TM

DeltaV Motor Control

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FISHER-ROSEMOUNT SYSTEMS Course 7009 - Rev 3 - 4/15/01 DeltaV Motor Control

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FISHER-ROSEMOUNT SYSTEMS Course 7009 - Rev 3 - 4/15/01 DeltaV Motor Control

Objectives
Upon completion of this module you will be able to Identify the appropriate module template for motor control Define named sets Define state masks Define device options Define condition expressions

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FISHER-ROSEMOUNT SYSTEMS Course 7009 - Rev 3 - 4/15/01 DeltaV Motor Control

Module MTR-102
DI DO

CTLR MTR-102

XI-2
=

ZX-2
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FISHER-ROSEMOUNT SYSTEMS Course 7009 - Rev 3 - 4/15/01 DeltaV Motor Control

Motor-2 State Templates

Access the DeltaVs two state motors from the DeltaV Explorer by selecting Library Module Templates Motors-2State
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FISHER-ROSEMOUNT SYSTEMS Course 7009 - Rev 3 - 4/15/01 DeltaV Motor Control

MTR-11_ILOCK

The driving force behind motor control is the Device Control block (DC1). The parameter window, shown above, displays the DC1 blocks common configuration parameters. Selecting STATE_MASKS above displays the STATE_MASKS Properties box shown below.
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FISHER-ROSEMOUNT SYSTEMS Course 7009 - Rev 3 - 4/15/01 DeltaV Motor Control

State Masks

The STATE_MASKS Properties dialog box can be modified to meet specific operating requirements. Empty = 0 value on I/O channel Check mark = 1 value on I/O channel Stippled check mark light gray background = dont care Stippled check mark dark gray background = not available Passive: = 0 in named set Active1: = 1 in named set
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FISHER-ROSEMOUNT SYSTEMS Course 7009 - Rev 3 - 4/15/01 DeltaV Motor Control

Named Sets

Access the Named Set Properties: mtr2-sp dialog box from DeltaV Explorer by selecting: Setup Named Sets Not all default Named Sets can be modified. However, new Named Sets can be created if needed.
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FISHER-ROSEMOUNT SYSTEMS Course 7009 - Rev 3 - 4/15/01 DeltaV Motor Control

Device Options

Modify the DeltaV Device Options properties for the Device Control (DC1) block so that it satisfies the process control strategy and the operations safety requirements.
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FISHER-ROSEMOUNT SYSTEMS Course 7009 - Rev 3 - 4/15/01 DeltaV Motor Control

Interlocking

Interlocking is provided by the use of condition blocks for Expression evaluation. The Boolean Fan Input (BFI) block provides a first out trap for operator indication and the OR block provides operator indication of bypassed conditions.
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FISHER-ROSEMOUNT SYSTEMS Course 7009 - Rev 3 - 4/15/01 DeltaV Motor Control

Workshop Creating a Motor Control Module

DI DO

CTLR MTR-102

XI-2
=

ZX-2
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FISHER-ROSEMOUNT SYSTEMS Course 7009 - Rev 3 - 4/15/01 DeltaV Motor Control

Workshop Creating a Motor Control Module

This workshop requires you to perform the following tasks: Task 1. Create the motor control module MTR-102 using a module template Task 2. Define interlocks Task 3. Display a pump dynamo Task 4. Create Datalinks and add Expert functionality

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FISHER-ROSEMOUNT SYSTEMS Course 7009 - Rev 3 - 4/15/01 DeltaV Motor Control

Workshop Creating a Motor Control Module

Create motor control module MTR-102 in the following manner: Step 1. Step 2. Step 3. From the DeltaV Explorer, drag n drop the MTR-11_ILOCK template from the Library to PLANT_AREA_A. Rename the module MTR-102. Launch the Control Studio and modify the module as indicated below: I/O IO_IN_1 IO_OUT_1 Device_Opts XI-2 ZX-2 Card 3 Channel 2 Card 4 Channel 2

Passive on Active Timeout Passive when confirmed

Trip Reset required Permissive SP Track Interlock

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DeltaV Motor Control

FISHER-ROSEMOUNT SYSTEMS

Course 7009 - Rev 3 - 4/15/01

Workshop Creating a Motor Control Module

Step 4. Provide Permissive and Interlock conditions Function Description Block CND1 CND2 Step 5. Step 6. Step 7. XVSTAT-101 is closed Tank101 level is <50 4 Secs Expression //XVSTAT-101/DI1/PV_D=0 //LI-101/AI1/PV<50

Assign the module to the controller. Select the button to modify module properties primary display Tank101 and modify Detail to match the number of defined condition blocks. Select the button to save and the button to download the module.

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FISHER-ROSEMOUNT SYSTEMS Course 7009 - Rev 3 - 4/15/01 DeltaV Motor Control

Workshop Modifying the Operator Display

Modify the operator display by adding motor control module MTR-102 to the Tank101 display in the following manner: Step 1. Step 2. Launch the DeltaV Operate (Configure) application and open the Tank101 display. Add Datalinks with the following characteristics: MTR-102/DC1/PV_D.A_CV MTR-102/DC1/SP_D.A_CV (Data Entry Expert/Pushbutton Entry) MTR-102/ALARMS[1].A_LAALM Step 3. Add the Dynamo PumpAnimC1 from Dynamo set PumpsAnim

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FISHER-ROSEMOUNT SYSTEMS Course 7009 - Rev 3 - 4/15/01 DeltaV Motor Control

Workshop Modifying the Operator Display

Step 4. Animate the pumps color by checking the Animate Pump Color or clicking the Color button on the Pump Dynamo dialog box. The Color By dialog box appears.

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FISHER-ROSEMOUNT SYSTEMS Course 7009 - Rev 3 - 4/15/01 DeltaV Motor Control

Workshop Modifying the Operator Display

Step 5. Enter the following parameters in the Color By dialog box shown above. Data Source: Color By: MTR-102/DC1/PV_D.F_CV Current Value

Color Threshold: Exact Match Value: 0 Value: 1 Color: White Color: Yellow

Step 6.

Save the display.

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FISHER-ROSEMOUNT SYSTEMS Course 7009 - Rev 3 - 4/15/01 DeltaV Motor Control

Workshop Operating the Motor Control Module

Verify the operation of motor control module MTR-102 in the following manner: Step 1. Step 2. Step 3. Step 4. Step 5. Step 6. Run the DeltaV Operate application. Energize (open) XV-101. Fill Tank101 to 500 gallons. Verify that motor control module MTR-102 is operating properly by manipulating the SP_D. De-energize (close) XV-101 and verify that the interlock occurs. Adjust Tank101s level to 10 gallons and verify that the interlock occurs.

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FISHER-ROSEMOUNT SYSTEMS Course 7009 - Rev 3 - 4/15/01 DeltaV Motor Control