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Considerations:

Reference Documents

Attachment

Ambient Conditions 1 Max design Temperature 2 Min design Temperature Battery: DC Voltage

40o C o 10 C

BEDD BEDD

Nominal Max (+10%) Min (-15%)

110V 121 V 93.5V Ni-Cd 8 Hrs 2 Hrs 1.2 V/cell 1.05 V/cell 92 84 110

BEDD Do Do 3481-8531-SP-0024 Do 3481-8532-70-0031 SAFT Catalogue SAFT Catalogue Calculated Calculated Calculated

2 3 4 5 6 7 8 9

Battery Type Charging time Battery back-up time Cell Nominal voltage End Cell Voltage Number of Cells Selected Battery size Battery terminal voltage (V)

Annex 1 Annex 2

Nos AH =92 x 1.2 V

Battery Charger: Type 2 AC Input Voltage


1

Voltage variation Frequency 5 Frequency variation


3 4 6

FCB Charger 2x100% 3481-8531-SP-0024 400V Normal 5%, Transient +10% to -20% 3481-8531-SP-0001 50Hz Normal 2%, Transient 5% 3481-8531-SP-0001 Constant Voltage
3481-8531-SP-0024

Charging Method Relays Power consumption: HV Incomers & O/G feeders IPR HV Motor Feeders IPR HV Bus tie IPR LV Incomers & Outgoing IPR / MCU LV Bus tie IPR LV Feeder control Unit FCU Trip Relay 86 Trip Circuit supervision 74 Auxiliary Relay CB Power consumptions HV closing coil HV tripping coil HV spring charging Motor HV Contactor Coil LV closing coil LV tripping coil LV spring charging Motor LV contactor coils

1 2 3 4 5 6 7 8 9

9W 15W 11.6W 9W 11.6W 9W 150W 8W 3W

Relay type 7SJ62 Relay type 7UM622 Relay type 7SJ64 Relay type 7SJ62 Relay type 7SJ64 Relay type 7SJ62 MVAJH MVAX MVAA

Annex 4 Annex 3 Annex 5 Annex 4 Annex 5 Annex 4 Annex 6 Annex 7 Annex 8

1 2 3 4 5 6 7 8

450W Assumed 450W Assumed 250W Assumed 250W Assumed 450W Cutler Hammer 450W Cutler Hammer 250W Cutler Hammer Considered to be AC operated.

Annex 9 Do Do

Total Operating breakers

Period 1 (M1) (W) 1 a) b) c) d) e) f) g) h) i) j) k) l) m) n) o) 2 a) b) c) d) e) f) g) h) i) j) k) l) m) n) o) 3 a) b) c) d) e) f) g) Duration in minutes LV (400V) Switchboard - 2 I/C & 1 B/T SWB-06-4501A/B Opening Coil (2 I/C and 1 B/T) Closing Coil - LV I/C & B/C Spring Charging Motor - LV Board Relay (IPR) for the Incomers Relay (IPR) for the Bus Tie Lock out Relay (86) Trip Circuit supervision Relay (96) Auxiliary Relays (6 Nos per CB) Indication Lamps etc (assumed LS 10W) Outgoing Feeders Contactor Coil - LV O/G MCU for the O/G Feeders - Motors IPR for normal feeders - MCCB (F1) FCU for normal feeders - MCCB (F2) Lock out Relay (86) - for Motor Feeder Indication Lamps etc (assumed LS 10W) LV (400V) Switchboard - 2 I/C & 1 B/T SWB-06-4502A/B Opening Coil (2 I/C and 1 B/T) Closing Coil - LV I/C & B/C Spring Charging Motor - LV Board Relay (IPR) for the Incomers Relay (IPR) for the Bus Tie Lock out Relay (86) Trip Circuit supervision Relay (96) Auxiliary Relays (6 Nos per CB) Indication Lamps etc (assumed LS 10W) Outgoing Feeders Contactor Coil - LV O/G MCU for the O/G Feeders - Motors IPR for normal feeders - MCCB (F1) FCU for normal feeders - MCCB (F2) Lock out Relay (86) - for Motor Feeder Indication Lamps etc (assumed LS 10W) LV (400V) Switchboard - 2 I/C ESWB-06-4501 Opening Coil (2 I/C) Closing Coil - LV 2I/C Spring Charging Motor - LV Board Relay (IPR) for the Incomers Relay (IPR) for the Bus Tie Lock out Relay (86) Trip Circuit supervision Relay (96) (A) 0th min to 1st min 1min

Period 2 (M2) 2nd min to 118 min 118min


th

Period 3 (M3) 119th min to 120th min 1min

3 3 3 2 1 3 3 3 3 18 18 2 8 18 28

3 3 3 2 1 3 3 18 3

450.00 450.00 250.00 9.00 11.60 150.00 8.00 3.00 10.00

4.09 4.09 2.27 0.08 0.11 1.36 0.07 0.03 0.09

12.27 3 3 2 1 3 18 3 18 18 2 8 28 12.27 6.81 0.16 0.11 0.21 0.54 0.27

2 1 3 3 18 3

0.16 0.11 4.08 0.21 0.54 0.27

2 1 3 18 3 18 18 2 8 28

0.16 0.11 0.21 0.54 0.27

18 18 9.00 2 9.00 8 9.00 18 150.00 28 10.00

0.08 0.08 0.08 1.36 0.09

18 2 8 18 28

1.44 0.16 0.64 24.48 2.52

1.44 0.16 0.64 2.52

1.44 0.16 0.64 2.52

3 3 3 2 1 3 3 3 3 2 2 10 2 12

3 3 3 2 1 3 3 18 3 2 2

450.00 450.00 250.00 9.00 11.60 150.00 8.00 3.00 10.00

4.09 4.09 2.27 0.08 0.11 1.36 0.07 0.03 0.09

12.27 3 3 2 1 3 18 3 2 2 10 12 12.27 6.81 0.16 0.11 0.21 0.54 0.27

2 1 3 3 18 3

0.16 0.11 4.08 0.21 0.54 0.27

2 1 3 18 3 2 2 10 12

0.16 0.11 0.21 0.54 0.27

9.00 9.00 10 9.00 2 150.00 12 10.00

0.08 0.08 0.08 1.36 0.09

2 10 2 12

0.16 0.80 2.72 1.08

0.16 0.80 1.08

0.16 0.80 1.08

2 2 2 2 2 2

2 450.00 2 450.00 2 250.00 2 9.00 11.60 2 150.00 2 8.00

4.09 4.09 2.27 0.08 0.11 1.36 0.07

8.18 2 2 2 8.18 4.54 0.16

2 2 2

0.16 2.72 0.14

0.16

0.14

0.14

Continuous Load Current in Amps 0.16 0.11 0.21 0.54 0.27 1.44 0.16 0.64 2.52 0.16 0.11 0.21 0.54 0.27 0.16 0.80 1.08 0.16 0.14

No of Feeders

Current drawn in Amps

Current drawn in Amps

Current drawn in Amps

Sl Description

Total Number

Rated current

No of feeders

No of feeders

Rated Power

Total Operating breakers

Period 1 (M1) (W) h) i) j) k) l) m) n) o) Duration in minutes Auxiliary Relays (6 Nos per CB) Indication Lamps etc (assumed LS 10W) Outgoing Feeders Contactor Coil - LV O/G MCU for the O/G Feeders - Motors IPR for normal feeders - MCCB (F1) FCU for normal feeders - MCCB (F2) Lock out Relay (86) - for Motor Feeder Indication Lamps etc (assumed LS 10W) 2 2 12 2 3.00 10.00 0th min to 1st (A) min 1min 0.03 12 0.36 0.09 2 0.18

Period 2 (M2) 2nd min to 118 min 118min 12 0.36 2 0.18


th

Period 3 (M3) 119th min to 120th min 1min 12 0.36 2 0.18

1 3 4

9.00 9.00 9.00 150.00 4 10.00 1 3

0.08 0.08 0.08 1.36 0.09

1 3 4

0.08 0.24 0.36

1 3 4

0.08 0.24 0.36

1 3 4

0.08 0.24 0.36

TOTAL

81.70

10.90

61.78

Continuous Load Current in Amps 0.36 0.18 0.08 0.24 0.36 10.90

No of Feeders

Current drawn in Amps

Current drawn in Amps

Current drawn in Amps

Sl Description

Total Number

Rated current

No of feeders

No of feeders

Rated Power

Calculation of Min number of Cells and Min Cell Voltage:


Number of Cells = Max allowable system voltage ---------------------------------------------------------------Cell voltage required for satisfactory charging 121 -----1.45

= =

83.44 92 Nos considered

Min Cell Voltage

Min Battery voltage -------------------------------Number of Cells 96 ------92

= =

1.043 1.05 considered

Initial Cell sizing Calculation


Period Total Amp Duration Capacity Removed (AH) 1 1.362 118 21.437 1 1.03 23.829 30 AH

1 2 3

81.7 10.9 61.78 Total

Selected Initial Capacity (AH)

Calculation for Kt factor


Selected Discharge Time t1 Time t2 (1) Amp (2) Amp Factor Cell size Time (t) from data from data for time t1 for time t2 Kt1 for time t1 AH 30 30 30 30 min 1 118 119 120 min 1 90 90 120 min 0 120 120 0 Amps 61.9 15.1 15.1 12.6 Amps 0 12.6 12.6 0 0.485 1.987 1.987 2.381 Factor Kt2 Factor Kt for time t2 for time t

0.000 2.381 2.381 0.000

0.48 2.35 2.37 2.38

Capacity Rating factor Kt = Rated capacity in AH / Discharge current in Amps. (Kt2-Kt1) x (t2-t) ----------------------(t2-t1)

Kt = Kt2 -

Load Cycle

A1 81.7
Amp

A3

A2 10.9
Amp 1 min 118 min

61.78
Amp 1 min

Duration

Sizing Calculation worksheet


(1) (2) (3) (4) (5) (6) (7) (8) (9)

Sl

Period

Load (Amp) Change in Duration Load of period (Amp) (min)

Time to end of section (min)

Capacity rating factor at t min rate (Kt) (Kt) 0.485

Temp derating factor for t min (Tt)

Required section size


(3)x(6)x(7) = Rated AH

Section 1 with first period only First period (A1) (A1-0) 81.7 Subtotal 81.7

(M1) 1

(T=M1) 1

(Tt) 0.95

Kt x Tt x col 4 37.62 37.62

Section 2 with first 2 periods only First period (A1) (A1-0) 81.7 (A2) 10.9 Subtotal 81.7 (A2-A1) -70.8

(M1) (T=M1+M2) 1 (M2) 118 119


(T=M2)

(Kt) 2.368 (Kt) 2.355

(Tt) 0.95 (Tt) 0.95

Second period

118

Kt x Tt x col 4 183.78 Kt x Tt x col 4 -158.38 25.4

Section 3 with first 3 periods only First period (A1) (A1-0) 81.7 (A2) 10.9 (A3) 61.78 Subtotal 81.7 (A2-A1) -70.8 (A3-A2) 50.88

(M1) (T=M1+M2+
M3)

(Kt) 2.381 (Kt) 2.368 (Kt) 0.485

(Tt) 0.95 (Tt) 0.95 (Tt) 0.95

Second period Third period

1 120 (M2) (T=M2+M3) 118 (M3) 1 119


(T=M3)

Kt x Tt x col 4 184.8 Kt x Tt x col 4 -159.26 Kt x Tt x col 4 23.43 48.97

Maximum section size Design Margin (10%) Ageing Factor (25%) Required Cell Rating Selected Cell Rating

(AH)

(AH) (AH)

(Max section size x DF x AF)

48.97 1.1 1.25 67.33 84

Battery Charging Current:


Capacity of Battery Recharging time Battery Charging Current (Ich) 84 8 10.5 AH H A

DC UPS Output
DC UPS output Power (DCW) = [Load Current (standing Load) + Battery Charging Current] x Vdc max [10.9 + 10.5]x121 2589.4 W 2.59 kW DCW / V dc min 2589.4 / 93.5 27.69 A

= = = Max DC UPS output current, Idc max = = =

SUMMARY
Battery Capacity No of Cells Max DC output current Idc max DC UPS Output Power = = = = 84 92 27.69 2.59 AH Nos A kW