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CONTENTS
CONTENTS
1. INTRODUCTION ............................................................................ 3 1.1 Unpacking Inspection:............................................................... 4 1.2 ETD750 Series AC Drives Nameplate: ..................................... 4 2. SAFETY NOTE............................................................................... 5 2.1 Installation ................................................................................. 5 2.2 Wiring ........................................................................................ 5 2.3 Power On .................................................................................. 6 2.4 Maintenance ............................................................................. 6 2.5 Others ....................................................................................... 6 2.6 About Mechanism Load ............................................................ 6 2.7 About AC Drives........................................................................ 8 3. PRODUCT STANDARD SPECIFICATION .................................. 10 3.1 Product Design Specifications ................................................ 10 3.2 Product Technical Specifications..............................................11 4. INSTALLATION ............................................................................ 12 4.1 Installation Environment.......................................................... 12 4.2 Installation Requirements: ...................................................... 13 5. WIRING......................................................................................... 14 5.1 Wire Connections of Main Loop:............................................. 14 5.2 Wire Connections of Terminals: .............................................. 15 5.3 Standard Connections:............................................................ 22 5.4 Main circuit accessories, Wire dimension............................... 23 6. USAGE OF OPERATION PANEL................................................ 25 6.1 Using operator panel............................................................... 25 6.2 LED Operator Panel Introduction............................................ 29 6.3 LED Button Function Description............................................ 30 6.4 LED Operator Panel Description ............................................ 31 6.5 LED Parameter List................................................................. 33 6.6 LED Display Code Comparison table ..................................... 38 7. SIMPLE OPERATION .................................................................. 39 7.1 Inspection and preparation before running ............................. 39
ETD 750 Product Manual 1
CONTENTS
7.2 Operation Methods ................................................................. 39 7.3 Commissioning ....................................................................... 39 8. FUNCTION PARAMETERS ......................................................... 41 9. DETAILED EXPLAINATIONS ...................................................... 53 10. FAILURE COUNTERMEASURE.............................................. 105 10.1 Fault diagnosis and corrective measures ........................... 105 10.2 Alarm Display and Explanations ......................................... 107 10.3 Motor Failures and Corrective Measures............................ 108 11. MAINTENANCE ........................................................................111 11.1 Basic maintenance methods ................................................111 11.2 Regular Examination Items ..................................................112 12. SELECTION AND CONFIGURATION OF THE SURROUNDING FACILITIES......................................................................................113 12.1 Brake resistance configuration table....................................113 13. APPENDIX.................................................................................115 13.1 Installation dimension of Operator Base..............................115 13.2 Installation Dimension of Inverters:......................................116 13.3 External Dimension Table ....................................................117 13.4 External potentiometer explanation and example ...............118
CONTENTS
1. INTRODUCTION
Thank you for using ETD750 series AC drives. ETD750 series AC drives use the unique current vector control; realize high precision, high torque and flexible curve motor control. This manual introduces how to use ETD 750 AC drives. Before you using (install, connections, running, maintenance, check etc.), please be sure to read the manual seriously. Besides, please understand the product's safety precautions before using the product.
General Notes
The illustrations in this manual, in order to explain the details section, there will remove the shell or safety shelter for description. When running the drives, be sure to install the shell to the original place according to the provision and operate the drives according to the manual. In the manual due to product improvements, specifications change, as well as to their own user-friendly manual will be appropriate changes. At this point we will update the manual number and distribute revisions. Damage or loss need to order manual, please note the drive type and serial number and contact with the companys agent or HQ. It is no responsibility of our company for customers on product adaptation, and the quality assurance does not belong to the Company.
INTRODUCTION
Check
accordance with your order. If there is any error, please contact us or distributors.
SAFETY NOTE
2. SAFETY NOTE
For your safety, please pay particular attention to marks used in the manual. Danger: Operations without following instructions can cause personal injury or death. Warning: Operations without following instructions can cause personal injury or damage to product or other equipment.
2.1 Installation
1 2 3 4 5 6 7 8 Please install the drive on fire-retardant material. Keep the drive away from combustible materials Keep the drive away from explosive gas Dont carry the drive by its cover. The cover cannot support the weight of the drive and may drop. Please install the drive on a strong support, failing which the drive may fall off. Don't operate the drive if parts are not complete, otherwise there is a danger of a fire or human injury Don't allow screws, washers and other metal foreign matters to fall inside the drive, otherwise there is a danger of fire or damage; Dont install the drive in places where water pipes may leak onto it.
2.2 Wiring
1 2 3 1 2 3 4 Only qualified personnel shall wire the drive. Never wire the drive unless the input AC supply is totally disconnected. The drive must be properly earthed to reduce electrical accident. Dont confuse the input and output terminals, otherwise there is an explosion or property may be damaged. Dont short circuit P and N, otherwise there is a danger of fire or property may be damaged. Cable lugs must be connected to main terminals firmly, otherwise property may be damaged. The bare portions of the power cables must be bound with insulation tapes. ETD 750 Product Manual 5
SAFETY NOTE
2.3 Power On
1 Install the cover before switching on the drive, to reduce the danger of electric shock and explosion. For drives that have been stored for longer than 2 years, increase its input voltage gradually before supplying full rated input voltage to it, in order to avoid electric shock and explosion. Don't touch the live control terminals with bare hands. Dont operate the drive with wet hands.
3 4
2.4 Maintenance
1 2 Perform the maintenance job after confirming that the DC Bus voltage is below 36V. Only trained professionals can change the components, it is prohibited to leave wires or metal parts inside the drive so as to avoid the risk of fire. Parameter settings of the control board that has been changed must be revised, otherwise accidents may occur.
2.5 Others
1 2 Modification is strictly prohibited without permission. Disposing unwanted drives must as industrial waste, strictly prohibit set on fire.
SAFETY NOTE
7 8 9 10 11 12 13
14 15
When running the motor above 50Hz, there will be increase in vibration and noise. The rate at which the torque is available from the motor is inversely proportional to its increase in running speed. Ensure that the motor can still provide sufficient torque to the load. Braking torque is developed in the machine when the drive is hoisting a load down. The drive will trip when it cannot cope with dissipating the regenerative energy of the load. Therefore, a braking unit with proper parameters setting in the drive is required. The output current may fluctuant when drive reciprocating load, especially running in low frequency, recommend running at more than 20Hz. The drive system may encounter mechanical resonance with the load when operating within certain band of output frequency. Skip frequencies have been set to avoid it. Dont connect or disconnect the motor when the drive running, otherwise will lead to over current or the main circuit may be damaged. Please dont close to the motor when you use the failure re-start function. Please check the speed allowance range between the motor and mechanism because AC drives can run to high speed easily. Disconnect the motor cable from AC drive before any test to cables. Confirm safety before changing the motor direction. Insure motor terminals not be connected to main power supply. The motor max speed (frequency) must be set according to the motor and devices which connected to the motor. Install the motor correctly and ensure the mechanism load can allow the motor start before the motor running. ETD 750 AC drives must be properly earthed from ground terminal.
SAFETY NOTE
2 3
The drive is not suitable to be used out of the specified range of operation voltage. If needed, please use suitable voltage regulation device. There are transient surge suppressors inside the drive which protects it against lighting strike. When using one drive with more motors, we should pay attention to motor load cant be a reciprocating load, otherwise it will bring instability, and for each motor must have a separate over-current protection device.
KM1 KM2
4
KM3 KMn
5 6
KM1~KMn must be matching with motor M1~Mn rated value, in this case, Ac drives cant protect a single motor. When the Ac drive connected to the power supply, dont do any measurement to the internal circuit. Ac drives have large capacitive leakage current. When the ac drive connected to the power supply, even if the motor is not running, motor U, V, W terminals and DC Bridges / braking resistor terminals P + / PR is still charged. ETD 750 Product Manual
7 8
SAFETY NOTE
Although the control I / O terminals and power supply isolation, even if the inverter does not power on, but the relay outputs and other I / O terminals is still possible with a dangerous voltage. If the inverter is used as a part of the machine, the machine manufacturer must provide the machine's main power switch. When the altitude more than 1000 meters, the inverter need for derating due to the thin air cause the inverter cooling effect deterioration. Following is the inverter rated current and altitude curves.
10
11
12 13 14
Meters When the ac drive connected to the power supply, the inverter power unit is charged. It will be extremely dangerous and even death if touch this voltage. Control unit and the main voltage isolation. Can only use spare parts supplied or recommended by ETD company. ETD750 inverter can only used in a fixed installation. Dont do any voltage test for any part of ETD 750.This test requires a special test procedure. Neglect of the steps will lead to devastating results.
SAFETY NOTE
750G/0000.4/200 Single/Three Phase 200V 50Hz 750G/0000.75/200 Single/Three Phase 200V 50Hz 750G/0001.5/200 Single/Three Phase 200V 50Hz 750G/0002.2/200 Single/Three Phase 200V 50Hz 750G/0000.75/400 750G/0001.5/400 750G/0002.2/400 750G/0003.7/400 750G/0005.5/400 750G/0007.5/400 750G/0011.0/400 750G/0015.0/400 750G/0018.5/400 750G/0022.0/400 750G/0030.0/400 750G/0037.0/400 750G/0045.0/400 750G/0055.0/400 750G/0075.0/400 750G/0090.0/400 750G/0110.0/400 750G/0132.0/400 750G/0160.0/400 750G/0185.0/400 750G/0220.0/400 750G/0250.0/400 750G/0280.0/400 750G/0315.0/400 750G/0355.0/400 Three phase 400V 50Hz Three phase 400V 50Hz Three phase 400V 50Hz Three phase 400V 50Hz Three phase 400V 50Hz Three phase 400V 50Hz Three phase 400V 50Hz Three phase 400V 50Hz Three phase 400V 50Hz Three phase 400V 50Hz Three phase 400V 50Hz Three phase 400V 50Hz Three phase 400V 50Hz Three phase 400V 50Hz Three phase 400V 50Hz Three phase 400V 50Hz Three phase 400V 50Hz Three phase 400V 50Hz Three phase 400V 50Hz Three phase 400V 50Hz Three phase 400V 50Hz Three phase 400V 50Hz Three phase 400V 50Hz Three phase 400V 50Hz Three phase 400V 50Hz
10
SAFETY NOTE
Overload
Overvoltage Under voltage Instant power down Heatsink over temperature Stall protection Grounding fault Ambient temperature/humidity Suitable place Vibration
11
INSTALLATION
4. INSTALLATION
4.1 Installation Environment
Please install ETD750 AC drive in the following place:
No salt sprays
Low humidity
No magnetic noise
(welding machines, big power devices .etc)
No radioactive substances
No combustibles
12
INSTALLATION
Fig.4-1 Installation Spacing When two drives are installed one on top the other down, an air flow diverting plate should be fixed in between as shown Fig.4-2:
13
WIRING
5. WIRING
5.1 Wire Connections of Main Loop:
Power Supply: Pay attention to the voltage grade.
No Fuse Switch: Refer to the corresponding table. Creepage Switch: Please use the creepage switch which can avoid higher harmonic.
Electromagnetic Contactor: Note: Dont use electromagnetic contactor as the power switch of AC drive.
AC Reactor: Proposed to add input AC reactor to improve power factor when the output capacity more than 1000KVA.
AC drives: 1Be sure to right connect wires of main circuit and control signal. 2Be sure to set the parameters well.
Motor: 1 Ensure motor parameters are in compliance with connected mechanism load. 2A special variable frequency motor is needed if the motor at low speed for a long time.
14
WIRING
Note: Some brands of drives make P+, N marks as P, N, and R, S, T marks as L1, L2, L3.
15
WIRING
750G/0075.0/400(750P/0090.0/400)- 750G/0355.0/400(750P/0400.0/400)
16
ETD750 Series Universal Vector Inverter (3) Function Description of Main circuit Terminals: Terminal Symbol Description Connect to single/three phase AC power supply.
WIRING
Main
connected to single/three phase AC power supply from circuit protection breaker or creepage protection breaker. Neednt to consider the phase sequence of three phase power supply. Proposed to connect an electromagnetic contactor in order to remove power supply and prevent failure expansion when the drives protect function working. R/L1 S/L2 T/L3
Dont
operation of drives. Should be using S1 and S2 of control circuit or START and STOP on operator panel to control the operation of drives. If must use the main power supply ON/OFF to control the operation of drive, then only once per hour.
17
WIRING
Description
Otherwise, as the creepage current increasing the current precision become bad. So the wire length between drive and motor should less than 50 meters for drives below 3.7kW and U/T1 V/T2 W/T3 for the bigger drives should less than 100 meters. If the wire is very long, you should connect filter options (OFL filter) on the output side.
Drives
voltage when the drive driven motor, this surge voltage is superimposed on the motor terminals. For 400v series, the surge voltage may make the motor insulation deterioration if the wire is very long. For 400v grade please consider the following countermeasure: Use enhanced insulation motor; Connect filter options (OFL filter) on the output side; To minimize length of connection wire between the drive and the motor, such as 10~20 meters.
18
WIRING
Description Connected to external brake resistance(15KW) (Options) Drives less than 15KW have inside brake unit which connected
P+ PR
to P+PR terminals. In order to increase brake ability, must connect external brake resistance. External brake resistance terminals P+ PR connected to P+ PR of drive. The wire should less than 5 meters and double-twisted or two-adhesion.
Dc voltage output, can connect external brake unit(18.5KW, Options) Drives more than 18.5KW have no inside brake unit. In order to increase brake ability, must connect external brake unit or brake resistance (Options) Brake unit terminals P+N-connected to P+N- of drive. The wire should less than 5 meters and double-twisted or P
+ -
two-adhesion. Drive terminals P+, N- when noted used, should maintain its original open state. Note: If shorted P+, N- or connected brake resistance to P+, N- , this will damage the drives and cause accidents. Absolutely cant do so. The auxiliary contacts 1 and 2 have polarity difference. About the connection of power regeneration unit please refer the product manual of power regeneration unit.
19
WIRING
Grounding terminal of drive should be connected to ground. Grounding terminal EG of drive must connected to ground for safety and reduce noise. In order to avoid electric shock and fire accident, the metal shell and frame of electric device should be connected to ground according to the national electric rule. The grounding wire EG should be thick and short and drive system need to be connected to special grounding.
Right
Right
Wrong
20
ETD750 Series Universal Vector Inverter (4) Control circuit terminal function description:
Sort Terminal symbol FS Terminal Name Power supply for potentiometer Function Description
WIRING
FV Analog Input FI
Voltage input
Current input
Power supply (+12VDC) for frequency setting potentiometer (1~5K) External analog input voltage to set frequency: 0~10V DC/0~100% Reverse running+10V~0V DC/0~100% Input signal of PID. Input impedance:20k External analog input current/voltage to set frequency: 4~20mA DC/0~100% 0~10V DC/0~100% Set SW1:OFF Feedback signal of PID. Input impedance:250 Common terminal of analog input signal. Terminals S1-SC Close ON Forward runOpenOFF Stop
FC S1 S2 S3 S4 Input contact S5 S6 S7 S8 SP SC
Analog common terminal Forward run/Stop Reverse run/Stop Optional input 3 Optional input 4 Optional input 5 Optional input 6 Optional input 7 Optional input 8 24V Auxiliary power supply Common contact
Terminals S2~S8: These terminals can set as external alarm, failure reset, multi-frequency and so on. For the detail please refer to the setting ways of terminals S2~S8.
Output current less than 100mA. Common terminal of input contact signal. DC voltage:0 ~ +10V Diagnostic signal, following are the diagnostic content: output frequency (10V/max frequency 019) output current (10V drive rated current) output power (10V drive rated current) dc voltage 10V/400V (200V grad) 800V (400V grad) Multi-function terminals output running status, up to setting frequency, overload alarm and so on. For the detail please refer to the setting ways of output terminals. RS485 communication In/Out terminal, it can connect 31 drives. Grounding protection for control wires
Analog Output
FMA
Y1 Y2 Y3 Y4 DA DB EG
Optional signal output relay Multi-function OC output Y3,Y4 RS485communicatio n In/Out Grounding
21
WIRING
. .
Circuit Breaker
N
R/ L 1 S/ L 2 T/ L 3 EG
P+
P1
PR
U ( T1 ) V ( T2 ) W ( T3 )
Y1A Y1B Y1C Y2A Y2B Y2C Y3 Y4
AC Motor
Forward/Stop Reverse/Stop External Fault Failure Reset Multi-Speed Multi-Speed Multi-Speed JOG
SP (+24V ) S1 S2 S3 S4 S5 S6 S7 S8 SC FS SW1-2 Frequency power supply Main analogue reference 250 Auxiliary analog input FC
..
YC
4.7K
0-10V
FMA FV FI FC
4-20mA
DA DB
22
WIRING
23
ETD750 Series Universal Vector Inverter Note: AThe main circuit wires is 600V IV plastic isolation. BAmbience temperature is 20 for recommended wire area.
WIRING
CWire maximum section area is maximum section area of connection terminal plate. Be sure to connect MCCB circuit breaker between power supply and input terminals (R/L1, S/L2, T/L3).(Please use the creepage breaker which have high frequency countermeasure) Neednt consider the phase sequence of wires connected to input terminals (R/L1, S/L2,T/L3). Right connect wires between motor and output terminals of drive (U/T1, V/T2, W/T3). Terminals of power lines, motor lines and control lines, please use the pressure with a casing joint. Input and output line length to 10 meters as the base, if more than 10 meters, use the recommended wire cross-sectional area than the thicker wires. Wires connected to control circuit terminals should use shield wire or intertwist wire, in addition, the wiring should be fully away from the main circuit, high power circuits (including the 200V relay sequence circuit). Please use relay of small-signal or double contacts to prevent poor contact relay which connected to the control circuit terminals. Grounding terminals should be effectively grounded.
24
25
led light
LCD
26
FUNCTION
Browsing the menu, increase or decrease the settings Confirm the change of parameters, enter the submenu Escape from the current menu, back to the previous menu Shift the cursor bits left or right
Set the reference At variables diagnostics status, press this key to enter frequency the frequency reference setting JOG At variables diagnostics status, press this key to start jog operation Run command (only valid when in keypad control mode)
RUN
stop the inverter if the inverter is running Switch the control modes, only valid at the stop and variables diagnostics status Reset the inverter if failure occurs
ETD750
Initilizing AC INVERTER
27
Then variable monitoring page occurs after the Initialization: Suppose you want to set 3 to parameter 000, follow the below steps:
------------MAIN MENU------------
------------MAIN MENU------------
------------MAIN MENU------------
------------MAIN MENU------------
------------MAIN MENU------------
------------MAIN MENU------------
28
ETD AC750
Hz A V
2 0. 0 0
Run Fwd/Rev Loc/Rem Alarm
ESC
Pulse Knob
JOG
START
>>
Confirm
FWD/REV
STOP/RESET
(Shift)
Remote/Local Control
PressFWD/REV to change the running directions PressFWD/REVto set forward direction when stop status PressRUNrunning at pre-set direction
ESC+STOP/RESETto change REMOTE or LOCAL control mode Pulse knob can modify data and has confirmfunction.
29
>>
JOG FWD/REV START
Run operation(only for panel control) Stop when at running status ESC+STOP can change local or remote control under diagnostic menu when stop Reset alarms
30
ETD
Run Fwd/Rev Loc/Rem Alarm After power on press ESC+STOP,change to LOC mode Hz A V
F0000
Run Fwd/Rev Loc/Rem Alarm Right rotate Modify current parameter Hz A V
1 0. 0 0
Run Fwd/Rev Loc/Rem Alarm Right rotate Display current running frequency Hz A V Hz
F0100
Run Fwd/Rev Loc/Rem Alarm Press A button V
0. 0 0
Run Fwd/Rev Loc/Rem Alarm Right rotate Display current output current Hz A V
4 0 0. 0 0
Run Fwd/Rev Loc/Rem Alarm Left rotate Hz A V
0. 0
Run Fwd/Rev Loc/Rem Alarm Right rotate Display current output voltage Hz A V Hz
3 9 9. 0 0
Run Fwd/Rev Loc/Rem Alarm Press A button V
0
Run Fwd/Rev Loc/Rem Alarm
F0101
Run Fwd/Rev Loc/Rem Alarm
31
Hz
Hz
Press Run Fwd/Rev Loc/Rem Alarm Press JOG, enter Jog interface A save current frequency Hz V
Run Fwd/Rev Loc/Rem Alarm Press >> to modify running frequency quickly Hz A V
Run Fwd/Rev Loc/Rem Alarm Press RUN continuously to run jog frequency Hz A V
32
Parameter Control Control Mode G/P Selection Mode of Operation L/R Function L/R Selection Display Mode Stop Mode Stop Key Confirm Key Carrier Frequency Power Phase Reverse Forbidden Input Voltage Inverter Current Variable Selection Line Selection Spare
Parameter Name
000 001 002 003 004 005 006 007 008 009 010 011 012 013 014 015 016
0x01 0x98 0xA5 0x02 0x07 0x8A 0x1C 0x04 0x08 0x09 0x48 0x05 0x06 0x03 0xA0 0x9D
005 006 007 008 009 010 011 012 013 014 015 016 017
LED
LCD
COM Address
Rated Voltage Max Frequency Max Voltage Basic Frequency Intermediate Frequency Intermediate Voltage Lowest Frequency Lowest Voltage 1st Acc time
33
109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134
LED
1st Dec time 2nd Acc time 2nd Dec time 3rd Acc time 3rd Dec time 4th Acc time 4th Dec time AVR Select V/F Compensation S Curve Step 1 Frequency Step 2 Frequency Step 3 Frequency Step 4 Frequency Step 5 Frequency Step 6 Frequency Step 7 Frequency Jog Frequency High Frequency Limit Lower Frequency Limit Low-speed selection U/D Rememorizes U/D Step Jump Hz1 Jump Hz2 Jump Amplitude
Parameter Name
027 028 029 030 031 032 033 034 035 036 037 038 039 040 041 042 043 044 045 046 047 048 049 050 051 052
LCD 053
0x14 0x15 0x16 0x17 0x18 0x19 0x1A 0x91 0x0A 0x1B 0x1D 0x1E 0x1F 0x20 0x21 0x22 0x23 0x24 0x2C 0x2D 0x8F 0x42 0x3E 0x50 0x51 0x52
COM Address
Running Mode Step 1 model Step 2 model Step 3 model Step 4 model Step 5 model Step 6 model Step 7 model
210 211
DC Voltage PID Feedback Power Output Module Temp 1 Module Temp 2 Module Temp 3 Module Temp 4 Module Temp 5 Module Temp 6 Module Temp 7 Module Temp 8 Module Temp 9
Parameter Name
Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only
LED 061
0xAD 0xAB 0xB5 0xB6 0xB7 0xB8 0xB9 0xBA 0xBB 0xBC 0xBD
COM Address
212 215 216 217 218 219 220 221 222 223
LED
300 301 302 303 304 305 306 307 308 309 310 311 312
LED
Function S2 Function S3 Function S4 Function S5 Function S6 Function S7 Function S8 Function Y1 Function Y2 Function Y3 Function Y4 ON Delay OFF Delay
Parameter Name
0x31 0x32 0x33 0x34 0x35 0x36 0x36 0x3C 0x3D 0x3E 0x3F 0x63 0x64
COM Address
062 063 064 065 066 067 068 069 070 071 072 073
LED 074
Main Analog Auxiliary Analog Frequency Loss Frequency Gain Frequency Offset FMA Function FMA Gain Frequency Detection FAR Frequency
35
0x9B 0xA0
COM Address
423 424
LED
519 517
Set Value 083 COM Address
500 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525
Instantaneous stop method Speed Search Blocking Time Search for V/F Instantaneous stop time Auto Restart Retry Contact Braking Frequency Braking Current Stop Brake Start Braking Zero Speed Compensation Torque Compensation Motor Tuning Line Resistance Motor Leakage Inductance Motor Iron Loss Slip Gain No-load Current Delay Correction Acceleration Reference Run Benchmark Dec Stall Prevent Timer Selection Timer L Timer H
0x49 0x4A 0x4B 0x4C 0x4D 0x4E 0x4F 0x38 0x56 0x57 0x58 0x67 0x59 0x3F 0x5A 0x39 0x5B 0x85 0x86 0x87 0x5D 0x5E 0x5C 0x53 0x54 0x55
084 085 086 087 088 089 090 091 092 093 094 095 096 097 098 099 100 101 102 103 104 105 106 107 108
600 601 602 603 604 605 606 607 608 609 610
LED
Overload Reference Overload Protection Torque Detection Torque Reference Over Torque T SPI Reference SPI Delay SPO Reference SPO Delay OH Stop DBR Overheat
Parameter Name
109 110 111 112 113 114 115 116 117 118 119
LCD
0x2E 0x2F 0x60 0x61 0x62 0x68 0x69 0x6A 0x6B 0x30 0x65
COM Address
700 701 702 703 704 705 706 707 708 709 710
LED
PID Selection Feedback Gain Prop Gain Integral Time Derivative Time PID Offset Integral Limit Filter Time Feedback Detection Loss Thresh Loss Time
Parameter Name
120 121 122 123 124 125 126 127 128 129 130
LCD
0x6C 0x6D 0x6E 0x6F 0x70 0x71 0x72 0x73 0x74 0x75 0x76
COM Address
Energy-saving Selection Energy-saving Gain 60Hz voltage 6Hz voltage Calculation Time Voltage Limit 100% Anti jump 5% Anti jump
37
A O S
D R T
B M 7
SIMPLE OPERATION
7. SIMPLE OPERATION
7.1 Inspection and preparation before running
Be sure to check the following items before start: Check the wiring is right or not. Especially check the output terminals U/T1 V/T2 W/T3 cant connect to power supply, and ensure the grounding terminal is properly earthed. Confirm terminals or the exposure electrification parts are not short-circuited or short to the ground. Confirm terminals connections, pluggable connectors and bolts not loose. When connect to the power supply, make all the switches in open state and ensure the inverter cant start and there are no unexpected actions. Check the following items after connect to the power supply: No failure showed on the operator panel. No foreign body in cooling fan of inverter and wind channel unobstructed. Switch on the power supply after the cover board be installed. Cant remove cover board when the power supply on. Cant operate switches with wet hands to prevent electric shock accidents.
7.3 Commissioning
Verify that no abnormal situation, the right set up all the function parameters for the inverter running. Do commissioning after set all the parameters done. ETD 750 Product Manual 39
SIMPLE OPERATION
It is recommended running at lower frequency, no abnormal situation then gradually increase running frequency. Default setting to REM3 (remove control), can set by parameter 003 or switch by STOP key. Table 7-1Normally used operation methods:
Operation Methods
Operation panel control Remove control
Freq Setting
Press or pulse knob on the operation panel Potentiometer or analogue voltagecurrent
Operation command
Start: Press START Stop: Press STOP Input connection terminals S1-SC S2-SC
For start press START key, for stop press STOP key. Check following items when running: Motor rotation direction is right. Motor rotation is smooth (no howling or vibration) Acceleration/deceleration is smooth. If no abnormalities then you can increase frequency from pulse knob .After the commissioning that can be put into operation. If the inverter or motor operation exception occurs, should immediately stop running and refer to Chapter 10 Failure Countermeasure to verify the reasons for abnormal conditions. After the inverter stop output, terminals R/L1 S/L2 T/L3 still live if not disconnected the main contactor. At this time touch terminals U/T1V/T2W/T3 will be shocked. In addition, even if remove the main power supply, because of there is charging voltage on filter capacitor, it will take some time to discharge voltage. After remove main power supply 10 minutes and measure the middle dc circuit voltage by multi-meter, confirm the voltage is lower the safety voltage then can touch the internal circuit of inverter. 40 ETD 750 Product Manual
FUNCTION PARAMETERS
8. FUNCTION PARAMETERS
Zone
Parameters Name
000 Parameter control
Function definition
0: Parameters can be modified and settings. 1: Forbid parameter modifying. 2~6Undefined. 7: Reset all parameters. 0: V / F control, 1:No inductance vector control, enhance the torque response, providing high-quality operating performance 0: constant torque, 150% overload for 1 minute. 1: variable torque, blower, pump, 120% overload for 1 minute (Set) (control) (reference) 0: Keypad Keypad 1: Terminal Keypad 2: Keypad Terminal 3: Terminal Terminal 4: Keypad Communication 5: Terminal Communication 6: Communication Communication 7: Communication Keypad 8: Communication Terminal 0: LOC / REM function is disabled 1: LOC / REM function enabled 0: LOC/REM switching will be valid after stopping the drive, 1: LOC/REM control will be valid immediately. 0: 0.01 Hz unit 1: 0.1% of the units 2 ~ 39: R / min unit R / min = 120* Frequency ref (Hz) / Electric Machine poles 40~3999: the 4th bit of 006 set the location of the decimal Point, the other three bits indicates the percentage of the freq ref 0: decelerate to stop 1: Free stop 2: free stop according to timer 1 3: free stop according to timer 2 (conventional)
0~7
0x01
0~1
0x98
002 G / P select
0~1
*3
0xA5
0~8
0x02
0~1
0x07
0~1
0x8A
0~ 3999
0x1C
0~3
0x04
41
FUNCTION PARAMETERS
Setting Com Default range address
0~1 1 0x08
Function definition
0: STOP key is valid only when the inverter is controlled by keypad; 1: STOP key always valid. 0: when setting frequency via keypad, no need of pressing Enter. 1: when setting frequency via keypad, have to press Enter key. 1,2,4 ~ 6: Carrier frequency = set value * 2.5KHz 3: carrier frequency = 8.0KHZ. 7/8/9: carrier frequency = 12/24/36 * Fout 0: Forward Rotating, Viewed at load-side 1: Reverse Rotating, Viewed at load-side 0: reverse running permitted 1: Reverse running is Forbidden Set the inverter's input voltage. Inverter rated current value, read-only parameter 0:m/s 1:Mpa/mm2 2:Kg/mm2
0~1
0x09
1~9
*3
0x48
42
011 Power Phase 012 Reverse Forbidden 013 Input Voltage 014 Inverter Current 015 Variable selection 016 Wire selection 017 Language choose
0~1
*3
0x05
0 200.0 V*1 *3 *3 0 *3
0x06
0x03 *4 *5 0x9D *5
Function definition
Set motor rated voltage
018 Rated Voltage 019 Maximum frequency 020 Maximum voltage 021 Basic frequency
0x0C
0x0D
0x0E
FUNCTION PARAMETERS
Setting Com Default range address
0.10~ 3.00 Hz 399.99Hz 0.1~50.0 V*1 12.0 V*1 0x0F
Function definition
022 Intermediate Frequency 023 Intermediate voltage 024 Lowest Frequency 025 Lowest Voltage 026 1st Acc time 027 1st Dec time 028 2nd Acc time 029 2nd Dec time 030 3rd Acc time 031 3rd Dec time 032 4th Acc time 033 4th Dec time 034 AVR Select 035 V/F compensation 036 S Curve select 037 Step 1 Freq 038 Step 2 Freq
0x10
0.10~3.00 1.50 Hz Hz 0.1~50.0 V*1 Time of frequency from 0% to 100%, the unit of time setting is 0.1s 2nd Acc/Dec time is valid in the multi-function terminal blocks or internal-controlled multi-speed. Same way setting as 26/027. 0.0~ 3600.0S 0.0~ 3600.0S 0.0~ 3600.0S 0.0~ 3600.0S 0.0~ 3600.0S 0.0~ 3600.0S 0.0~ 3600.0S 0.0~ 3600.0S 6.0 V*1 10.0S 10.0S 10.0S 10.0S 10.0S 10.0S 10.0S 10.0S
0x11
Acc/Dec time is valid in the multi-function terminal blocks or internal-controlled multi-speed. Same way setting as 26/027.
0:No Output Voltage stabilizing function 1:Output Voltage stabilizing enabled 2:Output Voltage stabilizing is disabled after stop 0~14: fixed V/F mode. 15: arbitrary V/F mode. 0: No S curve 1: 0.2 s 2: 0.5 s 3: 1.0 s Set the main frequency Reference External multi-stage speed 2, or internal-controlled multi-speed step 2 frequency
0~2
0x91
0~15
*3
0x0A
0~3
0x1B
0x1D 0x1E
43
FUNCTION PARAMETERS
Setting Com Default range address
0.00~ 0.00 Hz 400.00Hz 0.00~ 0.00 Hz 400.00Hz 0.00~ 0.00 Hz 400.00Hz 0.00~ 0.00 Hz 400.00Hz 0.00~ 0.00 Hz 400.00Hz 0.00~ 6.00 Hz 400.00Hz 0~100% 100% 0x1F
Function definition
External multi-stage speed 3, or internal-controlled multi-speed step 3 frequency External multi-stage speed 4, or internal-controlled multi-speed step 4 frequency External multi-stage speed 5, or internal-controlled multi-speed step 5 frequency External multi-stage speed 6, or internal-controlled multi-speed step 6 frequency External multi-stage speed 7, or internal-controlled multi-speed step 7 frequency JOG frequency reference valid when the terminal was defined as JOG input, or pressing JOG key The higher limitation of input frequency. (Percentage of the Maximum frequency) The lower limitation of input frequency. (Percentage of the Maximum frequency) 0: Free running 1: run at start freq 2: running at 0 speed.(The 0 speed torque controlled by 0 speed gain) Memorize the frequency when the multi-function inputs are defined as U/D. Set the frequency step in U/D mode. Jump frequency 1. This function is invalid if 052 is set to 0. Jump frequency 2. This function is invalid if 052 is set to 0.
039 Step 3 Freq 040 Step 4 Frequency 041 Step 5 Frequency 042 Step 6 Frequency 043 Step 7 Frequency 044 Jog frequency 045 High freq limit 046 Lower freq limit 047 Low-speed selection 048 U/D rememorizes 049 U / D Step 050 Jump Hz1 051 Jump Hz2 052 Jump amplitude
0x20
0x21
0x22
44
0x23
0x24
0x2C
0~100%
0%
0x2D
0~2
0x8F
FUNCTION PARAMETERS
Setting Com Default range address
Function definition
0: Normal operation; 1: internal control multi-stage speed mode. The inverter stop after running for a cycle time. 2: internal control multi-stage speed mode, the inverter runs continuously and repeatedly, only stop, fault, emergency stop commands are accepted when running. 3: internal control multi-stage speed mode, the inverters go on running at the final speed after a cycle.
0~3
0x8C
054 Step 1 model 055 Step 2 model 056 Step 3 model 057 Step 4 model 058 Step 5 model 059 Step 6 model 060 Step 7 model example: F 2 100 100: running time for the step 100s 2: using acceleration and deceleration time 2 F: running direction F = Forward (counterclockwise) R = reverse (clockwise)
F1~R4 0~4000S F1~R4 0~4000S F1~R4 0~4000S F1~R4 0~4000S F1~R4 0~4000S F1~R4 0~4000S F1~R4 0~4000S
F1 0S F1 0S F1 0S F1 0S F1 0S F1 0S F1 0S
Function definition
Input terminal function settings: 00: Reverse run command (2-wire mode) 01:Forward/reverse run command(3wires mode) 02:External fault (Normal Close contact input) 03:External fault (normally open contact input) 04: Fault Reset 05: Local / Remote selection 06:Communication / control circuit terminal selection 07: emergency stop 08:Main frequency reference input select (current / Voltage) 09: Multi- speed command 1 10: Multi- speed command 2
061 S2 Function
0~26
0x31
062 S3 Function
2~26
0x32
063 S4 Function
2~26
0x33
45
FUNCTION PARAMETERS
Setting Com Default range address
Function definition
11: Multi- speed command 4 12: Jog Run 13:Acceleration / deceleration time selection 1 14:Acceleration / deceleration time selection 2 15:External BB instructions (normally open contact input) 16:External BB instructions (NC contact input) 17:Speed search (search from the maximum frequency ) 18:Speed search (search from the start frequency) 19:parameter setting permission / forbidden 20: PID integral value reset 21: PID control forbidden 22: Timer Function 23: Inverter overheat alarm (OH3) 24: analog value for a given sample / hold 25: KEB command (A contact input) 26: KEB command (B contact input) 27:UP/DOWN command (only available in 067 ) Output terminal function settings: 00: Fault 01: running 02: Frequency Match 03: Any frequency Match 04:Frequency detection (output frequency Frequency Ref) 05:Frequency detection (output frequency frequency Ref) 06: Over torque detection (normally open) 07:Over torque detection(Normal close) 08: BB (base blocked) 09: running mode 10: Inverter ready for running 11: Timer Function 12: Auto re-start 13: OL (overload) Pre-Alarm 14: frequency reference Loss 15: Communication data output 1 (D0 function) 16: Communication data output 2 (D0 function) 17: PID feedback Loss
064 S5 Function
2~26
0x34
065 S6 Function
2~26
10
0x35
066 S7 Function
2~26
11
0x36
46
Terminal I / O Area
067 S8 Function
2~27
12
0x37
068 Y1 Function
0~18
0x3C
069 Y2 Function
0~18
0x3D
070 Y3 Function
0~18
0x3E
FUNCTION PARAMETERS
Setting Com Default range address
0~18 3 0x3F
Zone
Function definition
18: OH1 Alarm 19: zero speed running 20: Output minimum frequency 21: Output Maximum frequency Input ON signal delay time, Unit 0.1 seconds. Output OFF signal delay time, Unit 0.1 seconds.
Zone
*3 *3
0x63 0x64
Parameters Name
074 Main Analog 075 Auxiliary analog 076 Frequency Loss 077 Frequency Gain 078 Frequency Offset
Function definition
0: Main frequency Ref is the terminals V (0 ~ 10V). 1: Main frequency Ref is the terminals FI (4 ~ 20mA). 0: FV is 0 ~ 10V input (open circuit SW1-1) 1: FI is 4 ~ 20mA input. 0: Frequency Loss handling is invalid 1: Frequency Loss handling is valid The gain of the frequency analog input, voltage (current) 10V (20mA) stands for what percentage of the maximum frequency(019) The offset of the frequency analog input 0: Output frequency (10V---maximum frequency) 1: Output current (10V stand for the rated current) 2: Output power (10V inverterinverter rated power) 3: DC voltage (10V/400V (200V Grade) 10V/800V (400V grade) Adjust the analog output level Set the frequency for frequency detecting. Set the frequency for frequency matching.
0~1
0x41
0~1
0x42
100 %
0x44
0%
0x45
0~3
0x46
1.00 0.00
0x47 0x5F
0.00
0x89
47
FUNCTION PARAMETERS
Setting Com Default range address
Function definition
0: Do not continue running 1: Go on running within the Instantaneous compensation time 2: Always continue running (no Uu1, Uu3 Fault alarm) Limitation of the current during the speed search Set the minimum time for blocking the inverter output, during the speed search. Set V/F mode for the speed search.
083 Instantaneous stop method 084 Speed Search 085 Blocking time 086 Search for V / F 087 Instantaneous stop time 088 Auto Re-start 089 Retry contact
0~2
0x49
110% *3 *3 *3 0
Set the compensation for 0.0~2.0S instantaneous power failure, unit 0.1S. Set the inverter auto-restart times when Inverter fault occurs. 0: the contact closed during the re-start period 1: the contact open during the re-start period When the stop instruction was assigned, the inverters decelerate to this frequency and then begin to brake with DC voltage input. Set DC braking current value. Set the DC braking time when stopping the inverter. Set the DC braking time when starting the inverter Set the zero speed current. The torque output compensation gain. No need to change this value in most cases. Measurement of motor parameters 0: No self-tuning function 1: static self- tuning (suitable for motors with load) 2: Dynamic self- tuning 0~10
0~1
0x4F
48
090 Braking frequency 091 Braking Current 092 Stop brake 093 Start braking 094 Zero Speed Gain 095 Torque Compensation 096 Motor Tuning
0x38
0~2
0x3F
097 Line resistance 098 Motor leakage inductance 099 Motor iron loss Internal use for the inverter torque compensation. No need to change in most cases.
*3
0x5A
1.2H 440 W
0x39 0x5B
FUNCTION PARAMETERS
Setting Com Default range address
0.0~ 9.9% 0~ 99in% 0.0~ 25.5 S 30~ 200in% 0.0% 30in % 0.0 S 170in % 0x85 0x86 0x87
Function definition
Gain of the slip frequency to compensate the speed drop due to the load. Set the no load motor current. Set the filter time for compensating the slip speed. Set Stall prevention reference during acceleration. Unit: 1% of inverter rated current 100%. Set Stall prevention reference during running. Unit: 1% of inverter rated current 100%. 0: No stall prevention function during deceleration 1: with stall prevention function during deceleration 0: the cumulative time of Power on 1: The cumulative time of running If 106 were chosen as the cumulative timer, accumulate the time from 107,108 values.
100 Slip gain 101 No-load Current 102 Delay correction 103 Acceleration reference 104 Run Benchmark 105 Dec stall Prevent
0x5D
30~ 200in%
170in %
0x5E
0~1
0x5C
106 Timer selection 107 Timer L 108 Timer H 109 Rated current
1 0H 0H *2
Motor rated current. 0: No Protection 1: Standard motor (time constant 8 minutes) 2: Standard motor (time constant 5 minutes) 3: Inverter motor (time constant 8 minutes) 4: Inverter motor (time constant 5 minutes) 0: No over torque detection 1:Only detect during the speed match, continue running after detection 2:run-time detection, continue running after detection 3:Only detect during the speed match, stop running after detection 4: run-time detection, stop running after detection
0~4
0x2F
0~4
0x60
49
FUNCTION PARAMETERS
Setting Com Default range address
20~ 200 in % *2 0x2E
Function definition
Motor rated current. 0: No Protection 1: Standard motor (time constant 8 minutes) 2: Standard motor (time constant 5 minutes) 3: Inverter motor (time constant 8 minutes) 4: Inverter motor (time constant 5 minutes) 0: No over torque detection 1:Only detect during the speed match, continue running after detection 2:run-time detection, continue running after detection 3:Only detect during the speed match, stop running after detection 4: run-time detection, stop running after detection Set the reference. over torque detection
0~4
0x2F
0~4
0x60
50
112 Over torque reference 113 Over torque time 114 SPI reference 115 SPI Delay 116 SPO reference 117 SPO Delay
Set the over torque detection time. Set input phase loss detection level, DC400V (200V type), DC800V (400V type) 100% Set input phase loss detection time = 1.28 seconds (112 settings) Set output phase loss detection level, DC400V (200V type), DC800V (400V type) 100% Set output phase loss detection time Stop when the heatsink over temperature: 0: decelerate to stop(failure) 1: Free stop 2: decelerat2 stop 2 (failure) 3: Continue running (alarm) Brake resistor overheat protection: 0: No braking resistor overheat protection 1: with braking resistor overheat protection
118 OH Stop
0~3
0x30
0~1
0x65
FUNCTION PARAMETERS
Setting Com Default range address
Function definition
0: No PID Control 1: PID control (Error controlled by D) 2: PID control (feedback controlled by D) 3: PID control (Fdbk value was reversed) PID feedback gain the proportional gain the Integration gain the Derivative gain PID Offset after PID regulator. Upper Limitation of the Integral output Set the output frequency delay time after PID regulator 0: No PID feedback loss detection 1:PID feedback loss detection enabled Set the PID feedback threshold. Set PID feedback loss detection time. Unit 0.1S.
120 PID selection 121 Feedback gain 122 Prop gain 123 Integ time 124 Derivative Time 125 PID offset 126 Integral Limit 127 Filter Time 128 Fdbk Detection 129 FB Loss Thresh 130 Lost Time
0~3
0x6C
0.00~ 10.00 0.0 ~ 10.0 0.0~ 100.0S 0.0~ 10.0S -109~ 109% 0 ~109% 0.0~2.5 S 0 ~1 0~ 100 % 0.0~ 25.5S
0x6D 0x6E 0x6F 0x70 0x71 0x72 0x73 0x74 0x75 0x76
Function definition
0: energy-saving control is invalid 1: Energy-saving control is enabled Set the coefficient of maximum efficiency. The default value is set according to the standard motor. The lower limitation of the energy-saving voltage When running at 60Hz. The lower limitation of the energy-saving voltage When running at 6Hz. Set the average time of the power calculation in energy-saving mode. Limitation of the output voltage in the best-performance control mode. The range of voltage variation when the best running voltage is 100%. The range of voltage variation when the best running voltage is 5%.
131 Energy-saving enable 132 Energy-Saving Gain 133 60Hz voltage 134 6Hz voltage 135 calculation time 136 Voltage Limit 137 100% Anti jump 138 5% Anti jump
*3
0x78
50%
0x79
51
FUNCTION PARAMETERS
Setting Com Default range address
0~31 0~5 0 0 0x82 0x83
Function definition
1~31: inverter charged with MODBUS communication address. 0:1200 BPS 1:2400BPS 2:4800BPS 3:9600BPS 4:19200BPS 5:38400BPS 0:7N2 For ASCII 1:7E1 For ASCII 2:7O1 For ASCII 3: 8N1 For RTU 4: 8E1 For RTU 5: 8O1 For RTU 0: No timeout detection 1: timeout detection enabled 0: deceleration to stop (use Dec time 1) 1: Coast to stop 2: deceleration to stop (use Dec time 2) 3: Continue running (alarm)
Note: Default values underlined can be modified when the drive running. Description: * 1 Means: The upper limitation and default value of the Voltage doubled for the 400V type inverters. * 2 Means: The motor rated current settings is10% ~200% of the inverters rated current. * 3 Means: The default values will be different according to the size of inverters. * 4 Means: read-only data * 5 Means: No communication. These parameters will not change if the default values were restored. The reserved functions are not available in this software version.
52
0~5
0x84
0~1
0x7F
143 CE Stop
0~3
0x80
DETAILED EXPLAINATIONS
9. DETAILED EXPLAINATIONS
000 parameters setting range: 0 ~ 7 default: 0
0: Parameters are allowed to be changed. 1: Parameters can not be changed. (Protect users parameters.) 2 ~ 6: reserved 7: change all parameters to default values. If the user changed the parameters by mistake and can not restore them properly, this function should be implemented. Set this parameter to 7, and then press "ENTER" button, you can make all the function code data values back to the initial value, and then re-set the required parameters.
001 Control mode Range: 0 ~ 1 Default: 1
0: V / F control. 1: Sensor less current vector control. In this move, the torque response can be improved and provide a high performance.
002 G / P options Range: 0 ~ 1 Default: *
0: G-type constant torque, overload 150% for 1min 1: P fan pump-type, overload 120% for 1min Note: Changing this parameter, No 099 parameters will subsequently change. The inverter rated power will shift to an upper grade if you change this parameter from 0 to 1.
003 Mode of operation Range: 0 ~ 8 Default: 3
ETD750 has 2 operate modes, LOCAL and REMOTE. Only when the inverter is stopped, these two control modes can be switched by pressing the "STOP" key. The selected mode can be confirmed by the control mode status indication shown on the keypad panel. The default setting is REMOTE (frequency reference from FV and FI, and the start and stop command from the terminals.) The Multi-function terminals S3-S8 works under both modes. LOC: The reference signal and running commands are from keypad panel. REM: The reference signal and running commands are assigned as the following table shows:
53
DETAILED EXPLAINATIONS
Set
Frequency Reference
0 1 2 3 4 5 6 7 8
From Keypad Panel From terminals From Keypad Panel From terminals From Keypad Panel From terminals serial communication serial communication serial communication
From Keypad Panel From Keypad Panel From the terminals FV and FI From the terminals FV and FI Serial communication Serial communication Serial communication From Keypad Panel From the terminals FV and FI
004
L / R function
Range: 0 ~ 1
Default: 1
0: L/R switching will take effect after stopping the inverter; 1: L/R switching will take effect immediately.
006 Display Mode Range: 0 ~ 3999 Default: 0
0: 0.01Hz Units 1: 0.1% Units 2 ~ 39: 120 Frequency Ref (Hz) / 006 (number of motor pole) = r / min 40 ~ 3999: The 4th bit set the decimal point position, the first 3 bits set the value which correspond to 100% of frequency Ref. For example: the variable corresponding to the maximum frequency is 1.60, and then this parameter should set to 2160. In the constant pressure water supply applications, the target pressure value 1.60Mpa can be displayed together with No 015 parameter settings.
007 Ways to stop Range: 0 ~ 3 Default: 0
Select the desired stopping method: 0: decelerate to stop using 1st Dec time (default value) 1: coast to stop 2: coast to stop using 1st Dec time 3: coast to stop using 2nd Dec time Settings: 0 with the first deceleration time, deceleration to stop (factory 54 ETD 750 Product Manual
DETAILED EXPLAINATIONS
When the stop command is applied, the inverter will decelerate according to Dec time 1, and apply DC braking when the output frequency reaches the braking frequency, while the over-voltage (OU) alarm may occur during the deceleration if the Dec time is too short or the load inertia is too big. In this case, the Dec time should be increased or a braking resistor should be installed. Braking torque: About 20% of motor rated torque if no braking resistor, 150% of motor rated Torque if the braking resistor exists. Setting: 1 coast to stop
Output Instruction When the stop command input inverter output disconnect
Run command
ON
OFF
The motor begin to coast when the forward/reverse running instruction is canceled. Setting 2: coast to stop using 1st Dec time
Example: coast to stop using 1st Dec time: After the stop command applied, the inverter does not response to the start command within the 1st Dec time. If the start command is applied, the inverter will run again after 085 (minimum base block time).
55
ETD750 Series Universal Vector Inverter Set 3: coast to stop using 2nd Dec time
DETAILED EXPLAINATIONS
Example: coast to stop using 1st Dec time: If the start command is applied within the deceleration time, the inverters will not response to the commands until the Dec time elapsed. The start command is invalid with the Minimum BB time.
008 Stop key Range: 0 ~ 1 Default: 1
0: STOP button is valid only when the inverter is controlled by keypad. 1: STOP button is valid in any cases.
009 Confirmation Key Range: 0 ~ 1 Default: 1
0: Its no need to press ENTER for confirmation when changing frequency by keypad. 1: Its necessary to press ENTER for confirmation when changing frequency by keypad.
56
DETAILED EXPLAINATIONS
Range: 1 ~ 9
Default: *
Set the carrier frequency: Carrier Setting (KHZ) 7 12 Fout 8 24 Fout 9 36 Fout 1 2.5 2 5.0 3 8.0 4 10.0 5 12.5 6 15.0
Small
Much
57
DETAILED EXPLAINATIONS
011
Range: 0 ~ 1
Default : 0
0: When applying forward command, the revolution direction of the motor is counter- clockwise if viewed at the load side. 1: When applying forward command, the revolution direction of the motor is clockwise if viewed at the load side.
012 Prohibition of Reverse Range: 0 ~ 1 Default: 0
Set the units that will be displayed when 006 value is set between 40 ~ 3999, 0: m / s m / s 1: Mpa/mm2 2: Kg/mm2
016 wire selection range: 0 ~ 2 Default:0
This function is effective when using the terminal operation. 0: single-wire mode: S1 on forward, S1 off - stop 2-wire mode: S1 on forward, S1 off stop, S2 on reverse, S2 off stop. 3-wire mode: S1 Rising-edge trigger running, S2 off stop, S3 switch forward/reverse. 1: single-wire mode: S1 Rising-edge trigger-running and stop switch. 2-wire mode: S1 on forward, S1 off stop, S2 switch forward/reverse. 3-wire mode: S1 Rising-edge trigger forward, S2 off stop, S3 Rising-edge trigger reverse. 2: single-wire mode: S1rising-edge trigger running and stop switch. 2-wire mode: S1 on forward, S1 off stop, S2 rising-edge trigger switch forward/reverse. 3-wire mode: S1 rising-edge trigger running, S2 off stop, S3 rising-edge trigger - switch forward/reverse.
017 Language selection range: 0 ~ 1 Default: *
58
DETAILED EXPLAINATIONS
Following are the connection sketch map of single-wire, 2-wire, 3-wire when parameter 016 is 0 or 1or 2.
S1 016 = 0 SC S1 016 = 1 SC
Single-wire connection
Single-wire connection
S1 016 = 2 SC
S1
Single-wire connection
S2 SC
016 = 0
2-wire connection
S1 S2 SC 016 = 1
S1 S2 SC 016 = 2
2-wire connection
2-wire connection
S1 S2 S3 SC 016 = 0
S1 S2 S3 SC
016=1
3-wire connection
3-wire connection
S1 S2 S3 SC 016 = 2
3-wire connection
061=0 061=1
Note: When parameter 061 bigger than 1, multi-function junction has function define on page 59-60 except for choose single-wire, in addition, setting values of parameter 061-067 cant be repeated.
59
DETAILED EXPLAINATIONS
Default: 200.0 V * 1
This parameter sets the motor rated voltage. The inverter calculates the V/F voltage according to this parameter.
019 maximum frequency range: 50.00Hz ~ 400.00Hz Default: 50.00Hz 020 Maximum Voltage range: 0.1V ~ 255.0V * 1 Default: 200.0V * 1 021 reference frequency range: 0.20Hz ~ 400.00Hz Default: 50.00Hz 022 intermediate frequency range: 0.10Hz ~ 399.99Hz Default : 3.00Hz 023 intermediate voltage range: 0.1V ~ 50.0V * 1 Default: 12.0V * 1 024 minimum frequency range: 0.10Hz ~ 3.00Hz Default : 1.50Hz 025 minimum voltage range: 0.1V ~ 250.0V * 1 Default: 6.0V * 1
For 400V level inverters, the value is doubled. When a specific induction motor is utilized, or the mechanical equipments need a special torque adjustment, the exclusive values for above parameters must be set to meet certain requirements. The following relationship must be met when setting the above parameters: 025 023 020
The output torque will increase along with the increase of the V/F mode start voltage, while the excessive increase will cause the following problems: 1. Not work properly due to the over-field current. 2. Large vibration or overheating. Note: The V/F voltage should be increased step by step along with monitoring the motor current.
026 027 028 029 030 031 032 1st 1st 2nd 2nd 3rd 3rd 4th Acc time Dec time Acc time Dec time Acc time Dec time Acc time range: 0.0 ~ 3600s range: 0.0 ~ 3600s range: 0.0 ~ 3600s range: 0.0 ~ 3600s range: 0.0 ~ 3600s range: 0.0 ~ 3600s range: 0.0 ~ 3600s Default: 10.0s Default: 10.0s Default: 10.0s Default: 10.0s Default: 10.0s Default: 10.0s Default: 10.0s
60
DETAILED EXPLAINATIONS
Default: 10.0s
Acceleration time: Acc time is the time taken for the motor to accelerate from 0Hz to the maximum frequency. Deceleration time: Dec time is the time taken for the motor to decelerate from maximum frequency to 0Hz.
034 AVR selection range: 0 ~ 2 Default : 1
0: No Output voltage regulation function 1: Output voltage regulation function enabled. 2: Output voltage regulation function will be canceled after stop.
035 V/F curve selection range: 0 ~ 15 Default: 15
0~14: Choose the fixed V/F curve. 15: choose arbitrary V/F curve. Setting: 0~14 fixed V / F curves Fig 8-1 shows the fixed V/F mode. (The Listed voltage is for 200V level inverters, the voltage for 400V level inverters is doubled.) The following items must be correct when choosing a certain V/F curve: A. The motor voltage and frequency characteristics B. Maximum speed of the motor Only under the following conditions, a high starting torque is needed. Typically do need a high starting torque. A. The wires are very long. (150m or longer) B. The voltage drop too much when starting C. AC reactor has been connected to the inverter's input or output D. A motor which have a smaller power than the inverter was utilized.
61
ETD750 Series Universal Vector Inverter Figure 8-1 Usage Specification Setting
DETAILED EXPLAINATIONS
V / F mode * 1
200V*1 [0]
*3
50HZ
0
12 6 15 10 O
1.5
2.5
50HZ
General Purpose
62
60HZ (Saturated)
60HZ (Saturated)
1.5
72HZ
ETD750 Series Universal Vector Inverter Usage Specification Cubical descending Setting 4
Usage
50HZ
square descending 60HZ Cubical descending Specification small starting torque 50HZ Large starting torque small starting torque 60HZ
Large starting torque
Setting
V / F mode * 1
10
11
63
036
To avoid the impact during starting/stopping, the inverter is able to accelerate and decelerate along with an S curve. 0: No S curve 1: 0.2 seconds (default) 2: 0.5 seconds 3: 1.0 seconds
Frequency command Output Frequency
90HZ
12
120HZ
13
180HZ
14
S Curve selection
range: 0 ~ 3
Default: 1
DETAILED EXPLAINATIONS
The above figure shows the switching between forward and reverse running.
037 Step 1 frequency 038 Step 2 frequency 039 Step 3 frequency 040 Step 4 frequency 041 Step 5 frequency 042 Step 6 frequency 043 Step 7 frequency range: 0.00 Hz ~ 400.00Hz range: 0.00 Hz ~ 400.00Hz range: 0.00 Hz ~ 400.00Hz range: 0.00 Hz ~ 400.00Hz range: 0.00 Hz ~ 400.00Hz range: 0.00 Hz ~ 400.00Hz range: 0.00 Hz ~ 400.00Hz Default: 0.00Hz Default: 0.00Hz Default: 0.00Hz Default: 0.00Hz Default: 0.00Hz Default: 0.00Hz Default: 0.00Hz
The step 1~ step 7 frequency can be selected by the combination of multi-function terminals S5, S6 and S7, or by the internal multi-step speed mode.
044 Jog frequency range: 0% ~ 100% Default : 0%
This parameter sets the jog frequency which will be used when the terminals are configured as jog start or pressing the jog key if the inverter is controlled by the keypad.
045 upper limitation frequency 046 lower limitation frequency range: 0% ~ 100% range: 0% ~ 100% Default: 100% Default: 0%
Upper limitation frequency: The upper limitation of the frequency set the maximum allowed operation frequency. The unit is 1% of the maximum frequency. Lower limitation frequency: The lower limitation of the frequency set the minimum allowed operation frequency. The unit is 1% of the maximum frequency. The inverter will continue running at the lower limitation frequency, if the reference frequency is 0. However, if the lower limitation is less than the minimum frequency (024), the inverter will not run.
65
DETAILED EXPLAINATIONS
Frequency command upper limit (45) The frequency command lower limit (46)
047
low-speed option
range: 0 ~ 2
Default: 1
0: Free running, coast to stop. (Reserved function) 1: Run at the minimum frequency. (024) 2: Zero-speed running (zero-speed torque controlled by zero-speed gain)
048 U/D memorization setting 049 U/D Step range: 0 ~ 1 range: 0.00 ~ 2.50HZ Default: 0 Default: 0.00
48 U / D memorization This function is valid when the multi-function input terminals are configured as UP/DOWM. The current operating frequency can be memorized when powered off. 0: Memorize the current operating frequency in parameter 037. 1: do not memorize the current operating frequency. 049 U/D step: When the up/Down features are valid, this parameter sets the step size of UP/DOWN instruction in the unit of 0.01Hz.
050 jump Hz1 051 jump Hz2 052 jump step range: 0.00Hz ~ 400.00Hz range: 0.00Hz ~ 400.00Hz range: 0.00Hz ~ 25.00Hz Default: 0.00Hz Default: 0.00Hz Default: 1.00Hz
This feature can jump off the vibration frequency in order to avoid the resonance point frequency. This function can also be used for the dead-zone control. This feature will be disabled if set to 0. Set the jump frequency according to the following formula: 046 051-052. If this condition is not satisfied, the inverter will trip for PAF fault.
Output Frequency
051
050
052
052
F r e q u e n c y f o r a g iv e n
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DETAILED EXPLAINATIONS
operation mode Step 1 mode Step 2 mode Step 3 mode Step 4 mode Step 5 mode Step 6 mode Step 7 mode
range: 0 ~ 3 range: F1 ~ R4 0 ~ 4000S range: F1 ~ R4 0 ~ 4000S range: F1 ~ R4 0 ~ 4000S range: F1 ~ R4 0 ~ 4000S range: F1 ~ R4 0 ~ 4000S range: F1 ~ R4 0 ~ 4000S range: F1 ~ R4 0 ~ 4000S
Operation Mode (Internal simple PLC control): 0: Normal operation mode. 1: internal control multi-stage speed mode After Run command issued, the inverter will run according to the preset parameter values and stop automatically after a cycle. Only when the run command is issued again, the inverter will run again. 2: internal control multi-stage speed, continuous operation mode. After Run command issued, the inverter run according to the preset parameter values cyclically. No commands except for emergency stop, external fault, will be accepted during the running. 3: internal control multi-stage speed. After Run command issued, the inverter run according to the preset parameters. After an operation cycle, the inverter runs at the last speed.
Note: The above example demonstrates the settings of the step1~step7 modes. The users can set direction, Acc/Dec time and the operation time as the above example shows. If some steps are not needed, just set the frequency to 0. The inverter will skip this step and jump to the next step directly.
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An example of the internal controlled multi-stage speed setting: Function settings run (set) frequency 053 mode 054 Step 1 model 055 Step 2 model 056 Step 3 model 057 Step 4 model 058 Step 5 model 059 Step 6 model 060 Step 7 model Output frequency (motor speed)
061 062 063 064 065 066 067
037 Step 1 Frequency 038 Step 2 Frequency 039 Step 3 Frequency 040 Step 4 Frequency 041 Step 5 Frequency 042 Step 6 Frequency 043 Step 7 Frequency
5 1 2
7 Speed
Time
3 4
Note: During the above operation, if the inverter was stopped, the time counter will stop. The inverter will return to the previous speed when start again.
S2 configuration S3 configuration S4 configuration S5 configuration S6 configuration S7 configuration S8 configuration range: 0 ~ 26 range: 2 ~ 26 range: 2 ~ 26 range: 2 ~ 26 range: 2 ~ 26 range: 2 ~ 26 range: 2 ~ 27 Default: 0 Default: 2 Default: 4 Default: 9 Default: 10 Default: 11 Default: 12
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DETAILED EXPLAINATIONS
Description
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Forward / Reverse run command (3-wire Only No 061 parameters can set to this type) value External fault (normally open contact To inform the inverter there is an external input) fault, and the inverter will stop External fault (NC contact input) Fault Reset Local/Remote control selection Communication/terminal selection Emergency stop Frequency selection command input control Stop the output and the keypad display EF Reset command is forbidden while running Panel / terminal control switching RS485 / terminal control selection Stop the inverter according to Dec time 2 level 0: voltage input 1: current input The combination of terminal states corresponding to 8 frequencies. Terminal Jog function deceleration deceleration time time Select Acceleration/Deceleration time 1 Select Acceleration/Deceleration time 2
Multi-stage speed instruction 1/S5 Multi-stage speed instruction 2/S6 Multi-stage speed instruction 4/S7 Jog operation Acceleration / selection 1/RT1 Acceleration / selection 2/RT2
External BB (normally open contact Coast signal, when the signal input, the input) motor began to coast, BB Shinning External BB (NC contact input) when the signal open, the motor began to coast, BB Shinning
Searching command from maximum Speed search command signal frequency Searching command from operation Frequency search command frequency Parameter setting permitted/ forbidden PID integral value reset PID control disabled Timer function Allow/forbid parameter setting. PID integral value reset PID forbidden Terminal timer function selection
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DETAILED EXPLAINATIONS
Description
23 24 25
If this signal is active, the keypad will display OH3, the inverter continues to run. Sample the analog signal when "Closed", and hold the signal when OPEN
26
KEB instructions (normally open contact (Decelerate when Instantaneous power off input) occurs), this feature is special for textile industry. Switch the run command to stop. Decelerate when power off and generates the regenerative energy. The inverter KEB instructions (NC contact input) continuing running by using this inertia energy. UP / DOWN (up / down) command Only No 067 parameter can be set to this value, the frequency will increase or decrease a unit.
27
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Set 5, 6: LOCAL (keypad) / REMOTE (remote) selection (setting: 5) Select the source of run amends. Only valid when the inverter at stopped. Open: run according the setting of No 003 parameter. Closed: run according to the keypad settings. (For example) the No 003 parameter is set to 3 Open: the reference frequency is from terminal FV and FI, and the run command is from terminal S1, S2. Closed: the reference frequency and the run command are from the keypads. Communication / terminal control selection (setting: 6) Select the run commands between communication and terminals. Only valid when the inverter at stopped. Open: run according to the No 003 parameter setting. Closed: the run command and the reference frequency are from the communication.
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ETD750 Series Universal Vector Inverter Setting 91011 Combination of the terminals 11S7 OFF OFF OFF OFF ON ON ON ON 10S6 OFF OFF ON ON OFF OFF ON ON 9S5 OFF ON OFF ON OFF ON OFF ON
DETAILED EXPLAINATIONS
Frequency selected 037 Step 1 Frequency 038 Step 2 Frequency 039 Step 3 Frequency 040 Step 4 Frequency 041 Step 5 Frequency 042 Step 6 Frequency 043 Step 7 Frequency 044 Step 8 Frequency
Configure the terminal functions as 9~11, then the certain multi-stage frequency can be selected by the different ON/OFF combination of the terminals. Note: the multi-stage frequency 1~7 can be selected by the different ON/OFF combination of the S5, S6 and 7. (Please refer to 061 for the definition of the terminal functions).
72
ETD750 Series Universal Vector Inverter Set 13, 14: selection of the Acc/Dec time Combinations of terminals 14 13 RT2 RT1 OFF OFF OFF ON ON OFF
DETAILED EXPLAINATIONS
The Selected Acc/Dec time 026 1st Acc, 027 1st Dec 028 2nd Acc, 029 2nd Dec 030 3rd Acc, 031 3rd Dec
ON ON 032 4th Acc, 033 4th Dec Note: The Acc/Dec time 1~4 can be selected by the different ON/Off combination of the RT1/RT2. Set 22: Timer Function If the closed duration of the terminal is longer then ON delay time (072), the output of the timer function will close. If the open duration of the terminal is longer than Off delay time (073), the output of the timer function will be open.
Set 24: sample/hold of the analog reference If the closed duration of the input terminal lasts for 100ms or longer, the analog frequency reference will be sampled, and the sampled value will be help if the terminals become open.
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Note: t1, t3: equal or greater than 100ms, sample the analog reference signal. t2: less than 100ms, the previous sampled value was held. Set 27: UP / DOWN (increase/decrease) command (setting: 067 = 27) This setting is only valid when the run command is from the external terminals. The inverter can accelerate or decelerate operate at the desired speed by configuring S7 and S8 terminal as UP/DOWN function without changing the frequency reference. If No. 067 parameter is configured to UP/DOWN, then the No. 066 parameter will be configured to UP no matter what it was configured in previous.
Control terminal S7 (UP ) Control terminal S8 (DOWN) Running status Closed open Accelerate open Closed Decelerate open open hold Closed Closed hold
U = UP (accelerating state) D = DOWN (decelerating condition) H = HOLD (Hold state)U1 = UP status (stable at the upper limit) D1 = DOWN status (stable at the upper limit) Note: When the UP/DOWN feature is configured, the inverter will accelerate to the upper frequency limit no matter what the current frequency reference is. The lower limit of the frequency can be either from the terminals FV, FI input, or the largest value of the frequency limitation.
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DETAILED EXPLAINATIONS
when the forward/reverse run command is activated, the inverter will run from the lower frequency limit even the UP/DOWN feature is not configure Output frequency while the UP/DOWN is running, the JOG command has the higher priority. 068 Y1 function range: 0 ~ 18 Default: 0 069 Y2 function range: 0 ~ 18 Default: 1 070 Y3 function range: 0 ~ 18 Default: 2 071 Y4 function range: 0 ~ 18 Default: 3 Description of the Multi-functional output options:
Setting Name Description
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Fault Running Frequency Match Any frequency Match Frequency detection Frequency detection Over-torque detection (normal open) Over-torque detection (normal closed) BB (base blocking) Run Mode Inverter Ready Timer function Auto re-start OL(overload) Pre-Alarm Loss of the freq reference Communication output 1 Communication output 2 PID feedback loss OH1 Alarm Zero speed status Up to lowest frequency Up to highest frequency
Closed when there is a fault. Closed when the forward/reversed command is activated or the inverter has voltage outputs. Output frequency consistent with target frequency Output frequency consistent with detection frequency Output frequency Detection criterion Output frequency Detection criterion Over torque detection output relay close Over torque detection output relay open Closed when the inverter stop outputs Closed when the inverter is controlled by keypad Closed if no fault and ready for running. Closed when time up to terminal timer function Closed during the auto-restart period. Closed when pre-warnings Closed when frequency reference lost Bit 1 of RS485 communication data output Bit 2 of RS485 communication data output Closed when PID feedback lost Closed when OH1 alarm Closed when zero speed Closed when output up to lowest limit Closed when output up to highest limit
75
ETD750 Series Universal Vector Inverter Settings: 2, example of the frequency match
DETAILED EXPLAINATIONS
072 073
Default: * Default: *
Filtering the input/output contact terminals, can be used as a time relay. Refer to the setting of multi-function terminal settings S2~S8, setting 22.
074 Main Analog reference range: 0 ~ 1 Default: 0.
The main analog reference signal can be provided from the control terminals. The reference signal can be either voltage signal or current signal, depending the setting of this parameter. 0: FV, 0 ~ 10V Input 1: FI, 4 ~ 20mA input
075 auxiliary analog reference range: 0 ~ 1 Default: 1
The auxiliary analog reference signal can be either voltage signal or current signal, depending the setting of this parameter. 0: 0 ~ 10V Input 1: 4 ~ 20mA input Note: The switch mounted on the control board SW1-1 should be placed at the off state, if this parameter is set to 0.
076 Ref frequency Loss range: 0 ~ 1 Default: 0
This parameter defined the handling if the frequency reference loses during the operation 0: does not handle 1: the inverter will go on running at the 80% of the previous reference, if the external analog frequency reference drops to 90% within 400ms. 76 ETD 750 Product Manual
DETAILED EXPLAINATIONS
Default: 100% Default: 0%
If the reference frequency is provided by the analog input FV and FI, these two parameters can set the frequency offset and gain. Frequency Gain: defines the reference frequency value responding to 10V (20mA) analog input. The unit is 1% of maximum frequency. Frequency offset: defines the reference frequency value responding to 0V (4mA) analog input. The unit is 1% of maximum frequency.
Gain: 077 = 200, offset: 078 = 0 0-10V analog input corresponding to reference frequency 50%-100% Gain: 077 = 100offset: 078 = 50
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DETAILED EXPLAINATIONS
Default: 0 Default: 1.00
Select the variables to be output at the analog output terminals FMA-FC for the purpose of monitoring. F M A function: 0: Output frequency (10V corresponding to maximum frequency) 1: Output current (10V corresponding to inverter rated current) 2: Output power (10V corresponding to inverter rated power) 3: DC bus voltage (10V/400V (200V type), 10V/800V (400V type) FMA Gain: this parameter is used to calibrate and adjust the analog output.
To calibrate the analog output, make the analog output 3V at he maximum frequency, Set No.080 parameter 0.3.
081 082
Only valid when the multi-function output terminals be configured as frequency detection. Frequency detection: When the output frequency is higher or lower than the detection target frequency 081, the multi-function output terminal contact closes. FAR Frequency: threshold of the frequency detection. The setting of the multi-function output terminal is 4, (Output frequency Detection target Frequency) 78 ETD 750 Product Manual
DETAILED EXPLAINATIONS
The setting of the multi-function output terminal is 5, (Output frequency >=Detection target Frequency)
083
range: 0 ~ 2
Default: 0
0: Do not continue to operate 1: continue running if power on again within the instantaneous power off compensation time (087). 2: continue running if power on again within the control logic time, no UU1 alarm. Note: The run command should be kept in order to continue running after restoring from instantaneous power off.
084 085 speed search block time range: 0% ~ 200% range: 0.5S ~ 5.0S Default: 110% Default : *
These parameters are used in restarting the inverter which is coasting and does not stop. This parameter makes it easy to switch the inverter between constant frequency running and variable frequency running. Speed Search: set the inverter current in speed searching. The inverter rated current is 100%. Block time: Set the minimum time to stop the inverter output during the instantaneous power off in speed searching. Configure the multi-function input terminal as "17" or 18, to use the speed search feature. The speed search command must be activated before the run command or simultaneously. If this sequence is not satisfied, the speed search command is not valid. Here, the following is the sequence diagram:
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DETAILED EXPLAINATIONS
086
Search for V / F
Set the compensation time for instantaneous power failure This parameter set the times the inverter will restart and self-diagnose when fault occurs. This parameter can be set to up to the maximum value 10. The inverter will auto restart if the following failure occurs: 1. OC (over current) 2.OU (over voltage) 3. UV1 (under voltage) 4. GF (ground fault) 5. Rr (braking transistor fault) Note: this parameter will be cleared in the following cases: A. No other failure occurs for 10 minutes after the inverter restart. B. the fault reset signal is ON when the fault is detected C. Power off.
089 retry contact range: 0 ~1 Default: 0
This parameter defines the state of the fault output contact: 0: closed during restarting 1: open during restarting
090 braking frequency range: 0.0 ~ 5.0HZ Default: 0.0 HZ
0.0HZ: DC breaking is not valid. 0.1~5.0Hz: DC breaking will be implemented when the output frequency is lower than this value if stop command is activated.
091 brake current range: 0% In ~ 100% Default: 50%
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DETAILED EXPLAINATIONS
092
Default: 0.5S
Set the braking time after the inverter stopped. DC breaking will not be implemented if this parameter is set to 0.0S or the stop mode(007) is configured as coasting to stop.
093 start brake time range: 0.0S ~ 10.0S Default: 0.0S
Set the braking time before the inverter starting. DC breaking will not be implemented if this parameter is set to 0.0S. By using this parameter, the free coasting inverter will stop and start at 0 speed.
094
range: 0 ~ 100%
Default: 0%
Set the output current at zero speed. 100% is corresponding to the rated inverter current (reserved function).
095 torque compensation range: 0.0 ~ 3.0 Default: 1.0S
The inverter output torque can be adjusted according to varying of the load. The inverter will adjust the V/F voltage according to the real requirements. ETD750 inverter adjusts this voltage automatically during accelerating and constant speed running. The inverter will calculate the torque automatically, thus to ensure the no-trip operation and super energy-saving performance. Output voltage torque compensation gain (095) the required torque.
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DETAILED EXPLAINATIONS
Usually do not need to adjust the torque compensation gain (095 default setting: 1.0). Only needed if the distance between the inverter and motor is very long or the inverter vibrates. But too much compensation will cause the following problems Over current. Motor overheating or vibration. The torque compensation gain should be increased gradually by monitoring the motor current at the same time.
096 motor tuning range: 0 ~ 2 Default: 0
0: do not tuning 1: static tuning (for motors already with load). By setting this parameter to 1 and start the inverter, the stator resistance will be measured. 2: Dynamic tuning (for motors without load). During this tuning process, the stator resistance and the no-load current will be measured. The motor will run at the rated frequency during dynamic tuning (Reserved function).
097 098 099 coupled resistance range: 0.000R ~ 65.530R motor leakage inductance range: 0H ~ 40.0H Motor iron loss range: 0W ~ 9999W Default: * Default: * Default: *
Compensation for the amount of torque converter internal calculations use data, the factory has set the appropriate value, usually no need to change.
100 Slip gain range:0.0% ~ 9.9% Default: 0.0%
Motor load torque affects their transfer difference, resulting in changes in motor speed. Slip compensation is proportional to increase in the motor load torque converter output frequency method; to reduce the motor speed with the speed of change in load torque occurs.
101 no-load current 102 103 corrections delay base speed range: 0% In ~ 99% range:0.0S ~ 25.5S range: 30% In ~ 200.0% Default: 30% In Default: 20.0S Default: *
No load motor current setting. Motor rated current is 100% In Set Slip correction filter with the current time parameters. Set Stall prevention during acceleration function moves the benchmark of 1% as a unit inverter rated current to 100%. 82 ETD 750 Product Manual
DETAILED EXPLAINATIONS
Default: *
Set the stall prevention function of movement during the operation level, to 1% as the unit inverter rated current to 100%.
105 deceleration stall range: 0 ~ 1 Default: 1
0: No stall prevention function during deceleration 1: There Stall prevention function during deceleration
106 time choose range: 0 ~ 1 Default: 1
106 was chosen to use when the cumulative operating time, with 1 hour as a unit, this parameter is set to time, the cumulative time since then.
109 Rated current range:10% In ~ 200.0% Default: *
Motor nameplate rated current value, the electronic thermal protection device to protect the reference current as the motor is inverter rated current 10% to 200%.
110 overload range:0 ~ 4 Default: 1
Converter with internal electronic thermal overload relay protection motor overload. Correctly the following settings: 0: No Protection 1: Standard motor (time constant of 8 minutes) 2: Standard motor (time constant 5 minutes) 3: Inverter motor (time constant of 8 minutes) 4: Inverter motor (time constant 5 minutes) Electronic thermal overload function is based on the inverter output current / frequency and time simulation to monitor the motor temperature, protect motor from overheating, when the electronic thermal overload relay, to issue an "OL1" error, turn-off inverter output, to prevent the motor overheating. When a converter to connect an electric motor running when you do not need an external thermal relay. When an inverter operating several motors on each motor should be installed on a thermal relay. This case set the constant of 110 to 0.
111 torque detection range: 0 ~ 4 Default: 0
0: No over torque detection 1: Only the same in terms of speed for testing, post-test continue to operate 2: run-time testing, post-test continue to operate 3: The only consistent in terms of speed for testing, post-test inverter disconnect 4: The run-time testing, post-test inverter output disconnect ETD 750 Product Manual 83
DETAILED EXPLAINATIONS
In order to accelerate or decelerate the torque during the test had set into a 2 or 4. In order to turn away from the post-test than continue to operate, set to 1 or 2. In the testing period, the manipulator shows "OL3" alarm (flashes). In order to turn away from the fault detection had suspended converter, set to 3 or 4. In the testing period, the manipulator significantly shows the "OL3" fault (light).
112 torque benchmark range:30% In ~ 200.0% Default: 160% In
Been transferred from the detection of the benchmark of 1% of the units to set-off switch from the current benchmark testing
113 over torque T range: 0.1S ~ 10.0S Default: 0.1S
Been transferred from the detection time if the motor current is transferred from the test went beyond the baseline (112) is greater than the time-off switch from the detection time (113), then the off switch from the detection action.
114 SPI benchmark range: 1% ~ 100% Default: 20%
Set input missing phase detection level of 1% as a unit, DC400V (200V class), DC800V (400V class) 100%
115 SPI Delay range: 2S ~ 255S Default: 8S
Set input missing phase detection time detection time = 1.28 seconds [112 settings]
116 SPO benchmark range: 1% ~ 100% Default: 0%
Missing output phase detection level set to 1% as a unit, inverter rated current to 100%.
117 SPO delay 118 OH stop range: 0.0S ~ 2.0S range: 0 ~ 3 Default: 0.2 Default: 3
Set the output phase lack of detection time Stop when the radiator overheated way: 0: deceleration to stop a (failure) 2: deceleration to stop 2 (failure)
119 DBR overheated range: 0 ~ a
Brake resistor overheat protection functions: 0: No brake resistor overheat protection 1: There are braking resistor overheat protection
120 PID selection rules range: 0 ~ 3 Default: 0
0: No PID Control 1: There are PID control (deviation D control) 2: There are PID control (feedback value is D-controlled) 84 ETD 750 Product Manual
DETAILED EXPLAINATIONS
3: There PID control (feedback value of the reverse) target setting: ETD750 to select multiple target, set the target value can be used when the control circuit terminal FV-voltage signal (0-10) or the frequency of command parameters 037-044. control circuit terminal FV voltage signal: Set operation mode selection (003) for 2 or 3. Frequency command parameters (037-044): Set in the functioning of selection (003) to 0 or 1 (multi-function input contact, multi-stage speed instruction and jog frequency command combination thereof). Feedback value of the setting: Set the value of the use of feedback control circuit terminal FI current signal (4-20mA) or voltage signal (0-10V) current signal: Set FI function select (075) is 1. Voltage signal: Set the FI function select (075) is 0. (PC board SW1-1 set to OFF.)
121 122 123 124 125 126 127 feedback gain range:0.00 ~ 100.00 proportional gain range:0.0 ~ 10.0 Integral time range:0.0S ~ 10.0S Differential time range:0.0S ~ 10.0S PID Offset range: -109% ~ 109% points to set limits range:0% ~ 109% Filter Time range:0.0S ~ 2.5S Default: 1.00 Default : 1.0 Default: 10.0S Default: 0.00S Default: 0% Default: 100% Default: 0.0S
Feedback gain: It is the value of PID feedback detector with micro-adjustment of the gain. The proportional gain: Setting the control of the proportional gain, if P is set to 0.0, not to P control. Integration time: Set the control of the proportional gain, if I set to 0.0, not to I control. Differential Time: Set the control of the proportional gain, if D is set to 0.0, not to D control. PID Bias: The PID control of the frequency command value after the bias adjusted to 1% of the unit. Points Limit: For I control the output frequency after the ceiling limit, to 1% of the unit. Filter time: after controlling for the frequency of the PID instruction once a delay time parameter settings. ETD 750 Product Manual 85
DETAILED EXPLAINATIONS
0 ~ a Default: 0
Feedback loss detection (PID): 0: No PID feedback loss is detected 1: There PID feedback loss is detected
129 missing benchmarking range: 0% ~ 100% Default: 0%
Feedback loss detection benchmark (PID), set the PID feedback loss detection level of 1% of set units.
130 lose time setting range: 0.0S ~ 25.5S Default: 1.0S
Feedback loss detection delay time (PID), set the PID feedback loss detection time. Note: The following cases I reset the value to 0: A, stop orders or stop the importation of B, when the adoption of multi-function contact input selection (constant 061-067 in any one set to 20) enter the integral value of reset signal. I value the upper limit set by the constant 126. Increase the parameter value of 126 points can improve the ability to control, if the control system oscillation. But can not adjust the integration time or the time delay means to stop the oscillation parameters, etc., it should reduce the constant 126 settings. Multi-function contact input signals can be withdrawn from the PID control. As long as any of a set parameters 061-067 to 21, but the contact is closed during operation, PID control is canceled, the expected value of the signal itself is used as a frequency command signal.
Target 1
+ 3
2 120
Deviation
D
D 124
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DETAILED EXPLAINATIONS
Default: 0 Default: * Default: 50% Default: 12%
Energy-saving options: 0: energy-saving control is invalid 1: Energy-saving control is effective Because the energy-saving control method has been used in a constant preset at the factory before delivery into the best value, so under normal operation do not have to adjust the value. If the motive of the features and ETD with standard electrical characteristics are very different time, please refer to the following instructions to change its constants. Energy gain (132): In the energy-saving control method using energy-saving run-time gain, in order to calculate the most efficient electric motors when the voltage and the output voltage of the voltage is given. The value is in the factory before delivery by ETD standard values for the motor home. When the energy saving gain increases, the output voltage also increases. Energy-saving voltage limits (133,134): Set the output voltage limit. If the energy-saving ways considered as the voltage for a given value is less than the specified lower limit, then the lower limit of the given value as a voltage output. In order to prevent stalling at light loads, to set the lower limit. Set In the 6Hz or 60Hz, when the voltage limits, 6Hz and 60Hz outside the limits of the value obtained by linear interpolation settings, set the motor rated voltage is based on the percentage of rows to.
For the 400V class, the value for the 200V class 2 times.
135 computing time range:1 ~ 200 Default: 1
Energy-saving mode set the computing power of the average time. ETD 750 Product Manual 87
DETAILED EXPLAINATIONS
Default: 0% Default: 0.5% Default: 0.2%
In the energy-saving control method, the optimum voltage is calculated in accordance with the load power supply load. However, the set of parameters may change with temperature or the use of other motor manufacturer change, so in some cases impossible to provide the best voltage. Best running through the micro-variable control voltage in order to achieve best operation status. Voltage limits: By the best operation to control the voltage range. Set is based on the percentage of motor rated voltage to conduct. Set the value to 0 can not be carried out. Best operation voltage range (137,138): Set one of the best operating cycle of the voltage range. Set is based on the percentage of motor rated voltage to conduct. To increase the value, the changes in speed larger. The voltage range is the optimum starting voltage of 100% and 5% of set. These values are outside the voltage value can be derived from the linear interpolation to set the value.
Local Address: 0: inverter from the RS485 bus control address, the non-charged address. 1 ~ 31: Inverter RS485 communications charged with addresses. Was charged with setting the machine address is necessary, it will not connect to other transmission lines at the same address was charged with duplicate numbers. 88 ETD 750 Product Manual
ETD750 Series Universal Vector Inverter Baud Rate: 0:1200 BPS 1:2400 BPS 2:4800 BPS 3:9600 BPS 4:19200 BPS 5:38400 BPS Parity mode: 0:7 N2 For ASCII 1:7 E1 For ASCII 2:7 O1 For ASCII 3:8 N2 For RTU 4:8 E1 For RTU 5:8 O1 For RTU
142 Communication Timeout
DETAILED EXPLAINATIONS
range: 0 ~ 1
Default: 1
Communication with the PC, set the timeout detection: 0: No timeout detection 1: There timeout detection
143 CE to stop range: 0 ~ 3 Default: 1
Communication error (CE) when the stop method: 0: deceleration to stop (with a deceleration time) 1: Free Sliding Stop 2: deceleration to stop (using the deceleration time 2 slow down) 3: Continue operation (alarm) Note: * denotes the factory when the factory setting is based on inverter power levels vary, or not to restore the factory parameters of functions with the modified value. Communication error (CE) when the stop method: 0: deceleration to stop (with a deceleration time) 1: Free Sliding Stop 2: deceleration to stop (using the deceleration time 2 slow down) 3: Continue operation (alarm) Note: * denotes the factory when the factory setting is based on inverter power levels vary, or not to restore the factory parameters of functions with the modified value.
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DETAILED EXPLAINATIONS
Communication data control word definitions explained in detail (1) 7N2 for ASCII 141=0
91
ETD750 Series Universal Vector Inverter ASCII mode STX Address Hi Address Lo Function Hi Function Lo DATA(n-1)
DETAILED EXPLAINATIONS
Start character = ':' (3AH) Address:8-bit address code from the combination of two ASC11 Function Code:8-bit function code combinations from two yards ASC11 Data content: n 8-bit data content ASC11 yards from a combination of 2n n <= 20, maximum 40 ASC11 yards (20 Pen information) LRC Check Code:8-bit checksum code combinations from the two ASC11 End of the characters: END Hi = CR (0DH), END Lo = LF (0AH)
DATA0 LRC CHK Hi LRC CHK Lo END Hi END Lo RTU mode START Address Function DATA(n-1) DATA0 CRC CHK Low CRC CHK High END
To maintain non-input signal is greater than equal to 10ms Mailing Address :8-bit binary address Function Code :8-bit binary address Data content: n 8-bit data, n <= 40 (20 pen 16bit data) CRC Check Code: 16-bitCRC checks yards from two 8-bit binary combination of To maintain non-input signal is greater than equal to 10ms
Mailing Address (Address) 00H: All drives Broadcast (Broadcast) 01H: the first 01 addresses on the drive 0FH: Address of article 15 of the drive 10H: the first 16 addresses on the drive, and so on. . . . . . , Maximum to 31. Function Code (Function) and data content (Data Characters) 03H: read out the contents of register 06H: Write a data to register 08H: Loop Detection 10H: multi-pen to write information on a continuous 03H: read out data to register more than pen 92 ETD 750 Product Manual
DETAILED EXPLAINATIONS
Function Code 03H: read the register content (up to a row of 20 pens at the same time to read data) For example: the drive address 01H, read out two consecutive in the register of the information reads as follows, said: Starting register address 2102H ASCII mode: Inquired about the message string format: string format to respond to messages STX : STX : 0 0 Address Address 1 1 0 0 Function Function 3 3 0 0 Number of data (count by byte) 0 Starting 4 address 1 1 D 3 Content of starting Address 001DH 0 0 Number of 0 data 0 (count by 0 1 word) 2 0 Content of address 1 001EH 0 3 Content 0 Word1 0 7 LRC Check 0 1 1 CR END 0 Content LF Word2 0 0 D LRC Check D CR END LF
93
ETD750 Series Universal Vector Inverter RTU mode: Inquired about the message format: Address Function Starting Address 001DH Number of data (count by word) Content Word1 Content Word2 CRC CHK Low CRC CHK High 01H 03H 00H 1DH 00H 02H 13H 00H 10H 00H 54H 0DH
DETAILED EXPLAINATIONS
Response Message Format: Address Function Number of data (count by byte) Content of starting Address 001DH Content of starting Address 001EH CRC CHK Low CRC CHK High 01H 03H 04H 13H 00H 10H 00H FAH 9CH
For example: the drive address 01H, writing 6000 (1770H) to drive within the set parameters 001DH. RTU mode Inquired about the message format: Response Message Format: 01H Address 01H Address Function Content of starting Address 001DH Number of data (count by word) CRC CHK Low CRC CHK High 06H 00H 1DH 17H 70H 17H D8H Function Content of starting Address 001DH Number of data (count by word) CRC CHK Low CRC CHK High 06H 00H 1DH 17H 70H 17H D8H
94
DETAILED EXPLAINATIONS
ASCII mode: Inquired about the message format: STX : 0 Address 1 0 Function 6 0 0 Data address 1 D 1 7 Data content 7 0 9 LRC Check 0 CR END LF
Response Message Format STX : 0 Address 1 0 Function 6 0 0 Data address 1 D 1 7 Data content 7 0 9 LRC Check 0 CR END LF
Command Code: 08H, communication-loop testing this command is used to test the master device (usually a PC or PLC) communication between the drive whether it is normal, the drive will receive the data content sent back to the master device intact. RTU mode: Inquired about the message format: Response Message Format: Address CMD DATA DATA CRC CHK Low CRC CHK High
01H 08H 00H 00H 17H 70H 8EH 0EH
Address CMD DATA DATA CRC CHK Low CRC CHK High
95
DETAILED EXPLAINATIONS
ASCII mode: Inquired about the message format: STX Address1 Address0 CMD1 CMD0 : 0 1 0 8 0 Data content 0 0 0 1 Data content 7 7 0 LRC Check 7 0 CR LF
Response Message Format: STX Address1 Address0 CMD1 CMD0 : 0 1 0 8 0 Data content 0 0 0 1 Data content 7 7 0 LRC Check 7 0 CR LF
END
END
96
DETAILED EXPLAINATIONS
Command Code: 10H, the number of pens to write information on a continuous For example, change the drive (address 01H) of the multi-stage speed setting 001DH = 50.00 (1388H), 001EH = 40.00 (0FA0H) RTU mode: Inquiry message format: Response Message Format: Address CMD DATA Start Address DATA Number 01H 10H 00H 1DH 00H 02H 13H 88H DATA2 CRC CHK Low CRC CHK High 0FH A0H B2H 1CH CRC CHK Low CRC CHK High DATA Number 00H 02H 1DH CEH DATA Start Address Address CMD 01H 10H 00H 1DH
DATA1
97
ETD750 Series Universal Vector Inverter ASCII mode: Inquired about the message format: STX Address1 Address0 CMD1 CMD0 : 0 1 1 0 0 Data Start Address 0 1 D 0 Data Number 0 0 2 1 Data 1 content 3 8 8 0 Data 2 content F A 0 LRC Check END 8 2 CR LF
DETAILED EXPLAINATIONS
Response Message Format: STX Address1 Address0 CMD1 CMD0 : 0 1 1 0 0 Data Start Address 0 1 D 0 Data Number 0 0 2 LRC Check D 0 CR LF
END
98
ETD750 Series Universal Vector Inverter Surveillance error value: ASCII mode checksum (LRC ChETDk)
DETAILED EXPLAINATIONS
Checksum (LRC ChETDk) from the Address to the Data Content end of the combined value. For example, question 3.3.1 above, the message check code: 01H + 03H + 21H + 02H + 00H + 02H = 29H, and then take two's complement = D7H. RTU mode checksum (CRC ChETDk) Checksum Data content from the Address to the end. The rules of its operation are as follows: Step 1: To enable 16-bit registers (CRC register) = FFFFH. Step 2: Exclusive OR the first 8-bit byte message command and low 16-bit CRC register, do Exclusive OR, the results stored within the CRC register. Step 3: Also a CRC shift register will be 0 filled a high office. Step 4: Check the value of the shift to the right, if it is 0, the new value in step 3 into CRC register, otherwise Exclusive OR A001H with the CRC register, the results stored within the CRC register. Step 5: Repeat Step 3 to Step 4, the 8-bit all the operations to complete. Step 6: Repeat step 2 to step 5, remove an 8-bit message command, until the completion of all messages instruction set computer. Finally, get the value of CRC registers, that is, CRC check code. It is worth noting that the CRC check code must be placed on the exchange of information in order examination codes. The following C language in order to generate CRC values. This function requires two parameters Unsigned char data; // Refers to the target message buffer Unsigned char lengh; // Message buffer in the number of bytes
99
DETAILED EXPLAINATIONS
//This function will return the value of unsigned integer type of the CRC unsigned int crc_chk(unsigned char data,unsigned char lengh) { int j; unsigned int reg_crc=0xffff; while (lengh--) { reg_crc^=*data++; for(j=0;j<8;j++) { if(reg_crc&001) {/*LSB(b0)=1*/ reg_crc=(reg_crc>>1)^0xa001; } else { reg_crc=reg_crc>>1; } } } return reg_crc; }
Definition
Internal drives
address
0nnnH
Function Description
nnn: Indicated that they could set parameters (see Appendix 1) Bit0 0STOP 1RUN Bit1 0FWD 1REV Bit2 0Invalid 1EF0 Bit3 0Invalid 1RESET Bit4 0Invalid 1DO0 Bit5 0Invalid 1DO1 Bit6~15 reserve MODBUS Frequency command
2000H
2001H
DETAILED EXPLAINATIONS Function Description Error code 01H=Uu1 02H(reserve) 03H(reserve) 04H=SC 05H=oC 06H=ou 07H=GF 08H=FB 09H=oH1 0AH=oH2 0BH=oL1 0CH=oL2 0DH=oL3 0EH=EF0 0FH=EF2 010H=EF3 012H=EF4 013H=EF5 014H=EF6 015H=SPI 016H=Spo 017H=CE 018H= Rh 019H= rr 01AH=ATF 01BH=EPF
Definition
address
101
DETAILED EXPLAINATIONS
2101H
2102H
2103H
Function Description Warning code Bit0 Uu Alarm Bit1 ou Alarm Bit2 oH1 Alarm Bit3 OL3 Alarm Bit4 BB Alarm Bit5 EF Alarm Bit6 Spare Bit7 CALL Alarm Bit8 oH3 Bit9 CE Bit10 OPE0 Bit11 OPE1 Bit12 OPE2 Bit13 .OPE3 Bit14~15 .E= Alarm IO Status Code Bit0 S1 Bit1 S2 Bit2 S3 Bit3 S4 Bit4 S5 Bit5 S6 Bit6 S7 Bit7 S8 Bit8 Y1 Bit9 Y2 Bit10 Y3 Bit11 Y4 Run State Bit0 Operation Bit1 Reverse Run Bit2 Inverter ready Bit3 Fault Bit4 Jog Status Bit5 Pre-Alarm
ETD750 Series Universal Vector Inverter Definition address Bit6~7 Bit8 Bit9 Bit10 Bit11 Bit12 Bit13~15
DETAILED EXPLAINATIONS Function Description reserve Run mode Run mode Run mode Run mode Frequency input ENTER key to enter the used reserve
2104H Set frequency 2105H Out frequency 2106H Output Current 2107H Output Voltage 2108H Output Power 2109H EDC Voltage 210AH PID feedback 210BH Radiator Temperature 210CH ROM Version 210DH Fault History 1 210EH Fault History 2 210FH Fault History 3 2110H Fault History 4 Error communicating an additional response: When the drive to do communication links, if an error, this time the drive will respond to the error code and will command the highest level code (bit7) is set to 1 or Function code AND 80H) to respond to the main control system, so that main control system to know the error generated.
103
DETAILED EXPLAINATIONS
For example: ASCII mode: STX Address Function Exception code LRC Check END : 0 1 8 6 0 2 1 3 CR LF
RTU mode: Address Function Exception code CRC CHK Low CRC CHK High 01H 86H 02H C3H A1H
Error code meaning: Error Code 01 02 03 04 Description Function Code Drive: The drive can identify the function code (03H, 06H, 01H, 10H) Data Address Error: Data not recognize the drive address. Data content error: data content too. Drivers can not handle: drive on this command can not be implemented.
104
FAILURE COUNTERMEASURE
Main circuit under voltage: 1.200v grade: Line power voltage below 190v 2.400v grade: Line power voltage below 380v Control circuit under voltage when running Then main contactor open when running
Check the power connection Correct the input line power voltage.
OC
Over (OC)
current
Check the motor insulation Check with multi-meter Check the coil resistance of motor Add the time of accelerate/decelerate Check output circuit Prolong the decelerate time, add the brake resistance First check the isolation between inverter and motor Check the transistor and the shorted, GND of load-side.
SC
Output shorted
OU
Inverter output terminals are shorted. Main circuit dc voltage over the value of OU Detect electric level 200V gradabout 400V 400V gradabout 800V The inverter GND output current over 50% of inverter rated current
The
GF
GND fault GF
FB
105
FAILURE COUNTERMEASURE
Description
Detail
corrective measures
OH1
The temperature of transistor heatsink over the permitted value (Heatsink tempOH1 detection value) (about 95) The temperature of transistor heatsink over the permitted value (Heatsink tempOH2 detection value) (about 105) Inverter output over the setting value of the motor overload Inverter output over the setting value of the inverter overload Inverter output over the torque detection value The fault of control circuit
OH2
OL1
Motor overload OL1 Inverter overload OL2 Over torque detection OL3 RS485 data bus external fault Terminal S2~S8 external fault Big generatrix voltage fluctuate
Reduce load. Reduce load and prolong the accelerate time Reduce load and prolong the accelerate time Check the external control circuit Check input terminals, if not connect terminals then change inverter. Check the input line voltage. Screw down the input terminals bolt. Check output connections. Check the motor resistance. Screw down the output terminals bolt. Check transmission device or signal
OL2
OL3
EFLn
EF2~8
The fault of control circuit Inverter input power supply phase-missing Input voltage not balance
SPI
SPo
Output phase-missing
CE
Failure Display
Description
Detail
corrective measures
106
FAILURE COUNTERMEASURE
rr
Brake transistor not work. Beyond the permit value of brake reactor unit Motor tuning error
Change inverter. Reduce regenerative load Check motor and connections Re-plug the digital operator and connector Check communication connections Change control board or panel Remove dust Change fan Change control board.
rH
ATF
Com
Communication error
Operator panel and inverter transmission failure; MPU external parts failure
FAF
Fan Failure EEPROM EPF CPU converter ADF fault A/D fault
EPF
ADF
Means that when the fault occurs can choose the stop mode.
Content
Undervoltage detection Overvoltage when stop process Heatsink overheat
Explanation
Detect undervoltage when the inverter at stop process The main circuit EDC voltage exceed overvoltage detection value when the inverter at stop process Heatsink temperatureOH1 detection benchmark, choose the testing model while choosing the OH1 and keep on operating Inverter output current105 (over torque detection benchmark) while choose the torque testing and keep on operating
OH1
OL3
107
FAILURE COUNTERMEASURE
Display
EF bb CALL OH3 VAF CE
Content
Bad operating instruction for the forward and reverse position External BB RS485 transmit waiting Overheat Pre-warning for the inverter Wrong KVA Setting RS485 transmission mistake Wrong V/f data setting
Explanation
Input the operating instruction for the forward and reverse position while input the 500ms to break Input the External BB instruction via the terminals of controlled circuit 003(choose the operating model) 4,can not receive the normal data flow from the RS485 on the converter after the electrified status The Overheat Pre-warning for the Inverter is inputted via the terminal of the controlled circuit Wrong KVA setting for inverter Choose the go on operating while the RS485 turn out to be transmission mistake( breakdown during the data flow transmission) Wong setting for 018-025(V/F data) One of the following wrong setting occurred during the input of the multifunctional contact point(061-067) Set 2 or more than 2 parameter with the same value The contact point 17 and 18 are set at the same time The contact point 24 and 27 are set at the same time Inverter rated current0.1 109 rated Inverter rated current2 046(SkippingFrequency1) 050(SkippingFrequency2) 051(Skipping Frequency extent) 045(upper limited value of the output frequency) 046 (lower limited value of the output frequency )
VFE
EFF
PAF
FAILURE COUNTERMEASURE
problems; please do contact our company or the agency immediately Table10-3 Motor Failures and Corrective Measures Failures Examination Contents Corrective Measures
To be electrified Cut off the power and re-electrify Check the power and voltage Confirm if the screws of the terminals are screwed down tightly Cut off the power and re-electrify Remove the overload and unlock Check the failure researching list Check the connections Correct the connections Check the reference voltage for frequency controlling Input the correct setting Connect the terminals among U/T1 V/T2 W/T3 according to the phase sequence Correct the connection
Check if the power and voltage are imposed on the power terminal R/L1S/L2T/L3
Check the input voltage on the output terminals (U/T1 V/T2 W/T3) are correct by the rectified voltage meter Check if the motor are restrained or not due to the overloaded problem Check if the failure has been shown on the display of the operator Check if the operating instruction for the forward and reversed position operating has been input Check if there is any input of reference voltage for frequency controlling Check if the operating model setting is correct Opposite rotation direction for motor Check whether the connection among terminals U/T1 V/T2 W/T3 are correct Check whether there is any input of the operating signals given by the connection of the FWD and REV Check if the connection for the reference current for frequency controlling is correct Check if the operating model setting is correct Check if there is any overload
Change the connection To operate to if the operating model is correct Reduce the overloading
109
FAILURE COUNTERMEASURE
Failures
Examination Contents
Check if the rated value (pole and voltage) for motor is correct
Corrective Measures
Check the technical data on the motor nameplate Check the speed-changing structure (eg. Gear) Check the max. output frequency setting value Check the V/F value
Check if there is the correct accelerated and decelerated scale for the gear Check if the max. output frequency setting value is correct Check if the voltage reduction among the terminals are redundant by the rectified voltage motor Check if there is any overloading
Reduce the overloading Reduce the load alternation Increase the motor capacity of inverter Check if there any phase missing for the three-phase power connection For the single power supply, connect the AC reactor has been connected to the power.
Check if the three-phase or single-phase power are used, and if there is any phase missing for the three-phase power
110
MAINTENANCE
11. MAINTENANCE
11.1 Basic maintenance methods
Basic maintenance methods 1 Do not touch the high-voltage terminals in inverter, otherwise, electrical shock shall occur Re-install all the covers before re-electrify inverter, 2 check if the breaker in plastic box is broken while uncover the outer cover, otherwise electrical shock shall occur 10 minutes after breaking the main circuit power, 3 conduct the maintenance work upon the confirmation of the AC voltage is below 36V. It shall be dangerous if there is any electric charge on the capacitor
Only qualified maintenance personnels can do the maintenance, examination and part changing work 4 Please remove all the metal articles(e.g. watch, bracelet) and use the insulation tool to resist the electrical shock) , otherwise electrical shock shall happen PC board for controlling use shall apply CMOS IC, do 1 not touch CMOS components, or which can be damaged by the static electricity Do not connect or disconnect the connecting wire and 2 inker with the power on, otherwise there shall bring the body injury
111
MAINTENANCE
112
SURROUNDING FACILITIES
750G/0000.4/200 750G/0000.75/200 750G/0001.5/200 750G/0002.2/200 750G/0000.75/400 750G/0001.5/400 750G/0002.2/400 750G/0003.7/400 750G/0005.5/400 750G/0007.5/400 750G/0011.0/400 750G/0015.0/400 750G/0018.5/400 750G/0022.0/400 750G/0030.0/400 750G/0037.0/400 750G/0045.0/400 750G/0055.0/400 750G/0075.0/400 750G/0090.0/400 750G/0110.0/400 750G/0132.0/400 750G/0160.0/400 750G/0185.0/400 750G/0220.0/400 750G/0250.0/400 750G/0280.0/400 750G/0315.0/400 750G/0355.0/400
125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125
0.4 0.75 1.5 2.2 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 185 220 250 280 300 350
1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 185 220 250 280 315 350 400
100 300 300 80 300 300 400 500 1000 1000 1500 4800 4800 6000 9600 9600 12000 18000 18000 18000 36000 36000 36000 48000 48000 48000 48000 55000
200 100 70 750 400 250 150 100 75 50 40 32 27.2 20 16 14 10 7 7 7 3.5 3.5 3.5 3 3 3 3 2.5
113
SURROUNDING FACILITIES
Less than 400V/18.5KW inverter need to be installed brake resistance to achieve rapid braking. More than or equal to 400V/18.5KW inverter need to be installed brake module to achieve rapid braking. z Select resistance and frequency constituted by ETD Company. z Use of brake resistance and brake module not provided by ETD company lead to the inverter or other device damaged, the company does not bear any responsibility. z Installation of brake resistance must consider the safety and flammability of the environment. z If you want to change resistance value and power value, please contact with your local dealer. z Braking resistor and braking modules need to be separate orders, for more please contact with your local dealer.
114
APPENDIX
13. APPENDIX
13.1 Installation dimension of Operator Base
Below 3.7KWinclude 3.7KW and all the single invertersuse square operator panel:
115
APPENDIX
116
APPENDIX
750G/0000.4/200 750G/0000.75/200 750G/0001.5/200 750G/0002.2/200 750G/0000.75/400 750G/0001.5/400 750G/0002.2/400 750G/0003.7/400 750G/0005.5/400 750G/0007.5/400 750G/00011.0/400 750G/0015.0/400 750G/0018.5/400 750G/0022.0/400 750G/0030.0/400 750G/0037.0/400 750G/0045.0/400 750G/0055.0/400 750G/0075.0/400 750G/0090.0/400 750G/0110.0/400 750G/0132.0/400 750G/0160.0/400 750G/0185.0/400 750G/0220.0/400 750G/0250.0/400 750G/0280.0/400 750G/0315.0/400 750G/0355.0/400
105
95
150
139
132
M4
105
95
190
179
144
M4
105
95
150
139
132
M4
105
95
190
179
144
M4
123
95
350
334
220
M5
153
108
453
436
249
M6
180
120
480
463
305
M8
180
120
560
543
305
M8
273
185
750
720
347
M8
415
280
766
731
335
M10
475
340
976
941
397
M10
541
405
986
951
412
M10
638
502
1231
1190
489
M10
117
APPENDIX
Usage explanation External adjustable potentiometer generally has three contacts, namely potentiometer fixed resistance (Analog Input) side A, B, and adjustable side C (as shown): A and B is
maximum resistance sides of adjustable potentiometer, the resistance value is the same as marked resistance. Judgment method: Sum of resistance A C and BC equal to resistance AB, that is to say: AB=AC+BC. For this method can judge adjustable side C, and then connected C to FV (analog input), A and B separately to FC and FS. NOTE: If adjustable side C is wrong connected to FC or FS, it will lead to external frequency setting lost for longer use! Examples: Example 1Internal control of multi-speed:
S5 S6 S7
S2
S1
Time
S3 S4
118
APPENDIX
The multi-speed shall stop after running for 1 round, if the above scheme can be achieved Parameters Setting
Functions Setting Value Running Frequency
053 Running Mode 054 Step 1 Mode 055 Step 2 Mode 056 Step 3 Mode 057 Step 4 Mode 058 Step 5 Mode 059 Step 6 Mode 060 Step 7 Mode
-----037 Step 1 Frequency 038 Step 2 Frequency 039 Step 3 Frequency 040 Step 4 Frequency 041 Step 5 Frequency 042 Step 6 Frequency 043 Step 7 Frequency
Remarks: (1) Use 054-060 to control the running time for each phase (2) Automatically cycle 053=2 (3) After the running instruction is given, it shall stop after one round running according to the setting curve Example 2: Coupling for many inverters Mode 1: The main frequency of the main and subsidiary inverters shall be effective under the external operating mode.
Graph 1
ETD 750 Product Manual 119
APPENDIX
Mode 2: the operating modes for the main and subsidiary inverters can be chosen causally, the main frequency operating mode for the subsidiary inverter are controlled externally.
Graph 2
Mode 1: the frequency can be set by the potentiometer, as shown in graph 1, achieve the coupling functions for multi-inverters by setting the frequency of potentiometer, when the 1st inverter can not function normally, adjust the potentiometer to make the following inverters to go on working. Set the scale parameters of 045upper frequency to achieve the output of the rotation rounds for two inverters can be output as certain proportion Mode 2: as shown in graph 2, the coupling of multi-inverters can be achieved, if the first one can not work, other inverters shall stop working. Use the main inverter to control subsidiary ones, connect the FC on main inverter with the FC on the subsidiary inverter, and connect FMAs on the 120 ETD 750 Product Manual
APPENDIX
main with the FV on the subsidiary. Refer to the functions and increment of the 079 FMA and 080FMA, adjust the operating mode and control proportion of subsidiary inverter. E.g, set the 079 as 0, 080 as 0.80, which means to use the frequency of the main inverter to control the subsidiary inverter. The proportion is 80%, the main inverter is 50HZ, subsidiary is 40HZ, it can be effective under the operating of the main inverter, there are some losing for the output of the FMA, which can be solved by add the increment of the FMA.
121
APPENDIX
Remarks: K is the switch for the frequency and frequency conversion, FR is a thermal relay. K1 is the frequency start button; K2 is the frequency stop button. Setting for Stop operation can be set as the freely running to stop operation 007. K3 is the start and stop switch under the frequency conversion status The interlock shall be imposed between KM2 and KM3. Example 4: Simple water supply system under constant pressure 122 ETD 750 Product Manual
APPENDIX
Remote differential pressure gauge Parameters setting 120=1 074=0 003=3 Use the Remote differential pressure gauge to control the operation, stop the external terminals, use the potentiometer to give out the target value, setting for the potentiometer: Power FS(+12VDC Set the voltage input as FV0~10V, input the target signal to control the PID, F1 refers to the current input, input feedback signal to control PID If the current pressure gauge connection mode is chosen, please refer to setting for 074 and 075 in the operation manual. Please contact the agency and manufacturers for any queries. Example 5: Specification on parameters setting for ETD series inverter 1. Requirements Use potentiometer to control frequency, and use one button to control the start and stop for the inverter.
123
APPENDIX
2. Setting Modes Termination Mode 1) 220V power supply, for L1 and L2, only terminate two of the following terminals(R,S and T), three-phase 380V power supply, terminate R,S and T terminals, please pay attention to the machine types. Attention: Distinct the 220V and 380V machine type. Input 380V power supply to 220V inverter, which shall cause the burn damage of inverter, the ground line shall connect the ground separately. Terminate U, V and W terminals with Motor. The three terminals shall connect FC,FV and FS terminals separately, please refer to the external termination modes specification on Page 118. Termination Graph 2) 3)
APPENDIX
and W, then this problems can be solved. 2) Work completed, adjust the potentiometer to 0 3) Break K to stop inverter 4) Cut off electricity supply Attention: No wrong termination allowed for power wires and motor wires on generators. Operating control button shall be controlled separately 13.4.4 Parameters for setting ordinary inverters 002 G/P choose(G: General, P Pump) 003 Operating Mode 007 Stop Mode 011 Power Phase 012 No Reverse 026 First speed up time 027 First deceleration time 035 V/F choose (Set the V/F curve according to the special start requirement or change the V/F curve setting directly, refer to 018-025) 050-052(Avoid the resonance frequency for motor) 061 S2 function (Choose external start mode, apply the two-way or three-way configuration) 074 Main Analog Value 103 Speed up base 109 Rated Current (refer to rated current on the nameplate on the motor) 110 overloading protection 120 PID choose (Choose close-loop control mode)
125