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Course Code MEC314 Course Category Course Title METROLOGY AND MEASUREMENTS Courses with conceptual focus Course Planner 14688::S. Nagaraju Lectures 3.0 Tutorials Practicals Credits 0.0 0.0 3.0

TextBooks Sr No T-1 Title Metrology and Measurement Author Anand k Bewoor and Vinay A Kulkarni, Tata McGraw Hill, 1st Edition (2012) Edition 1st Year 2012 Publisher Name Tata McGraw Hill

Reference Books Sr No R-1 Other Reading Sr No OR-1 OR-2 OR-3 OR-4 OR-5 OR-6 Journals articles as Compulsary reading (specific articles, complete reference) http://asmedl.org/dbt/dbt.jsp?KEY=JPVTAS&Volume=134&Issue=4 , , http://www.banglajol.info/index.php/JME/issue/current , , http://www.enggcyclopedia.com/2011/07/mechanical-flow-measurement-devices/ , , http://nptel.iitm.ac.in/courses/IIT-MADRAS/Mechanical_Measurements_Metrology/index.php , , http://www.springer.com/engineering/mechanical+engineering?SGWID=0-185-12-113855-0 , , http://nptel.iitm.ac.in/syllabus/syllabus.php?subjectId=112106138 , , Title Metrology and measurements Author R.K. Jain Edition 20th Year 2012 Publisher Name Khanna Publishers

Relevant Websites Sr No RW-1 RW-2 RW-3 RW-4 RW-5 RW-6 (Web address) (only if relevant to the course) Salient Features http://www.efunda.com/formulae/solid_mechanics/mat_mechanics/strain_gage_rosette. Rosette stain Gauges cfm www.fem.unicamp.br/~lva/Brennan/active_vibration_control.pps http://nptel.iitm.ac.in/syllabus/syllabus.php?subjectId=112106138 Mechanical Measurements & Metrology(http://nptel.iitm.ac.in/courses/IITMADRAS/Mechanical_Measurements_Metrology/index.php) www.omega.com http://nptel.iitm.ac.in/courses/IITMADRAS/Mechanical_Measurements_Metrology/index.php Active Vibration Control To get information about various measurement instrument To know about various measurement instrument used in practical life To get some important information about pressure measurement To get some information about any topic of metrology and measurement

RW-7 RW-8

To get information about temperature measurement Mechanical Engineering Formulas Pocket Guide

LTP week distribution: (LTP Weeks) Weeks before MTE Weeks After MTE Spill Over 7 6 2

Week Number Lecture Number Broad Topic(Sub Topic) Chapters/Sections of Text/reference books Other Readings, Lecture Description Relevant Websites, Audio Visual Aids, software and Virtual Labs OR-1 Learning Outcomes Pedagogical Tool Demonstration/ Case Study / Images / animation / ppt etc. Planned Demonstration by teacher

Week 1

Lecture 1

T-1:Ch1/1.4

It include the study of To about the quality metrological terminology system in metrology

T-1:Ch1/1.5

OR-2

T-1:Ch1/1.6

It include the study of To know about the methods of measurement value of quantity

Demonstration by teacher

Lecture 2

T-1:Ch1/1.7

To know about different the of measuring instrument and their selection different basis

Demonstration by teacher

T-1:Ch1/1.8

Demonstration by teacher

T-1:Ch2/2.1

OR-3

It involve the study of Fundamental unit of Demonstration by line standard end linear measurement and teacher standard and wavelength other different standard standard

Week 1

Lecture 3

T-1:Ch2/2.3

Types of standards

To know about different type of standard Importance of line standard The application of line and end standard Relation between end standard and line standard

Demonstration by teacher

Introduction to Metrology(Length standards) Introduction to Metrology(Line and end standards) Week 2 Lecture 4 Introduction to Metrology (Derivation of end standard from line standards) Introduction to Metrology(Slip gauges and their calibration)

T-1:Ch2/2.3

Length standards

T-1:Ch2/2.3

T-1:Ch2/2.3

T-1:Ch2/2.3

Study of Slip gauges and Application of slip their calibration gauges and to know about lapping Study of Wavelength standards

Demonstration by teacher

T-1:Ch2/2.3

Study of different type of Comparison of standard Wavelength standards with line and end standard Study of calibration and different type of calibration method

Demonstration by teacher

Lecture 5

T-1:Ch2/2.4

To know about the the Demonstration by fact why meter can not teacher be used for every general purpose application How to measure accuracy of different instrument with calibration To know the application of vernier caliper To know the application of vernier height gauge To know the application of vernier depth gauge Demonstration by teacher

T-1:Ch2/2.5

Mechanical Linear and Angle Measuring Instrument(Vernier calipers) Mechanical Linear and Angle Measuring Instrument(Vernier height gauge) Lecture 6 Mechanical Linear and Angle Measuring Instrument(Vernier depth gauge)

T-1:Ch3/3.4

Demonstration by teacher

T-1:Ch3/3.5

Demonstration by teacher

T-1:Ch3/3.6

Demonstration by teacher

Week 2

Lecture 6

Mechanical Linear and Angle Measuring Instrument (Micrometers) Mechanical Linear and Angle Measuring Instrument(Thread micrometers) Mechanical Linear and Angle Measuring Instrument(Depth micrometers)

T-1:Ch3/3.7

OR-6

It involve study of thread To know the micrometer and its application of various parts micrometer It involve study of depth To know the micrometer and its application of thread various parts micrometer It involve study of dial gauge and its various parts It involve study of optical instrument and various term related to optical instrument To know the application of depth micrometer To know the application of dial gauge

Demonstration by teacher

T-1:Ch3/3.7

Demonstration by teacher

T-1:Ch3/3.7

Demonstration by teacher

Week 3

Lecture 7

T-1:Ch5/5.1

Demonstration by teacher

Mechanical Linear and Angle Measuring Instrument(Optical instruments) Mechanical Linear and Angle Measuring Instrument (Autocollimator)

T-1:Ch5/5.1

It involve study of angle To know the gauge and its various application of bevel parts protector It involve study of sine bar and various term related to sine bar To know the application of angle gauge

Demonstration by teacher

T-1:Ch5/5.1

Demonstration by teacher

T-1:Ch5/5.1

It include study of comparators and its various function in measurement RW-1 It involve study of autocollimator and various term related to autocollimator It involve study of tool room microscope

Demonstration by teacher

Lecture 8

T-1:Ch7/7.3

Demonstration by teacher

Mechanical Linear and Angle Measuring Instrument(Angle gauges) Mechanical Linear and Angle Measuring Instrument(Sine bar)

T-1:Ch7/7.3

Demonstration by teacher

T-1:Ch7/7.3

It involve study of bevel To know the Demonstration by protector and its various application of tool room teacher parts microscope It include study of features of comparators How to do comparison Demonstration by of basic dimension with teacher actual dimension

Lecture 9

T-1:Ch9/9.1

Week 3

Lecture 9

T-1:Ch9/9.2

Demonstration by teacher

T-1:Ch9/9.3

It include study of To know how the mechanical comparators various type of and its various type comparators can be classified on the basis of the way of sensing RW-2 It include study of optical comparators and its various type

Demonstration by teacher

Week 4

Lecture 10

T-1:Ch9/9.3

To know why Demonstration by mechanical teacher comparators are widely used tool of dimension measurements in metal working production To know the working principle of optical comparators and its application Demonstration by teacher

T-1:Ch9/9.3

Mechanical Linear and Angle Measuring Instrument(Pneumatic comparators) Mechanical Linear and Angle Measuring Instrument(Electrical and electronic comparators)

T-1:Ch9/9.3

To know the working Demonstration by principle of air gauging teacher and its application

T-1:Ch9/9.3

Study of straightness and To know the working Demonstration by methods of straightness principle electrical and teacher measurement electronic comparators and its application It include the study of amplitude and spacing parameters It include the study of Surface roughness measurement and its various method of measurement How to measure the various characteristics of surface deviations Slide show by teacher

T-1:Ch4/4.4

T-1:Ch4/4.2

To know how to Slide show by teacher represents best possible surface finish of machined surface

Term Paper,Test 1 It include the study of surface texture and its different parameters To know about the various method of Surface roughness measurement Slide show by teacher

Week 4

Lecture 12

T-1:Ch4/4.5

T-1:Ch4/4.6

It include the study of To know how to define Slide show by teacher elements of screw thread surface finish with the metrology help of various parameters It include the study of flatness and different instrument used to measure flatness To about the Demonstration by importance of teacher straightness and methods of straightness measurement Demonstration by teacher

T-1:Ch10/10.3

T-1:Ch4/4.10

It include the study of To know how to parallelism and different measure flatness instrument used to measure parallelism RW-3 It include the study of squareness and different instrument used to measure squareness

T-1:Ch10/10.1

To know how to access Demonstration by the qualitative aspect of teacher a work and job geometry Demonstration by teacher

T-1:Ch10/10.2

It include the study of To know how to roundness and different measure squareness methods used to measure roundness

Week 5

Lecture 13

T-1:Ch10/10.3

It include the study of To know how to natural roughness and measure roundness different methods used to measure natural roughness It include the study of concept of form errors It include the study of measurement of surface finish It include the study of terms used in surface roughness measurement To know about natural roughness

Geometrical Metrology(Ideal surface roughness) Lecture 14 Geometrical Metrology(Methods Surface roughness measurement)

T-1:Ch10/10.3

T-1:Ch10/10.3

T-1:Ch10/10.6

Week 5

Lecture 15

T-1:Ch10/10.6

RW-4

It include the study of various factors effecting surface finish in machining It include the study of ideal surface roughness

To know about the various term used in surface roughness measurement To know about the various factor which can affect the surface finish and their remedies

T-1:Ch10/10.6

Week 6

Lecture 16

Limits, Fits and Tolerances (Concept of Interchangeability) Limits, Fits and Tolerances (Selective Assembly) Limits, Fits and Tolerances (System's Terminologies) Limits, Fits and Tolerances(Limits and Tolerances)

T-1:Ch6/6.2

It include the Concept of To know various Interchangeability elements Selective Assembly Systems Terminologies Limits and Tolerances To know about Selective Assembly

To know about the Slide show by teacher Systems Terminologies To know about the Limits and Tolerances To know about Fits To know about the System of Fit To know about the terminology of Geometric Tolerances Slide show by teacher

Lecture 17

Limits, Fits and Tolerances(Fits) Limits, Fits and Tolerances (System of Fit) Limits, Fits and Tolerances (Geometric Tolerances)

Limits, Fits and Tolerances(Limit Gauge and Design of Limit Gauges) Lecture 18 Screw Thread and Gear Metrology (Elements of screw thread metrology)

T-1:Ch6/6.10

Limit Gauge and Design To know Slide show by teacher of Limit Gauges the Limit Gauge and Design of Limit Gauges RW-5 It include the study of various types of threads To know about triangle Slide show by teacher shaped thread and square thread and various term related to them

T-1:Ch11/11.2

T-1:Ch11/11.3

It include the study of To know about the measurement of major major and minor and minor and effective diameter diameters of external and internal screw threads

Week 7

Lecture 19

T-1:Ch11/11.4

It include the study of To know about the measurement of major major and minor and minor and effective diameter diameters of external and internal screw threads

Screw Thread and Gear Metrology (Minor and effective diameters of external and internal screw threads) Screw Thread and Gear Metrology (Effect of pitch error)

T-1:Ch11/11.4

T-1:Ch11/11.5

Demonstration by teacher

Lecture 20

T-1:Ch12/12.1

Demonstration by teacher

T-1:Ch12/12.3

It include the study of measurement of gear tooth thickness It include the study of elements of gear metrology

To know how to measure gear tooth thickness To know about the terminology of gear

Demonstration by teacher

Screw Thread and Gear Metrology (Measurement of pitch and screw thread angle)

T-1:Ch11/11.6

Lecture 21

T-1:Ch12/12.7

It include the study of To know various elements of screw thread elements of screw metrology thread

T-1:Ch12/12.3

RW-6

Screw Thread and Gear Metrology (Pitch and runout for involute gears)

T-1:Ch12/12.7

T-1:Ch12/12.7

MID-TERM

Week 8

Lecture 22

T-1:Ch15/15.3

Demonstration by teacher

T-1:Ch15/15.4

It include the study of generalized measurement systems and various functional elements of measurement system

Demonstration by teacher

T-1:Ch15/15.5

To know about the Demonstration by importance of teacher performance characteristics of an instrument for choosing the suitable instrument

T-1:Ch15/15.6

Demonstration by teacher

Lecture 23

T-1:Ch16/16.1

To know about the fact Demonstration by how non electrical teacher quantity is converted into electrical form

T-1:Ch16/16.1

To know about the Demonstration by various factor teacher influencing the choice of the transducer for the measurement purpose To know about various Demonstration by transducers and their teacher function To know about the various displacement measurement and function of LVDT Demonstration by teacher

Introduction to Measurement System(Classification of transducers) Introduction to Measurement System(Use of transducers for displacement measurements)

T-1:Ch16/16.1

It involve the study of classification of transducers It involve the study of use of transducers for displacement measurements

T-1:Ch16/16.2

Week 8

Lecture 24

T-1:Ch17/17.2

RW-7

Week 9

Lecture 25

T-1:Ch17/17.3

Force and Torque Measurement (Load cells) Lecture 26 Force and Torque Measurement (Dynamic force measurement)

T-1:Ch17/17.3

To know the Demonstration by application of load cell teacher Why quartz force sensors are generally recommended for dynamic force measurement Demonstration by teacher

T-1:Ch17/17.4

Lecture 27

T-1:Ch17/17.5

It involve the study of To know the torque measurement and application of torque different type of torque sensor sensors

Demonstration by teacher

Week 10

Lecture 28

Force and Torque Measurement (Motor and engine testing dynamometers Strain gauges)

T-1:Ch17/17.6

It involve the study of To about the motor and Demonstration by motor and engine testing engine testing teacher dynamometers dynamometers

T-1:Ch18/18.1

RW-8

To know about the fact Demonstration by how vibration can cause teacher catastrophic machine failure and its controlling parameters To know about the modeling vibration system Demonstration by teacher

T-1:Ch18/18.2

T-1:Ch18/18.4

Week 10

Lecture 30

T-1:Ch21/21.1

Demonstration by teacher

T-1:Ch21/21.2

Study of unbonded strain To know about Demonstration by gauges unbonded strain gauges teacher and their application

Week 11

Lecture 31

T-1:Ch21/21.3

It involve the study of To know about the fact Demonstration by resistance of a conductor why cross sensitivity is teacher typically less than 2 percent it include the study of wheatstone bridge To know the application of wheatstone bridge Demonstration by teacher

T-1:Ch21/21.4

Lecture 32

T-1:Ch21/21.5

OR-6

How to install a strain gauges correctly and different technique of protection for strain gauges

Demonstration by teacher

T-1:Ch21/21.6

It involve the study of To know how to measurement of bending measure strain in of bending stain and torsion and bending axial bending and torsional strain measurement

Demonstration by teacher

Lecture 33

T-1:Ch21/21.7

Study of gauge selection To know about the crieteria different type of selection criteria for strain gauges Study of Zero reference for pressure measurement To know why zero reference need to be defined for pressure measurement

Demonstration by teacher

T-1:Ch19/19.1

Week 12

Lecture 34

T-1:Ch19/19.3

It involve the study of mechanical analog pressure gauges and different type of pressure gauges

To about the different media and ambient condition for the selection criteria of analog of pressure gauges

T-1:Ch19/19.4

It involve the study of low pressure measurement and their advantages and limitation Study of measuring pressure at high temperatures

T-1:Ch19/19.7

To know how to measure high temperature k To know how to measure high temperature k To know about the basic concept of flow meter and its function of work

Lecture 35

T-1:Ch19/19.7

T-1:Ch22/22.1

T-1:Ch22/22.2

OR-3

The study of selection of What are the parameter Slide show by teacher flow meter which are required while selection of flow meter

Lecture 36

T-1:Ch22/22.3

Installation of a flow To about different type Slide show by teacher meter and different type of flow meter of flow meter installation installation method method

Week 13

Lecture 37

T-1:Ch22/22.4

It involve the whole HHow flow meter can study of classification of be flow meter classified on the basis of its use in different medium

Week 13

Lecture 38

T-1:Ch20/20.1

Why the need of temperature scale for measuring the temperature of substance

T-1:Ch20/20.2

T-1:Ch20/20.3

To know how Slide show by teacher thermometer measure the temperature and its function To know about the function of thermocouple Slide show by teacher

T-1:Ch20/20.4

Lecture 39

T-1:Ch20/20.5

RW-3

T-1:Ch20/20.6

Why thermister are Slide show by teacher made up of solid semiconductor material

T-1:Ch20/20.7

Study of pyrometers and To know about the the Slide show by teacher its working principle fact why pyrometer are used for high temperature measurement purpose Calibration of thermocouples To know how Slide show by teacher thermometer measure the temperature and its function

T-1:Ch20/20.7

SPILL OVER

Week 14 Lecture 40 Lecture 41 OR-1 OR-2 Learn to measure strain Slide show by teacher Learn how to control vibrations Slide show by teacher

Component Term Paper,Test Frequency 2 Total :Out Of 3 Each Marks Total Marks 10 10 20 20

AT No. Objective Topic of the Academic Task Nature of Academic Task (group/individuals/field work Individual Individual Individual Evaluation Mode Allottment / submission Week 3/5 9 / 10 2 / 12

Term Paper,Test 1 test1 Term Paper,Test 2 test2 Term Paper,Test 3 term paper

Mechanical Linear and Angle Measuring Instrument Force and Torque Measurement term paper topic is in the I.P

List of suggested topics for term paper[at least 15] (Student to spend about 15 hrs on any one specified term paper) Sr. No. Topic 1 Coordinate Measuring Machines (CMM) 2 Testing Techniques Flatness testing by optical flat 3 Construction features and use of instruments for precision measurements 4 Principle and operation of stylus probe instruments 5 Measurement of Surface Finish Terminology of surface roughness 6 Optical instruments for angular measurement 7 Angular Measurement Construction and use of instruments for angular measurements 8 Linear Measurement Construction features and use of instruments for non precision linear measurement 9 Standardization and standardizing organizations 10 Types of Errors 11 Characteristics of Comparators and its uses, working principles 12 Tool maker microscope 13 Measurements of Screw threads 14 Measurements of gears (spur) 15 Profile projectors

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