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EASY SELECTION

MAXUM Concentric Reducer


EASY SELECTION METHOD SEPARATE REDUCERS (for 1750 RPM motors)
When to Use Easy Selection The Easy Selection tables for Separate Reducers are for electric motor selections up to 250 HP with input speeds of 1750 rpm using AGMA recommended service factors. For all other motor/prime mover input speeds and horse powers, use the Horsepower/Torque Selection Method on pages G3-57 through G3-58.
NOTE: If your application has unusual requirements (i.e., excessive shock or overloads, extreme ambient temperatures, non-standard motors or oversized equipment), refer to Horsepower/ Torque Selection Method. NOTE: AGMA classies scoop mounted motors as gear motor applications which are sized using a load classication in place of a service factor. (See Easy Selection Method for scoop mounting, page G3-16.) Step 2: Determine Unit Size See tables on pages G3-11 through G3-15. Find the service factor table that is required for the application. Read the unit size under required Horsepower and opposite the required low speed shaft RPM. Note: For applications where fan cooling is unacceptable, use easy selection table with an increased service factor. Step 3: Check External Thrust and Overhung Load See information on page G3-59 to calculate high speed and low speed overhung loads. Consult DODGE about external thrust loads. Step 4: Check Dimensions See specication/dimension section, pages G3-23 through G3-33 for dimensions, weights and part numbers. Step 5: Select Accessories Check matrix for compatibility of combinations of accessories, page G3-34.

How to Select
Step 1: Determine Service Factor See Table 2 to determine service factor for applications under normal conditions. Note: When service factor exceeds 2.0, Horsepower/ Torque Selection Method must be used.

Example: Easy Selection Method Separate Reducers


A 75 hp 1750 rpm motor is used to drive a uniformly loaded belt conveyor at 84 rpm operating 16 hours per day. The reducer is coupling connected at both the input and output shafts. Step 1: Determine Service Factor - From Table 2, Service Factors, locate Belt Conveyors - Uniformly Loaded or Fed. Select the Service Factor of 1.25 under the column headed 10+ hours/day service. Step 2: Determine Unit Size - Turn to the Easy Selection Table for 1.25 Service Factor (Table 4). Find the column headed by 75 motor horsepower and read down to 83.6 rpm. A MAXUM size 7 is the correct selection and the nominal ratio is 20.93:1. Step 3: Check External Thrust and Overhung Loads Since the input and output shafts are coupling connected, thrust and overhung loads will not exist. (An overhung load example is given on page G3-59. Consult DODGE about external thrust loads.) Step 4: Check Dimensions - Refer to the specifications for the DODGE MAXUM size 7 reducer located on page G3-29. The part number for the reducer is 299145. Step 5: Select Accessories - No accessories were required for this example.
TIGEAR-2
FEATURES/BENEFITS PAGE G3-3 NOMENCLATURE PAGE G3-6 SELECTION/DIMENSIONS PAGE G3-23 RELATED PRODUCTS PAGE G3-55

G3-7

MAXUM Concentric Reducer

TORQUE-ARM

TORQUE-ARM II

Gearing Reference Guide

Gearing Reference Guide TORQUE-ARM II TORQUE-ARM MAXUM Concentric Reducer TIGEAR-2

EASY SELECTION
MAXUM Concentric Reducer
SERVICE FACTORS
The service factors that follow are adapted from AGMA 6010-E88 Appendix A. Applications which expose the gear drive to high starting torques, extreme repetitive shock, or where high energy loads must be absorbed as when stalling, require special consideration. Service factors for these special applications should be agreed upon by the user and DODGE since variations of the values in the table may be required. The service factors in the service factor table are based on the use of an electric or hydraulic motor or the use of a steam or gas turbine as a prime mover. If the prime mover is a single or multi-cylinder engine, then the service factor must be adjusted in accordance with Table 1.

Table 1: Conversion Table For Single Or Multi-cylinder Engines To Find Equivalent Single Or Multi-Cylinder Application Factor Or Service Factor
Steam and Gas Turbines, Hydraulic or Electric Motor 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.50
Service 3-10 10+ Hrs./Day Hrs./Day 1.25 1.75 1.75 1.00 1.25 1.00 1.00 1.25 1.25 1.00 1.25 1.75 1.25 1.50 2.00 2.00 1.25 1.50 1.25 1.25 1.50 1.50 1.50 1.50 1.25 1.50 2.00 1.50

Single Cylinder Engines 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 4.00

Multi Cylinder Engines 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.75
Service 3-10 10+ Hrs./Day Hrs./Day 1.50 1.75 1.25 1.25 1.75 2.00 1.50 1.50

Table 2: Service Factors


Application AGITATORS Pure Liquids Liquids & Solids Liquids - Variable Density APRON CONVEYORS Uniformly Loaded or Fed Heavy Duty APRON FEEDERS ASSEMBLY CONVEYORS Uniformly Loaded or Fed Heavy Duty BALL MILLS BARGE HAUL PULLERS BARKING Drums (coupling connected) Mechanical BAR SCREENS (Sewage) BATCHERS (Textile) BELT CONVEYORS Uniformly Loaded or Fed Heavy Duty BELT FEEDERS BENDING ROLLS (Machine) BLOWERS Centrifugal Lobe Vane BOTTLING MACHINERY BREWING & DISTILLING Bottling Machinery Brew Kettles, Cont. Duty Can Filling Machines Cookers - Cont. Duty Mash Tubs - Cont. Duty
FEATURES/BENEFITS PAGE G3-3

Service 3-10 10+Hrs./ Hrs./Day Day 1.00 1.25 1.25 1.00 1.25 1.25 1.00 1.25 1.25 1.25 1.50 1.50 1.25 1.50 1.50 1.25 1.50 1.50 2.00 2.00 1.25 1.50 1.25 1.50 1.50 1.50 1.25 1.50 1.50 1.25 1.25 1.25 1.25 1.25 1.25

Application Scale Hoppers Frequent Starts BRICK PRESS (Clay Working) BRIQUETTE MACHINES (Clay Working) BUCKET Conveyors Uniform Conveyors Heavy Duty Elevators Cont. Elevators Uniform Elevators Heavy Duty CALENDERS Rubber Textile CANE KNIVES CAN FILLING MACHINES CARD MACHINES (Textile) CAR DUMPERS CAR PULLERS CEMENT KILNS CENTRIFUGAL Blowers, compressors, Discharge Elevators, Fans or Pumps CHAIN CONVEYORS Uniformly Loaded or Fed Heavy Duty CHEMICAL FEEDERS (Sewage) CLARIFIERS CLASSIFIERS CLAY WORKING IND. Brick Press Briquette Machines Pug Mills COLLECTORS (Sewage) COMPRESSORS Centrifugal Lobe

Application Reciprocating: Multi-cylinder Single Cylinder CONCRETE MIXERS Continuous Intermittent CONVEYORS - Uniformly Loaded or Fed: Apron Assembly, Belt, Bucket, chain, Flight Oven, Screw CONVEYORS - Heavy Duty Not Uniformly Fed: Apron, Assembly, Belt, Bucket, Chain, Flight, Oven, Screw CONVEYORS-Severe Duty Live Roll Reciprocating Shaker COOKERS (Brewing & Distilling), (Food) COOLING TOWER FANS CRANES CRUSHERS Ore or Stone Sugar DEWATERING SCREENS (Sewage) DISC FEEDERS DISTILLING (See Brewing) DOUBLE ACTING PUMPS 2 or More Cylinders Single Cylinder DOUGH MIXER (Food) DRAW BENCH (Metal Mills) carriage & Main Drive DREDGES Cable Reels, Conveyors Cutter Head & Jig Drives

1.00

1.25

1.25 1.75 1.25 1.75 1.50 1.00 1.25 1.25 1.25 1.25 2.00

1.50 2.00 1.25 2.00 1.50 1.50 1.25 1.50 1.50 1.50 1.50 2.00

1.25 1.25 1.00 1.25 1.25 1.25 1.00 1.25 1.25 1.00 1.00 1.25 1.00 1.25 1.25

1.00 1.00 1.25 1.25 1.00 1.25 1.75 1.75 1.25 1.25 1.00 1.25

1.25 1.25 1.50 1.25 1.25 1.50 2.00 2.00 1.50 1.25 1.25 1.50

NOMENCLATURE PAGE G3-6

SELECTION/DIMENSIONS PAGE G3-23

RELATED PRODUCTS PAGE G3-55

G3-8

EASY SELECTION
MAXUM Concentric Reducer
Table 2 - Service Factor (contd)
Application Maneuvering Winches Pumps Screen Drives Stackers, Utility Winches DRY DOCK CRANES DRYERS & COOLERS (Mills, Rotary) DYEING MACHINERY (Textile) ELEVATORS Bucket - Uniform Load Bucket - Heavy Duty Centrifugal Discharge Escalators Freight Gravity Discharge Man. Lifts, Passenger EXTRUDERS General Plastics Variable Speed Drive Fixed Speed Drive Rubber Continuous Screw Operation Intermittent Screw Operation FANS Centrifugal Cooling Towers Forced Draft Induced Draft Large (Mine, etc.) Large Industrial Light (Small Diameter) FEEDERS Apron, Belt Disc Reciprocating Screw FLIGHT Conveyors, Uniform Conveyors, Heavy FOOD/INDUSTRY Beet Slicers Bottling, Can Filling Machine Cereal Cookers Dough Mixers, Meat Grinders GENERATORS (Not Welding) GRAVITY DISCHARGE ELEVATORS HAMMER MILLS HOISTS (See Cranes) INDUCED DRAFT FANS KILNS LAUNDRY Tumblers Washers LINE SHAFTS Driving Processing Equipment Other Line Shafts, Light LIVE ROLL CONVEYORS LOBE BLOWERS OR
FEATURES/BENEFITS PAGE G3-3

Service 3-10 10+Hrs./ Hrs./Day Day 1.25 2.00 1.75 1.25 1.50 2.00 2.00 1.50 1.50 1.25 1.00 1.25 1.00 1.00 1.25 1.00 1.50 1.50 1.75 1.75 1.75 1.00 1.25 1.50 1.50 1.50 1.00 1.25 1.00 1.75 1.25 1.00 1.25 1.25 1.00 1.00 1.25 1.00 1.00 1.75 1.50 1.25 1.50 1.25 1.00 1.50 1.25 1.50 1.25 1.25 1.50 1.25 1.50 1.50 1.75 1.75 1.75 1.25 1.25 1.50 1.50 1.50 1.25 1.50 1.25 2.00 1.50 1.25 1.50 1.50 1.25 1.25 1.50 1.25 1.25 2.00 1.50 1.50 2.00 1.50 1.25

Application COMPRESSORS LOG HAULS (Lumber) Incline-well Type LOOMS (Textile) LUMBER INDUSTRY Barkers - Spindle Feed Barkers - Main Drive Carriage Drive Conveyors Burner Main or Heavy Duty Main Log Re-Saw Merry-GoRound Slab Transfer Chains - Floor Chains - Green Cut-Off Saws - Chain & Drag Debarking Drums Feeds - Edger Feeds - Gang Feeds - Trimmer Log Deck Log Hauls - Incline, Well Type Log Turning Devices Planer Feed Planer Tilting Hoists Rolls - Live - Off Bearing - Roll cases Sorting Table, Tipple Hoist Transfer - Chain & Craneway Tray Drives Veneer Lathe Drives MACHINE TOOLS Auxiliary Drives Banding Rolls Main Drives Notching Press (Belted) Plate Planers Punch Press (Geared) Tapping Machines MANGLE (Textile) MASH TUBS (Brewing & Distilling MEAT GRINDERS (Food) METAL MILLS Draw Bench Carriages & Main Drives Pinch, Dryer & Scrubber Rolls Reversing Slitters Table Conveyors, Non-Reversing Group Drives Individual Drives Reversing Wire Drawing & Flattening Machines Wire Winding Machines MILLS, ROTARY Ball and Rod Mills with Spur Ring Gear

Service 3-10 10+ Hrs./Day Hrs./Day 1.25 1.75 1.25 1.25 1.75 1.25 1.50 1.75 1.25 1.75 1.25 1.50 1.50 1.50 1.75 1.25 1.75 1.25 1.75 1.75 1.75 1.25 1.25 1.75 1.25 1.50 1.25 1.00 1.25 1.25 1.75 1.75 1.75 1.25 1.25 1.25 1.25 1.25 1.50 2.00 1.50 1.50 1.75 1.50 1.50 1.75 1.50 1.50 2.00 1.50 2.00 1.50 1.50 1.75 1.75 2.00 1.50 1.75 1.50 1.75 1.75 1.75 1.50 1.50 1.75 1.50 1.75 1.50 1.25 1.50 1.50 2.00 2.00 2.00 1.50 1.25 1.50 1.50 1.50 1.50 2.00 1.50 2.00

Application with Helical Ring Gear Direct connected Cement Kilns, Dryers, Coolers, Pebble, Plain & Wedge Bar Mills Tumbling Barrels MIXERS (Also see Agitators) Concrete, Cont. & Int. Constant Density Variable Density NAPPERS (Textile) OIL INDUSTRY Chillers Oil Well Pumping Parafn Filter Press Rotary Kilns ORE CRUSHERS OVEN CONVEYORS Uniform Heavy Duty PAPER MILLS (1) Agitator (Mixer) Agitator for Pure Liquids Barking Drums. Barkers -Mech. Beater Breaker Stack Calender (2) Chipper Chip Feeder Coating Rolls Conveyors Chip, Bark, Chemical Log (Incl. Slab) Couch Rolls Cutter Cylinder Molds Dryers (2) Paper Mach. & Conveyor Type Embosser Extruder Fourdrinier Rolls Lumpbreaker, Wire Turning, Dandy & Return Rolls Jordan Kiln Drive Mt. Hope & Paper Rolls Platter Presses (Felt & Suction) Pulper Reel (Surface Type) Screens Chip, Rotary Vibrating Size Press Super Calender (3) Thickener & Washer AC Motor DC Motor Vacuum Pumps Wind & Unwind Stand Winders (Surface Type) Yankee Dryer (2) PASSENGER ELEVATORS PEBBLE MILLS

Service 3-10 10+ Hrs./Day Hrs./Day 1.50 2.00 1.50 2.00 1.50 1.25 1.50 1.50 1.50 1.50 1.50 2.00 1.25 1.50 1.50 1.25

1.75 1.25 1.00 1.25 1.25 1.25 1.25 1.25 1.75 1.00 1.25

1.25 2.00 1.25 2.00 1.25 1.25 1.25 1.50 MAXUM Concentric Reducer TIGEAR-2

1.25 1.50 1.50 1.25 1.50 1.25 2.00 1.25 1.50 2.00 1.25 1.25 1.50 1.25 1.50 1.25 1.25 1.25

NOMENCLATURE PAGE G3-6

SELECTION/DIMENSIONS PAGE G3-23

RELATED PRODUCTS PAGE G3-55

G3-9

TORQUE-ARM

2.00 1.50 1.25 1.25 2.00 1.50 1.25

TORQUE-ARM II

Gearing Reference Guide

Gearing Reference Guide TORQUE-ARM II TORQUE-ARM MAXUM Concentric Reducer TIGEAR-2

EASY SELECTION
MAXUM Concentric Reducer
Table 2 - Service Factor (contd)
Application PLASTICS INDUSTRY Primary Processing Intensive Internal Mixers Batch Mixers Continuous Mixers Batch Drop Mill 2 Smooth Rolls Continuous Feed, Holding & Blend Mill Compounding Mill Calenders Secondary Processing Blow Molders Coating Film Pipe Pre-Plasticizers Rods Sheets Tubing PLATE PLANERS PRINTING PRESSES PROPORTIONING PUMPS PUG MILLS (Clay) PULLERS (Barge Haul) PUMPS Centrifugal Proportioning Reciprocating Single Act., 3 or More Cyl. Double Act, 2 or More Cyl. Single Act., 1 or 2 Cyl. Double Act, 1 Cyl. Rotary: Gear, Lobe, Vane PUNCH PRESS (Gear Driven) RECIPROCATING Conveyors, Feeders RECIPROCATING COMPRESSORS Multi Cylinder Single Cylinder REVERSING DIRECTION APPLICATION ROD MILLS ROTARY Pumps Screens (Sand and Gravel) RUBBER INDUSTRY Intensive Internal Mixers Batch Mixers Continuous Mixers Service 3-10 10+Hrs./ Hrs./Day Day Application Mixing Mill-2smooth rolls (If corrugated rolls are used, then use the same service factors that are used for a Cracker-Warmer) Batch Drop Mill 2 Smooth Rolls Cracker Warmer-2 Rolls: 1 corrugated Roll Cracker-2 corrugated Rolls Holding, Feed & Blend Mill-2 Rolls Rener-2 Rolls Calenders SAND MULLERS SCREENS Air Washing Rotary-Sand or Gravel Traveling Water Intake SCREW CONVEYORS Uniform Heavy Duty or Feeder SCUM BREAKERS (Sewage) SEWAGE DISPOSAL Bar Screens Chemical Feeders Collectors Dewatering Screens Scum Breakers Slow or Rapid Mixers Thickeners Vacuum Filters SHAKER CONVEYORS SHEETERS (Rubber) SINGLE ACTING PUMP 1 or 2 Cylinders 3 or More Cylinders SKIP HOIST SLAB PUSHERS (1) (2) (3) 1.00 1.25 1.25 1.50 Service 3-10 10+Hrs./ Hrs./Day Day Application SLITTERS (metal) SLUDGE COLLECTORS (Sewage) SOAPERS (Textile) SPINNERS (Textile) STEERING GEARS STOKERS STONE CRUSHERS SUGAR INDUSTRY Cane Knives, Crushers Mill TABLE CONVEYORS (Non-Reversing) Group Drives Individual Drives Reversing TENTER FRAMES (Textile) TEXTILE INDUSTRY Batchers, calenders Card Machines Dry Cans, Dryers Dyeing Machinery Knitting Machinery Looms, Mangles Nappers, Pads Range Drives Slashers, Soapers Spinners Tenter Framers, Washers, Winders THICKNESS (Sewage) TUMBLING BARRELS VACUUM FILTERS (Sewage) VANE BLOWERS WINCHES (Dredges) WINDERS (Textile) WINDGLASS WIRE Drawing Machines Winding Machines Service 3-10 10+Hrs./ Hrs./Day Day 1.25 1.25 1.25 1.25 1.00 1.75 1.50 1.25 1.50 1.50 1.25 2.00

1.75 1.50 1.25 1.25 1.25 1.50 1.50 1.25 1.25 1.25 1.50 1.25 1.25 1.25 1.75 1.25 1.25 1.25 1.00 1.25

1.75 1.50 1.25 1.25 1.25 1.50 1.50 1.25 1.25 1.25 1.50 1.25 1.25 1.50 2.00 1.50 1.50 1.50 1.25 1.50

1.50 1.50 1.75 2.00 1.25 1.50 1.50 1.25 1.00 1.25 1.00 1.00 1.25 1.50 1.25 1.25 1.25 1.50 1.50 1.50 1.50 1.50 1.75

1.50 1.50 1.75 2.00 1.25 1.50 1.50 1.50 1.25 1.50 1.25 1.25 1.50 1.50 1.25 1.25 1.25 1.50 1.50 1.50 1.50 1.50 2.00 1.50 1.50 1.50

1.50

1.50 2.00 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.50 1.75 1.50 1.25 1.25 1.25 1.25 1.50

1.50 2.00 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 2.00 1.50 1.50 1.50 1.50 1.50 1.50

1.25 1.25 1.00 1.75 1.75

1.50 1.50 1.25 2.00 2.00

1.25 1.50

1.50 1.75

1.75 2.00

Consult DODGE See Mill, Rotary Service factors for paper mill applications are applied to the nameplate rating of the electric motor at the motor rated base speed Using anti-friction bearings only. Use 1.50 for sleeve bearings When a super calender operates over a speed range of part constant horsepower and part constant torque and the constant horsepower speed range is greater than 1.5:1, use a service factor of 1.00 at base speed. When operating at constant torque over the entire speed range or when the constant horsepower speed range is less than 1.5:1, a 1.25 service factor should be used.

1.75 1.50

1.75 1.50

NOTE: when mounting variable speed AC or DC motors, consult pages G3-81 and G3-82.

FEATURES/BENEFITS PAGE G3-3

NOMENCLATURE PAGE G3-6

SELECTION/DIMENSIONS PAGE G3-23

RELATED PRODUCTS PAGE G3-55

G3-10

EASY SELECTION
MAXUM Concentric Reduce
Table 3: Easy Selection - Separate Reducers 1750 RPM - 1.0 Service Factor
Norm Ratio 2.25 2.75 3.37 4.13 5.06 6.20 7.59 9.30 11.39 13.95 17.09 20.93 25.63 31.39 38.44 47.08 57.67 70.62 86.50 105.90 129.70 158.90 194.60 Norm Ratio 2.25 2.75 3.37 4.13 5.06 6.20 7.59 9.30 11.39 13.95 17.09 20.93 25.63 31.39 38.44 47.08 57.67 70.62 86.50 105.90 129.70 158.90 194.60

Approx MAXUM Reducer Size Used with Motor Horsepower of: Low (With Frame Size References) Unit Speed 1 1-1/2 2 3 5 7-1/2 10 15 Red. Shaft (143T) (145T) (145T) (182T) (184T) (213T) (215T) (254T) RPM 1 1 1 1 1 1 1 1 777.8 636.4 1 1 1 1 1 1 1 1 519.3 1 1 1 1 1 1 1 1 423.7 1 1 1 1 1 1 1 1 D 345.8 1 1 1 1 1 1 1 1 O 282.3 1 1 1 1 1 1 1 1 U 230.6 1 1 1 1 1 1 1 1 B 188.2 1 1 1 1 1 1 1 1 L 153.6 1 1 1 1 1 1 1 1 E 125.4 1 1 1 1 1 1 1 2 102.4 1 1 1 1 1 1 1 2 83.6 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 3 68.3 55.8 1 1 1 1 1 2 2 3 1 1 1 1 1 2 3 3 45.5 37.2 1 1 1 1 2 2 3 4 T 1 1 1 1 2 3 3 4 30.4 R 24.8 1 1 1 1 2 3 4 5 I P 1 1 1 2 3 4 4 6 20.2 L 16.5 1 1 1 2 3 4 5 6 E 13.5 1 1 2 2 4 4 6 6 11.0 1 2 2 3 4 5 6 7 9.0 1 2 2 3 4 6 6 7 Approx MAXUM Reducer Size Used with Motor Horsepower of: Low (With Frame Size References) Unit Speed 30 40 50 60 75 100 125 150 Red. Shaft (286T) (324T) (326T) (364T) (365T) (405T) (444T) (445T) RPM 3 4 4 5 1 2 3 3 777.8 636.4 3 4 5 5 1 2 3 3 519.3 2 2 3 3 4 4 5 6 3 4 4 5 6 1 3 3 423.7 D 345.8 2 3 3 3 4 4 5 6 O 282.3 4 4 5 5 6 2 3 3 U 2 3 3 230.6 4 4 5 5 6 B 188.2 4 5 6 7 3 3 4 4 L 3 3 153.6 4 4 5 6 7 7 E 125.4 5 5 6 7 7 3 4 4 102.4 5 6 7 7 7 3 4 4 83.6 4 4 5 6 6 7 7 9 68.3 4 5 6 6 7 7 9 9 55.8 4 6 6 7 7 9 9 9 45.5 5 6 6 7 7 9 9 10 37.2 6 6 7 7 9 9 10 10 T 30.4 6 7 7 9 9 10 10 11 R 24.8 6 7 9 9 9 10 11 11 I P 20.2 7 9 9 9 10 10 11 12 L 16.5 7 9 9 10 10 11 12 E 13.5 9 9 10 10 11 12 11.0 9 10 10 11 11 9.0 9 10 11 11 12 Cooling Fan Required TEFC-XE Frame, Energy Efcient Motors Sizes 1-3 discontinued. Remaining stock may be available
NOMENCLATURE PAGE G3-6 SELECTION/DIMENSIONS PAGE G3-23

20 (256T) 1 1 1 1 1 1 1 2 2 2 3 3 3 4 4 4 5 6 6 6 7 7 9

25 (284T) 1 1 1 1 1 1 2 2 2 3 3 3 4 4 4 5 6 6 6 7 7 9 9

200 (447T) 6 7 7 7 7 7 9 9 9 10 10 10 11 12 -

250 (449T) 7 7 7 7 9 9 10 10 10 11 11 12 -

FEATURES/BENEFITS PAGE G3-3

RELATED PRODUCTS PAGE G3-55

G3-11

TIGEAR-2

MAXUM Concentric Reducer

TORQUE-ARM

TORQUE-ARM II

Gearing Reference Guide

Gearing Reference Guide TORQUE-ARM II TORQUE-ARM MAXUM Concentric Reducer TIGEAR-2

EASY SELECTION
MAXUM Concentric Reducer
Table 4: Easy Selection - Separate Reducers 1750 RPM - 1.25 Service Factor
Norm Ratio 2.25 2.75 3.37 4.13 5.06 6.20 7.59 9.30 11.39 13.95 17.09 20.93 25.63 31.39 38.44 47.08 57.67 70.62 86.50 105.9 129.7 158.9 194.6 Norm Ratio 2.25 2.75 3.37 4.13 5.06 6.20 7.59 9.30 11.39 13.95 17.09 20.93 25.63 31.39 38.44 47.08 57.67 70.62 86.50 105.9 129.7 158.9 194.6 l + Approx MAXUM Reducer Size Used with Motor Horsepower of: Low (With Frame Size References) Unit Speed 1 1-1/2 2 3 5 7-1/2 10 15 Red. Shaft (143T) (145T) (145T) (182T) (184T) (213T) (215T) (254T) RPM 1 1 1 1 1 1 1 1 777.8 636.4 1 1 1 1 1 1 1 1 519.3 1 1 1 1 1 1 1 1 423.7 1 1 1 1 1 1 1 1 D 345.8 1 1 1 1 1 1 1 1 O 282.3 1 1 1 1 1 1 1 1 U 230.6 1 1 1 1 1 1 1 1 B 188.2 1 1 1 1 1 1 1 1 L 153.6 1 1 1 1 1 1 1 2 E 125.4 1 1 1 1 1 1 1 2 102.4 1 1 1 1 1 1 2 2 83.6 1 1 1 1 1 2 2 3 1 1 1 1 1 2 2 3 68.3 55.8 1 1 1 1 1 2 3 4 1 1 1 1 2 2 3 4 45.5 37.2 1 1 1 1 2 3 3 4 T 1 1 1 2 2 3 4 5 30.4 R 24.8 1 1 1 2 3 4 4 6 I P 1 1 1 2 3 4 5 6 20.2 L 16.5 1 1 2 3 4 4 6 6 E 13.5 1 2 2 3 4 5 6 7 11.0 1 2 3 3 4 6 6 7 9.0 2 2 3 4 5 6 7 9 Approx MAXUM Reducer Size Used with Motor Horsepower of: Low (With Frame Size References) Unit Speed 30 40 50 60 75 100 125 150 Red. Shaft (286T) (324T) (326T) (364T) (365T) (405T) (444T) (445T) RPM 4 4 5 6 2 2 3 3 777.8 636.4 4 5 5 6 2 3 3 3 519.3 2 3 3 4 4 5 6 6 4 4 5 5 6 2 3 3 423.7 D 345.8 2 3 3 4 4 5 5 6 O 282.3 4 5 6 7 2 3 4 4 U 2 3 4 4 230.6 5 5 7 7 B 188.2 5 6 7 7 3 4 4 4 L 3 4 4 153.6 5 5 7 7 7 E 125.4 4 4 5 5 6 7 7 7 102.4 4 4 5 6 7 7 9 9 83.6 4 5 6 6 7 7 9 9 68.3 5 6 6 7 7 9 9 9 55.8 6 6 7 7 9 9 9 10 45.5 6 6 7 7 9 9 10 10 37.2 6 7 7 9 9 10 10 11 T 30.4 7 7 9 9 9 10 11 11 R 24.8 7 9 9 9 10 11 11 12 I P 20.2 7 9 9 10 10 11 12 L 16.5 9 9 10 10 11 12 E 13.5 9 10 10 11 12 11.0 10 10 11 11 9.0 10 11 11 12 Cooling Fan Required TEFC-XE Frame, Energy Efcient Motors Sizes 1-3 discontinued. Remaining stock may be available
NOMENCLATURE PAGE G3-6 SELECTION/DIMENSIONS PAGE G3-23

20 (256T) 1 1 1 1 1 1 2 2 2 3 3 3 4 4 4 5 6 6 6 7 7 9 9

25 (284T) 1 2 2 1 2 2 2 2 3 3 4 4 4 5 6 6 6 7 7 7 9 9 10

200 (447T) 7 7 7 7 9 9 10 10 10 11 11 12 -

250 (449T) 7 7 7 9 9 10 10 10 11 12 12 -

FEATURES/BENEFITS PAGE G3-3

RELATED PRODUCTS PAGE G3-55

G3-12

EASY SELECTION
MAXUM Concentric Reducer
Table 5: Easy Selection Table 5 - Separate Reducers 1750 RPM - 1.50 Service Factor
Norm Ratio 2.25 2.75 3.37 4.13 5.06 6.20 7.59 9.30 11.39 13.95 17.09 20.93 25.63 31.39 38.44 47.08 57.67 70.62 86.50 105.9 129.7 158.9 194.6 Norm Ratio 2.25 2.75 3.37 4.13 5.06 6.20 7.59 9.30 11.39 13.95 17.09 20.93 25.63 31.39 38.44 47.08 57.67 70.62 86.50 105.9 129.7 158.9 194.6

Approx MAXUM Reducer Size Used with Motor Horsepower of: Low (With Frame Size References) Unit Speed 1 1-1/2 2 3 5 7-1/2 10 15 Red. Shaft (143T) (145T) (145T) (182T) (184T) (213T) (215T) (254T) RPM 1 1 1 1 1 1 1 1 777.8 636.4 1 1 1 1 1 1 1 1 519.3 1 1 1 1 1 1 1 1 423.7 1 1 1 1 1 1 1 1 D 345.8 1 1 1 1 1 1 1 1 O 282.3 1 1 1 1 1 1 1 1 U 230.6 1 1 1 1 1 1 1 2 B 188.2 1 1 1 1 1 1 1 2 L 153.6 1 1 1 1 1 1 1 2 E 125.4 1 1 1 1 1 1 2 2 102.4 1 1 1 1 1 2 2 3 83.6 1 1 1 1 1 2 2 3 1 1 1 1 1 2 3 4 68.3 55.8 1 1 1 1 2 2 3 4 1 1 1 1 2 3 3 4 45.5 37.2 1 1 1 1 2 3 4 5 T 1 1 1 2 3 4 4 6 30.4 R 24.8 1 1 1 2 3 4 5 6 I P 1 1 2 3 4 4 6 6 20.2 L 16.5 1 2 2 3 4 5 6 7 E 13.5 1 2 2 3 4 6 6 7 11.0 2 2 3 4 5 6 7 9 9.0 2 3 3 4 6 6 7 9 Approx MAXUM Reducer Size Used with Motor Horsepower of: Low (With Frame Size References) Unit Speed 30 40 50 60 75 100 125 150 Red. Shaft (286T) (324T) (326T) (364T) (365T) (405T) (444T) (445T) RPM 2 3 3 4 4 5 6 6 777.8 636.4 2 3 3 4 4 5 6 519.3 3 3 4 4 5 6 6 2 3 4 4 4 5 6 423.7 D 345.8 2 3 4 4 5 5 6 7 O 282.3 3 4 4 4 5 6 7 7 U 230.6 3 4 4 5 5 6 7 7 B 188.2 4 4 4 5 6 7 7 7 L 153.6 4 4 5 5 6 7 7 7 E 125.4 4 5 5 6 7 7 7 9 102.4 4 5 6 6 7 7 9 9 83.6 5 6 6 7 7 9 9 10 68.3 6 6 7 7 9 9 9 10 55.8 10 6 7 7 9 9 9 10 45.5 6 7 7 9 9 10 10 11 37.2 7 7 9 9 9 10 11 11 T 30.4 7 9 9 9 10 11 11 12 R 24.8 7 9 9 10 10 11 12 I P 20.2 9 9 10 10 11 12 L 16.5 9 10 10 11 12 E 13.5 10 10 11 11 12 11.0 10 11 11 12 9.0 10 11 12 Cooling Fan Required TEFC-XE Frame, Energy Efcient Motors Sizes 1-3 discontinued. Remaining stock may be available
NOMENCLATURE PAGE G3-6 SELECTION/DIMENSIONS PAGE G3-23

20 (256T) 1 1 2 1 2 2 2 2 3 3 3 4 4 4 5 6 6 6 7 7 9 9 9

25 (284T) 2 2 2 2 2 2 2 3 3 4 4 4 5 6 6 6 7 7 7 9 9 10 10

200 (447T) 7 7 7 9 9 10 10 10 11 11 12 -

250 (449T) 7 9 9 10 10 10 11 11 11 12 -

FEATURES/BENEFITS PAGE G3-3

RELATED PRODUCTS PAGE G3-55

G3-13

TIGEAR-2

MAXUM Concentric Reducer

TORQUE-ARM

TORQUE-ARM II

Gearing Reference Guide

Gearing Reference Guide TORQUE-ARM II TORQUE-ARM MAXUM Concentric Reducer TIGEAR-2

EASY SELECTION
MAXUM Concentric Reducer
Table 6: Easy Selection - Separate Reducers 1750 RPM - 1.75 Service Factor
Norm Ratio 2.25 2.75 3.37 4.13 5.06 6.20 7.59 9.30 11.39 13.95 17.09 20.93 25.63 31.39 38.44 47.08 57.67 70.62 86.50 105.9 129.7 158.9 194.6 Norm Ratio 2.25 2.75 3.37 4.13 5.06 6.20 7.59 9.30 11.39 13.95 17.09 20.93 25.63 31.39 38.44 47.08 57.67 70.62 86.50 105.9 129.7 158.9 194.6

Approx MAXUM Reducer Size Used with Motor Horsepower of: Low (With Frame Size References) Unit Speed 1 1-1/2 2 3 5 7-1/2 10 15 Red. Shaft (143T) (145T) (145T) (182T) (184T) (213T) (215T) (254T) RPM 1 1 1 1 1 1 1 1 777.8 1 1 1 1 1 1 1 1 636.4 1 1 1 1 1 1 1 2 519.3 1 1 1 1 1 1 1 1 423.7 D 1 1 1 1 1 1 1 1 345.8 O 282.3 1 1 1 1 1 1 1 2 U 1 1 1 1 1 1 1 2 230.6 B 1 1 1 1 1 1 1 2 188.2 L 1 1 1 1 1 1 2 2 153.6 E 1 1 1 1 1 1 2 3 125.4 1 1 1 1 1 2 2 3 102.4 1 1 1 1 1 2 3 4 83.6 1 1 1 1 2 2 3 4 68.3 1 1 1 1 2 3 3 4 55.8 1 1 1 1 2 3 4 5 45.5 1 1 1 2 3 4 4 5 37.2 T 1 1 1 2 3 4 4 6 30.4 R 1 1 2 2 3 4 5 6 24.8 I P 1 2 2 3 3 5 6 7 20.2 L 1 2 2 3 4 6 6 7 16.5 E 1 2 3 4 4 6 7 7 13.5 2 3 3 4 5 6 7 9 11.0 2 3 4 4 6 7 7 9 9.0 Approx MAXUM Reducer Size Used with Motor Horsepower of: Low (With Frame Size References) Unit Speed 30 40 50 60 75 100 125 150 Red. Shaft (286T) (324T) (326T) (364T) (365T) (405T) (444T) (445T) RPM 2 3 4 4 5 5 6 777.8 3 3 4 4 5 6 6 636.4 3 3 4 4 5 6 519.3 2 3 4 4 5 5 6 423.7 D 3 4 4 4 5 6 7 7 345.8 O 282.3 3 4 4 5 5 7 7 7 U 230.6 4 4 5 5 6 7 7 7 B 188.2 4 4 5 5 6 7 7 7 L 153.6 4 5 5 6 7 7 7 9 E 125.4 4 5 6 7 7 7 9 9 102.4 5 6 6 7 7 9 9 10 83.6 5 6 7 7 7 9 10 10 68.3 6 6 7 7 9 9 10 10 55.8 11 6 7 7 9 9 10 10 45.5 7 7 9 9 9 10 11 11 37.2 7 9 9 9 10 11 11 12 T 30.4 7 9 9 10 10 11 12 R 24.8 9 9 10 10 11 12 I P 20.2 9 10 10 11 12 L 16.5 9 10 11 11 12 E 13.5 10 11 11 12 11.0 10 11 12 9.0 11 12 Cooling Fan Required TEFC-XE Frame, Energy Efcient Motors Sizes 1-3 discontinued. Remaining stock may be available
NOMENCLATURE PAGE G3-6 SELECTION/DIMENSIONS PAGE G3-23

20 (256T) 2 2 2 2 2 2 2 3 3 4 4 4 5 5 6 6 6 7 7 8 9 9 10

25 (284T) 2 2 3 2 2 3 3 3 4 4 4 5 6 6 6 7 7 7 9 9 10 10 10

200 (447T) 7 9 9 9 10 10 10 11 11 12 -

250 (449T) 9 9 10 10 10 11 11 11 12 -

FEATURES/BENEFITS PAGE G3-3

RELATED PRODUCTS PAGE G3-55

G3-14

EASY SELECTION
MAXUM Concentric Reducer
Table 7: Easy Selection - Separate Reducers 1750 RPM - 2.0 Service Factor
Norm Ratio 2.25 2.75 3.37 4.13 5.06 6.20 7.59 9.30 11.39 13.95 17.09 20.93 25.63 31.39 38.44 47.08 57.67 70.62 86.50 105.9 129.7 158.9 194.6 Norm Ratio 2.25 2.75 3.37 4.13 5.06 6.20 7.59 9.30 11.39 13.95 17.09 20.93 25.63 31.39 38.44 47.08 57.67 70.62 86.50 105.9 129.7 158.9 194.6

Approx MAXUM Reducer Size Used with Motor Horsepower of: Low (With Frame Size References) Unit Speed 1 1-1/2 2 3 5 7-1/2 10 15 Red. Shaft (143T) (145T) (145T) (182T) (184T) (213T) (215T) (254T) RPM 1 1 1 1 1 1 1 1 777.8 1 1 1 1 1 1 1 1 636.4 1 1 1 1 1 1 1 2 519.3 1 1 1 1 1 1 1 1 423.7 D 1 1 1 1 1 1 1 2 345.8 O 282.3 1 1 1 1 1 1 1 2 U 1 1 1 1 1 1 1 2 230.6 B 1 1 1 1 1 1 2 2 188.2 L 1 1 1 1 1 1 2 3 153.6 E 1 1 1 1 1 2 2 3 125.4 1 1 1 1 1 2 3 3 102.4 1 1 1 1 2 2 3 4 83.6 1 1 1 1 2 3 3 4 68.3 1 1 1 1 2 3 4 4 55.8 1 1 1 2 3 3 4 5 45.5 1 1 1 2 3 4 4 6 37.2 T 1 1 2 2 3 4 5 6 30.4 R 1 1 2 3 4 5 6 6 24.8 I P 1 2 2 3 4 6 6 7 20.2 L 1 2 3 4 5 6 6 7 16.5 E 2 2 3 4 6 6 7 9 13.5 2 3 3 4 6 7 7 9 11.0 2 3 4 5 6 7 9 9 9.0 Approx MAXUM Reducer Size Used with Motor Horsepower of: Low (With Frame Size References) Unit Speed 30 40 50 60 75 100 125 150 Red. Shaft (286T) (324T) (326T) (364T) (365T) (405T) (444T) (445T) RPM 3 3 4 4 5 6 777.8 3 3 4 4 5 6 636.4 3 4 4 5 6 519.3 3 4 4 4 5 6 423.7 D 3 4 4 5 5 7 7 7 345.8 O 282.3 4 4 5 5 6 7 7 7 U 230.6 4 4 5 5 6 7 7 7 B 188.2 4 5 5 6 7 7 7 9 L 153.6 4 5 6 7 7 7 9 9 E 125.4 5 6 6 7 7 9 9 10 102.4 5 6 7 7 7 9 10 10 83.6 6 7 7 7 9 9 10 10 68.3 6 7 7 9 9 10 10 11 55.8 7 7 9 9 9 10 11 11 45.5 7 9 9 9 10 10 11 12 37.2 7 9 9 10 10 11 12 T 30.4 9 9 10 10 11 12 R 24.8 9 10 10 11 11 I P 20.2 9 10 10 11 12 L 16.5 10 10 11 12 E 13.5 10 11 12 11.0 11 12 9.0 11 Cooling Fan Required TEFC-XE Frame, Energy Efcient Motors Sizes 1-3 discontinued. Remaining stock may be available
NOMENCLATURE PAGE G3-6 SELECTION/DIMENSIONS PAGE G3-23

20 (256T) 2 2 2 2 2 2 3 3 3 4 4 4 5 6 6 6 7 7 9 9 9 10 10

25 (284T) 2 3 3 2 3 3 3 4 4 4 4 5 6 6 6 7 7 9 9 9 10 10 11

200 (447T) 7 9 9 10 10 10 11 11 12 12 -

250 (449T) 9 10 10 10 11 11 11 12 -

FEATURES/BENEFITS PAGE G3-3

RELATED PRODUCTS PAGE G3-55

G3-15

TIGEAR-2

MAXUM Concentric Reducer

TORQUE-ARM

TORQUE-ARM II

Gearing Reference Guide

Gearing Reference Guide TORQUE-ARM II TORQUE-ARM MAXUM Concentric Reducer TIGEAR-2

EASY SELECTION
MAXUM Concentric Reducer
EASY SELECTION METHOD SCOOP MOUNT MOTORS/REDUCERS (for 1750 RPM motors) When to Use Easy Selection
The Easy Selection tables for Scoop Mount Motors/Reducers are for electric motor selections up to 250 HP with constant input speeds of 1750 rpm using AGMA recommended load classications. For all other motor/ prime mover input speeds and horsepowers, use the Horsepower/Torque Selection Method on page G3-57 through G3-58. NOTE: If your application has unusual requirements (i.e., variable speed, excessive shock or over loads, extreme ambient temperatures, non-standard motors or oversized equipment), refer to Horse power/Torque Selection Method. How to Select Step 1: Determine Load Classication See Table 8 to determine minimum load classication for applications under normal conditions. NOTE: AGMA classies scoop mounted motors as gear motor applications which are sized using a load classication in place of a service factor. Step 2: Determine Unit Size See tables on pages G3-20 through G3-22. Find the load classication table that is required for the application. Read the unit size under required horsepower and opposite the required low speed shaft RPM. Note: For applications where fan cooling is unacceptable, use an Easy Selection Table with an increased class of service. Step 3: Check External Thrust and Overhung Load See information on page G3-59 to calculate high speed and low speed shaft overhung loads. Step 4: Check Dimensions See Specication/Dimensions section pages G3-23 through G3-33 for dimensions, weights, and part numbers. Step 5: Select Accessories Check matrix for compatibility of combinations of accessories, page G3-34.

Example: Easy Selection Method SCOOP MOUNT MOTORS/REDUCERS


A 30 horsepower motor is used to drive a metal mill nonreversing table conveyor at 100 rpm operating 12 hours per day. The reducer is coupling connected at both the high speed and low speed shafts and the motor is to be supported by a scoop. A PARA-FLEX coupling is desired. Step 1: Determine Load Classication - Refer to Table 8 and note that Metal Mills - Table Conveyors, Non-Reversing requires a Class III Load Classication for 10+ hours/day service. Step 2: Determine Unit Size - Turn to the Easy Selection Table (Table 11) for Class III service. Under 30 motor horsepower and opposite 102.4 rpm, locate the MAXUM Size 5 reducer and note the nominal ratio is 17.09:1. Also note that the motor frame size is 286T

Step 3: Check External Thrust and Overhung Loads - Since the input and output shafts are coupling connected, thrust and overhung loads will not exist. (An overhung load example is given on page G3-59) Step 4: Check Dimensions and Part Numbers - The dimensions are shown under Scoop Mount Motor/ Reducers with AC motors Sizes 5-9 page G3-59. Part numbers can be found on the DODGE MAXUM Size 5 Specications/Dimensions page G3-27. The Reducer part number is 299102. Step 5: Select Accessories - The accessories are also found on the DODGE MAXUM Size 5 Specications/Dimensions page G3-27. The Scoop Package part number is DCS05280P and includes the scoop, coupling, coupling guard and mounting hardware.

Drive System Vibration


The probability of a constant speed motor operating at resonant frequency is remote. Should this occur, however, the customer must add stiffening supports to the scoop bottom plate to move the resonant frequency away from the motor operating speed. When mounting variable speed AC or DC motors, consult guidelines on pages G3-81 through G3-82.

CAUTION: The customer is responsible and Reliance Electric expressly disclaims responsibility for isolating the DODGE MAXUM Scoop Mount Motor/Reducer from any vibratory or transient load induced by the motor or the other equipment that is driven by the motor. The MAXUM Scoop Mount Motor/Reducer is expressly not warranted against failure or unsatisfactory operation resulting from dynamic vibrations of any form imposed upon it whether by the drive system in which it is installed or for any other reason, no matter how induced, unless the nature of such vibrations has been fully dened by the customer on the face of its purchase order and explicitly accepted in writing by DODGE.
SELECTION/DIMENSIONS PAGE G3-23 RELATED PRODUCTS PAGE G3-55

FEATURES/BENEFITS PAGE G3-3

NOMENCLATURE PAGE G3-6

G3-16

EASY SELECTION
MAXUM Concentric Reducer
LOAD CLASSIFICATIONS
The load classications that follow are adapted from AGMA 6019-E89 Appendix A. Class numbers are minimums and normal conditions are assumed. Applications which expose the gear drive to high starting torques, extreme repetitive shock, or where high energy loads must be absorbed as when stalling, require special consideration. Load classications for these special applications should be agreed upon by the user and DODGE
SERVICE 3-10 10+ Hrs. / Hrs. / Day Day II II II II I II I II II II II II II II II II II II III III III II II II II II II II II II II II II II II II II II II

since variations of the values in the table may be required. The load classications in the table are based upon the use of electric motors with characteristics normally used for that application. Should motors with unusually high starting torques or motors designed for intermittent service be used, adjustments in the load classication selected may be required. Consult DODGE

Table 8: Load Classication For Scoop Mounted Motor/Reducers


APPLICATION AGITATORS Paper Mills Pure Liquids Liquids & Solids Liquids - Variable Density APRON CONVEYORS Uniformly Loaded or Fed Heavy Duty ASSEMBLY CONVEYORS Uniformly Loaded or Fed Heavy Duty BALL MILLS BARGE HAUL PULLERS BARKING Drums Hydraulic Auxiliaries Mechanical BAR SCREENS (Sewage) BATCHERS (Textile) BEATERS (Paper) BELT CONVEYORS Uniformly Loaded or Fed Heavy Duty BELT FEEDERS BENDING ROLLS (Machine) BLEACHERS (Paper) BLOWERS Centrifugal Lobe Vane BOTTLING MACHINERY BREWING & DISTILLING Bottling Machinery Brew Kettle, Cont. Duty Can Filling Machines Cookers - Cont. Duty Mash Tubs - Cont. Duty Scale Hoppers Frequent Starts APPLICATION BRICK PRESS (Clay Working) BRIQUETTE MACHINES (Clay Working) BUCKET Conveyors Uniform Conveyors Heavy Duty Elevators Cont. Elevators Uniform Elevators Heavy Duty CALENDERS Paper (2) Super (Paper) (3) Rubber Textile CANE KNIVES CAN FILLING MACHINES CARD MACHINES (Textile) CAR DUMPERS CAR PULLERS CEMENT KILNS CENTRIFUGAL Blowers, Compressors Discharge Elevators Fans or Pumps CHAIN CONVEYORS Uniformly Loaded or Fed Heavy Duty CHEMICAL FEEDERS (Sewage) CLARIFIERS CLASSIFIERS CLAY WORKING IND. Brick Press Briquette Machines Pug Mills COLLECTORS (Sewage) COMPRESSORS Centrifugal Lobe Reciprocating: Multi-Cylinder Single Cylinder CONCRETE MIXERS Continuous Intermittent SERVICE 3-10 10+ Hrs. / Hrs. / Day Day III III I II I I II III III II II II II II II II II II II II II III II APPLICATION CONVERTING MACHINES (Paper) CONVEYORS - Uniformly Loaded or Fed: Apron Assembly, Belt Bucket, Chain, Flight Oven, Screw CONVEYORS - Heavy Duty Not Uniformly Fed: Apron, Assembly, Belt Bucket, Chain, Flight Oven, Screw Live Roll (Package) Reciprocating, Shaker COOKERS (Brewing & Distilling) (Food) COUCH (Paper) CRANES CRUSHERS Ore or Stone CUTTERS (Paper) CYLINDERS (Paper) DEWATERING SCREENS (Sewage) DISC FEEDERS DISTILLING (See Brewing) DOUBLE ACTING PUMPS 2 or More Cylinders Single Cylinder DOUGH MIXER (Food) DRAW BENCH (Metal Mills) Carriage & Main Drive DREDGES Cable Reels Conveyors Cutter Head Drives Jig Drives Maneuvering Winches Pumps Screen Drives Stackers Utility Winches DRYERS (Paper) (2) DRYERS & COOLERS (Mills, Rotary) - See Mills, Rotary SERVICE 3-10 10+ Hrs. / Hrs. / Day Day II

II TORQUE-ARM TIGEAR-2 MAXUM Concentric Reducer

II II

II II II II II III II

II I III II III

II II III II II III III II II II II II II II II III III II III III II II

I I II II I II III III II II I II II III II II

II II II II II II III III II II II II III III II

II I II II II II II III III II III III II II

I II II II I II II I I I II II II

- Consult DODGE

FEATURES/BENEFITS PAGE G3-3

NOMENCLATURE PAGE G3-6

SELECTION/DIMENSIONS PAGE G3-23

RELATED PRODUCTS PAGE G3-55

G3-17

TORQUE-ARM II

Gearing Reference Guide

Gearing Reference Guide TORQUE-ARM II TORQUE-ARM MAXUM Concentric Reducer TIGEAR-2

EASY SELECTION
MAXUM Concentric Reducer
Table 8 - Load Classication (contd)
APPLICATION DYEING MACHINERY (Textile) ELEVATORS Bucket - Uniform Load Bucket - Heavy Duty Centrifugal Discharge Escalators Freight Gravity Discharge Man Lifts, Passenger ESCALATORS FANS Centrifugal Cooling Towers Forced Draft Induced Draft Large (Mine, etc.) Large Industrial FEEDERS Apron, Belt Disc Reciprocating Screw FELT Stretchers (Paper) Whippers (Paper) FLIGHT Conveyors, Uniform Conveyors, Heavy FOOD INDUSTRY Beet Slicers Bottling, Can Filling Machine Cereal Cookers Dough Mixers Meat Grinders FORMING MACHINES (Metal Mills) GENERATORS (Not Welding) GRAVITY DISCHARGE ELEVATORS GRIT COLLECTORS (Sewage) HAMMER MILLS HOISTS INDUCED DRAFT FANS JORDANS (Paper) KILNS (Mills, Rotary) Cement LAUNDRY TUMBLERS LAUNDRY WASHERS LINE SHAFTS Heavy Shock Load Moderate Shock Load Uniform Load LIVE ROLL CONVEYORS Package LOBE BLOWERS OR COMPRESSORS LOG HAULS (Paper & Lumber) - Consult DODGE
FEATURES/BENEFITS PAGE G3-3

SERVICE 3-10 10+ Hrs. / Hrs. / Day Day Il l Il l l Il l l l Il Il Il Il Il l Ill Il Il II Il Il Il Il Il Il Il Il Il Il Il Il Il Ill Il Il Ill I Il II l l Il Il Ill Il l Il Ill II Il Il Ill Il l l Il Ill Il Il Il Il Il II Il Ill Il II Il Ill Il Il Il Ill Ill Il Il Il Il Ill

APPLICATION LOOMS (Textile) LUMBER INDUSTRY Barkers - Spindle Feed Barkers - Main Drive Carriage Drive Conveyors Burner Main or Heavy Duty Main Log Re-Saw Merry-GoSlab Transfer Chains - Floor Chains - Green Cut-Off Saws - Chain Cut-Off Saws - Drag Debarking Drums Feeds - Edger Feeds - Gang Feeds - Trimmer Log Deck Log Hauls - Incline, Well Type Log Turning Devices Planer Feed Planer Tilting Hoists Rolls - Live - Off Bearing - Roll Cases Sorting Table Tipple Hoist Transfer - Chain Transfer - Craneway Tray Drives MACHINE TOOLS Auxiliary Drives Bending Rolls Main Drives Notching Press (Belted) Plate Planers Punch Press (Geared) Tapping Machines MANGLE (Textile) MASH TUBS (Brewing & Distilling MEAT GRINDERS (Food) METAL MILLS Draw Bench Carriages & Main Drives Forming Machines Pinch, Dryer & Scrubber Rolls Reversing Slitters Table Conveyors, Non-Reversing Reversing Wire Drawing & Flattening Machines Wire Winding Machines MILLS, ROTARY TYPE Ball and Rod Spur Ring Gear

SERVICE 3-10 10+ Hrs. / Hrs. / Day Day Il Il Il Ill Il Il Ill Il Ill Il Il II Il Il Ill Il Ill Il Ill Ill Ill Il Il Ill Il Il Il Il II I Il Il Ill Ill Ill Il Il Il Il Ill Il Il Il Il Ill II Ill Il Il III Il Ill Il Il III Ill Ill Ill Il III Il Ill Ill Ill Il II Ill Il Il Ill III II II II II III III Ill Il Il Il Il Ill Il Ill Il Il III

APPLICATION Helical Ring Gear Direct Connected Cement Kilns Dryers & Coolers Tumbling Barrels MIXERS (Also see Agitators) Concrete, Continuous Concrete, Intermittent Constant Density Variable Density NAPPERS (Textile) OIL INDUSTRY Chillers Oil Well Pumping Parafn Filter Press Rotary Kilns ORE CRUSHERS OVEN CONVEYORS Uniform Heavy Duty PAPER MILLS Agitators (Mixers) Barker - Auxiliaries Hyd. Barker, Mechanical Barking Drum Beater Bleacher Converting Machine Except Cutters-Platers Conveyors (Chip, Bark, Chemical) Couch Cutters, Platers Cylinders Felt Stretchers Felt Whippers Jordans Log Haul Presses Pulper Pulp Machine Reels Stock Chests Suction Rolls Washers & Thickeners Winders PASSENGER ELEVATORS PEBBLE MILLS PLASTICS INDUSTRY Primary Processing Intensive Internal Mixers Batch Mixers Continuous Mixers Batch Drop Mill 2 Smooth Rolls Continuous Feed, Holding & Blend Mill Calenders Secondary Processing Blow Molders - See Mills, Rotary

SERVICE 3-10 10+ Hrs. / Hrs. / Day Day II II III III Il Il Il Il III III II Il l Il II Il Il Il Ill I Il Il II Il l Il II Il Il Il Ill I Il Il III III III II II II II II III II ll lll ll lll ll lll ll ll ll ll ll

Ill Il Il Il Il Il

Ill Il Il Il Il Il

NOMENCLATURE PAGE G3-6

SELECTION/DIMENSIONS PAGE G3-23

RELATED PRODUCTS PAGE G3-55

G3-18

EASY SELECTION
MAXUM Concentric Reducer
Table 8 - Load Classication (contd)
APPLICATION Coating Film Pipe Pre-Plasticizers Rods Sheet Tubing PLATE PLANERS PRESSES (Paper) PROPORTIONING PUMPS PUG MILLS (Clay) PULLERS (Barge Haul) PULP MACHINE REELS PUMPS Centrifugal Proportioning Reciprocating Single Act., 3 or More Cyl. Double Act., 2 or More Cyl. Single Act., 1 or 2 Cyl. Rotary: Gear, Lobe, Vane PUNCH PRESSES (Gear Driven) RECIPROCATING Conveyors, Feeders RECIPROCATING COMPRESSORS Multi Cylinder Single Cylinder REVERSING DIRECTION APPLICATION ROD MILLS ROTARY Pumps: Gear, Lobe, Vane Screens (Sand or Gravel) RUBBER INDUSTRY Intensive Internal Mixers Batch Mixers Continuous Mixers Mixing Mill 2 smooth rolls SERVICE 3-10 10+ Hrs. / Hrs. / Day Day II II II II Il Il Il Il II Il II Il Il Il III III Il Il Il Il II Il II Il l II Il Il l Ill Ill Il III I II III II Il Il Il Il Il Il Ill III III III Il Il III Il Il APPLICATION 1 or 2 corrugated rolls Batch Drop Mill 2 Smooth Rolls Cracker Warmer - 2 Rolls; 1 Corrugated Roll Cracker - 2 Corrugated Rolls Holding. Feed & Blend Mill - 2 Rolls Rener-2 Rolls Calenders SAND MULLERS SCREENS Air Washing Rotary - Sand or Gravel Traveling Water Intake SCREW CONVEYORS Uniform Heavy Duty or Feeder SEWAGE DISPOSAL Aerators Bar Screens Chemical Feeders Collectors Dewatering Screens Grit Collectors Scum Breakers Slow or Rapid Mixers Sludge Collectors Thickeners Vacuum Filters SHAKER CONVEYORS SHEETERS (Rubber) SINGLE ACTING PUMP 1 or 2 Cylinders 3 or More Cylinders SKIP HOIST SLAB PUSHERS SLITTERS (Metal) SLUDGE COLLECTORS (Sewage) SOAPERS (Textile) SERVICE 3-10 10+ Hrs. / Hrs. / Day Day III III Il Ill Ill II II Il Il l Il l l Il Il Il Il Il Il II II Il Il Il III II Il Il Il Il II Il Il III III II II Il Il Il Il Il l Il Il Il II II II II II II Il Il III Il II II Il Il Il Il APPLICATION SPINNERS (Textile) STEERING GEARS STOCK CHESTS (Paper) STOKERS STONE CRUSHERS SUCTION ROLLS (Paper) TABLE CONVEYORS (Metal Mills) Non-Reversing Reversing TEXTILE INDUSTRY Batchers Calenders Card Machines Cloth Finishing Mach., (Calenders, Dryers. Pads, Tenters, Washers) Dry Cans Dyeing Machinery Knitting Machinery Looms, Mangles, Nappers Range Drives Tenter Frames Winders Yarn Preparatory Machinery (Cards, Soapers. Spinners, Slashers) THICKENERS (Sewage) TUMBLING BARRELS VACUUM FILTERS (Sewage) VANE BLOWERS WINCHES (Dredges) WINDERS (Paper) (Textile) WINDLASS WIRE Drawing Machines Winding Machines SERVICE 3-10 10+ Hrs. / Hrs. / Day Day II lI lI l l III lll ll Il Il Il Il lll ll ll ll

Il Il Il Il II Il Il Il III Il Il Il Il Il Il Il

ll ll ll ll ll II ll ll lII lI ll lI ll ll ll Il ll MAXUM Concentric Reducer TIGEAR-2 TORQUE-ARM

- Consult DODGE - See Mills, Rotary Reference: AGMA Standard 6021-G89 (11/89). The table of application class numbers has been developed from the experience of manufacturers and users of gear drives for use in common applications and has been found to be generally satisfactory for the listed industries when gears are rated using AGMA standards. It is recommended that class numbers for special applications be agreed upon by the user and the gear manufacturer when variations of the table may be required. Special conditions can be any special type of prime mover, starting or stopping conditions, system conditions, ambient conditions, lubrication, overloads, overspeeds, brake equipped applications, high inertia and reversing loads.

FEATURES/BENEFITS PAGE G3-3

NOMENCLATURE PAGE G3-6

SELECTION/DIMENSIONS PAGE G3-23

RELATED PRODUCTS PAGE G3-55

G3-19

TORQUE-ARM II

Gearing Reference Guide

Gearing Reference Guide TORQUE-ARM II TORQUE-ARM MAXUM Concentric Reducer TIGEAR-2

EASY SELECTION
MAXUM Concentric Reducer
Table 9: Easy Selection - Scoop Mount Motors/Reducers 1750 RPM Class I Service (1.0 Service Factor)
Approx MAXUM Reducer Size Used with Motor Horsepower of: Low (With Frame Size References) Unit 1 1-1/2 2 3 5 7-1/2 10 15 Speed Red. Shaft (143T) (145T) (145T) (182T) (184T) (213T) (215T) (254T) RPM 1 1 1 1 1 1 1 2 2.25 777.8 1 1 1 1 1 1 1 2 2.75 636.4 1 1 1 1 1 1 1 2 3.37 519.3 1 1 1 1 1 1 1 2 4.13 423.7 D 5.06 345.8 1 1 1 1 1 1 1 2 O 1 1 1 1 1 1 1 2 6.20 282.3 U 1 1 1 1 1 1 1 2 7.59 230.6 B 1 1 1 1 1 1 1 2 9.30 188.2 L 1 1 1 1 1 1 1 2 11.39 153.6 E 1 1 1 1 1 1 1 2 13.95 125.4 1 1 1 1 1 1 1 2 17.09 102.4 1 1 1 1 1 1 2 2 20.93 83.6 1 1 1 1 1 1 2 3 25.63 68.3 31.39 55.8 1 1 1 1 1 2 2 3 1 1 1 1 1 2 3 3 38.44 45.5 T 1 1 1 1 2 2 3 4 47.08 37.2 R 57.67 30.4 1 1 1 1 2 3 3 4 I 1 1 1 1 2 3 4 5 70.62 24.8 P 1 1 1 2 3 4 4 6 86.50 20.2 L 1 1 1 2 3 4 5 6 105.9 16.5 1 1 2 2 4 4 6 6 129.7 13.5 E 1 2 2 3 4 5 6 7 158.9 11.0 194.6 9.0 1 2 2 3 4 6 6 7 Approx MAXUM Reducer Size Used with Motor Horsepower of: Low (With Frame Size References) Nom Unit Speed 30 40 50 60 75 100 125 150 Ratio Red. Shaft (286T) (324T) (326T) (364T) (365T) (405T) (444T) (4455T) RPM 3 4 4 5 5 2.25 777.8 3 4 4 5 5 2.75 636.4 3 4 4 5 5 3.37 519.3 3 4 4 5 5 4.13 423.7 D 3 4 4 5 5 7 7 7 5.06 345.8 O 6.20 282.3 3 4 4 5 5 7 7 7 U 7.59 230.6 3 4 4 5 5 7 7 7 B 9.30 188.2 3 4 4 5 5 7 7 7 L 11.39 153.6 3 4 4 5 5 7 7 7 E 13.95 125.4 3 4 4 5 5 7 7 7 17.09 102.4 3 4 4 5 6 7 7 7 20.93 83.6 4 4 5 6 6 7 7 9 25.63 68.3 4 5 6 6 7 7 9 9 31.39 55.8 4 6 6 7 7 9 9 9 38.44 45.5 5 6 6 7 7 9 9 10 T 47.08 37.2 6 6 7 7 9 9 10 10 57.67 30.4 6 7 7 9 9 10 10 11 R 11 11 70.62 24.8 6 7 9 9 9 10 I 86.50 20.2 7 9 9 9 10 10 11 12 P 105.9 16.5 7 9 9 10 10 11 12 L 129.7 13.5 9 9 10 10 11 12 E 158.9 11.0 9 10 10 11 11 194.6 9.0 9 10 11 11 12 Some reducers selections are oversized to accommodate scoop mounting of motor on reducers Cooling fan required + TEFC-XE Frame, Energy Efcient Motors Note: The suggested mounting for motors weighing 700 pounds or more is the MAXUM HD baseplate. See page G3-38 Sizes 1-3 discontinued. Remaining stock may be available Nom Ratio
FEATURES/BENEFITS PAGE G3-3 NOMENCLATURE PAGE G3-6 SELECTION/DIMENSIONS PAGE G3-23

20 (256T) 2 2 2 2 2 2 2 2 2 2 3 3 3 4 4 4 5 6 6 6 7 7 9

25 (284T) 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 5 6 6 6 7 7 9 9

200 (447T) 7 7 7 7 7 9 9 9 10 10 10 11 12 -

250 (449T) 7 7 7 7 9 9 10 10 10 11 11 12 -

RELATED PRODUCTS PAGE G3-55

G3-20

EASY SELECTION
MAXUM Concentric Reducer
Table 10: Easy Selection - Scoop Mount Motors/Reducers 1750 RPM Class II Service (1.4 Service Factor)
Approx MAXUM Reducer Size Used with Motor Horsepower of: Low (With Frame Size References) Unit 1 1-1/2 2 3 5 7-1/2 10 15 Speed Red. Shaft (143T) (145T) (145T) (182T) (184T) (213T) (215T) (254T) RPM 1 1 1 1 1 1 1 2 2.25 777.8 1 1 1 1 1 1 1 2 2.75 636.4 1 1 1 1 1 1 1 2 3.37 519.3 1 1 1 1 1 1 1 2 4.13 423.7 D 5.06 345.8 1 1 1 1 1 1 1 2 O 1 1 1 1 1 1 1 2 6.20 282.3 U 1 1 1 1 1 1 1 2 7.59 230.6 B 1 1 1 1 1 1 1 2 9.30 188.2 L 1 1 1 1 1 1 1 2 11.39 153.6 E 1 1 1 1 1 1 2 2 13.95 125.4 1 1 1 1 1 1 2 3 17.09 102.4 1 1 1 1 1 2 2 3 20.93 83.6 1 1 1 1 1 2 3 3 25.63 68.3 31.39 55.8 1 1 1 1 2 2 3 4 1 1 1 1 2 3 3 4 38.44 45.5 T 1 1 1 1 2 3 4 4 47.08 37.2 R 57.67 30.4 1 1 1 2 3 3 4 5 I 1 1 1 2 3 4 4 6 70.62 24.8 P 1 1 2 2 3 4 5 6 86.50 20.2 L 1 1 2 3 4 5 6 7 105.90 16.5 1 2 2 3 4 6 6 7 129.70 13.5 E 1 2 3 4 5 6 7 7 158.90 11.0 194.60 9.0 2 3 3 4 6 6 7 9 Approx MAXUM Reducer Size Used with Motor Horsepower of: Low (With Frame Size References) Nom Unit Speed 30 40 50 60 75 100 125 150 Ratio Red. Shaft (286T) (324T) (326T) (364T) (365T) (405T) (444T) (4455T) RPM 3 4 4 5 5 2.25 777.8 3 4 4 5 5 2.75 636.4 3 4 4 5 5 3.37 519.3 3 4 4 5 5 4.13 423.7 D 3 4 4 5 5 7 7 7 5.06 345.8 O 6.20 282.3 3 4 4 5 5 7 7 7 U 7.59 230.6 3 4 4 5 5 7 7 7 B 9.30 188.2 3 4 4 5 5 7 7 7 L 11.39 153.6 4 4 5 5 6 7 7 7 E 13.95 125.4 4 4 5 6 7 7 7 9 17.09 102.4 4 5 6 6 7 7 9 9 20.93 83.6 4 6 6 7 7 9 9 9 25.63 68.3 5 6 6 7 7 9 9 10 31.39 55.8 10 6 6 7 7 9 9 10 38.44 45.5 6 7 7 9 9 10 10 11 T 11 11 47.08 37.2 6 7 9 9 9 10 11 12 R 57.67 30.4 7 9 9 9 10 10 70.62 24.8 7 9 9 10 10 11 12 I 86.50 20.2 9 9 10 10 11 12 P 105.90 16.5 9 10 10 11 11 L 129.70 13.5 9 10 11 11 12 E 158.90 11.0 10 10 11 12 194.60 9.0 10 11 12 Some reducers selections are oversized to accommodate scoop mounting of motor on reducers Cooling fan required + TEFC-XE Frame, Energy Efcient Motors Note: The suggested mounting for motors weighing 700 pounds or more is the MAXUM HD baseplate. See page G3-38 Sizes 1-3 discontinued. Remaining stock may be available Nom Ratio
FEATURES/BENEFITS PAGE G3-3 NOMENCLATURE PAGE G3-6 SELECTION/DIMENSIONS PAGE G3-23

20 (256T) 2 2 2 2 2 2 2 2 3 3 3 4 4 4 5 6 6 6 7 7 9 9 9

25 (284T) 3 3 3 3 3 3 3 3 3 4 4 4 5 5 6 6 6 7 7 9 9 9 10

200 (447T) 7 7 7 9 9 9 10 10 11 11 12 12 -

250 (449T) 7 9 9 9 10 10 10 11 11 12 -

RELATED PRODUCTS PAGE G3-55

G3-21

TIGEAR-2

MAXUM Concentric Reducer

TORQUE-ARM

TORQUE-ARM II

Gearing Reference Guide

Gearing Reference Guide TORQUE-ARM II TORQUE-ARM MAXUM Concentric Reducer TIGEAR-2

EASY SELECTION
MAXUM Concentric Reducer
Table 11: Easy Selection - Scoop Mount Motor/Reducers - 1750 RPM Class II Service (2.0 Service Factor)
Approx MAXUM Reducer Size Used with Motor Horsepower of: Low (With Frame Size References) Unit 1 1-1/2 2 3 5 7-1/2 10 15 Speed Red. Shaft (143T) (145T) (145T) (182T) (184T) (213T) (215T) (254T) RPM 1 1 1 1 1 1 1 2 2.25 777.8 1 1 1 1 1 1 1 2 2.75 636.4 1 1 1 1 1 1 1 2 3.37 519.3 1 1 1 1 1 1 1 2 4.13 423.7 D 5.06 345.8 1 1 1 1 1 1 1 2 O 1 1 1 1 1 1 1 2 6.2 282.3 U 1 1 1 1 1 1 1 2 7.59 230.6 B 1 1 1 1 1 1 2 2 9.3 188.2 L 1 1 1 1 1 1 2 3 11.39 153.6 E 1 1 1 1 1 2 2 3 13.95 125.4 1 1 1 1 1 2 3 3 17.09 102.4 1 1 1 1 2 2 3 4 20.93 83.6 1 1 1 1 2 3 3 4 25.63 68.3 31.39 55.8 1 1 1 1 2 3 4 4 1 1 1 2 3 3 4 5 38.44 45.5 T 1 1 1 2 3 4 4 6 47.08 37.2 R 57.67 30.4 1 1 2 2 3 4 5 6 I 1 1 2 3 4 5 6 6 70.62 24.8 P 1 2 2 3 4 6 6 7 86.5 20.2 L 1 2 3 4 5 6 6 7 105.9 16.5 2 2 3 4 6 6 7 9 129.7 13.5 E 2 3 3 4 6 7 7 9 158.9 11 194.6 9 2 3 4 5 6 7 9 9 Approx MAXUM Reducer Size Used with Motor Horsepower of: Low (With Frame Size References) Nom Unit Speed 30 40 50 60 75 100 125 150 Ratio Red. Shaft (286T) (324T) (326T) (364T) (365T) (405T) (444T) (4455T) RPM 3 4 4 5 5 2.25 777.8 3 4 4 5 5 2.75 636.4 3 4 4 5 6 3.37 519.3 3 4 4 5 5 4.13 423.7 D 3 4 4 5 5 7 7 7 5.06 345.8 O 6.2 282.3 4 4 5 5 6 7 7 7 U 7.59 230.6 4 4 5 5 6 7 7 7 B 9.3 188.2 4 5 5 6 7 7 7 9 L 11.39 153.6 4 5 6 7 7 7 9 9 E 13.95 125.4 5 6 6 7 7 9 9 10 17.09 102.4 5 6 7 7 7 9 10 10 20.93 83.6 6 7 7 7 9 9 10 10 25.63 68.3 6 7 7 9 9 10 10 11 31.39 55.8 7 7 9 9 9 10 11 11 38.44 45.5 7 9 9 9 10 10 11 12 T 47.08 37.2 7 9 9 10 10 11 12 R 57.67 30.4 9 9 10 10 11 12 I 70.62 24.8 9 10 10 11 11 P 86.5 20.2 9 10 10 11 12 L 105.9 16.5 10 10 11 12 E 129.7 13.5 10 11 12 158.9 11 11 12 194.6 9 11 Some reducers selections are oversized to accommodate scoop mounting of motor on reducers Cooling fan required + TEFC-XE Frame, Energy Efcient Motors Note: The suggested mounting for motors weighing 700 pounds or more is the MAXUM HD baseplate. See page G3-38 Sizes 1-3 discontinued. Remaining stock may be available Nom Ratio
FEATURES/BENEFITS PAGE G3-3 NOMENCLATURE PAGE G3-6 SELECTION/DIMENSIONS PAGE G3-23

20 (256T) 2 2 2 2 2 2 3 3 3 4 4 4 5 6 6 6 7 7 9 9 9 10 10

25 (284T) 3 3 3 3 3 3 3 4 4 4 4 5 6 6 6 7 7 9 9 9 10 10 11

200 (447T) 7 9 9 10 10 10 11 11 12 12 -

250 (449T) 9 10 10 10 11 11 11 12 -

RELATED PRODUCTS PAGE G3-55

G3-22

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