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CLCP-PRC001-EN
Contents
3 4 5 6
General Data
Casing Fan and Drives Coils Filters Air Pressure Drop
Dimension Data
HDT HDT VDT VDT Unit Dimensions Unit Weight Unit Dimensions Unit Weight
23
Installation Consideration
Define Unit Left or Right Service Clearance Coil Connection Dimension Fan Outlet DImension
32
Mechanical Specification
37
Introduction
THE FOUNDATION GROWS DEEPER, THE QUANTUM XP ... LEADING THE WAY TO HIGH PERFORMANCE BUILDING CLIMATE CONTROL
TECHNOLOGICAL LEADERSHIP Tranes pioneering leadership in making building work better for life has seen many milestone in recent years. In 1989, Trane revolutionized the HVAC industry with the development of the Modular Climate ChangerTM Air Handler. Using a building block approach to air handler design, Trane dramatically increased the flexibility of cataloged air handlers and systems. The Quantum Climate Changer followed in 1992 with introduction of Alluminium-pentapost frames and double skin panels. This was superseded with the industry leading Performances certified CLCP Euro. As customer demand for even greater flexibility, performance and customization grows, Trane continues this innovative legacy. The Quantum XP, today marks the next milestone of performance which takes the Quantum line into performance driven applications. Trane global engineering is renowned for reliable, high quality, environmentally responsible designs. Critical performance applications require confidence in your flexible air-handling system. Trane experts provide testing, tools, and data to give precise and predictable performance. Trane engineered solutions tailored to your specific performance requirements include: Energy recovery Dehumidification Energy efficiency Demanding high static applications Meeting stringent IAQ standards.
SHARED KNOWLEDGE Trane custom application and design engineers work directly with you and Trane sales team help you create a safe, comfortable and efficient indoor environment for new and existing buildings, or develop stringently controlled conditions for process applications. Its almost like having your own custom design team. THE FIRST STEP Designing for a hospital? An Electronics plants? Pharmaceutical facility? A university R&D Lab? Trane has experts experienced in these vertical markets and others to help you design and deliver the greatest value. For a successful flexible air-handling Project, in these critical process environments, involve your local Trane sales team early - communication is key. Your Trane team includes factory application and design engineers with the expertise and systems knowledge to help you specify the optimal HVAC package for your new or existing building. CUSTOMIZED FLEXIBILITY The Quantum XP Air Handlers offers flexibility and performances demanded by process sensitive operations in the healthcare, electronics life-sciences and pharmaceutical markets. Whether your specific need is in specialized ventilation monitoring capabilities, a unique footprint, a high performance thermal and leakage casing, engineered dehumidification, Trane engineers will work closely with you to understand and meet your specifications, schedule, and budget. With Trane custom air handlers you can fine-tune your performance to exactly meet your specifications. Trane can make recommendations on component selection based on pre-tested performance data gathered in our labs, positioning you to make a more informed decision. Though you are not limited to components Trane has pre tested, Trane validated performance is available for many options, including:
Trane coils with: - A unique, high-efficient fin design,optimizing the coil to the nearest fin-per-foot - One of the highest moisture carryover limits in the industry Fans with precise vibration, balancing and performance standards. Traq airflow monitoring stations (outdoor air) Trane energy recovery wheels Unit sound data per partial ARI 260 covering, discharge, inlet and inlet + casing. Trane CDQ (Cool, Dry, Quiet) desiccant dehumidification - Breaks the dew-point barrier using standard equipment - Uses less energy than comparable systems
NO SURPRISES Data that we have gathered through years of testing in our research and development labs enables us to more accurately predict your specific unit performance. This data, used to engineer your custom air handler design, includes:
ARI Standard 410 coil performance Unit casings designed for: - comfort and process applications up to 10 inches w.g. of static pressure Unit air leakage rates that comply to Eurovent Class L1 [highest in its class], further improves IAQ. Eurovent Class D1 strength compliance. [Highest in its class] Unit thermal performance comply to Eurovent TB1. [Highest in its class] Unit acoustical performance
In addition to testing our designs in the laboratory, factory performance testing is also available for complete peace of mind. From running fans, to pressure testing our coils, to operating the controls, we provide you performance data in which you can be confident. You have enough to manage with your project. You dont need any last minute surprises with your Quantum XP Air Handler. The Quantum XP... Built For Performance.
12,13,14,15
16 17 18,19,20 21,22,23,24
25 26 27,28
CLC = Climate Changer P = Development sequence XP = Xtra Performance X, X = Future Use Casing size 003 008 014 025 040 060 080 095 120 004 010 016 030 045 065 085 100 006 012 020 035 050 070 090 110 Casing parametric dimension Std parametric (case size), Non standard to key in the parametric dimension 0404 (003) 1004 (008) 1206 (014) 1210 (025) 1612 (040) 2014 (060) 2614 (080) 3214 (095) 3218 (120) 0604 (004) 0806 (010) 1008 (016) 1212 (030) 1812 (045) 2214 (065) 2814 (085) 3216 (100) 0804 (006) 1006 (012) 1208 (020) 1412 (035) 2012 (050) 2414 (070) 3014 (090) 3217 (110) Insulation C = 50mm PU Insulation Country of Origin C = China M = Malaysia Fan Model FDA ADA BDB BNA ANA SSS = Special XXX = None Fan Size 0200 0280 0400 0560 0800 1120 XXXX = None 0225 0315 0450 0630 0900 1250 0250 0355 0500 0710 1000 1400 Fan / Bearing Type A=S C = S2 E = SM G = TM I = TX K = S2M M = T2M X = None B=C D = C2 F = CM H = XM J = XX L = C2M N = X2M Fan Arrangement 1 = ARR 1 3 = ARR 3 5 = ARR 5 7 = ARR 7 9 = ARR 9 B = ARR11 X = None 2 = ARR 2 4 = ARR 4 6 = ARR 6 8 = ARR 8 A = ARR 10 C = ARR 12 S = Special Motor Frame, KW & Pole XX = None H1 = D100L, 3.0KW, 4P P1 = D180L, 22.0KW, 4P A2 = D63, 0.18KW, 2P I2 = D112M, 3.7KW, 2P A1 = D63, 0.18KW, 4P I1 = D112M, 3.7KW, 4P Q1 = D200L, 30.0KW, 4P B2 = D71, 0.37KW, 2P J2 = D112M, 4.0KW, 2P B1 = D71, 0.37KW, 4P J1 = D112M, 4.0KW, 4P R1 = D225SC, 37.0KW, 4P C2 = D71, 0.55KW, 2P K2 = D132S, 5.5KW, 2P C1 = D80, 0.55KW, 4P K1 = D132S, 5.5KW, 4P T1 = D225MC, 45.0KW, 4P D2 = D80, 0.75KW, 2P L2 = D132S, 7.5KW, 2P D1 = D80, 0.75KW, 4P L1 = D132M, 7.5KW, 4P U1 = D250SC, 55.0KW, 4P E2 = D80,1.1KW, 2P SS = Special E1 = D90S, 1.1KW, 4P M1 = D160M, 11.0KW, 4P V1 = D250MC, 75.0KW, 4P F2 = D90S, 1.5KW, 2P F1 = D90L, 1.5KW, 4P N1 = D160L, 15.0KW, 4P W1 = D280SC, 90.0KW, 4P G2 = D90L, 2.2KW, 2P G1 = D100L, 2.2KW, 4P O1 = D180M, 18.5KW, 4P Y1 = D280MC, 110.0KW, 4P H2 = D100L, 3.0KW, 2P Electrical rating of motor : Volt/Phase/Hz. X = None E = 200V/ 3 Ph/ 50 Hz G = 380V/ 3 Ph/ 60 Hz J = 460V/ 3 Ph/ 60 Hz S = Special D = 380-415V/ 3 Ph/ 50 Hz F = 230V/ 3 Ph/ 60 Hz H = 440V/ 3 Ph/ 60 Hz K = 480V/ 3Ph/ 60 Hz Fan Pulley Size Fan shaft diameter Motor Pulley Size Motor shaft diameter Belt type X = None A = SPA B = SPB C = SPC Z = SPZ Belt length Grooves 1 = 1Groove 2 = 2Groove 3 = 3Groove 4 = 4Groove 5 = 5Groove X = None Pre-Filter Media A = 2 Pleated 30% B = 2 Washable 20% C = 2 Aluminum D = 4 Pleated 30% S = Special X = None Filter Media # 1 Filter Media # 2 A = 2 Pleated 30% F = Hepa 99.99% K = 4 Cartridge 85% P = 12 Cartridge 65% U = Biocell B = 2 Washable 20% G = 15 Bag 60 - 65% L = 4 Cartridge 95% Q = 12 Cartridge 85% V = PTFE C = 2 Aluminum H = 15 Bag 85% M = 21 Bag 60 - 65% R = 12 Cartridge 95% X = None D = 4 Pleated 30% I = 15 Bag 95% N = 21 Bag 85% S = Carbon E = Hepa 99.97% J = 4 Cartridge 65% O = 21 Bag 95% T = Special Media Coil # 1,Type X = None; W = WL(1/2Tube); L = LL(1/2Tube); D = DL(1/2Tube); F = FD (1/2 Tube); A = A (1/2 Tube); B = AA, (1/2 Tube); S = Special P = WL(5/8Tube); Q = LL(5/8Tube); R = DL(5/8Tube); S = FD(5/8Tube); T = A(5/8Tube); U = AA(5/8Tube); Coil # 1, Connection L = LH, R = RH, X = None Coil # 1, Row XX = without coil., 01 = 1row 2 = 2rows, 04 = 4rows, 06 = 6rows, 08 = 8rows, 10 = 10rows, 12 = 12rows Coil # 1, Fin Series (FPF) XXX = without coil, 100 - 168 Fins per Foot SSS = Special Coil # 1, Turbulator X = No Y = Yes Coil # 2,Type X = None; W = WL(1/2Tube); L = LL(1/2Tube); D = DL(1/2Tube); F = FD (1/2 Tube); A = A (1/2 Tube); B = AA, (1/2 Tube); S = Special P = WL(5/8Tube); Q = LL(5/8Tube); R = DL(5/8Tube); S = FD(5/8Tube); T = A(5/8Tube); U = AA(5/8Tube); Coil # 2, Connection L = LH, R = RH, X = None Coil # 2, Row XX = without coil., 01 = 1row 2 = 2rows, 04 = 4rows, 06 = 6rows, 08 = 8rows, 10 = 10rows, 12 = 12rows Coil # 2, Fin Series (FPF) XXX = without coil, 100 - 168 Fins per Foot SSS = Special Coil # 2, Turbulator X = No Y = Yes Coil # 3,Type X = None; W = WL(1/2Tube); L = LL(1/2Tube); D = DL(1/2Tube); F = FD (1/2 Tube); A = A (1/2 Tube); B = AA, (1/2 Tube); S = Special P = WL(5/8Tube); Q = LL(5/8Tube); R = DL(5/8Tube); S = FD(5/8Tube); T = A(5/8Tube); U = AA(5/8Tube); Coil # 3, Connection L = LH, R = RH, X = None Coil # 3, Row XX = without coil., 01 = 1row 2 = 2rows, 04 = 4rows, 06 = 6rows, 08 = 8rows, 10 = 10rows, 12 = 12rows Coil # 3, Fin Series (FPF) XXX = without coil, 100 - 168 Fins per Foot SSS = Special Coil # 3, Turbulator X = No Y = Yes Service digit A = present Model Nomenclature Revision, First Issue Oct 09
Ultra Low Leak Construction Unique casing design with panel attached to the frame through a external locking mechanism represented by a wedge (stopper) and frame, exerting pressure evenly onto the panel and the seal attached to the frame, and hence a better air tight cabinet construction. The casing is designed to meet Eurovent Casing Air Leakage Standard, L1 refer to Guide Specification. Excellent Condensate Management Dual pitched sloping drain pan allows for total condensate removal. A unique IAQ feature developed to prevent stagnant water in air handling units. Environmental Friendly Materials High-grade aluminium frame is noncorrosive and is easily clean-able. All these features will further enhance indoor air quality. Design for Routine Cleaning Double wall panel construction allows for easy cleaning and disinfecting of the interior surfaces. Panel and frame design allows for easy removal of side panels for maximum access to internal areas. Interior is mostly of a flushed, clean constrution. High Grade Aluminum Frame Frame is constructed of extruded aluminum channels for structural rigidity and lightness. The frame shall be a full thermal break design.
Injected Polyurethane Foam Panels. All panels are injected with high efficiency polyurethane foam insulation. Foamed panels provide superior thermal resistance properties, and have excellent accoustic and vibration absorption characteristics. In addition, polyurethane foam does not absorb moisture and will not promote fungus growth. High Efficiency Performance Patented Delta-Flo slit fin heat transfer technology gives maximum cooling and dehumidification. Trane engineered fan systems provide maximum airflow while minimizing vibration, acoustic levels and power consumption. Suitable for High Performance Application Addresses the needs of electronics, healthcare, life-sciences and pharmaceuticals. Sturdy Unit Construction The Quantum XP flexibility is contributed by the structural integrity pentapost and panel construction. The casing strength is designed to meet European Standard EN 1886; 2006, Class D1. Optimized Coils Flexibility characterizes the Quantum Climate Changers broad coil offering. The variety of types, sizes, arrangements and materials enables you to select a coil optimized for the application pressure drop and capacity requirements. Options include;
2 to 12 rows, inch OD chilled water coils and two separate cooling coil in series to meet high capacity requirement. 1 and 2 rows, inch OD hot water coils. 4 and 6 rows, inch OD refrigerant coils. 1 row inch OD, distributing type steam coils. Infinitely variable fin spacing (IVS). Stainless steel coil casing (option). Copper fins. Coated aluminum fin for corrosion resistance. Header drain and vent connections. Fully drain able coils at header 5/8 inch coil.
Performance Assurance and Commitment to Quality Trane combines compreshensive performance certifications with thorough laboratory testing and manufacturing methods. Together these elements help to ensure that each Quantum XP operates predictably and reliably throughout the life of the unit. All fans are tested as per ANSI/AMCA 210, ANSI/ASHRAE Standard 51 - Laboratory Method of Testing Fans Rating and AMCA 300 Reverberant Room Method for Sound Testing of Fans. All coil capacities, pressure drops and selection procedures are rated in accordance to ARI Standard 410. All coils are leak and proof tested to minimum 375 psig. Quantum XP is manufactured in a facility that is certified to MS ISO9001.
Table A: Quick Select Coil Face Area m2 0.23 0.40 0.56 0.73 0.89 1.15 1.42 1.58 1.94 2.41 2.88 3.42 3.95 4.48 5.01 5.92 6.55 7.18 7.81 8.44 9.07 9.70 11.04 11.64 12.23 Airflow At 2.5m/s Total Face Cooling Velocity Capacity m 3/ s kw 0.6 8.64 1.0 21.51 1.5 37.13 1.9 50.35 2.3 58.03 3.0 80.40 3.6 100.53 4.1 110.44 5.0 139.68 6.2 173.71 7.4 206.18 8.7 248.79 10.1 291.13 11.5 312.01 12.9 356.42 15.2 421.31 16.8 472.83 18.4 524.44 20.0 576.11 21.6 586.93 23.2 679.63 24.9 733.61 28.4 837.56 30.2 889.04 32.0 940.50 External Unit Dimension (mm) Unit Static (Fan + Coil + Pre & Bag + MB) Weight Pressure Pa Width Height Length Kg 500 780 900 2950 290 500 1090 900 2950 354 500 1400 900 2950 435 500 1710 900 2950 495 500 1400 1210 3105 553 500 1710 1210 3105 621 500 2020 1210 3105 704 500 1710 1520 3105 734 500 2020 1520 3260 891 500 2020 1830 3415 1045 500 2020 2140 3415 1204 500 2330 2140 3575 1465 500 2640 2140 3730 1771 500 2950 2140 3730 1924 500 3260 2140 3885 2102 500 3260 2450 4040 1079 500 3570 2450 4195 2670 500 3880 2450 4665 3055 500 4190 2450 4665 3417 500 4500 2450 4820 3575 500 4810 2450 4820 3838 500 5120 2450 4820 3991 500 5120 2760 5285 4656 500 5120 2915 5440 4991 500 5120 3070 5231 5231 Water Pressure Drop kPa 0.5 3.6 11.5 22.8 10.6 21.9 36.9 21.1 36.4 42.8 40.4 62.9 80.5 25.1 34.2 36.9 48.2 61.4 76.6 83.0 113.5 136.1 141.6 151.0 149.9 Water Flow Rate L/s 0.37 0.93 1.61 2.18 2.51 3.48 4.36 4.79 6.05 7.53 8.94 10.78 12.62 13.52 15.45 18.26 20.49 22.73 24.97 25.43 29.45 31.79 36.30 38.53 40.76 Motor Installed Power kw 1.10 2.20 3.70 3.70 5.50 5.50 7.50 7.50 11.0 11.0 15.0 15.0 18.5 22.0 22.0 30.0 30.0 30.0 37.0 37.0 45.0 45.0 55.0 55.0 55.0
Model Size 003 004 006 008 010 012 014 016 020 025 030 035 040 045 050 060 065 070 080 085 090 095 *100 *110 *120
Note: 1: Nominal cooling capacities are based on EDB 26.7 C / EWB 19.4C and EWT 6.7 C / LWT 12.2C 2: Unit dimension and weight includes Backward curved fan section (arrangement 1 and 2). 6 row 144fpf coil (1/2 inch cu tube) section and pre & Bag and mixing section (with media)
Mixing Section, L2
Model Size 003 ~ 065 070 ~ 080 085 ~ 120 L2 775mm 930mm 1085mm
Coil Section, L3
Model Size 003 ~ 120 003 ~ 120 Coil Row 2, 4 and 6 row 8, 10 and 12 row L3 620mm 775mm
Note: 1: Total unit length shall be calculated based on total sum of the individual section lengths added together. 2: Add 160mm to overall unit length for end frame for all models. 3: Fan Section lengths are indicative only as the length varies according to the fan arrangement and motor KW range 4: Add another 155m section for unit with fan and coil sections only.
The Quantum XP is designed to suit the technical requirement of each application.Design is specially suitable forhealthcare, electronics, life-sciences and pharmaceuticals where condensation concerns exist, IAQ requirements abound and where cleanable-flush interiors are needed.
ponent closed cell, rigid polyurethane foam. A mechanical cam locking mechanism, between panels with the added reinforcement of internal rivets allows air tightness compliance to Eurovent Class L1. Insulating Material Specification: Thermal conductivity K Factor = 0.02 W/ mK. Panel Thickness: Overall average panel nominal thickness shall be 50mm. The exterior and inner walls panel coating comes with a variety of choice Standard offering: galvanized prepainted exterior wall and galvanized steel sheet on inner wall. Option: galvanized prepainted steel sheet on exterior and inner - wall.
Panel The panel are manufactured by injection of polyurethane foam insulation between two metal skins to produce a rigid and totally enclosed panel of 50mm nominal thickness. This double wall contruction keeps the insulation out of the air airstream and contributes towards improved indoor air quality. The panels are also easily cleanable. The insulating material is a two com-
3 Leg Corner
Stealth
Type of Fans Fan casing are constructed of galvanized steel with a series of punchedholes or nutserts allowing the fixing of accessories such as frames or support structure thus providing a variety of discharge positions The impeller (blade) is galvanized steel finish for FC and painted steel for BC and securely fixed to the solid straight shaft. All fan impellers are statically and dynamically balanced by the ISO 1940 and AMCA 204/3-G2.5 quality. Fan shaft are carbon steel (C45) grade and machined to tolerances ISO 286-2 Grade G6 standard.
Vibration Isolator
Two types of isolator are: 1 Deflection spring 2 Deflection spring The isolators selected shall have a minimum 80% isolation efficiency.
Standby Systems
Standby Motor
Starters
Fig 1
10
Coils General The cooling coil shall be mounted over the dual pitched slopping drain pan to ensure water condensate flowing. Coil performances are designed in accordance to ARI Standard 410. All coils shall be counter flow design. The Delta Flo coils design that shall have the following criteria as above. Availability
Water, Refrigerant and Steam Coil
Description Face Velocity; FPM (m/s) EDB; 0F (0C) EWB; 0F (0C) EWT; 0F (0C) Water Velocity; Ft/s (m/s) Salurated Suction Temperature; 0F (0C) Minimum Superheat; 0F (0C) Refrigerant (FD) 200 ~ 800 (1.0 ~ 4.1) 65 ~ 100 (18 ~ 38) 60 ~ 85 (15 ~ 29) 34 ~ 55 (11 ~ 12.8) 6 (14) Chilled Water Hot Water 200 ~ 800 (1.0 ~ 4.1) 200 ~ 1500 (1.0 ~ 457) 65 ~ 100 (18 ~ 38) 0 ~ 100 (18 ~ 38) 60 ~ 85 (15 ~ 29) 35 ~ 65 (2 ~ 38) 120 ~ 250 (49 ~ 121) 1 ~ 8 (0.31 ~ 2.4) 0.5 ~ 8 (0.15 ~ 24) -
Coil Tube
Description General Purpose Single Row Serpentine Water Coil Drainable Double-Row Serpentine Water Coil Drainable Double-Row Serpentine Water Coil Refrigerant Cooling Coil
Rows
End Connection
Header Material
Fins Per Foot Aluminum 100 - 168 Htg 100 - 168 Clg Copper 120 - 168 Aluminum 100 -168 Htg copper 100 - 168 Clg Copper 120 - 168 Htg 120 - 168 Clg Aluminum 100 - 168 Clg Copper 120 - 168 Clg Aluminum 100 - 168 Clg Copper 120 - 168 Clg Aluminum 100 - 168
Tube Material
Max. Standard Operation Pressure (Tube Side) Pressure Temp 0 0 Psig kPa F C 250 1724 220 104
WL
2,4,6,8 10 & 12
Same Side
Steel Or Copper
OD Copper
DL
2,4,6,8 10 & 12
Same Side
Steel Or Copper
OD Copper
250
1724
220
104
LL
4,6,8 10 & 12
Same Side
Steel Or Copper
OD Copper
250
1724
220
104
FD
4,6
Same Side
Copper
OD Copper
250
1724
220
104
A or AA
Steam Coil
Opposite Side
Steel
OD Copper
250
1724
220
104
1. All coil length are available in 1 inch increments. 2. All fin spacing are available in 1 fin per foot increments
3. Turbulators are available for type WL and LL coils. This option is useful when water velocities are low (less than 4 ft/ sec) to obtain maximum tube side heat tranfer. The use of turbulators is equivalent to doubling the water velocity though the tubes.
4. All water coils can be used in cooling and heating applications. 5. Circuiting options for type FD coils are: Standard (Single Distributor), and Intertwined circuiting
11
003 004 006 008 010 012 014 016 020 025 030 035 040 045 050 060 065 070 080 085 090 095 100 110 120
12
003 004 006 008 010 012 014 016 020 025 030 035 040 045 050 060
065
64.1
5.96
070
70.4
6.55
080
78.5
7.11
085
82.8
7.7
090
89.2
8.30
095
95.3
8.86
100
111.2
10.33
110
111.2
10.33
120
127.1
11.81
003 004 006 008 010 012 014 016 020 025 030 035 040 045 050 060 065 070 080 085 090 095 100 110 120
1 1 1 1 1 1 1 2 2 2 2 2 -
70 70 70 70 70 -
14
003 004 006 008 010 012 014 016 020 025 030 035 040 045 050 060 065 070 080 085 090 095
1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1/1/1 1/1/1/1 1/1/1/1 1/1/1/1 1/1/1/1 1/1/1/1 1/1/1/1 1/1/1/1 1/1/1/1 1/1/1/1 1/1/1/1 1/1/1/1 1/1/1/1 1/1/1/1 1/1/1/1 1/1/1/1 1/1/1/1 1/1/1/1 1/1/1/1 1/1/1/1 1/1/1/1 1/1/1/1 -
15
General Quantum XP air handling unit offers wide range of filters to meet air filtration requirement in various types of commercial and industrial air conditioning applications. Filter type offered are: (a) Washable and throwaway type flat filters (b) Bag and catridge type filters (c) Hepa filters (d) Carbon or gas filters, etc. Flat Filter
a) Washable Filter b) Throwaway Filter The filter media consist of selected synthetic fibers. An exclusive bonding technology provides the media with high numbers of fibers per square meter for a given weight. Its characteristics are relatively low resistance to air flow and a high dust holding capacity. The media can be cleaned. in warm water (300 - 400C) with addition of a household detergent if necessary. Drying should be done on a flat surface. by blowing with compressed air in the opposite direction of filter airflow. Unique pleat design assures total usage of the filter media, maximum dust holding capacity and extended service life. Its greater dust holding capacity not only extends replacement intervals, but considerably lengthens the service life of any other secondary filters in the systems. The media used is a lofted, high performance, nonwoven, reinforced cotton and synthetic fabric. Filter media shall be of high density glass mirco fibers laminated to all glass woven mesh backing. The filter media shall have an average arrestance of 90 - 92%. The filter is categorized as a 30% efficiency filter.
Throwaway Filter - Product Information Normal Sizes (inch) : 12 x 24 20 x 24, 24 x 24 Filter Depth (mm) : 50 Average Arrestance : 90 - 92% Average Efficiency : 25 - 30%
Washable Filter - Product Information Normal Sizes (inch) : 12 x 24 20 x 24, 24 x 24 Filter Depth (mm) : 50 Average Arrestance : 80 - 85%
Flexible and Varied Filter Offering for IAQ and process filteration.
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High Efficiency Filter Section a. Bag Filter The filter is an extended surface nonsupported pocket filter which offers high efficiency, low resistance, compactness and unusual dust-holdding capacity. When placed in ventilating system, the pockets of the filtering media inflate for maximum efficiency and dust holding capacity. Filter efficiency is determined by the size and quality of fibers per square inch in each efficiency category. The media is manufactured to rigid specifications that assure an extremely large amount of dirt-catching surface area to catch mircoscopic contaminants. The exclusive pocket design allows every channel to fully inflate while maintaining the amount of space between pockets. Clean air can freely exit from front to back. Some manufacturers design permit adjacent pockets to touch when inflated which signficantly reduces dust holding capacity. Each filter pocket is attached to a support frame that fits into a U-channel header. Each pocket support frame is then mechanically fastened to the adjacent frame forming a rigid construction. The positive locking arrangement forms an air tight seal and also virtually eliminates the possibility of pocket separation from the header as resistance increase. b. Cartridge Filter
Bag Filter - Product Information Normal Sizes (inch) Filter Depth (mm) Average Efficiency : 12 x 24 20 x 24, 24 x 24 : 381 : 60 - 65% 80 - 85% 90 - 95%
The filters are ideally suited to variable volume systems. Being totally rigid, performance is not affected by changes in air velocity or fan shutdown, and their configuration is not altered by accumulation of dirt. High loft glass fiber media is laminated to which provides positive support, optimizes dust holding capacity, and precludes fiber emission, as compared to flat glass media. All double wall fiber board contour stabilizers, diagonal support provide rigidity, durability, consistent integrity and performance reliability throughout the filters life. The lofted media and exclusive radial pleats provide a high dust holding capacity, extending the life of the filter. The filter will operate at air volumes considerably below rates velocity and capacity. Initial resistance is reduced, performance is improved and service life is extended.
Cartridge Filter - Product Information Normal Sizes (inch) Filter Depth (mm) Average Efficiency : 12 x 24 20 x 24, 24 x 24 : 100 : 60 - 65% 80 - 85% 90 - 95%
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18
19
XP Std. Model 003 (0404) 004 (0604) 006 (0804) 008 (1004) 010 (0806) 012 (1006) 014 (1206) 016 (1008) 020 (1208) 025 (1210) 030 (1212) 035 (1412) 040 (1612) 045 (1812) 050 (2012) 060 (2014) 065 (2214) 070 (2414) 080 (2614) 085 (2814) 090 (3014) 095 (3214) 100 (3216) 110 (3217) 120 (3218)
Final Filter (HEPA) Casing Size ( X 155 parametric) 0605 0605 0905 0905 0907 0907 1307 1109 1309 1311 1313 1513 1713 2013 2213 2215 2215 2615 2615 3015 3015 3215 3217 3217 3218 W 1090 1090 1555 1555 1555 1555 2175 1865 2175 2175 2175 2485 2795 3260 3570 3570 3570 4190 4190 4810 4810 5120 5120 5120 5120
50mm CASING DIMENSION H 1055 1055 1055 1055 1365 1365 1365 1675 1675 1985 2295 2295 2295 2295 2295 2605 2605 2605 2605 2605 2605 2605 2915 2915 3070 L 2640 2640 2640 2640 2485 2485 2485 2485 2485 2485 2485 2330 2330 2330 2330 2330 2330 2330 2330 2330 2485 2485 2485 2485 2485
OUTLET OPENING B XA 465 X 310 465 X 310 465 X 310 620 X 310 620 X 310 620 X 310 775 X 310 775 X 465 775 X 465 930 X 465 930 X 620 930 X 775 1085 X 775 1240 X 775 1240 X 775 1705 x 775 1860 X 775 2015 X 775 2170 X 775 2170 X 775 2325 X 930 2480 X 930 2480 X 930 2480 X 930 2480 X 930
Discharge Plenum Section L1 775 775 775 775 775 775 775 775 775 775 775 930 930 930 930 930 930 930 930 930 1085 1085 1085 1085 1085
20
21
Model Size 003 004 006 008 010 012 014 016 020 025 030 035 040 045 050 060 065 070 080 085 090 095 100 110 120
Face Damper (Inch-Ibs) 8 13 18 23 29 37 45 52 63 80 98 115 132 150 167 197 197 197 197 197 197 197 197 197 197
External Face & Bypass (Inch-Ibs) 12 20 27 34 38 48 59 70 85 111 129 152 174 197 220 265 265 265 265 265 265 265 265 265 265
22
23
24
25
2 Flat Filter 9 10 12 14 15 16 18 19 21 24 27 29 32 35 37 41 44 47 50 53 56 59 63 64 69
2 Flat Filter + 15 Bag Filter 38 42 50 54 57 62 70 72 79 88 97 106 114 123 132 144 152 162 171 181 190 200 213 215 231
2 Flat Filter + 4 Cartridge Filter 21 23 29 32 36 38 46 50 56 65 73 82 90 99 107 120 128 139 147 158 166 177 194 195 214
003 004 006 008 010 012 014 016 020 025 030 035 040 045 050 060 065 070 080 085 090 095 100 110 120
1: Coil weight is the operating weight 2: Filter section weight includes filter media
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003 004 006 008 010 012 014 016 020 025 030 035 040 045 050 060 065 070 080 085 090 095 100 110 120
9 10 12 14 15 16 18 19 21 24 27 29 32 35 37 41 44 47 50 53 56 59 63 64 69
38 42 50 54 57 62 70 72 79 88 97 106 114 123 132 144 152 162 171 181 190 200 213 215 231
21 23 29 32 36 38 46 50 56 65 73 82 90 99 107 120 128 139 147 158 166 177 194 195 214
55 65 75 85 81 91 103 97 109 123 129 146 174 188 193 213 219 264 271 320 328 336 340 345 353
1: Coil weight is the operating weight 2: Filter section weight includes filter media
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28
29
2 Flat Filter 9 10 12 14 15 16 18 19 21 24 27 29 32 35
003 004 006 008 010 012 014 016 020 025 030 035 040 045
1: Coil weight is the operating weight 2: Filter section weight includes filter media
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2 Flat Filter
003 004 006 008 010 012 014 016 020 025 030 035 040 045
9 10 12 14 15 16 18 19 21 24 27 29 32 35
21 23 29 32 36 38 46 50 56 65 73 82 90 99
1: Coil weight is the operating weight 2: Filter section weight includes filter media
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Unit handling, LEFT or Right for coil connectors, drain, door loction & etc. Is expresswd when facing the airflow through the coil.
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The purpose of this section is to provide the Quantum XP site installation consideration. Refer to Installation, Operation and Maintenance manual for detailed installation information. When selecting and preparing the unit site, follow these guidelines: 1. Ensure that the site can support the total weight of the unit. 2. Allow sufficient space for service access. The below figure give the recommended space allowances for filters, coil removal, fan shaft removal and motor starter maintenance. As unit configurations will vary, refer to unit submittals for specific location of access doors, accessories, motor starter, etc. 3. Confirm that the foundation of the
mounting platform is large enough to include the unit dimensions plus services access. Refer to unit submittals for specific dimension. Certain unit maybe suspended from the ceiling. The recommended method for ceiling suspending air handler is with structural channels that run the full length of the unit. The factory shall provide the support with an external support at the base. Do not suspend air handler from the top of the unit. Serious safety risks exist if the unit is not suspended in the proper manner. 4. The floor or foundation must be level for proper coil drainage and condensate flow. 5. Allow the proper height for coil pip-
ing and condensate drain requirements. It may be necessary to elevate the unit when piping the con densate drain. Insufficient height could inhibit condensate drainage and result in flooding the unit or equipment room. 6. Provide adequate lighting for maintenance personnel to perform maintenance duties. 7. Provide permanent power outlets in close proximity of the unit for installation and maintenance.
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36
Mechanical Specifications
posed gaps between panels and frame, to minimize potential air leaks. Drain Pans Coil, moisture eliminator and humidifier shall be provided with an insulated, galvanized or stainless steel (option), dual pitch sloping drain pan to allow for proper condensate removal. The galvanized drain pan shall be painted with a mastic compound (bitumen) for corrosion protection. Access and Inspection Doors Access doors shall be constructed with a double-wall panel that compresses evenly a durable seal onto a rigid frame. The seal around the full perimeter of the access doors frame shall be used to prevent air leakage. The doors shall be hinged and able to be lifted off or removed totally for easy access. View Window A view window shall be made of 5mm thick transparent Plexiglass type on inner and outer wall panel with a rubber grommet seal and fitted on double wall panel. The size shall be 150 x 150mm The mounting location shall be flexible and upon customers requirement. Special window size shall be an option.
General The units must be rigged and lifted in strict accordance with the installation. Operation and Maintenance manual. The units are to be installed in strict accordance with the specifications. Units may be shipped fully assembled or disassembled to the minimum module size in accordance with shipping or jobsite requirements. Units shall have break point if manufacturer found appropriate for easy handling and transporatation. Break points shall have full independent external thermal break frames. Unit Construction The casing shall have a perimeter thermal break frame with a modular system based on standardized double wall panels. Removal of side panels must not effect the structural intergrity of the unit. Casing strength shall be designed to meet European Standard EN 1886: 1998, Class D1 The framework shall be made from non-corrosive recyclable extruded aluminum channels fitted together nonmetal corner pieces. A thermal break construction is mondatory. The casing panel shall be attached to the frame through a self-locking mechanism represented by a wedge and frame, exerting pressure evenly onto the panel and seal attached to the frame, and hence a better air tight cabinet construction. The casing shall be designed to meet Eurovent air leakage requirement, Class C. The casing shall be able to with stand up to 10 inches of total static pressure.
Closed-cell foam gasketing shall be provided where modules where modules are joined. The floor panels shall have double wall construction to allow maintenance personnel access without damage to the isulation. The whole unit shall be mounted on a galvanized sheet steel base frame for case of shipment and handling. The minimum height of the floor-mounting base shall be 120mm and designed to ensure air circulation and avoid entrapment of moisture below the unit. The base frame is to be used in lieu of concrete plinths or other additional bases that are used on site. However for high static pressure application additional concrete plinths or other additional bases is required at site to raise the AHU for drain pans U-trap. Double-Wall Panel The outer panel wall shall be painted with Colorbend paint that and shall allow for easy cleaning. The inner wall shall be galvanized steel. The paint shall be ultra violet resistant, weather resistant for outdoor application, offering excellent weather resistance properties. The panels shall be 50mm thick double wall type with injected polyurethane foam insulation for a rigid non-vibration construction. The panel insulation shall not absorb moisture and must be not resistant. The insulation material shall be totally enclosed in the panel to avoid any possibility of insulation being exposed to air stream. The panel insulation shall have a heat transfer K value of 0.02 w/mK. Exposed Insulation system shall meet UL 94, standard for safety and flameability of plastic material for parts in devices and appliances. The panels shall be flush mounted, leaving no ex-
37
Mechanical Specifications
Service Light A factory-mounted, weather-resistant (enclosed and gasketed), vapor-tight, light fixture shall be provided. fixture shall be equipped with plastic switch box, single phase wiring, PL lamp comes with ballast and reflector. Fan Module The fan assembly shall be checked and dynamically balanced to ISO 1940 on equivalent. Fan shaft shall be properly size and protectively coated. Fan wheels shall be keyed to fan shaft to prevent slipping. Fan shafts shall be solid and designed so that fan shaft does not pass through its first critical speed as the unit comes up to its rated rpm. Fan modules shall be provided with an access door. Access side for both side of fan shall be an option. FC Fan Modules Fan shall be double-width, double-inlet, and multi-blade type as produced by the unit manufacturer. Fan shall be forward curved (FC) as required for stable operation, low noise and optimum energy efficiency. Fan shall be equipped with bearings with an L-50 life (average life) of up to 200,000 hours. The multi blade shall be made of galvanized steel and the solid shaft shall be made of carbon steel: C45, machined and polished to tolerance of standard ISO 286-2-Grade G6. Protective coat of anti rusting shall be applied to all bare surfaces of shafts at the factory. The fans shall be licensed to bear the AMCA Air and Sound Certified Ratings seal. The test standard used shall be ANSI/AMCA 210. ANSI/ ASHRAE Standard 51 Laboratory Method of Testing Fans for Rating and AMCA 300 Reverberant Room method for Sound Testing of fans.
BC Fan Modules Fan shall be double-width, double-inlet, and multiblade type as produced by the unit manufacturer. Fan shall be backward curve (BC) as required for stable operation, high static pressure and optimum energy efficiency. Fan shall be equipped with bearings with an L-50 life (average life) of up to 200,000 hours. The multiple blades shall be made of treated steel with paint for corrosion resistant. The solid shaft shall be made of carbon steel: C45, machined and polished to tolerance of standard ISO 286-2-Grade G6. Protective coat of anti rusting shall be applied to all bare surfaces of shafts at the factory. The fans shall be licensed to bear the AMCA Air and Sound Certified Ratings seal. The test standard used shall be ANSI/AMCA 210, ANSI/ ASHRAE Standard 51 Laboratory Method of Testing Fans for Rating and AMCA 300 Reverberant Room Method for Sound Testing of Fans. AF Fan Modules Shall be customized upon request. The fan shall be double-width, doubleinlet, multiple blade type as produced by the unit manufacturer. Fan shall be backward inclined airfoil (AF). Fan Modulation a) Inlet Guide Vanes (Option) For variable air volume applications, airflow of BC fan type fans shall be modulated by inlet guide vanes. Actuator shall be provided as an option. b) Variable Frequency Drive (Option) For variable air volume applications, airflow shall be modulated by a vari able frequency drive controlling fan speed.
Fan Isolation Fan connection shall be isolated from unit casing by a flexible canvas duct mounted at fan discharge outlet. a) One-Inch Spring Isolators (Option) Fan and motor assembly shall be internally isolated from the unit cas ing with 1-inch deflection spring isolators, furnished and installed by the unit manufacturer. b) Two-inch Spring Isolators (Option) Fan and motor assembly shall be internally isolated from the unit casing. The isolation system shall be designed to take higher isolation efficiency than 1spring isolator. Drives The drive assembly shall consist of Vbelt taper-lock pulley and electric motor. The V-belt type shall be SPZ, SPA, SPB or SPC grades, oil and heat resistant, antistatic and avoiding electric discharges. The pulley and shaft assembly shall be using taperlock bush with Allen set screws for easy and quick assemble and dis-assemble process. Drive shall be selected at 1.5 service factor. a) Fixed Pitch Drives shall be constant speed with fixed pitch sheaves.
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Mechanical Specifications
Motors Motor shall be mounted integral to an isolated fan assembly furnished by the unit manufacturer. Motor shall be mounted inside the unit casing on a sliding base to permit adjustment of drive belt tension. Standard motor shall be horizontal foot mounting, induction motor squirrel cage, totally enclosed fan-cooled with IP55 protection with class F insulation and suitable for operation at ambient temperature of 40 degree C. Motor Options a) 380-415 Volt /3 pH /50 Hz (Standard) b) 200 Volt /3 pH/ 50 Hz c) 200 Volt /3 pH/ 60 Hz d) 230 Volt /3 pH/ 60 Hz e) 380 Volt /3 pH/ 60 Hz f) 440 Volt /3 pH/ 60 Hz g) 460 Volt /3 pH/ 60 Hz h) High Efficiency Motors i) Premium Efficiency Motor j) Customer Selected Motor Sources k) Explosion Proof Motor l) Dual Speed Motor Fan Module Option Belt guard unit shall be provided with a painted metal sheet belt guard.
Coil Module Coil shall be installed such that unit casing enclose headers and return bends. Coil shall be designed to maximize the utilization of the available unit cross-section area. Coil connections shall be clearly labeled on outside of units. Coil shall be catridge type mounted on steel channel for easy removability. Coils shall have aluminum fins and seamless copper tubes. Coated aluminum (for corrosion protection used near the sea) and copper fins shall be an option. The fins shall be sine-wave design with slits for better heat transfer efficiency and moisture carry-over limit performance. Fins shall have collars drawn, belled and firmly bonded to tubes by mechanical expansion of the tubes. Capacities, pressure drops and selection procedure shall be designed in accordance with ARI Standard 410. The copper tube shall be 0.5 inch OD. Coil casing shall be 1.5mm thick galvanized steel (standard) or stainless steel (option) or with formed end supports and top and bottom channels. Coil casing shall be a series of drain holes at the bottom channels to insure condensate drainage. If stacked coil in the unit, intermediate drainpan shall be installed between coils to drain condensate to the main drain pans without flooding the lower coils or passing condensate through the airstream of the lower coil. The coil working pressure at site shall not exceed the leak test value on each coil type given below. Water Coils Supply and return headers shall be clearly labeled on the outside of the unit to ensure that direction of coil wa-
ter flow is counter to direction of unit airflow. Coils shall be tested to 375 psig. The headers shall be round steel pipe with threaded. All headers with air venting and plug. constructed of BSPT external shall be fitted water draining
Header connection option Unthreaded copper header connection Copper header with BSPT external threaded brass adaptor for quick job site connection. Steel header with steel flanges for quick job site connection. Refrigerant Cooling Coils Suction and liquid line connections plate fins and seamless copper tubes shall be clearly labeled on the outside of the unit. Coils shall be leak tested to 450 psig (17 Bar) air pressure under water. After testing, insides of coils are to be dried; all connections are to be sealed and coils shall be shipped with a charge of dry nitrogen. Suction headers shall be constructed of cooper tubing. Suction connections shall penetrate unit casings to allow for external connections to refrigerant lines. Coils shall have equqlizing vertical distributors sized according to the capacities of the coils. Steam Heating Coils Steam coils shall be pitched in the unit for proper drainage of steam condensate from coils. Coils shall be leak tested to 375 psig air pressure under water. Steam header and condensate header connections are to be constructed of round steel. Steam header connection shall be located opposite with condensate header.
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Mechanical Specifications
Filter Modules Filter sections shall have filter racks, an access door for filter removal and block-offs as required to prevent air bypass around filters. Modules shall be supplied with 2-inch or 4-inch angled or high capacity, catridge, bag and final filters. Filter shall be sized so as not to exceed scheduled face velocities. Pleated Filter Media (Throwaway) Filters shall be 2-inch or 4-inch thick non-woven fabric, treated with adhesive and continuosly laminated to a supported steel wire grid. Filters shall have a rated average dust spot efficiency of not less than 25 to 30 percent when tested in accordance with ASHRAE 52-1-1992 atmospheric dust spot method. Filter access shall be accessed from either right or left hand side as standard. Back access shall be an option. Washable or Permanent Filters Filters shall be 2-inch synthetic fibers capable of operating up to 600 fpm face velocity. Filter media shall be layers of cleanable wire maze. Filter frame shall be constructed of galvanized steel. Filter access shall be accessed from either right or left hand side as standard. Back access shall be an option. Hi-Capacity Filters Filter shall be 2-inch throwaway as standard. Option for pleated media and washable. The filter shall be fixed in angular (Zig-zag) form for higher duct holding capacity. Filter frame shall be consrtucted of galvanized steel. Filter accessed from either right or left hand side a standard. Cartridge Filters Filter shall be constructed by pleating a continuous sheet of fine-fiber glass media into closely spaced pleats with safe-edged separators. This filter shall be sealed into a fiber boards frame as-
sembled in a rigid manner to prevent air leakage. All cartridge filters shall be furnished with a 2-inch prefilter to provide extended cartridge life. Filters shall have a rated average dust spot efficiency of not less than 60 percent when tested in accordance with ASHRAE 52-1-1992 atmospheric dust spot method Manufacturer shall supply back access filter rack support and holding clips that capable of holding cartridge filters and prefilters. Bag Filters Filters shall be synthetic fiber media with spun backing to keep synthetic fibers from eroding downstream. Stitching method shall permit bag to retain pleat shape and air pocket when in operation without the use of wire basket support. Filters shall have a rated average dust spot efficiency of not less than 60 percent when tested in accordance with ASHRAE 52-1-1992 atmospheric dust spot method.
tors shall be mounted with the out side air damper linked normally closed and the return air damper linked normally open b) Face/bypass Damper Actuators indicated on the order and control drawings. c) Inlet Guide Vane Actuators Actuators shall be mounted with the IGVs linked normally closed. d) Averaging Temperature Sensors Averaging (Thermistor type) sensor shall be serpentined with capillary clips across the unit as engineered by the air handling unit manufacturer. e) Low-Limit Switches A manual reset low limit switch shall be installed as an option. f) Airflow Switches A differential pressure switch piped to both sides of the filter shall indicate filter status. g) Dirty Filter Switches A differential pressure switch piped to both sides of the filter shall indicate filter status. h) Dirty Filter Switches A differential pressure switch pipe to the discharge and suction sides of the fan shall indicate fan status. i) Customer Interface Relays 5 amp DPDT relays shall be provided as required for each binary output of the controller for customer interface to; supply, return and exhaust fan motor starters; relief dampers; pumps; condensing units; etc. j) Electonic end devices
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Mechanical Specifications
Field-Mounted Control Options Control Valves Control valves can be provided by the air handling unit manufacturer and field piped by the piping contractor. Power and signal wiring shall be by a simple quick connect.
Space Temperature Sensors Thermister type sensors shall be provided as required for field wiring.
Outside Air Sensors Thermister type sensors shall be provided as required for filed wiring. All factory-mounted controls shall be covered by the air handling manufacturers standard warranty.
The manufacturer has a policy of continuous product improvement, and reserves the right to alter any details of the products at any time without notice
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Literature Order Number File Number Trane www.trane.com For more information, contact your local district office Supersedes Stocking Location
New Malaysia
Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice.