iCAM SYSTEMS LLP

IN SERVICE FROM THE LAST 1 YEAR SINCE - 2012

Presented By: Anshul Saxena anshul@icamsystems.com +91-9810160103 Ajay Raina ajay@icamsystems.com +91-9811126243

iCAM Systems LLP A-43, Ground Floor, Sec-7 Noida-201301 Visit us at http://icamsystems.com
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SPECIALISED IN

SCADA SYSTEM -POWER DISTRIBUTION SUB-STATION AUTOMATION-400/220/66/33/11KV

SUB-STATION AUTOMATION-400/220/66/33/11KV ROTATIONAL LOAD SHEDDING SYSTEM ROTATIONAL LOAD SHEDDING SYSTEM SCADA SYSTEM - LOAD DESPATCH CENTRE

SCADA SYSTEM - LOAD DESPATCH CENTRE

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PLC
BASED SUB STATION AUTOMATION
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Substation Automation -Related Issue

A Substation involves two functions:

Protection Operation & Control

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Automation In a Substation

Protection - Present Duties Monitors Healthiness Of Equipment On Line Trips the CBs On Fault Automatically. Fault Annunciation for Operator

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Substation Automation
CONTROL EQUIPMENT - Present Duties
Switch On & Off On Demand - Manual Status Indication of Circuit Breakers, Isolators & Other Equipment. Manual Logging of Events. Fault Analysis based On Manual Log

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Conventional Substation-Problems Faced

Existing System Obsolescence Electromechanical/Solid State Relay Based Protection Expensive to Maintain High Downtime Calibration a Continuos Process. Spares problem-Large Inventory,Availability?? Manual Data Log,Error/Manipulation Prone

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Conventional Substation-Problems Faced (from pre-page)

DC Leakage in Control Cables-Exposed to environment

Control Wiring Fault Finding- Highly Skilled Work

Drawings and Documents Required for Fault Location

Fault Location is Time Consuming.

Long Downtime.
If fault not located change of cable inevitable.

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Conventional Substation- LIMITATIONS

No Communication Capability
No Disturbance Recording No Event Logging Not Configurable-Dedicated Outputs Expensive to Expand,

Space For Expansion, A Serious Problem.

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Automation The Solution

-Processor Control &Communicable Numerical Relays

PLC based Control system

Touch Sensitive Operator Screen

Communicable Numerical Relays

Communication Interface between PLC-Relays

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Implementation

In 1998,the then DESU identified a 33/11KV fault-prone Substation at Shankar Road handling 42MVA power for Automation A Pilot Substation Automation Project was designed

System was commissioned in February 1999

The System worked satisfactorily with no failure afterwards. ( Contd.)

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Implementation (from pre page)

Four Substations identified on turnkey basis as PLC based automation Substations at a) 66/11 KV S/Stn (To be upgraded to 220 KV level) b) 33/11 KV S/Stn (In Advanced Stage of Commissioning) c) 33/11 KV S/Stn (In Advanced Stage of Commissioning) d) 66/33/11 KV S/Stn (Under Erection)

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Operational Benefits Achieved

Automatic Logging of the Half/Hourly Logs - V & I

Automatic Voltage parameters maintained

Automatic Logging of events has Imposed Self Discipline- No

Manipulation
Modular and Expandable with communication capabilities for Remote Monitoring and Operation Access to Numerical Relays locally/remotely Numerical Relay data a useful tool to diagnose

performance , cause of failure , guides preventive measures to be taken

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Operational Benefits Achieved

Panel View is Operator friendly and provides guidance at

the time of Normal/Critical Events Related to Controls Panel View Provides same Look & Feel of the Conventional Control System - Thus Zeroing adaptability by Operators Ease of Maintenance

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Cost Benefit Analysis

Civil Cost
S.No Items Coventional Sub-Station (Rs. In Lacs) 120.40 PLC SubStation (Rs. In lacs) 120.40 Remarks

1 2

Civil Works (Item 1 to 4) Boundary wall,yard development,fencing,levelling & steel for granty Foundation of gantry Equipment transformer Control cable trench Control Room building Total Cost of Civil Works

91.00

91.00

3 4 5

39.20 77.00 327.60

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4.20 49.00 264.60

Cost Benefit Analysis

Electrical Cost
S.No Items Coventional Sub-Station (Rs. In Lacs) 414.40 PLC SubStation (Rs. In lacs) 414.40 Remarks

6 a

b c 7

Elect. Works (Item 6 to 8) Equipment for 7 bay Power Hardware i.e. CT,CB, ISO,PT,Insulators ,Tx.and Bus material etc. C&R Board* Control cable Sub-total of item 5 Add Erection, testing & commissioning etc. as per DVB schedule Part B Total Cost of Electrical Works Total

60.20* 7.28 481.88 7.266

92.40** 0.7 507.50 4.50

*Costing of Rs.43 lacs is for conventional/electro -mechnical relay

489.14 816.74

512.00 776.60

PLC based Sub Station is 5% cheaper than conventional station

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Financial Benefits
PLC based substation is 5% cheaper on capital cost. It is more cheaper for larger no of bays. Execution cost cheaper by 20% Execution of PLC based project requires 20% less time than conventional station. Hence less supervision cost. At least 10% less man-hours for protection and substation commissioning. PLC based substation is requires 40% less space. It requires only 10% control cable in comparison to conventional substation. It requires no trenches and no steel trays for control cable. Quality of Power Supply Improved

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CONVENTIONAL SUBSTATION

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PLC BASED AUTOMATED SUB STATION

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View Of 33/11 KV SHANKAR ROAD DVB SUBSTATION

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Configuration Diagram
66/33/11KV SUB STATION SYSTEM CONFIGURATION

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PLC BASED CONTROL PANEL ROOM

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Existing Control Panel Of Control System

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PV600 BASED CONTROL DESK

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RENOVATED SWITCHGEAR PANEL ADDED WITH NUMERICAL RELAYS

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RENOVATED CONTROL PANEL WITH PLC

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View Of 66/11 kV DVB SUBSTATION

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Configuration Diagram
SYSTEM CONFIGURATION FOR 66/11KV SUB STATION

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Configuration Diagram
SYSTEM CONFIGURATION FOR 33/11KV SUB STATION

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LIST OF SIGNALS FOR S/S

66 kV STATUS
CB OPEN CB CLOSE EARTH SWITCH CLOSE CB READY ( SPRING CHG. + SF6 NOT LOW) CB S/S IN REMOTE POSITION SF6 LOCKOUT FAULT ISO 29A OPEN ISO 29A CLOSE ISO 29A S/S IN REMOTE POSITION ISO 29B OPEN ISO 29B CLOSE ISO 29B S/S IN REMOTE POSITION ISO 29C OPEN ISO 29C CLOSE ISO 29C S/S IN REMOTE POSITION TRIP CIRCUIT FAULTY CB FAILIURE PROTECTION MASTER TRIP RELAY INITIATED RELAY OPERATED RELAY FAIL AUTO RECLOSE BUCHOLZ OPERATED OIL/ WINDING TEMP HIGH PRV/ SUDEEN PRESSURE TRIP
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11 kV STATUS
CB OPEN CB CLOSE SPRING CHARGED CB FAILIURE PROTECTION OVER CURRENT OPERATED EARTH FAULT OPERATED CB TEST POSITION CB IN SERVICE POSITION DC FAIL

66 kV COMMANDS CB OPEN
CB CLOSE CB LATCH RESET ISO A OPEN ISO A CLOSE ISO B OPEN ISO B CLOSE ISO C OPEN ISO C CLOSE

11kV COMMANDS
CB OPEN CB CLOSE CB LATCH RESET

LIST OF METERING PARAMETERS FOR S/S

66 kV
AVG PHASE TO PHASE VOLTAGE AVG RMS VOLTAGE TOTAL ACTIVE POWER TOTAL REACTIVE POWER LINE FREQUENCY PRIMARY VOLTAGE U1 PRIMARY VOLTAGE U2 PRIMARY VOLTAGE U3 PRIMARY CURRENT I1 PRIMARY CURRENT I2 PRIMARY CURRENT I3 CURRENT L1 PRIMARY CURRENT L2 PRIMARY CURRENT L3 PRIMARY CURRENT L1 SECONDARY CURRENT L2 SECONDARY CURRENT L3 SECONDARY MW TRANSFORMER 1 PF TRANSFORMER 1 MW TRANSFORMER 2 PF TRANSFORMER 2
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11 kV
CURRENT R CURRENT Y CURRENT B INCOMMER 1 VOLTAGE RY INCOMMER 1 VOLTAGE YB INCOMMER 1 VOLTAGE BR INCOMMER 2 VOLTAGE RY INCOMMER 2 VOLTAGE YB INCOMMER 2 VOLTAGE BR

AUTOMATED BHEL SWITCHGEAR

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SIMPLICITY OF WIRING

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 ENERGY METER

NUMERICAL RELAY

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 FIBRE OPTIC LINK SPAJ RELAY to PLC Confidential

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TIME STAMPING MODULE-1ms RESOLUTION

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PROTOCOL LINK-FIBRE OPTIC FROM RELAY to PLC

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 TRANSDUCERS & FLEX ANALOG INPUT

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 TOTAL VIEW PLC PANEL IN CONTROL ROOM

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 PANEL VIEW
having TOUCH

SCREEN

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 KIOSK for

HOUSING RELAY PANELS

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 RELAY PANEL having NUMERICAL RELAYS

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SUPERVISION RELAYS
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DISTANCE & LINE DIRECTIONAL RELAYS

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KIOSK IS LEAST OCCUPIED-FUTURE EXPANSION

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KIOSK PANEL HOUSING FIELD I / Os EXPANSION

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EXPLODED VIEW KIOSK PANEL -FIELD I / O

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FIELD I / O DIGITAL & ANALOG

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FIELD I / O DIGITAL & ANALOG LARGE VIEW

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WIRING FROM CT,CB AND ISOLATOR KIOSK

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VIEW -CONTROL ROOM-SMALL SPACE REQUIRED

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SECOND VIEW -CONTROL ROOM-SMALL SPACE

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SUB STATION AUTOMATION

OBJECTIVE: SCADA FOR 400 kV GENERATING/ DISTRIBUTION STATION

BAYS:
GAS TURBINE 4 NOS OUTGOING LINES 8 NOS BUS COUPLER 5 NOS FEATURES: HOTBACKUP COMMUNICATION NETWORK REDUNDANCY REMOTE COMMUNICATION ON PLCC USING 870-5-101 PROTOCOL LINE SYNCHRONIZATION METERING INFORMATION EVENT RECORING WITH 1ms RESOULUTION
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PHASE-II MMI SLD DISPLAY

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SUB STATION AUTOMATION

HARDWARE USED:
CONTROL LOGIX IN HOTBACKUP DUAL CONTROLNET NETWORK CNET PLC-5 & LSM FOR SYNCHRONIZATION POWER MONITERS FOR METERING ON ETHERNET

TIME STAMPING MODULES FOR EVENT RECORDING

INDUSTRIAL COMPUTERS FOR MAIN & REMOTE LOCATION

PROSOFT MODBUS & IEC COMMUNICATION MODULE

FLEX I/OS FOR BAY CONTROLS
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FRONT VIEW REAR VIEW MAIN CONTROL PANEL WITH PLC IN REDUNDENCY
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FRONT VIEW REAR VIEW BAY CONTROL PANEL WITH FIELD I/O, PM & SOE
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BUS SYNCHRONIZATION

MAIN CONTROL CENTRE OPERATOR

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REMOTE CONTROL CENTRE OPERATOR

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