X-R control chart.
Mode 3:
Mode 2:
A "D-chart" can be used to describe measurement data displacement visually. It's also possible to record the measurement data, statistical analysis and histogram at the same time.
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SPC
SPC
572-001
572-021
Rear view
Rear view
The Digimatic Display Units offer a large LED display for Mitutoyo Digimatic gages with output. The bright LED readout is ideal for low-light situations or when the gage must be inserted into an area where its own LCD cannot be viewed directly.
SPECIFICATIONS
Metric Model No. Order No. SD-D1 572-001 (100V AC) 572-001A (120V AC) 572-001D (220V AC) 572-001E (240-220V AC) Data input port 1 Display 7-digit green LED Quantizing error 1 count Resolution* 0.001mm, 0.01mm Functions Zero-Setting SPC data output Error alarm SD-D2 572-021 (100V AC) 572-021A (120V AC) 572-021D (220V AC) 572-021E (240-220V AC) 1 7-digit green LED 1 count 0.001mm, 0.01mm Zero-Setting Presetting GO/ NG judgment Counting direction switching SPC data output Error alarm 9V DC, 200mA (via AC adaptor) 236 (W) x 120 (D) x 66 (H) mm 1.3kg
FEATURES
Provide real-time readings and display measurements in inch or metric. The multi-function type Display Unit (SD-D2) comes with functions including zero-setting, presetting, GO/ NG judgment, GO/ NG analog signal output, and counting direction switching. Can be zero-set independently of the gage. Digimatic output function for connection with data processing units in the SPC system.
9V DC, 200mA (via AC adaptor) 200 (W) x 120 (D) x 66 (H) mm 1.1kg
Inch/Metric Model No. Order No. SD-D1 572-011 (100V AC) 572-011A (120V AC) 572-011D (220V AC) 572-011E (240-220V AC) .00005", .0005", 0.001mm, 0.01mm SD-D2 572-031 (100V AC) 572-031A (120V AC) 572-031D (220V AC) 572-031E (240-220V AC) .00005", .0001", .0005", .001", 0.001mm, 0.01mm
Resolution*
*Depending on the gage caonnected. Note: The SD-D1 Display Unit can only be used with Digimatic gages which have .00005"/ 0.001mm or .0005"/0.01mm readout.
OPTIONAL ACCESSORIES
Order No. 936937 965014 907020 Description SPC cable for data output (1m) SPC cable for data output (2m) GO/ NG signal output cable (2m)
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Digimatic Multi-Unit
SERIES 572 6-channel Multi-point Measuring Unit
572-052
Rear view
FEATURES
The Digimatic Multi-Unit receives measurement data from multiple (up to six) Digimatic gages. By connecting a multi-function type Digimatic Display Unit (SDD2) to the Multi-Unit, measurement from each gage can be displayed, and max, min, and range measurements can be made for the connected gages. Also possible are GO/ NG judgments on the measurement data individually or collectively. Tolerance judgment and zero-setting can be triggered using a foot switch (937179T). The back up memory stores the tolerance entered, after the power to the Multi-Unit is turned off. Two connecting cables are provided for the communication with a Digimatic Display Unit.
Examples of Connections
SPECIFICATIONS
Order No. 572-052 (w/100V AC adaptor) 572-052A (w/120V AC adaptor) 572-052D (w/220V AC adaptor) 572-052E (w/240-220V AC adaptor) 6 MAX/MIN measurement Range (MAX-MIN) measurement Zero-Setting Presetting GO/ NG judgment (Buzzer and LED) GO/ NG signal output Error alarm SPC data output 9V DC, 500mA (via AC adaptor) 236(W) X 120(D) X 66(H) mm 1.3kg
A-B Mode A+B Mode Digimatic Difference/Sum Unit
DP-1VR
OPTIONAL ACCESSORIES
Order No. 936937 965014 907020 937179T Description SPC cable for data output (1m) SPC cable for data output (1m) GO/ NG signal output cable (2m) Foot switch
907020 GO/NG lamp 937179T
User's system
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SPC
SPC
Examples of Connections
Digimatic Indicators and Linear Gages with SPC Data Output
The Digimatic Difference/Sum Unit will add or subtract the measurements from two Digimatic gages and output results to a remote Display Unit or SPC data processor. Zero-setting can be done at the Difference/Sum Unit or by external foot switch (937179T) and direct measurements from a single connected gage can also be passed on without alterations. One connecting cable is provided for SPC data output.
DP-1VR
SPECIFICATIONS
Order No.
936937 (1m) 965014 (2m)
937179T
Data input port Calculation mode Functions Power supply Dimensions Mass
Note: Data output can be sent to a Mitutoyo Data Processor directly or indirectly throught the Digimatic Display Unit.
572-041 (w/100V AC adaptor) 572-041A (w/120V AC adaptor) 572-041D (w/220V AC adaptor) 572-041E (w/240-220V AC adaptor) 2 A+B, A-B, A, B Zero-Setting SPC data output 9V DC, 500mA (via AC adaptor) 76 (W) x 120 (D) x 66 (H) mm 0.55kg
572-052
Rear view
FEATURES
Up to four Multi-Units (shown on previous page) can be connected through the Extension Unit to configure a GO/ NG judgment system for multiple Digimatic gages (up to 24 gages). Max, min, and range measurements can be made for the connected gages. Tolerance judgment can be triggered using a foot switch (937179T). One connecting cable is provided for the connection with a Digimatic Display Unit.
Examples of Connections
Digimatic Indicators and Linear Gages with SPC Data Output (24 Gages maximum)
SPECIFICATIONS
Order No.
Digimatic Multi-Units (4 units maximum) Digimatic Extension Unit
937179T
Multi-function Type Digimatic Display Unit
907020
GO/NG lamp
DP-1VR
572-061 (w/100V AC adaptor) 572-061A (w/120V AC adaptor) 572-061D (w/220V AC adaptor) 572-061E (w/240-220V AC adaptor) 4 MAX/MIN measurement Range (MAX-MIN) measurement GO/ NG judgment (Buzzer or LED) GO/ NG analog signal output SPC data output Error alarm 9V DC, 500mA (via AC adaptor) 76 (W) x 120 (D) x 66 (H) mm 0.55kg
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Multiplexer-10F
SERIES 264 Digimatic/RS-232C Interface Unit SPECIFICATIONS
Order No. 264-002 (w/100V AC adaptor) 264-002A (w/120V AC adaptor) 264-002D (w/220V AC adaptor) 264-002E (w/240-220V AC adaptor) 4 channels for Mitutoyo Digimatic gages Via RS-232C interface 9V DC, 500mA (via AC adaptor) 91.4(W) x 92.8(D) x 50.4(H) mm 220g
264-002
FEATURES
Measurement data entry, through four independently controlled channels, can be executed by either the LOAD switch (MUX-10F), the optional foot switch (937179T), the DATA button (gage) or exe command (PC).
Technical Data
Data output format: RS-232C (D-SUB 9P in connector) Data transmission method: Half-duplex transmission Data transmission code: ASCII/JIS Data length: 8 bits Start bit: 1 bit Stop bit: 1 bit Parity check: Non Synchronizing method: Start-stop system Data transmission speed: 300bps, 600bps, 1200bps, 2400bps, 9600bps, 19200bps
OPTIONAL ACCESSORIES
Order No. 937179T Description Foot switch
Input Tools
SERIES 264 Digimatic Gage/PC Data Input Device
FEATURES
This is a interface unit to directly enter the measurement data of Mitutoyo Digimatic Gage to PC. The data entered is available for a spreadsheet software. Three choice of data communication method.
SPECIFICATIONS
Order No. Data input port Data output port Power supply Dimensions Mass 264-005 1 channel for Mitutoyo Digimatic gage Digimatic - PS/2 Supplied from PC 72 (W) x 43 (D) x 23.5 (H) mm 70g 264-007 1 channel for Mitutoyo Digimatic gage Digimatic - RS-232C Supplied from PC 72 (W) x 43 (D) x 23.5 (H) mm 91g 264-012* 1 channel for Mitutoyo Digimatic gage Digimatic - USB Supplied from PC 72 (W) x 43 (D) x 23.5 (H) mm 74g
*Applicable to US keyboard, please contact Mitutoyo when using with other type of keyboard.
23
SPC
MeasureReport
Excel Inspection Report Creation Program
Outline of MeasureReport Program
Features
Different measurement results are combined to create one sheet of inspection report. A maximum of 6 files can be combined. A maximum of 200 items can be combined. A maximum of 10000 workpieces can be combined. A combination method (item combination or workpiece combination) can be specified. Graphics (part diagram, externaldiagram) and text (operation instruction) can be added. A maximum of 10 types of graphics and texts can be added. BMP-formatted graphic files are supported. The operation of inspection report creation macro can be set. Macro operation of auto-print, auto-end, format specification, calculation specification, etc. Coordinate Measuring Machine (MICROPAK700, 2300, 2700, 2900, /2, MCOSMOS)
SPC
Conversion source Measurement result file Measure Report Measurement result file Conversion result
Optical Measuring Instrument (2Dpak, QM-Data 200) Measuring Instrument with Digimatic Output (CD, MDC, ID, HD, etc.)
RS-232C communication
Measuring Instrument with RS-232C Output (MICROPAK9, linear gage, laser scan micrometer, etc.)
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This program can easily create an inspection report by linking measurement results acquired from Mitutoyo coordinate measuring machine, vision measuring system, caliper, micrometer, etc., to a free format created with MS-Excel. Users who are familiarized with MS-Excel can newly create or edit an inspection report format. The use of commercial software MS-Excel makes this program price lower than that of the conventional application that has been specifically developed. The user can create an inspection report immediately after purchase of this program using one of the supplied sample formats. This program provides the automation function that performs automatic processing until printing an inspection report after converting a measurement result file, if the report is printed in the fixed format and calculation for each time. This program can be linked to the real-time process control program "MeasurLink". MeasureReport can create an inspection report using data acquired with MeasurLink.
Stand-alone PC
MeasureReport (MS-Excel 95/97/2000) (Windows)
Part No.
Part No. 02ARA050 02ARA140 02ARA142 Applicable measuring system Coordinate measuring machine (MeasureReport/MC) Vision measuring system QV EQS (MeasureReport/QV QS) Vision measuring system QS-L (MeasureReport/QS-L)
* The MeasureReport program for each model supports the function of data input from Digimatic measuring instruments. * Use MeasureReport/QS-L (No.02ARA143) for QS-L/AF, QS-E, and vision units. * This packaged software does not contain MS-Excel. Prepare it separately. * Mitutoyo does not provide the setup and training service for this program at delivery.
Macro processing
25
SPC
MeasurLink Family
Measurement Data Network System
Data Centralized Management by Measurement Networking
SPC
MeasurLink STAT Measure STAT Measure PLUS Inspection information record Factory/quality control Office Inspection room
LAN
Machining shop floor Factory/shop floor MeasurLink Real-Time Real-Time PLUS Data acquisition (from system products)
MeasurLink STAT Measure STAT Measure PLUS Data acquisition (from system products)
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The Measurlink Quality Management Software combines real-time data acquisition, on-line SPC analysis, integrated networking, and quality information sharing into a comprehensive solution for your company. The Measurlink family consists of a number of different software modules that allow users to determine the level of depth they want in a quality management system. Starting with a Real-Time package, users can acquire and analyse data in real-time and check variable, attribute and short-run inspection to maximise production and minimise defects. Other Measurlink packages allow for management of the manufacturing process, process analysis, gauge management, gauge repeatability and reproducibility, gauge tracking and statistical analysis.
Package name MeasurLink SPC Real-Time (PLUS) (for Digimatic instruments) MeasurLink STATMeasure (PLUS) (for measuring system products) Optional software MeasurLink SPC Process Manager (for process monitoring) MeasurLink SPC Process Analyzer (for process analysis) MeasurLink Gage R&R (for gage R&R calculation) MeasurLink Gage Management (for calibration history management) Related software MeasureReport (for inspection report creation) Basic software
Note: Database software is separately required for network construction.
Basic Software
Data acquisition & real-time process control SPC Real-Time (PLUS) for Digimatic instruments STATMeasure (PLUS) for measuring system products
Optional Software
Process monitoring MeasurLink SPC Process Manager Gage R&R MeasurLink Gage R&R Process analysis MeasurLink SPC Process Analyzer Calibration history management MeasurLink Gage Management
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SPC
Basic Software
Windows95/98/NT4.0/2000 Sybase SQL Anywhere* Pentium II 266MHz (333MHz) 128MB or more 500MB or more (1GB or more) SVGA CD-ROM drive, keyboard, mouse**
This software performs data acquisition, registration, and realtime statistical processing.
* If used in a network, it is necessary to purchase the database license according to the number of servers and clients. ** If used in a network, the parts comprising the network environments such as LAN card, LAN cables and hub are required.
Major specifications
Control chart by indiscrete value Control chart by discrete value Statistical calculation item X-R, X-S, X-Rs, pre-control chart, histogram, dia-chart, run chart, short-run X-R, short-run X-Rs p, pn, c, u, Pareto diagram Mean, maximum value, minimum value, percent defective, standard deviation, Cp, Cpk, CR, CPL, CPU, Pp, Ppk, PR, X, Rbar, mean3s/4s/6s, PPM Out-of-tolerance, out-of-control limit, luck, trend, vibration trend, various checks based on sigma, others Select one from among four levels, (1): none, (2): status bar setting display, (3): beep sound + (2), and (4): pop-up window + (3). Part name, item name, measurement value, design value, upper limit value, lower limit value, sub-group No., sample No., revision No., process ID Cp, Cpk, Pp, Ppk, standard deviation, X, R, MAX, MIN Select optionally from various control charts and meter charts, histogram, box whisker, indicator bar, and control indicator light. Historical information about operator, machine tool, delivery destination, purchase destination, etc., can be registered and printed. This information can be used for analysis with "ML Analyzer". Report print function that can optionally mix charts and statistical values. Integrated report print based on part in a fixed format. The administrator can set the restrictions on operation range and read/write according to the content of user task. Input/output of text data MeasurLink STATMeasure/STATMeasure PLUS compatible instruments (Digimatic measuring instruments and measuring system products) (1) Measuring instruments with Digimatic output (e.g. MUX-10F, IT-007R (2) Measuring instruments with RS-232C output (e.g. linear gage, laser scan micrometer, other companies' counters)* (3) Coordinate measuring machines (MICROPAK5000L, 2900/2, 11000, MCOSMOS) (4) Vision measuring systems (QVPAK 4.2 or newer, QSPAK 4.0 or newer) (5) Contour measuring instruments (FORMPAK1000, ROUNDPAK, SURFPAK) (6) Optical measuring instruments (MICROPAK9, QM-DATA 200) MeasurLink SPC Real-Time/SPC Real-Time PLUS compatible instruments (Digimatic measuring instruments) (1) and (2) above are only applicable. * To connect these instruments, the communication specification must meet certain conditions.
Addition of part history/ process history information Statistics report Security function File input/output Applicable measuring instrument
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Optional Software
This program can monitor each inspection process state on the network even in the QC office. This program quickly notifies the administrator of a problem that occurs in a process with the alarm function.
Display of evaluation results (1) Gage R&R (2) EV (Equipment Variable) (3) AV (Assessor Variable) (4) PV (Part Variable) Analysis charts (5 types)
This program can perform gage R&R assessment required by QS-9000 in simple operation.
List creation
Calibration execution
Powerful search function using an optional item (e.g. next calibration date) as a keyword
This program allows historical record of each measuring instrument operating states to support proper management of calibrations without omission with the powerful search function.
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SPC
Appropriate gages IDS Series Digimatic Indicator (Series 543) IDC Series Digimatic Indicator (Series 543) IDU Series Digimatic Indicator (Series 575) Digimatic Thickness Gage (Series 547) Digimatic Caliper (Series 550, 551)* Digimatic Carbon Fiber Caliper (Series 522) Digimatic Height Gage (Series 192, 570) Heightmatic (Series 574) Digimatic Depth Gage (Series 547) Digimatic Scale Unit (Series 572)* Digital Durometer (Series 811)**
*Use 959149 or 959150 for the ABSOLUTE reading type gage. **Only available with 905693 or 905694 cable.
Back
905689
905690
905691
905692
Left
905693
905694
959149
959150
Digimatic Caliper (Series 500, 550. 551, 573) Digimatic Depth Gage (Series 571) Digimatic Scale Unit (Series 572)
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Appropriate gages Quickmike (Series 293) Digimatic Micrometer (Series 293, 314, 317, 323, 324, 326, 331, 340, 342, 343, 369, 389, 395, 406, 422) Digimatic Micrometer Head (Series 164, 350) Digimatic Bench Micrometer (Series 121) Digimatic Depth Micrometer (Series 329) Digimatic Inside Micrometer (Series 345) Digimatic Tubular Inside Micrometer (Series 337, 339) Digimatic Holtest (Series 468) Borematic (Series 568) Digimatic E-Type Height Master (Series 515) HH-120/140 Hardmatic Hardness Tester (Series 810) ARK-F/ATK-F Hardness Testing Machine (Series 810) ARK/ASK/ATK Hardness Testing Machine (Series 810)
10 pins
937386
965012
936937
965014
IDF Series Digimatic Indicator (Series 543) Surftest SJ-201 (Series 178) Surftest SJ-301 (Series 178) Toolmaker's Microscope (Series 176) Digi-Derm Coating Thickness Gage (Series 179) PJ Series Profile Projector (Series 301, 302, 303) Litematic (Series 318) Digital Height Master (Series 515) CERA Height Master (Series 515) Linear Height (Series 518) Digital Mu-Checker (Series 519) Linear Gage Counter (Series 542) Bore Gage Counter (Series 542) LSM-6000 Series Display Unit (Series 544) Digimatic Display Unit (Series 572) MVK-H Series Hardness Testing Machine (Series 810) Digimatic Converter for Hardness Testing Machie Digimatic (SPC) Codeout Unit for DRO Counter Digimatic (SPC) Codeout Unit for Mu-Checker
31
SPC