Submittal Data

________________________________________________________________

U.I.P. system
Below grade applications for pipe with plain ends
Urecons U.I.P. factory insulation piping process and related ISO-9000 quality control procedures assure you of the highest quality product on the market today. This unique, time proven, void free process allows us to visually inspect the urethane foam insulation prior to jacket application. A gray or UV inhibited black polyethylene jacket protects the system once the U.I.P. foam has cured. Application: Urecons standard U.I.P. pre-insulated piping system is suitable for underground chilled water lines in warmer climates underground potable water or sewer lines to prevent freezing in colder regions. 0 0 underground warm water lines to 86 C (185 F) temporary above ground lines (black jacket). Core Pipe: All types of plain end pipe may be factory insulated with the U.I.P. process; refer to the attached pipe manufacturers data sheet for information on the core pipe(s) chosen for this project. Pipe Preparation: Pipe shall be cleaned of surface dust and dirt to insure a positive bond of the foam to the entire pipe surface. The pipes may be treated by sand blasting or the application of a chemical foam-bonding compound if deemed necessary by Urecon. Insulation: Material, rigid polyurethane foam, factory applied. Thickness: as required, refer to accompanying thickness chart. 3 Density: (ASTM D 1622) 35 to 46 kg/m (2.2 to 3.0 3 lbs/ft ). Closed cell content: (ASTM D 2856) 90%,minimum.

Water absorption: (ASTM D 2842) 4.0% by volume . Thermal conductivity: (ASTM C518) 0,020 to 0,026 W/m 0 2 0 C (0.14 to 0.17 Btu in/ft hr F).

System Properties: System compressive strength: (modified ASTM D 1621 with 50 mil jacket) approximately 414 to 552 kPa (60-80 2 lbs/in ), varies with pipe diameter. b) Temperature limitations: 0 0 0 0 in service, -45 to 86 C(-49 to 185 F) 0 0 installation, to -34 C (-30 F) Outer Jacket on Pipe Insulation: The outer protective jacket shall consist of custom blended black polyethylene, 1,27 mm (50 mils) thick, UV inhibited factory applied. The jacket shall have a modified butyl rubber adhesive to ensure positive adhesion to the foam insulation and shall be applied hot in two counterwound and overlapping layers each 0,64 mm (25 mils) thick to ensure a waterproof bond throughout its entire length. Exposed ends of insulation shall be coated with an approved waterproofing sealant prior to leaving the factory, when required. Outer Jacket Characteristics: jacket material: gray or black (UV inhibited ) polyethylene sealant: butyl rubber, resin jacket thickness: 1,27 mm (50 mils) minimum elongation: (ASTM D 1000) 300%, 6 month test tensile strength: (ASTM D-1000) 8,93 kg/cm (38 lbs/in) Plain End Joints: The pipe is provided with the appropriate cut-backs to allow for joining in the field. These are typically: butt-welded steel @ 150mm (6 in.) butt-fused HDPE @ 225mm (9 in.)

Submittal Data, #135 E, March 2004

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soldered copper @ 150mm (6 in.) for up to 37mm (1 in.), and 225mm (9 in.) for 50mm (2 in.) and larger. Joint insulation kits consist of a preformed set of urethane or polyisocyanurate foam half shells and adequate butyl mastic tape. width: 100mm (4 in.) or 150mm (6 in.). backing: Low density polyethylene. adhesive: Butyl rubber and resin. thickness: 0,90mm (35 mils).

meets AWWA C-209 standard.

Fittings: May be supplied factory insulated if the fitting has long tangential legs (such as with fabricated Steel fittings) or insulation kits may be provided for field installation. These kits match the thickness of the insulation on the pipe complete with extension legs to suit the cut-back on the pipe. Refer to Urecons Submittal Data for Insulation Kits for details.

UIP System 25mm (1) Pipe Size In " " 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" mm 12 19 25 32 38 51 64 76 102 127 152 203 254 305 356 406 457 508 in 3.00 3.35 3.75 4.00 4.25 4.63 5.13 5.75 6.75 8.00 9.00 11.00 13.75 15.70 x x x x OD mm 76 85 95 102 108 118 130 146 171 203 229 279 349 399
X X X X

35mm (1 ) Foam OD mm 28 30 30 30 30 28 28 30 28 30 30 30 38 38 x x x x in 3.67 4.25 4.50 4.50 5.00 5.75 6.13 6.75 7.75 8.75 10.00 12.00 14.00 16.00 17.75 19.75 x x Mm 93 108 114 114 127 146 156 171 197 222 254 305 356 406 450 502
X X

50mm (2) Foam OD mm 36 41 43 36 41 43 41 43 41 41 43 43 41 41 48 48 x x in 5.25 5.25 5.25 5.50 6.13 6.50 6.75 7.75 8.75 10.00 11.00 13.25 15.50 17.50 18.80 21.00 23.00 25.00 mm 133 133 133 140 156 165 171 197 222 254 279 337 394 445 478 533 584 635 in 2.2 2.1 2.1 1.9 2.1 2.1 1.9 2.2 2.2 2.2 2.2 2.3 2.4 2.4 2.4 2.5 2.5 2.5 Foam mm 56 53 53 48 53 53 48 56 56 56 56 58 61 61 61 64 64 64

in 1.1 1.2 1.2 1.2 1.2 1.1 1.1 1.2 1.1 1.2 1.2 1.2 1.5 1.5
X X X XX

In 1.4 1.6 1.7 1.4 1.6 1.7 1.6 1.7 1.6 1.6 1.7 1.7 1.6 1.6 1.9 1.9
X X

Insulate fittings with insulation kits or field poured foam

Plain End Pipe

Factory-Applied Moisture Barrier

Plain End Pipe

PE Jacket
PE Jacket

Polyurethane Foam Insulation Cutback to permit field joining

*Highlighted areas indicate product submitted for this project.

CANADA
1800, av. Bdard St-Lazare-de-Vaudreuil (Qubec) J7T 2G4 Tl.: (450) 455-0961 Fax: (450) 455-0350 E-mail: sales.east@urecon.com 5010-43 Avenue Calmar, Alberta T0C 0V0 Tel: (780) 985-3636 Fax: (780) 985-2466 E-mail: sales.west@urecon.com I S O 9 0 0 1: 2000 Registered Company

UNITED STATES
4185 South US1, Suite 102 Rockledge, Florida 32955 Tel.: (321) 638-2364 Fax: (321) 638-2371 E-mail: sales.usa@urecon.com

Local Representative

WEB SITE: www.urecon.com

Submittal Data, #135 E, March 2004

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