RISK ASSESSMENT Demolation and Making of New Pump Foundation B

WASTE WATER TREATMENT PLANT PROJECT (WWTPP)
THE BAHRAIN PETROLEUM COMPANY B.S.C (C)
RISK ASSESSMENT FOR Demolition & making of new pump foundation spent caustic tank area
Plant No.: Material Class: Equipment Nos.: P.O. No.: 386 A N/A GS/BAPCO/008
Preprd REV Date Page Description MCSC GS E&C CM
Chkd GS E&C SM
Appd BAPCO
A B
11/07/2012 15/07/2012
34 26
Risk Assessment Risk assessment
WASTE WATER TREATMENT PLANT PROJECT (WWTPP)

THE BAHRAIN PETROLEUM COMPANY B.S.C (C)
Job Code GS E&C Doc. No.
100210
100210-HSE-RA-043
BAPCO Doc. No. Page No.
RP- 052046
Page 1 of 26
Rev. B
WASTE WATER TREATEMENT PROJECT

Hazard Identification, Risk Assessment & Risk Control Register
RISK ASSESSMENT FOR Demolition & making of new pump foundation spent caustic tank
INITIAL
1-25Risk Level 1-5Probability 1-5Severity
RESIDUAL
1-5Severity
Activity
Hazards
Risk Control Measure
01.
Demolition of old pump foundation Using of jack hammer &compressor
Usage of jack hammer
Injury & hearing loses
Rigging of soil embedded foundations
Injury & equipment damage
Obtain adequate permit for jack hammering. Earth connection to be provided for jack hammer. Whip check arrester shall be provided to secure all hose connections. Use face shield & ear plugs in addition to general PPE Compressed air shall not be used to clean dust from body. All safety precaution of excavations shall be strictly followed. Remove all soil from the side of
Revision: B
THE BAHRAIN PETROLEUM COMPANY B.S.C. (CLOSED) WASTE WATER TREATMENT PLANT PROJECT (WWTPP)
BAPCO Doc. No.: 052046
RISK ASSESSMENT FOR
Demolition & making of new pump foundation spent caustic tank area
Doc. No.: 100210-HSE-RA- 043
Page 3 of 26
1-25Risk Level
1-5Probability
Sl. No
Process
Potential
Risk Involved

INITIAL
RESIDUAL
1-5Severity
Activity
Hazards
foundations before attempt to lift. Make sure that all the holding bolts are un bolted If crane shows any additional load than expected, dont attempt to lift further which may lead to sudden jerk of load. The air compressor shall be always attended duration operation. All joints of compressed air hose fitted with whip check arrester. Compressed air must never be directed at any individual
Revision: B
RISK ASSESSMENT FOR
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1-25Risk Level
1-5Probability
Sl. No
Process
Potential
Risk Involved

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RESIDUAL
1-5Severity
Activity
Hazards
compressed air shall not be used for cleaning of clothing or PPE. Compressor shall be kept away from excavation and existing equipment . 02. Excavation for foundation Damage of UG services Injury Electric shock, Fire, Gas Leak, Environment pollution 4 4 16 Any Excavation must be done only after getting the excavation permit, confirming the presence and location of any underground services. In the presence of utility or product lines, excavation should be done
Revision: B
RISK ASSESSMENT FOR
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1-25Risk Level
1-5Probability
Sl. No
Process
Potential
Risk Involved

INITIAL
RESIDUAL
1-5Severity
Activity
Hazards
by hand tools only; these lines are identified by existing drawings or by excavating, trail pits. Incase of damage / discovery of a service line the client shall be informed immediately (Emergency Response Plan As Per Situation) and the work should be suspended until further notice from GSE&C/BAPCO. Extra care shall be taken during jack hammer operation that not to damage / disturb any existing
Revision: B
RISK ASSESSMENT FOR
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1-25Risk Level
1-5Probability
Sl. No
Process
Potential
Risk Involved

INITIAL
RESIDUAL
1-5Severity
Activity
Hazards
equipment or its foundations. All jackhammers shall be earthed to ground. Full time Supervision shall be available. Job Watcher shall be available at each location. Collapse of excavation walls Injury/ Property Damage 3 4 12 Provide adequate supports for existing facilities if any Shoring/ Sloping or stepping should be provided for deep excavation to prevent from its wall BAPCO Doc. No.: 052046
Revision: B
RISK ASSESSMENT FOR
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1-25Risk Level
1-5Probability
Sl. No
Process
Potential
Risk Involved

INITIAL
RESIDUAL
1-5Severity
Activity
Hazards
collapse. Dewatering shall be carried out to control ground water. Wherever ground water is observed. All construction materials and excavated soil should be stored at least one meter away from the excavation edge. Heavy and other equipment which generates the vibration should not be used near by the excavation edge and existing equipment. Safe distance shall be maintained. Daily inspection shall be carried
Revision: B
RISK ASSESSMENT FOR
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1-25Risk Level
1-5Probability
Sl. No
Process
Potential
Risk Involved

INITIAL
RESIDUAL
1-5Severity
Activity
Hazards
People falling into excavation
Injury
12
out of all deep excavations to observe any sign of collapses. All excavations shall have warning signs and shall be barricaded adequately Where excavations are located adjacent to pedestrian or vehicle access ways, warning lights must be provided at darkness hours. Workers shouldnt be allowed to work or walk near by the excavation edge proper access and cross over bridges shall be provided.
Revision: B
RISK ASSESSMENT FOR
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1-25Risk Level
1-5Probability
Sl. No
Process
Potential
Risk Involved

INITIAL
RESIDUAL
1-5Severity
Activity
Hazards
Encounter with hazardous gases (H2S)
Fatality/ Ill Health
12
Any excavation which has chances of wall collapse, presence of dangerous gases shall be treated as confined space and confined space permit shall be obtained prior to enter such excavations Gas testing shall be carried out prior to enter the deep excavation and entry shall be allowed if only all the dangerous gases in acceptable concentration. Any abnormal condition shall be
Revision: B
RISK ASSESSMENT FOR
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1-25Risk Level
1-5Probability
Sl. No
Process
Potential
Risk Involved

INITIAL
RESIDUAL
1-5Severity
Activity
Hazards
reported to BAPCO/ GS E&C. Continues gas monitoring shall be carried out by using calibrated portable gas monitor if requested by approving authority. All the workers should wear personal gas monitor and carry escape mask while working in H2S designated areas. Only workers who attained H2S training are allowed to work in H2S designated areas. Proper traffic movement shall be ensure while working on or near by
Revision: B
RISK ASSESSMENT FOR
Doc. No.: 100210-HSE-RA- 043
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1-25Risk Level
1-5Probability
Sl. No
Process
Potential
Risk Involved

INITIAL
RESIDUAL
1-5Severity
Activity
Hazards
the road. Warning signs & warning lights must be placed at least 50 meters before any excavation jobs done on any road or close to the road. Traffic movement/ Road closure Collision with workers and other vehicles / injury/ property damage 2 4 8 Road plates shall be provided 1 while making excavation on the road and area shall be cleared as soon as possible. Signal mans shall be appointed to guide the vehicles while working on the road. Warning signs, diversion signs
Revision: B
RISK ASSESSMENT FOR
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1-25Risk Level
1-5Probability
Sl. No
Process
Potential
Risk Involved

INITIAL
RESIDUAL
1-5Severity
Activity
Hazards
must be used to warn the visitors or public. Appropriate Road Closer permit shall be obtained prior to close the road. All workers must wear reflective jackets. Heavy equipment movement Collision, collapse/ injury/ Property Damage 3 4 12 All heavy equipment shall have audible reverse alarm. All heavy equipment shall be operated only in the presence of a banks man.
Revision: B
RISK ASSESSMENT FOR
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1-25Risk Level
1-5Probability
Sl. No
Process
Potential
Risk Involved

INITIAL
RESIDUAL
1-5Severity
Activity
Hazards
While operating a rock breaker ensure its jack is lowered on a firm stable ground. Only authorized and trained operators are allowed to operate the equipment. No one should be allowed to work in the radius of equipments moving arm. Pre use checks shall be carried out on a daily basis and daily checklist shall be maintained.
Revision: B
RISK ASSESSMENT FOR
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1-25Risk Level
1-5Probability
Sl. No
Process
Potential
Risk Involved

INITIAL
RESIDUAL
1-5Severity
Activity
Hazards
Equipment servicing shall be carried out on a regular basis to avoid unnecessary brake downs.
Revision: B
RISK ASSESSMENT FOR
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1-25Risk Level
1-5Probability
Sl. No
Process
Potential
Risk Involved

INITIAL
RESIDUAL
1-5Severity
Activity
Hazards
03.
Shuttering, rebar cutting, bending, and fixing
Unsafe stacking,
Injuries
Sharp edges Electrical shock
Injury Fatal. Serious injuries
12
All steel rebar shall be stored on a firm level base area and only required quantity shall be brought to the job site for cutting and bending. Hand gloves must be used while handling any rebar. Use heavy duty hand gloves. Use double insulated or properly grounded equipment. Ensure all electrical equipments are tested and tagged by client requirements.
Revision: B
RISK ASSESSMENT FOR
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1-25Risk Level
1-5Probability
Sl. No
Process
Potential
Risk Involved

INITIAL
RESIDUAL
1-5Severity
Activity
Hazards
04.
Concreting
Concrete
Injury
12
Before pouring concrete ensure all formworks are adequately supported and structure is secured with jacks and locking devices. Crew must always wear the PPE and supervisor must ensure that the face shield is used while pouring concrete and the visor is clear and clean. Crew must wear rubber boots with steel toes while working in concrete. While working on steel bear place
Revision: B
High pressure
Damage to crew
12
RISK ASSESSMENT FOR
Doc. No.: 100210-HSE-RA- 043
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1-25Risk Level
1-5Probability
Sl. No
Process
Potential
Risk Involved

INITIAL
RESIDUAL
1-5Severity
Activity
Hazards
pump vibrators
and plant. Repetitive hand injury 3 3 9
planks to distribute the load. Use hand gloves. Rotate crew 1 while using vibrators. Use well maintained equipment. The truck mounted concrete pumps must be treated as lifting equipment and all safety rules and regulations are applicable to it as would be for a crane . Only essential personnel shall be involved in the pumping operation 1
Revision: B
Chemicals
Chemical burns
RISK ASSESSMENT FOR
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1-25Risk Level
1-5Probability
Sl. No
Process
Potential
Risk Involved

INITIAL
RESIDUAL
1-5Severity
Activity
Hazards
crew members shall not stand under the direct flow of concrete being pumped. Note: many injuries are caused when the pump boom is shifted from one location to another due to residual concrete in the line. Use a rope securely tied to the pump delivery hose to direct the flow of concrete. Rotate the crew when continuous concrete pouring is carried out. All chemicals use d in the process must be accompanied with the
Revision: B
RISK ASSESSMENT FOR
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1-25Risk Level
1-5Probability
Sl. No
Process
Potential
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INITIAL
RESIDUAL
1-5Severity
Activity
Hazards
material safety data sheet and all additional precautions must be taken as per the in formations provided within. Proper PPE shall be used as required. Movement of heavy vehicle Collision 3 4 12 All heavy vehicles shall be drive 1 slowly in the construction are and follow the rules of clients exit and entry routes. All equipment shall maintain a safe distance from each other or from any excavation. A banks man shall signal the
Revision: B
RISK ASSESSMENT FOR
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1-25Risk Level
1-5Probability
Sl. No
Process
Potential
Risk Involved

INITIAL
RESIDUAL
1-5Severity
Activity
Hazards
heavy trucks to and for the pouring area. All proper warning lights and horns shall be used while operating the plant and equipment. 05. Removal of shuttering (Dismantling) Pinch point injury 3 3 9 Maintain correct body positioning. Always give extra attention while removal of shuttering. Hold only on safe areas of shuttering to avoid hand injury. 1 3 3
Revision: B
RISK ASSESSMENT FOR
Doc. No.: 100210-HSE-RA- 043
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1-25Risk Level
1-5Probability
Sl. No
Process
Potential
Risk Involved

INITIAL
RESIDUAL
1-5Severity
Activity
Hazards
06.
Back Filling and compaction around foundation area
Use of compactor
Injury
Use inspected and well maintained compactors. Trained and capable person to operate Jumping or roller compactor. The compactor shall be in neutral while starting to avoid unexpected movement. Dont leave the compactor running without operator. Operator and crew shall wear hearing protection while operating compactors.
Revision: B
RISK ASSESSMENT FOR
Doc. No.: 100210-HSE-RA- 043
Page 22 of 26
1-25Risk Level
1-5Probability
Sl. No
Process
Potential
Risk Involved

INITIAL
RESIDUAL
1-5Severity
Activity
Hazards
Wear appropriate PPE.
07.
Manual Handling
Frequent, Forced or Awkward Movement of the body
Back Injuries, Severe pains in the hands, wrist, arm or neck
Install anchor points and use mechanical devices like pulley blocks, etc to minimize manual load on crew Use correct lifting technique to avoid any strain on the back; do not lift a load if you doubt its weight or adequacy of the equipment. Ensure there are enough crew
Revision: B
RISK ASSESSMENT FOR
Doc. No.: 100210-HSE-RA- 043
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1-25Risk Level
1-5Probability
Sl. No
Process
Potential
Risk Involved

INITIAL
RESIDUAL
1-5Severity
Activity
Hazards
members before lifting the load. Use the following technique while lifting manually: Check for any obstructions before lifting. Check out the area where the load will be placed before lifting the load. Place feet apart, leading leg forward. Bend your legs and not your back to lift any load. Keep a firm grip and keep load as
Revision: B
RISK ASSESSMENT FOR
Doc. No.: 100210-HSE-RA- 043
Page 24 of 26
1-25Risk Level
1-5Probability
Sl. No
Process
Potential
Risk Involved

INITIAL
RESIDUAL
1-5Severity
Activity
Hazards
08
Lifting & Rigging Failure of Slings Lifting gear.
Injury to crew Damage to plant and equipment Injury to crew, Damage to plant and equipment
12
Failure of wire ropes. Hydraulic system
12
close to the body. Dont jerk or make any awkward movements. Keep the load down and then adjust as necessary. Rigging study must be done prior 1 to lifting activity Use only certified and competent qualified personnel. Use inspected and tagged cables, slings, and shackles (lifting gear). Color coded Place warning signs and barricade 1 the area off limits.
Revision: B
RISK ASSESSMENT FOR
Doc. No.: 100210-HSE-RA- 043
Page 25 of 26
1-25Risk Level
1-5Probability
Sl. No
Process
Potential
Risk Involved

INITIAL
RESIDUAL
1-5Severity
Activity
Hazards
Check the working load and type of sling required. All cranes and Boom trucks will have their load test certificates and Client Unstable erection Injury to crew Damage to plant and equipment Injuries, damage to plant and 4 3 12 approval certificates as 1 3 3 necessary. (All certificates must be kept in the operators cabin). Conduct visual inspections before and after operations. Carry out periodical maintenance. Only a competent person shall carry out maintenance.
Revision: B
Insecure load during lifting
12
RISK ASSESSMENT FOR
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Page 26 of 26
1-25Risk Level
1-5Probability
Sl. No
Process
Potential
Risk Involved

INITIAL
RESIDUAL
1-5Severity
Activity
Hazards
operations
equipment
Dont lift during heavy wind conditions. Lift or lower a load slowly without any sudden acceleration or sudden stopping. Ensure outriggers fully extended, the ground is compacted, and level surface is firm. Always use blocking under outrigger pad. 3 3 9 Check for any unsecured materials on the load to be lifted. Make sure the load is properly attached to the lifting equipment
Revision: B
Incorrect operation
Damage to plant, equipment, injuries
RISK ASSESSMENT FOR
Doc. No.: 100210-HSE-RA- 043
Page 27 of 26
1-25Risk Level
1-5Probability
Sl. No
Process
Potential
Risk Involved

INITIAL
RESIDUAL
1-5Severity
Activity
Hazards
Overhead and underground services
Damage to plant, equipment, high injuries
12
and there is a guideline attached to load. Never pound the slings under stress and never force the choked sling eye down close to the load. Check for the stability of the load as soon as it is lifted. If there is a variation more than 5 degree then the load is not balanced and the lift must be stopped. Never pull or tug a load, Cranes are used only to lift a load. Lift or lower a load slowly without any sudden acceleration or sudden
Revision: B
RISK ASSESSMENT FOR
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Page 28 of 26
1-25Risk Level
1-5Probability
Sl. No
Process
Potential
Risk Involved

INITIAL
RESIDUAL
1-5Severity
Activity
Hazards
stopping. Swing a load slowly as a rapid swing causes side loading and can cause the load to swing out. Cranes should keep safe distance from each other and from live facilities. Operator should not leave the cabin with suspended load. All lifting equipment shall maintain safe distance while operating near service lines. Cranes shall not be erected near or on any buried service line.
Revision: B
RISK ASSESSMENT FOR
Doc. No.: 100210-HSE-RA- 043
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1-25Risk Level
1-5Probability
Sl. No
Process
Potential
Risk Involved

INITIAL
RESIDUAL
1-5Severity
Activity
Hazards
Operator shall ensure that the boom/ hook is not traveling near any overhead service lines. Correct sling length shall be used so that the minimum operating level of the boom shall be maintained. In case of any emergency, the equipment shall be switched off. The operator shall leave his operating cabin only after the service line has been isolated and confirmed by service operators.
Revision: B
RISK ASSESSMENT FOR
Doc. No.: 100210-HSE-RA- 043
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1-25Risk Level
1-5Probability
Sl. No
Process
Potential
Risk Involved

Notes: 1. Full time Safety and Supervisory coverage shall be ensured at site. 2. All the required permits shall be obtained before starting the job. 3. All issued work permits and copies of Risk Assessment shall be kept in a Permit Box at site. 4. The Supervisor shall conduct Tool Box Talk & explain the risks and control measures to all crew members. 5. Before leaving the work site on completion of each days work, the area shall be checked for proper house-keeping, elimination of all possible sources of fire, shutdown of all construction equipment, proper storage of tools and tackles etc 6. All employees must know the emergency procedures of BAPCO /GS 7. Attendance sheet of Toolbox Talk shall be available for audit; subsequently it must be submitted to GS. 8. Provide portable toilet, proper barricading of the work area with signage. 9. Cool down shelter and drinking water shall be available at site. 10. Ensure the work / resting area, shall be kept neat and clean and all rubbish is put into the waste and shall be disposed on regular basis.
Revision: B
RISK ASSESSMENT FOR
Doc. No.: 100210-HSE-RA- 043
Page 31 of 26

Prepared By Waseem Tanoli Site HSE Officer MCSC
Approved By GS E&C Civil GS E&C
Approved By Paul Edward HSE Manager GS E&C
Approved By C.G. Sudhakaran F H&S Specialist BAPC
Revision: B
RISK ASSESSMENT FOR
Doc. No.: 100210-HSE-RA- 043
Page 32 of 26

RISK ASSESSMENT Demolation and Making of New Pump Foundation B

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WASTE WATER TREATMENT PLANT PROJECT (WWTPP)

THE BAHRAIN PETROLEUM COMPANY B.S.C (C)

Preprd REV Date Page Description MCSC GS E&C CM

Risk Assessment Risk assessment

WASTE WATER TREATMENT PLANT PROJECT (WWTPP)

Job Code GS E&C Doc. No.

BAPCO Doc. No. Page No.

WASTE WATER TREATEMENT PROJECT

Risk Control Measure

Demolition of old pump foundation Using of jack hammer &compressor

Usage of jack hammer

Injury & hearing loses

Rigging of soil embedded foundations

Injury & equipment damage

BAPCO Doc. No.: 052046

RISK ASSESSMENT FOR

Doc. No.: 100210-HSE-RA- 043

WASTE WATER TREATEMENT PROJECT

Risk Control Measure

BAPCO Doc. No.: 052046

RISK ASSESSMENT FOR

Doc. No.: 100210-HSE-RA- 043

WASTE WATER TREATEMENT PROJECT

Risk Control Measure

BAPCO Doc. No.: 052046

RISK ASSESSMENT FOR

Doc. No.: 100210-HSE-RA- 043

WASTE WATER TREATEMENT PROJECT

Risk Control Measure

BAPCO Doc. No.: 052046

RISK ASSESSMENT FOR

Doc. No.: 100210-HSE-RA- 043

WASTE WATER TREATEMENT PROJECT

Risk Control Measure

RISK ASSESSMENT FOR

Doc. No.: 100210-HSE-RA- 043

WASTE WATER TREATEMENT PROJECT

Risk Control Measure

BAPCO Doc. No.: 052046

RISK ASSESSMENT FOR

Doc. No.: 100210-HSE-RA- 043

WASTE WATER TREATEMENT PROJECT

Risk Control Measure

People falling into excavation

BAPCO Doc. No.: 052046

RISK ASSESSMENT FOR

Doc. No.: 100210-HSE-RA- 043

WASTE WATER TREATEMENT PROJECT

Risk Control Measure

Encounter with hazardous gases (H2S)

Fatality/ Ill Health

BAPCO Doc. No.: 052046

RISK ASSESSMENT FOR

Doc. No.: 100210-HSE-RA- 043

WASTE WATER TREATEMENT PROJECT

Risk Control Measure

BAPCO Doc. No.: 052046

RISK ASSESSMENT FOR

Doc. No.: 100210-HSE-RA- 043

WASTE WATER TREATEMENT PROJECT

Risk Control Measure

BAPCO Doc. No.: 052046

RISK ASSESSMENT FOR

Doc. No.: 100210-HSE-RA- 043