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Product Manual

PM Templifier
Group: Chiller
Date: May 2005
Supersedes: New

Templifier Heat Recovery Water Heaters


Model THR, Reciprocating, 500 to 3,000 MBH (150 to 880 kW)
Model TSC, Centrifugal, 3,000 to 24,000 MBH (880 to 7,000 kW)

1996 McQuay International

Table of Contents
Introduction ........................................................................................................................... 3
Templifier Description .......................................................................................................... 5
Model THR Reciprocating ................................................................................................................................. 5
Model TSC Centrifugal...................................................................................................................................... 8

Application........................................................................................................................... 13
General ............................................................................................................................................................. 13
Waste Heat Side ............................................................................................................................................... 13
Water Heating Side .......................................................................................................................................... 14
Controls............................................................................................................................................................ 17

Environmental Impact........................................................................................................ 18
Economic Evaluation .......................................................................................................... 19
Selection Procedure............................................................................................................. 20
THR Reciprocating .......................................................................................................................................... 20
TSC Centrifugal ............................................................................................................................................... 21

Capacity Adjustment Factors ............................................................................................ 22


THR Reciprocating .......................................................................................................................................... 22

Performance Data ............................................................................................................... 23


THR Reciprocating .......................................................................................................................................... 23
TSC Centrifugal ............................................................................................................................................... 27

THR Part Load Data .......................................................................................................... 29


Pressure Drop Data............................................................................................................. 30
THR Reciprocating .......................................................................................................................................... 30

THR Electrical Data ........................................................................................................... 34


TSC Electrical Data ............................................................................................................ 46
Physical Data ....................................................................................................................... 47
THR Reciprocating .......................................................................................................................................... 47
TSC Centrifugal ............................................................................................................................................... 51

Dimensional Data ................................................................................................................ 52


THR Reciprocating .......................................................................................................................................... 52
TSC Centrifugal ............................................................................................................................................... 55

Sound Data........................................................................................................................... 56
THR.................................................................................................................................................................. 56
TSC .................................................................................................................................................................. 59

Options ................................................................................................................................. 59
THR Reciprocating .......................................................................................................................................... 59
TSC Centrifugal ............................................................................................................................................... 60

Guide Specifications............................................................................................................ 62
Reciprocating, THR 040 through THR 210 ..................................................................................................... 62
Centrifugal, TSC 063 through 126................................................................................................................... 66

Applies to Model THR

Our facility is ISO Certified


Initial Issue April 2000
"McQuay" is registered trademark of McQuay International

1996 McQuay International


"Illustrations and information covers McQuay International products at the time of publication and we reserve the right to make
changes in design and construction at anytime without notice"

PM Templifier

Introduction
What Is It?
The Templifier Heat Pump Water Heaters are designed to economically turn waste heat into useful heat. They are nonreversible, water-to-water, Carnot cycle heat pumps utilizing reciprocating or centrifugal compressors and shell and tube
heat exchangers. Waste heat is extracted from a fluid stream by cooling it in the evaporator, the compressor amplifies
the temperature of the heat and the condenser delivers the heat to heating loads such as space heating and domestic hot
water.
Model THR Templifiers have from 2 to 4 reciprocating compressors. Capacities range from 500 MBH to 3,000 MBH
(150 to 880 kW) with hot water available to 160F (71C).
Model TSC Templifiers are equipped with centrifugal compressors and are available in six different sizes, each with
optional pass arrangements. Heating capacities range from 3,000 MBH to 24,000 MBH (880 to 7,000 kW) with hot
water temperatures up to 140F (60C).

How Does It Work?


Commercial and institutional buildings throw away untold millions of BTUs of rejected heat from the air conditioning
load to the atmosphere through their cooling towers. To obtain maximum efficiency from the chillers, the tower water
temperature is maintained as low as possible (within certain operational limitations). The tower water temperature
range of about 60F to 95F (15C to 35C) precludes the use of this warm water for other purposes such as domestic
water and space heating.
However, this heat can be recovered by cooling the stream of cooling tower waste heat in the Templifier evaporator.
The waste heat is transferred to the refrigerant. The compressor increases the temperature and pressure of the
refrigerant. This higher temperature heat is then transferred from the refrigerant to water flowing through the condenser
and delivered to the heating load.
Figure 1, Typical Templifier Flow Diagram

COOLING
TOWER

SUPPLEMENTAL
HEATER

HEATING
LOAD

135F
(57C)

125F
(52C)
CONDENSER

90F
(32)

95F
(35C)

85F
(29C)

EVAPORATOR

CONDENSER

TEMPLIFIER
45F
(7C)

EVAPORATOR

55F
(13C)

CHILLER

COOLING
LOAD

PM Templifier

Where to Use Templifiers


Building Types
Hotels/Motels
Schools
Health Care
Food Service
Athletic Facilities
Nursing Homes
Resorts

Applications
Space Heating
Service Hot Water
Outside Air Heating Laundries
Reheat
Kitchens

COP and the Multiplying Effect


Coefficient of Performance (COP) is defined as the useful energy output of a Templifier divided by electric energy
input, all expressed in the same units of measure. Put another way, 4 units of waste heat in, plus 1 unit of purchased
electrical energy input equals 5 units of useful heat out - a COP of 5. Electric resistance heat has a COP of 1, buy 1 unit
of electricity and you get one unit of heat out. In this example, the Templifier is 5 times more efficient.

Why Consider a Templifier?


The primary purpose of a Templifier is to heat water more economically than fossil fired boilers or electric resistance
heaters. A secondary benefit is that a Templifier can off-load overloaded boilers and/or cooling towers thereby delaying
or eliminating a capital expenditure required to increase their capacity. The Templifier is nothing more than an electric
water heater with an attractive, higher COP than resistance heat, but it must be able to pay its own way by providing an
acceptable Return On Investment (ROI) for the owner.

Advantageous Job Conditions


Certain job conditions will contribute to the economic viability of a Templifier:

Relatively high fossil fuel costs and low electrical demand and energy costs.

High heating and cooling load factors-a high number of hours of use. When recovering rejected heat from an air
conditioning system, this means a long cooling season or high cooling internal loads.

Heating requirements coincident with cooling load to minimize or eliminate storage requirements.

Warm source water temperatures to maximize COP.

PM Templifier

Templifier Description

Model THR Reciprocating


The McQuay Reciprocating Compressor Templifier is based on the McQuay WHR line of reciprocating chillers that
have had a long history of successful, reliable service. They feature the highly regarded Copeland Discus Compressor
and the McQuay MicroTech microprocessor control system.

Compressors
THR Templifiers are equipped with Copeland DISCUS semi-hermetic compressors. These compressors are designed
for R-134a use.
Semi-hermetic, 1750 (1460) rpm induction type motors are used. The motors are refrigerant gas cooled. Solid-state
modules in the motor terminal box respond to temperature sensors imbedded in all three motor windings, providing
inherent thermal overload protection for all run and start conditions.
Compressors have a forced-feed lubrication system with positive oil displacement and a reversible oil pump. The pump
feeds oil through rifle-drilled passages in the crankshaft to all bearing surfaces. Magnetic plugs trap particles that enter
the crankcase. The oil supply filters through a large area oil strainer. During start-up, a crankcase heater minimizes oil
being diluted by refrigerant.

Factory Installed Liquid Line Components


Each refrigerant circuit has a filter-drier, liquid line sightglass/moisture indicator, solenoid valve, manual liquid line
shutoff valve and thermal expansion valve.

Short Circuit Protection


THR 095 through 210: Each compressor is individually protected against short circuit and locked rotor conditions by
factory installed circuit breakers. Separate fusing protects the control circuit. THR-040 through 090 can have circuit
breakers factory installed as an option.

PM Templifier

Noise
All McQuay THR Templifiers are equipped with hot gas discharge line mufflers in each refrigerant circuit to reduce the
overall sound levels. An optional insulated acoustical compressor enclosure to further reduce sound levels is also
available for most unit sizes. Sound level ratings are contained in the Sound Rating section of this manual.

Unit Base
Designed for easy handling, the units are mounted on an intergal, rugged formed steel base. Isolator mounting holes are
provided.

Electrical Control Center


Templifiers are shipped with all operating and safety controls and motor starting equipment factory wired, are
operationally tested, and ready for operation. All controls are centrally located in a hinged control center with
keylocked doors.
Part-winding starters are standard on 208/230 volt applications and available as a special on 460/575 volts. Across-theline starters are standard on 380/460/575 volts.
A five-minute, solid-state lockout timer is provided to delay compressor restart after safety cutout or power interruption,
or under irregular cooling load demands. A lead lag switch is standard on all units

Evaporator
The evaporator is a direct expansion, shell-and-tube type with water flowing in the baffled shell side and refrigerant
flowing through the tubes. Care should be exercised if source water with entrained solids (some ground water for
example) is used since the solids can drop out and accumulate in the bottom of the evaporator. A filter should be
installed ahead of the inlet connection.
The evaporator is constructed with a carbon steel shell and seamless high efficiency copper tubes, roller expanded into
heavy carbon steel tube sheets. Water baffles are polypropylene to resist corrosion.
Refrigerant heads are carbon steel with multi-pass baffles to ensure oil return and are removable to permit access to the
tubes from either end. For water removal, 3/8" (10mm) vent and drain plugs are provided on the top and bottom of the
shell.
The refrigerant tube side maximum working pressure is 225 psig (1552 kPa). The waterside working pressure is 175
psig (1207 kPa). All evaporators are designed, constructed, inspected and stamped according to the requirements of the
ASME Boiler and Pressure Vessel Code, Section VIII, Division 1.

Water-Cooled Condensers
All water-cooled condensers are cleanable shell-and-tube type with water in the tubes and refrigerant in the shell. Each
condenser is capable of holding the circuit pumpdown capacity. Independent condensers serve the dual refrigerant
circuits.
Each condenser is constructed with a carbon steel shell and seamless integrally finned high efficiency copper tubes
roller expanded into steel tubesheets. Water heads have vent and drain connections and are removable. Also included
is a liquid shutoff valve, purge valve, 450 psi (3104 kPa) relief valve. All condensers are designed, constructed,
inspected and stamped according to the requirements of the ASME Boiler and Pressure Vessel Code, Section VIII,
Division 1. Water side working pressure is 225 psi (1730 kPa), refrigerant side is 450 psi (3104 kPa).
The evaporator is wrapped with 3/4 (19.1mm) thick vinyl nitrate polymer sheet insulation. The insulation has a K
factor of 0.28 at 75F (24C). The insulation is fitted and cemented in place, then painted with a resilient vinyl base
paint to resist cracking.

PM Templifier

MicroTech Controller
The MicroTech controller surpasses all other microprocessor-based control systems available today. This powerful,
user-friendly control system provides the flexibility and performance needed for a stand-alone unit as well as multiple
units tied into a network system.
MicroTechs state-of-the-art design will not only permit your Templifier to run more efficiently, but will also simplify
troubleshooting if a system failure occurs. Every MicroTech controller is programmed and tested prior to shipment to
ensure a trouble-free start-up.

Operator-Friendly
The 12-key, touch-sensitive, membrane keypad and 32-character display makes the MicroTech system especially userfriendly. Inch-pound or SI units are optionally available.
The MicroTech menu structure is separated into three distinct categories, which provide the operator or service
technician with a full description of current unit status, control parameters, and alarms. Security protection prevents
unauthorized changing of the setpoints and control parameters.
MicroTech continuously performs self-diagnostic checks, monitoring all system temperatures, pressures and safeties,
and will automatically shutdown a compressor, a refrigerant circuit of the entire unit should a fault occur. The cause of
the shutdown will be retained in memory and can be easily displayed in plain English or metric units for operator
review. The MicroTech controller can also retain and display the time the fault occurred and the operating conditions
that were present at the time of the fault, which is an extremely useful feature for troubleshooting. In addition to
displaying alarm diagnostics, the MicroTech controller also provides the operator with a warning of pre-alarm
conditions.
THR MicroTech Control Panel

Commissioning
Due to the importance if properly integrating Templifiers into both the source water system and the condenser hot water
system, startup by factory trained and authorized personnel is required and is included in the unit price.

PM Templifier

Model TSC Centrifugal


The McQuay Centrifugal Compressor Templifier is based on the McQuay Distinction Series of water chillers in use
around the world for over 40 years. Continuous research and development over this life span have produced one of the
most efficient and reliable refrigeration machines available in the market today.

Compressor
Centrifugal compressor efficiency is
a function of impeller design and
application to the refrigeration
system.
McQuay gear drive
centrifugal Templifiers provide a
variety of tip speed ratios to permit
selection of impellers for maximum
efficiency over their entire part load
to full load range and are ideal for 50
Hz application. Mechanical gear
losses are limited by design standards
to less than one-half of 1%. The
variety of impeller speeds obtained
by alternate gear selections make the
McQuay compressor uniquely suited
to the wide range of operating
conditions encountered in heat pump
water heating duty. The compressor
can be specifically designed for job
site conditions.
A motor draws locked rotor current until it reaches approximately 80% of its running speed. While drawing locked
rotor current the stresses on the motor are over six times that of full load. The McQuay compressors minimize this
stress through the unique gear drive and light weight drive train that allows most compressors to reach running speed in
less than six seconds. The motors are cooled by liquid refrigerant, a technique particularly well suited to heat pump
duty.

Lubrication System

Figure 2, Lubrication System

A separately driven electric oil pump assembly supplies lubrication


at controlled temperature and pressure to all bearing surfaces and is
the source of hydraulic pressure for the capacity control system.
The control system will not allow the compressor to start until oil
pressure at the proper temperature is established, and also allows the
oil pump to operate after compressor shutdown to assure lubrication
during coast down.
Lubricant from the pump is supplied to the compressor through an
external brazed-plate heat exchanger and internal 5 micron oil filter.
All bearing surfaces are pressure lubricated. Drive gears are operated
in a controlled lubricated mist atmosphere that efficiently cools and
lubricates them.
Lubricant is made available under pressure from the compressor oil
filter to the unit capacity control system and is used to position the
inlet guide vanes in response to changes in leaving condenser water
temperature.
If a power failure occurs, an emergency oil reservoir provides
lubrication flow under pressure and prevents damage that could occur
during the spin down period with the oil pump stopped.

PM Templifier

Shell-and-Tube Heat Exchangers


McQuay Templifiers are equipped with new high performance heat exchangers. The unique design greatly increases
heat transfer and reduces unit footprint and refrigerant charge compared to previous designs. In many cases vessel
length has been reduced by 40 percent. Templifiers are designed, constructed and tested in accordance with ASME
Section VIII and ASHRAE Standard 15 requirements.
The replaceable water tubes are internally and externally enhanced copper and are mechanically bonded to steel tube
sheets. Standard tubes are 0.025 inch wall copper in the evaporator and condenser. Optional tubes include 0.028
inch and 0.035 inch in either vessels and 90/10 cupro-nickel, 304 stainless steel or titanium material. Clad tube
sheets and epoxy coated heads are included when other than copper tubes are specified.
Both vessels are available for 1, 2 or 3 pass water flow. A 3/4" thick vinyl/nitrate polymer condenser insulation is
standard. All seams are glued to form an effective vapor barrier.

Pumpdown
Pumpout systems provide a means to collect and contain the refrigerant charge with minimum loss, when the
access to internal components is required for service.
McQuay condensers are sized to hold the entire unit refrigerant charge when not more than 90% full at 90F (32C)
ambient temperature. They are equipped with a tight-seating check valve at the hot gas inlet and a manual shutoff
valve in the liquid outlet. These valves, coupled with the condenser design, satisfy the stringent requirements of the
U.S. Department of Transportation for refrigerant shipping containers, as well as ASME vessel codes. When service
is required, the refrigerant charge may be pumped down into the condenser by compressor operation and use of a
refrigerant transfer unit. Elimination of the cost and space requirements of an external pumpout system is a
major McQuay advantage.

Templifiers Feature MicroTech II Controls


McQuay has incorporated the latest microprocessor technology into the MicroTech II control system to give you the
ultimate in unit control. The control includes many energy-saving features to keep your unit running efficiently. day
in, day out, for years to come.
Figure 3, Unit Controller and Operator Interface Touch Screen
The unit controller and operator interface touchscreen
mounted on a Templifier unit are shown to the right.
The 12-inch VGA touch screen is on an adjustable arm
so that it can be positioned comfortably for each
operator. The unit control panel contains a USB port
from which trend data and manuals can be conveniently
downloaded. All-important unit operating data is easily
accessed and viewed.
Password protected unit
setpoints, complete with description and setting range,
are available at the touch of a screen.

PM Templifier

Figure 4, Compressor Controller


A major feature of the MicroTech II controller, as
applied to water heaters, is the distributive control
scheme. The picture to the right shows the
compressor control panel (with cover removed)
mounted at the rear of the unit, adjacent to the
compressor itself. This panel also contains the oil
pump contactor and overload. Also on the pLAN
(control network) is the unit controller and operator
interface touch screen. If the interface touch screen
and/or unit controller is out of service, the uinit can
continue to operate on the compressor controller
alone.
This feature provides unprecedented
reliability in a control system.

MicroTech II Features and Benefits


FEATURE

BENEFIT

Easy integration into a building


management system via McQuays
exclusive Protocol Selectability feature.

Designer can to select any BAS supplier using


industry standard protocols and know the MicroTech
II control will easily interface directly with it.

Easy to read, adjustable, 12-inch, Super


VGA color touchscreen operator interface

Operators can observe chiller operation at a glance,


easily select various detail screens and change
setpoints

Historic trend data-can be downloaded from


a USB port

Water temperatures, refrigerant pressures, and


motor load plots can provide valuable unit operation
data

Precise 0.2 F chilled water control

Provides stability in chilled water system

Proactive pre-shutdown correction of


unusual conditions allows unit to stay
online

Activates alarm and modifies chiller operation to


provide maximum possible cooling

Automatic control of hot water and source


water pumps, if desired

Integrated lead/lag and automatic engagement of


backup pump

Twenty-five previous alarm descriptions are


stored in memory

Invaluable asset in troubleshooting

Multiple language capability


Metric or in-lb units of measure

Great asset for world-wide applications

Designed with the System Operator in Mind


Reliable, economic use of any unit depends largely on an easy operator interface. Thats why operation simplicity was
one of the main considerations in the development of the MicroTech II controller. The operator interface with the unit is
a 12-inch, Super VGA color touch-screen. The operator can clearly see the entire unit graphically displayed, with key
operating parameters viewable on the screen. Other screens, such as alarm history and set points, are easily accessed
through touch screen buttons.

10

PM Templifier

We have even gone as far as installing the unit operating and maintenance manual, as well as the parts list, in the
chillers microprocessor memory, so that they are viewable on the touchscreen or can be downloaded to a computer
through the onboard USB port.

Proactive Control
By constantly monitoring unit status, the MicroTech II controller will automatically take proactive measures to relieve
abnormal conditions or shut the unit down if a fault occurs. For example, if a problem occurs in the source water and
suction pressure starts to rise, the controller will automatically hold the load point and activate an alarm signal. A
further drop in pressure will initiate compressor unloading in an effort to maintain the setpoint pressure. If the pressure
continues to drop, the unit will shut off at the cutout pressure setting.

Alarm History for Easy Troubleshooting


The MicroTech II controller's memory retains a record of faults and a time/date stamp. The controller's memory (no
batteries required) can retain and display the cause of the current fault and the last twenty-five fault conditions. This
method for retaining the fault is extremely useful for troubleshooting and maintaining an accurate record of unit
performance and history.
The MicroTech II controller features a three-level password security system to provide protection against unauthorized
use.
Figure 5, MicroTech II Controller Home Screen

The Home Screen shown above is the primary viewing screen. It gives real time data on unit status, water temperatures,
chilled water setpoint and motor amp draw. This display answers the vital question-is the chiller doing what it is
supposed to be doing?

PM Templifier

11

If an alarm occurs, a red button appears on the screen (a


remote signal is also available). Pressing this button
accesses the Active Fault Screen that gives complete
fault information. The fault can be quickly and easily
cleared at this point.

Changing Setpoints
Changing setpoints is easy with the McQuay MicroTech
II control. For example, to change the hot water set
point, press SET from any screen, then press the
WATER button and this screen appears, press button #1,
Leaving Water Temperature, and you are ready to input
a password and then a new value.

Trend Logging
Ever wonder how your unit performed last week?
Were you holding the correct hot water
temperature? What kind of heating load did the
chiller have?
The McQuay MicroTech II controller can provide
the answers, thanks to its huge memory, and plot
water temperatures, refrigerant pressures, and
motor load data. These values can also be
downloaded through a convenient USB port,
located in the unit control panel, and pasted into a
spreadsheet for archiving or further detailed
evaluation.

MicroTech II Controller Increases Chiller Operating Economy


Many standard features have been incorporated into MicroTech II control in order to maintain the operating economy of
McQuay Templifiers. In addition to replacing normal relay logic circuits, weve enhanced the controller's energy saving
capabilities with the following features:
User-programmable compressor soft loading. Prevents excessive power draw during pull down from high
chilled water temperature conditions.
Demand limit control. Maximum motor current draw can be set on the panel, or can be adjusted from a remote
4-20ma or 1-5 VDC BAS signal. This feature controls maximum demand charges during high usage periods.
Plotting Historic Trends. Past operation of the chiller can be plotted as trend lines and even downloaded to
spread sheets for evaluation - a valuable tool for optimizing efficiency.

12

PM Templifier

Application
General
A Templifier unit is controlled by the heating load as sensed at either the entering or leaving hot (condenser) water
temperature. The amount of cooling done in the evaporator is uncontrolled and is a result of the amount of cooling
required to meet the heating load. If there is insufficient waste heat for the unit to meet the heating load, the Templifier
will begin to pull down the waste heat temperature, i.e. the evaporator water temperature will drop. Templifiers are
equipped with a low source water temperature over-ride control feature. The control unloads the unit to prevent the
leaving evaporator temperature from falling below a predetermined setpoint. This occurrence basically means that there
is insufficient waste heat to support the heat load requirements. Consequently the hot water temperature will fall since
the heating load is larger than the Templifier's output. Supplementary heat is activated at this point to make up the heat
difference.
This is an important concept. The heating load requirements over time, the concurrent availability of waste heat, and
the size and control of a supplementary heat must be coordinated.

Waste Heat Side


Cooling Tower Water
Most commercial and institutional heat pump applications use condenser outlet water for a heat source. Some points to
remember:

The condenser water from the air conditioning system (waste heat source) is from an open system using treated
water. This water flows through the tube side of the evaporator of a centrifugal Templifier (Model TSC) and is
subject to the same fouling (and attendant required maintenance) as a chiller condenser.

Reciprocating Templifiers (THR) have direct expansion evaporators with source water in the shell. Proper tower
water treatment and blowdown are necessary in order to prevent fouling and possible clogging of the evaporator. A
strainer on the Templifier evaporator inlet is recommended.

The Templifier will often utilize only a portion of the entire tower water flow and require a bypass during normal
operation. It is recommended that all installations have a tower water bypass around the Templifier evaporator so
that the chiller plant can remain operational in the event of Templifier evaporator servicing. (See Figure 1.)

Cooling tower systems are usually designed with 95F (35C) entering to 85F (29.4C) leaving water temperatures.
These temperatures will vary somewhat in areas with unusually high or low wet bulb temperatures. Air conditioning
chillers are then designed to operate in this environment as the worst or most severe condition. The cooling tower
water temperature is allowed to drop as lower wet bulb temperatures become available. This is good practice since
chiller efficiency improves.
Important Note: These lower than design condenser water temperatures must be accounted for when selecting a
Templifier. The Templifier must be selected to operate at the lowest expected water temperature leaving the air
conditioning condenser during Templifier operation. However, the COP used for economic evaluations should be
based on a weighted average source water temperature.

PM Templifier

13

Geothermal, Warm Ground Water


Sufficient quantities of warm ground water are available
in some locations to act a heat source.

Figure 6, Intermediate Heat Exchanger

To maximize COP, use as high a quantity of ground


water as possible considering the following:

Flow capability of the Templifier evaporator.

Quantity of water available and disposal


considerations.

Pump power

Ground water may contain:

Particulate matter (sand, mud) that should be


filtered out

Corrosive elements that may require special


evaporator materials or an intermediate heat
exchanger

High mineral content that can cause scaling.


This will require a de-scaling maintenance
program or an intermediate heat exchanger as
shown in Figure 6.

Solar Collectors
Templifiers can be mated with solar collector arrays to great advantage. The collectors do not have to be designed to
provide the required use temperature. Instead, the collectors provide heat to the Templifier evaporator and the
Templifier amplifies the solar heat to the use temperature. This allows utilizing solar heat as low 50F (10C) to
provide hot water output up to 140F (60C) for TSC units and 160F (71C) for THR units.
This temperature amplification reduces the number of expensive collectors required and/or allows more BTUs to be
collected from an existing array.

Water Heating Side


General recommendations for the hot water side of the Templifier system:

14

The lowest possible hot water temperature should be selected in order to maximize the unit COP. Booster heaters
should be employed for open systems such as laundry or dishwashing water that have temperature requirements
higher than the Templifier's capability.

Supplementary heaters are usually required in case the heat pump is unavailable or there is insufficient waste heat
available.

Templifiers can be controlled by either the entering or leaving hot water temperature. Higher COPs and better
unloading can be achieved when the entering water temperature is controlled. This method is especially
recommended for space heating where it essentially provides hot water reset since the hot water temperature to the
heating load decreases as the load decreases.

PM Templifier

Service Hot Water


Service hot water system will invariably use a storage
tank due to the large variation in demand. Large
buildings will use a recirculating hot water system to
provide instant hot water at the point of use. The
Templifier can be incorporated into the system as
shown in Figure 7.

Figure 7, Service Hot Water


OUTPUT
140F
(60C)

Temperature control should be on the leaving water


temperature in order to maintain tank temperature.
The tank temperature should be as low as possible,
usually 120F (49C) for lavatory, tub, and shower
use and 140F (60C) for kitchen use.
Supplementary/standby heat should be provided in
case the Templifier is off-line or there is insufficient
source heat to maintain the setpoint temperature.
A Templifier used for both service water heating and
space heating should employ an intermediate heat
exchanger between the service water system and the
unit.
Some local codes may require an additional heat
transfer surface (heat exchanger) between the
refrigerant and potable water.

Space Heating/Reheat

RETURN /
MAKEUP

STORAGE
TANK
140F
(60C)

STANDBY /
AUXILIARY HEAT
140F
(60C)

T-C

CONDENSER

EVAPORATOR
TEMPLIFIER
HEAT
SOURCE

Figure 8, Return Water Control

A key consideration on space heating applications is


the simultaneous occurrence of a heating load and the
availability of waste heat presumably from the air
conditioning system. This condition usually occurs in
buildings with a large core zone and buildings using
reheat or multizone air handlers. Water source heat
pumps can provide an excellent Templifier
environment and are treated in a separate section.
Return water control is usually used on space heating
applications. By holding the condenser entering
temperature constant, the leaving water temperature
going to the load will decrease with decreasing
heating load. Care must be exercised in placement of
the supplemental heater temperature sensor so that the
heater does not override the Templifier. See Figure 8.

PM Templifier

15

Outside Air Heating


Templifiers are well suited to heating outside air because of
the relatively low air temperature requirements. It is
imperative that precautions be taken to prevent freezing the
coil. Even though mixed air temperatures can be above
freezing or even at setpoint shutting off water flow, cold air
can stratify at the bottom of the heating coil and freeze the
coil.

Figure 9, Outside Air Heating

Figure 9 illustrates a method of using a continuously running


small circulating pump and three-way valve (two-way valve
can also be used) to provide full water flow to the coil at all
times. The flow switch overrides normal control and throws
the control valve to full open preventing freeze-up.
Overheating of the air will result. Power failure or operator
error can defeat this protective arrangement.

Water-Loop Heat Pump Systems


Unitary water-source heat pumps (WSHP) in closed water loops have proven to be a flexible and efficient system for
many buildings, especially offices, schools, health care facilities and hotels. These systems should be balanced in
regard to the disposition of heat, i.e. not throwing away any heat that can be recovered and used somewhere, somehow
in the building. Furthermore, when there is truly excess heat, thought should be given to storing it for later use.
Typically, excess heat can be generated during the day and used at night when the net building load requires heat input.
The Templifier can be used to advantage in WSHP systems by recovering low grade heat that would otherwise be
rejected and increasing its temperature to a useful level. This high grade heat can be:

Stored up to 140F (60C) for TSC units and 160F (71C) for THR units during periods of excess heat, usually
daytime hours, and used as a heat source when heat input into the system is required, usually at night. A
conventional storage tank in the main loop has to be excessively large since it is limited to the min/max loop
temperature, usually 60F to 90F (15C to 32C).

Used instantaneously for other building heating loads such as domestic hot water, reheat, and make-up air heating.
Figure 10 illustrates how to place the Templifier Heat Pump in the WSHP system. Controls are usually set so that:

16

The water heater will come on to control a minimum of 60F (15C) loop temperature.

The heat rejection device will come on to control a maximum of 90F (32C) loop temperature.

The Templifier will cycle and load in response to its heating load but also have an evaporator leaving
water temperature override to prevent cooling the loop below 63F (17C). This eliminates the
possibility of the Templifier subcooling the loop below the minimum loop temperature.

PM Templifier

Figure 10, Water Source Heat Pump System

Controls
Templifiers are controlled by the heating load as sensed by changes in the entering or leaving condenser water
temperature. Usually on space heating applications and anywhere else possible, the sensor should be in the entering
condenser water. The entering temperature is held constant and the leaving temperature floats with the load. Thus at
low loads the leaving condenser water temperature is low and the head imposed on the compressor is minimized. This
maximizes the unit COP and provides a more stable environment for centrifugal compressor operation.
Templifiers provide heat to a heating load by extracting heat from a waste heat stream by cooling it. If there is
insufficient waste heat with respect to the heating load, the temperature of the waste stream will be driven down,
perhaps to unacceptable levels. For example, cooling tower water could be lowered to a point where the chillers will
not operate properly and the air conditioning compromised. This is not acceptable. To avoid this, Templifiers are
equipped with a source water temperature override control feature. The MicroTech control senses the leaving
evaporator water temperature and unloads the Templifier when the override setpoint is reached. This decreases the
unit's heating capability, the hot water loop temperature will start to drop, and the auxiliary heater will come on to make
up the capacity difference. The Templifier is saying, "there is insufficient source heat for me to meet the heating load.
I'm doing all I can but will need help from the auxiliary heater".

PM Templifier

17

Environmental Impact
The environmental impact of any process or equipment is vitally important today and will continue to be in the future.
Templifier Heat Pump Water Heaters have some distinct advantages when it comes to their effect on our environment.
Environmental impact is measured in several ways:

ODP-Ozone Depletion Potential; measures the impact of a substance on the depletion of the ozone layer in the
upper atmosphere. With refrigerants, this action is caused by chlorine. HFC-134a contains no chlorine and has
a zero ODP.

GWP-Global Warming Potential; measures the contribution of a substance to the greenhouse gas effect which
causes global warming. This is a pound to pound comparison, discounting the application of the substance and
any other effects caused by its use. The number, relative to CO2 for a 100 year integration time horizon is HFC134a=1300.

TEWI-Total Equivalent Warming Impact; is a


combination of the refrigerant GWP, unit refrigerant
emissions rate, and the refrigeration systems energy
efficiency. Science has agreed that a systems approach
is necessary to evaluate the real effect of a substance on
global warming. This is TEWI. In a Templifier, the
contribution of the refrigerant GWP is insignificant
when compared to the effect of a units power needs
translated to power plant CO2 emissions.
The percentages shown on the right will vary slightly
depending on unit refrigerant loss and on the efficiency
of local power generation. Equipment operators should
keep equipment leak free (minimize the 2% segment)
and operate as efficiently as possible (minimize the 98%
segment).
The significant influence in establishing the TEWI of a hot water plant is the system used to produce the heat,
as illustrated in the following examples. Compare the fuel burned (products of combustion) to produce one
million BTUs of hot water at 120F.
Electrical Resistance Heater
6

10 BTU
Hot Water

Heater
100% Eff.

293 kW

T&D
Network
95% Eff.

308 kW

Power
Plant
35% Eff.

3 x 106 BTU

Power
Plant
35% Eff.

.43 x 10 BTU

Fuel Use

On-Site Fossil-Fired Boiler


6

10 BTU
Hot Water

Boiler
80% Annual Eff.

1.25 x 10 BTU
Fuel Use

Templifier
106 BTU
Hot Water

Templifier
COP = 7

42 kW

T&D
Network
95% Eff.

44 kW

Fuel Use

Waste Heat
6
.78 x 10 BTU

Compared to a Templifier, a resistance heater burns seven times the fuel quantity and an on-site boiler
consumes three times the amount. The Templifier is a clear winner when it comes to keeping the planet green.

18

PM Templifier

Economic Evaluation
Introduction
Since Templifiers are usually purchased on the basis of their economic viability, economic evaluations should be as
accurate as possible. The annual heat output of the Templifier depends on the heating load profile and the coincident
availability of waste heat, usually from the chilled water plant condenser water.

Evaluation Data
The following information will assist in making a reliable evaluation:

The daily heating load profile.

The cooling load profile as far as the availability of waste heat from the air conditioning system's condenser water.
The temperature of the condenser water is important. During periods of cool ambient temperatures the cooling
tower will supply water colder than design conditions. The Templifier will consequently be operating with source
water at lower than design temperature. This will result in a lower COP for the Templifier but a better efficiency
for the chiller which usually has the larger electric load. The COP will usually be fluctuating over the course of the
day and season. When the cooling load is large compared to the Templifier waste heat requirement, a cursory
examination may be sufficient.

The cost of fossil fuel used to fire the boiler that the Templifier will be replacing (or electricity if resistant heaters
are used).

The cost of electricity to operate the Templifier.

The Templifier installed cost. If the need for other equipment (such as additional cooling tower or boiler) is
eliminated because of the Templifier, the avoided cost saving should be credited against the Templifier cost.

Financial information such as actual tax rate, cost of capital, analysis period and the owner's threshold payback or
Return on Investment.

PM Templifier

19

Selection Procedure
THR Reciprocating
Capacity ratings for Model THR Reciprocating Templifiers are found on Table 3 and Table 4 for Inch-Pound (I-P) units
and on Table 5 and Table 6 for Systme International (SI) units. The ratings are based on leaving source water
temperature and leaving hot water temperature. Leaving temperatures are used because they establish the pumping head
on the compressor.
Performance data is based on:
1.

A ten degree range in the evaporator and condenser. See Table 1 for correction factors for other condenser water
ranges. The temperature range of the source water in the evaporator has negligible effect on performance.

2.

Fouling factors of 0.0005 in both vessels. See Table 2 for correction factors for other fouling factors.

In many cases it will be necessary to manipulate flow, entering and leaving temperatures, and delta-T values to arrive at
the conditions given in the tables. For example, source water temperature is often noted as the entering temperature and
must be converted to leaving temperature. Use the following formulae:

BTU / HR output
= COP
kW input 3412

GPM (delta T ) 500 = BTU / HR

BTU / HR input + k W input = BTU / HR output

kW 3415 = BTU / HR

Sample Selection
Select a Templifier to produce 1,000 MBH of hot water, heating 200 gpm of water to 140F. Source water is available
from a 1,000 ton air conditioning system's condenser water going to the cooling tower and varies from 95F to 70F.
Thought should be given as to whether the Templifier must produce full capacity throughout the entire source water
temperature range or whether it is acceptable to produce less heat as the source water temperature drops. In this sample
selection it is assumed that the Templifier must produce design heating capacity throughout the entire source water
temperature range. That is, 1,000 MBH heating output with 70F entering source water.
A 1,000 ton chiller system will have a nominal flow of 3,000 gpm of condenser water, well in excess of the Templifier's
needs. With excessive source water flow available, it is prudent to use a high flow rate, sufficient to yield a 5 degree
range in the evaporator giving a 65F leaving temperature. This will maximize the COP.
There are several ways to arrive at the required source water flow. One is as follows:
1.

With the heating capacity and the source and hot water leaving temperatures known, a unit can be selected from the
Performance Data Table 3.
Select a Model THR 085 with a capacity of 1037.75 MBH and a COP of 3.8.

2.

3.

Calculate the kW power input from above equation:


BTU / HR output
= COP
kW input 3412

solving for kW

BTU / HR output
= kW input
COP 3412

1,000,000
= 77 kW input
3.8 3412

Calculate the source heat required from above equation:


BTU / HR input + k W input = BTU / HR output

solving for heat input

BTU / HR input = BTU / HR output kW input


BTU / HR input = 1,000,000 BTU / HR output (3415 77 kW input ) = 737,045 BTU / HR

20

PM Templifier

4.

Calculate the source water flow with the above equation, solving for flow:
GPM (delta T ) 500 = BTU / HR

GPM =

737,045 BTU
= 295 GPM
5 deg . 500

5.

Since there is a 20 degree range in the hot water, a correction factor of 1.03 from Table 1 should
be applied giving a capacity of 1037.75 x 1.03=1068.9 MBH, safely in excess of the required
capacity.

6.

The COP of 3.8 is the worst case anticipated (highest lift). For economic evaluations an average
COP should be used; using a COP of 5.6 at 90F leaving and a COP of 3.8 at 65F leaving, equal
to about a 4.7 COP average.

TSC Centrifugal
Due to the large number of centrifugal component combinations available, units are selected on a computer program.
The selections contained in Table 7 (60 Hertz) and Table 8 (50 Hertz) are for the specific flows and temperatures
shown. The indicated performance is correct for these conditions and can also serve as an approximate guide for
other conditions of service.
Note that, unlike the THR Reciprocating Templifiers, the ratings are based on entering evaporator source water
temperature, not leaving. Both evaporator and condenser are based on a an approximate 10 degree F temperature
range.
1.

If job conditions have more source water available than the quantity show in the TSC Performance Tables, the
evaporator leaving water temperature will be higher than used for the selection and the unit COP will improve.

2.

If job conditions have less source water available than the quantity show in the TSC Performance Tables, the
evaporator leaving water temperature will be lower than used for the selection and the unit COP will be lower
than that shown.

3.

If job conditions have hot condenser water flows within about 50% of the quantities shown, the unit
performance will be close to that shown.

Water pressure drops for the heat exchangers and flows shown in the Performance Tables are all less than 10 psi.
Consult the local McQuay sales office for unit performance outside that given in the Performance Tables.

PM Templifier

21

Capacity Adjustment Factors


THR Reciprocating
1. Condenser water temperature range (delta-T)
Table 1, Condenser Water Temperature Range Correction Factor
Range
F (C)
5
10
15
20

Correction Factor
Capacity
Power
0.97
1.0
1.0
1.0
1.03
1.0
1.05
1.0

1. Evaporator water temperature range (delta-T)


Evaporator water temperature range has a negligible effect on unit performance over the acceptable
range of 5 to 20 degrees F (3 to 11 degrees C).

2. Fouling factor
Table 2, Fouling Factor Correction
Fouling Factor
Clean
0.0005
0.001
0.002

22

Condenser
Capacity
Power
1.04
0.97
1.00
1.00
0.97
1.04
0.95
1.07

Evaporator
Capacity
Power
1.01
1.01
1.00
1.00
0.98
1.00
0.96
0.99

PM Templifier

Performance Data
THR Reciprocating
Table 3, Heating Capacity, THR 040 100, 60 HZ
THR
Model

Leaving
Source
Temperature

040

045

050

060

070

080

085

090

095

100

PM Templifier

Leaving Hot Water Temperature


110F
Cap.
(MBH)

55F

120F
COP

Cap.
(MBH)

423.0

5.0

65F

498.6

75F

584.7

85F

130F

COP

Cap.
(MBH)

413.5

4.4

5.9

487.2

7.0

571.0

682.5

8.8

55F

487.8

65F

140F
COP

Cap.
(MBH)

403.1

3.9

5.0

474.7

5.9

556.1

666.2

7.1

5.1

476.6

575.4

6.0

75F

675.1

85F

150F

COP

Cap.
(MBH)

391.8

3.5

4.4

461.2

5.0

540.0

648.6

5.9

4.4

464.3

561.8

5.1

7.2

658.9

788.4

9.0

55F

579.0

65F

681.5

75F

160F

COP

Cap.
(MBH)

COP

379.6

3.1

366.4

2.8

3.9

446.5

3.4

430.6

3.1

4.4

522.5

3.8

503.6

3.4

629.4

5.0

608.7

4.4

586.2

3.8

3.9

451.1

3.5

436.7

3.2

421.2

2.8

547.1

4.4

531.2

3.9

514.0

3.5

495.4

3.1

6.0

641.4

5.1

622.4

4.4

601.9

3.9

579.7

3.5

769.2

7.2

748.4

6.0

725.9

5.1

701.6

4.4

675.2

3.9

4.8

566.7

4.2

553.3

3.7

538.6

3.3

522.7

3.0

505.3

2.7

5.6

666.7

4.8

650.6

4.2

633.0

3.7

613.8

3.3

593.0

3.0

798.0

6.8

780.4

5.7

761.1

4.8

740.1

4.2

717.3

3.7

692.4

3.3

85F

930.2

8.4

909.2

6.8

886.4

5.7

861.4

4.8

834.3

4.2

804.8

3.7

55F

651.7

5.0

637.1

4.4

621.1

3.9

603.8

3.4

585.1

3.1

564.8

2.8

65F

768.1

5.8

750.5

5.0

731.4

4.4

710.6

3.9

688.1

3.4

663.7

3.1

75F

900.6

7.0

879.6

5.9

856.8

5.0

832.0

4.4

805.1

3.8

776.1

3.4

85F

1051.1

8.8

1026.2

7.1

999.1

5.9

969.7

5.0

937.8

4.3

903.3

3.8

55F

794.3

4.8

777.7

4.2

759.5

3.7

739.7

3.3

718.0

3.0

694.4

2.7

65F

934.6

5.6

914.7

4.8

892.8

4.2

869.0

3.7

842.9

3.3

814.6

3.0

75F

1094.1

6.7

1070.3

5.6

1044.2

4.8

1015.7

4.2

984.6

3.7

950.8

3.3

85F

1274.9

8.4

1246.6

6.7

1215.6

5.6

1181.8

4.8

1144.9

4.2

1104.8

3.7

55F

862.4

4.8

844.5

4.2

824.8

3.7

803.3

3.3

779.9

3.0

754.3

2.7

65F

1014.7

5.6

993.1

4.8

969.5

4.2

943.6

3.7

915.5

3.3

884.8

3.0

75F

1187.7

6.7

1161.9

5.6

1133.7

4.8

1102.9

4.2

1069.3

3.7

1032.6

3.3

85F

1383.9

8.3

1353.2

6.7

1319.7

5.6

1283.1

4.8

1243.2

4.2

1199.8

3.7

55F

950.6

4.9

929.8

4.3

907.1

3.8

882.4

3.4

855.5

3.1

826.4

2.8

65F

1119.8

5.7

1094.7

4.9

1067.4

4.3

1037.7

3.8

1005.5

3.4

970.5

3.0

75F

1312.2

6.9

1282.3

5.8

1249.7

4.9

1214.3

4.3

1175.8

3.8

1134.1

3.4

85F

1530.6

8.6

1495.1

6.9

1456.4

5.8

1414.4

4.9

1368.8

4.3

1319.3

3.8

55F

1018.6

5.0

995.7

4.4

970.7

3.9

943.6

3.5

914.2

3.1

882.3

2.8

65F

1200.7

5.9

1173.1

5.0

1143.1

4.4

1110.5

3.9

1075.2

3.4

1037.0

3.1

75F

1408.0

7.0

1375.0

5.9

1339.2

5.0

1300.4

4.4

1258.3

3.8

1212.7

3.4

85F

1643.4

8.8

1604.3

7.1

1561.8

5.9

1515.7

5.0

1465.7

4.4

1411.7

3.8

55F

1071.8

4.9

1048.1

4.3

1022.2

3.8

994.1

3.4

963.6

3.1

930.5

2.8

65F

1262.8

5.8

1234.3

5.0

1203.2

4.3

1169.5

3.8

1132.8

3.4

1093.1

3.1

75F

1480.2

7.0

1446.2

5.8

1409.1

5.0

1368.8

4.3

1325.1

3.8

1277.7

3.4

85F

1727.0

8.7

1686.6

7.0

1642.6

5.8

1594.7

5.0

1542.9

4.3

1486.7

3.8

55F

1138.8

4.9

1113.6

4.3

1086.1

3.8

1056.3

3.4

1023.9

3.1

988.7

2.8

65F

1341.8

5.8

1311.5

5.0

1278.5

4.3

1242.6

3.8

1203.7

3.4

1161.5

3.1

75F

1572.8

7.0

1536.6

5.8

1497.2

5.0

1454.4

4.3

1407.9

3.8

1357.6

3.4

85F

1835.0

8.7

1792.0

7.0

1745.3

5.8

1694.5

5.0

1639.4

4.3

1579.6

3.8

23

Table 4, Heating Capacity, THR 110 210, 60 Hz


THR
Model

110

115

120

130

145

155

165

175

185

195

210

24

Leaving
Source
Temperature

Leaving Hot Water Temperature


110F
Cap.
(MBH)

55F
65F

120F
COP

Cap.
(MBH)

1248.8

4.9

1470.7

5.7

75F

1723.1

85F

130F

COP

Cap.
(MBH)

1221.7

4.3

1438.1

4.9

6.9

1684.2

2009.5

8.6

55F

1266.9

65F

140F
COP

Cap.
(MBH)

1192.1

3.8

1402.5

4.3

5.7

1641.7

1963.3

6.9

4.9

1238.7

1492.7

5.8

75F

1749.7

85F

150F

COP

Cap.
(MBH)

1159.9

3.4

1363.8

3.8

4.9

1595.5

1912.9

5.8

4.3

1208.1

1458.9

5.0

7.0

1709.4

2041.6

8.7

55F

1367.4

65F

1610.1

75F

160F

COP

Cap.
(MBH)

COP

1124.8

3.0

1086.8

2.8

1321.8

3.4

1276.1

3.0

4.3

1545.3

3.8

1490.8

3.3

1858.1

4.9

1798.5

4.3

1733.8

3.7

3.8

1174.8

3.4

1138.7

3.1

1099.6

2.8

1422.1

4.3

1382.2

3.8

1338.8

3.4

1291.8

3.1

5.8

1665.5

5.0

1617.8

4.3

1566.1

3.8

1510.0

3.4

1993.7

7.0

1941.5

5.8

1884.9

5.0

1823.6

4.3

1757.0

3.8

4.9

1337.8

4.3

1305.5

3.8

1270.4

3.4

1232.2

3.0

1190.6

2.7

5.7

1574.6

4.9

1535.8

4.3

1493.6

3.8

1447.7

3.4

1397.8

3.0

1886.3

6.8

1843.9

5.7

1797.6

4.9

1747.2

4.3

1692.4

3.8

1632.9

3.3

85F

2199.6

8.6

2149.2

6.9

2094.2

5.7

2034.4

4.9

1969.4

4.2

1898.8

3.7

55F

1487.6

4.8

1456.6

4.2

1422.6

3.7

1385.5

3.3

1345.0

3.0

1300.8

2.7

65F

1750.4

5.6

1713.1

4.8

1672.2

4.2

1627.6

3.7

1578.9

3.3

1525.9

3.0

75F

2048.9

6.7

2004.4

5.6

1955.6

4.8

1902.3

4.2

1844.2

3.7

1781.0

3.3

85F

2387.4

8.4

2334.5

6.7

2276.5

5.6

2213.3

4.8

2144.4

4.2

2069.4

3.7

55F

1605.4

5.0

1569.6

4.3

1530.5

3.8

1488.1

3.4

1442.1

3.1

1392.2

2.8

65F

1892.0

5.8

1848.8

5.0

1801.9

4.4

1751.0

3.8

1695.7

3.4

1635.9

3.1

75F

2218.1

7.0

2166.6

5.8

2110.6

5.0

2049.8

4.4

1983.9

3.8

1912.5

3.4

85F

2588.5

8.8

2527.3

7.0

2460.9

5.9

2388.7

5.0

2310.6

4.3

2225.9

3.8

55F

1688.9

4.8

1652.7

4.2

1613.2

3.8

1570.0

3.4

1523.1

3.0

1472.0

2.7

65F

1988.4

5.7

1944.9

4.9

1897.4

4.2

1845.6

3.8

1789.2

3.3

1727.9

3.0

75F

2329.0

6.8

2277.1

5.7

2220.3

4.9

2158.4

4.2

2091.2

3.7

2018.1

3.3

85F

2715.4

8.5

2653.7

6.9

2586.3

5.7

2512.9

4.9

2433.1

4.2

2346.3

3.7

55F

1828.5

4.8

1789.2

4.2

1746.3

3.8

1699.5

3.4

1648.6

3.0

1593.2

2.7

65F

2152.9

5.7

2105.7

4.9

2054.1

4.3

1997.9

3.8

1936.7

3.4

1870.3

3.0

75F

2521.8

6.8

2465.4

5.7

2403.8

4.9

2336.7

4.3

2263.7

3.7

2184.5

3.3

85F

2940.3

8.5

2873.3

6.9

2800.2

5.7

2720.5

4.9

2634.0

4.2

2539.9

3.7

55F

1989.5

4.8

1947.3

4.2

1901.2

3.7

1850.8

3.3

1795.9

3.0

1736.2

2.7

65F

2341.8

5.6

2291.1

4.8

2235.6

4.2

2175.1

3.7

2109.2

3.3

2037.5

3.0

75F

2742.3

6.8

2681.7

5.7

2615.4

4.8

2543.2

4.2

2464.6

3.7

2379.0

3.3

85F

3196.5

8.5

3124.5

6.8

3045.8

5.7

2960.1

4.8

2866.8

4.2

2765.3

3.7

55F

2060.9

5.0

2014.7

4.4

1964.3

3.9

1909.6

3.4

1850.4

3.1

1786.1

2.8

65F

2429.0

5.8

2373.4

5.0

2312.9

4.4

2247.3

3.9

2176.1

3.4

2099.0

3.1

75F

2848.1

7.0

2781.7

5.9

2709.5

5.0

2631.1

4.4

2546.2

3.8

2454.3

3.4

85F

3324.0

8.8

3245.2

7.1

3159.5

5.9

3066.5

5.0

2965.8

4.3

2856.7

3.8

55F

2202.8

4.9

2154.5

4.3

2101.8

3.8

2044.5

3.4

1982.2

3.1

1914.6

2.8

65F

2594.8

5.7

2536.8

4.9

2473.4

4.3

2404.6

3.8

2329.8

3.4

2248.7

3.0

75F

3040.9

6.9

2971.5

5.8

2895.9

4.9

2813.8

4.3

2724.6

3.8

2627.8

3.4

85F

3547.1

8.6

3464.8

7.0

3375.1

5.8

3277.5

4.9

3171.7

4.3

3056.9

3.8

55F

2357.1

4.9

2305.1

4.3

2248.4

3.8

2186.8

3.4

2119.8

3.1

2047.2

2.8

65F

2777.0

5.8

2714.4

5.0

2646.3

4.3

2572.3

3.8

2491.9

3.4

2404.7

3.0

75F

3254.8

6.9

3180.1

5.8

3098.8

5.0

3010.4

4.3

2914.6

3.8

2810.6

3.4

85F

3797.1

8.7

3708.5

7.0

3612.0

5.8

3507.1

5.0

3393.4

4.3

3270.0

3.8

PM Templifier

Table 5, Heating Capacity, THR 040 100, 50 Hz


THR
Model

Leaving
Source
Temperature

040

045

060

070

080

085

095

100

Leaving Hot Water Temperature

55 F (12.8C)

110F (43.3C)
Cap.
COP
(MBH)
369.6
4.7

120F (48.9C)
Cap.
COP
(MBH)
362.1
4.1

130F (54.4C)
Cap.
COP
(MBH)
353.9
3.7

140F (60.0C)
Cap.
COP
(MBH)
344.9
3.3

150F (65.6C)
Cap.
COP
(MBH)
335.0
3.0

160F (71.1C)
Cap.
COP
(MBH)
324.2
2.7

65 F (18.3C)

434.7

5.5

425.7

4.7

415.7

4.1

404.9

3.6

393.0

3.3

380.1

2.9

75 F (23.9C)

508.5

6.6

497.8

5.5

485.9

4.7

472.9

4.1

458.8

3.6

443.3

3.2

85 F (29.4C)

592.2

8.2

579.4

6.6

565.3

5.5

549.9

4.7

533.1

4.1

514.8

3.6

55 F (12.8C)

458.9

4.5

450.2

4.0

440.6

3.5

429.9

3.2

418.2

2.9

405.4

2.6

65 F (18.3C)

538.9

5.3

528.5

4.6

516.8

4.0

504.0

3.5

490.0

3.2

474.6

2.8

75 F (23.9C)

629.7

6.4

617.1

5.3

603.2

4.6

588.0

4.0

571.2

3.5

552.8

3.1

85 F (29.4C)

732.3

7.9

717.4

6.4

700.9

5.3

682.7

4.6

662.8

4.0

641.0

3.5

55 F (12.8C)

561.7

4.9

549.3

4.3

535.8

3.8

521.0

3.4

505.1

3.1

487.7

2.8

65 F (18.3C)

661.8

5.8

646.9

5.0

630.6

4.3

612.9

3.8

593.8

3.4

572.9

3.1

75 F (23.9C)

775.7

7.0

757.9

5.8

738.5

5.0

717.4

4.3

694.5

3.8

669.7

3.4

85 F (29.4C)

905.0

8.7

883.9

7.0

860.8

5.8

835.8

5.0

808.6

4.3

779.2

3.8

55 F (12.8C)

683.4

4.6

669.9

4.1

654.9

3.6

638.4

3.2

620.5

2.9

600.8

2.6

65 F (18.3C)

803.3

5.4

787.0

4.7

769.0

4.1

749.2

3.6

727.6

3.2

704.0

2.9

75 F (23.9C)

939.4

6.5

919.9

5.5

898.4

4.7

874.8

4.1

849.0

3.6

820.8

3.2

85 F (29.4C)

1093.5

8.1

1070.3

6.5

1044.8

5.5

1016.8

4.7

986.2

4.1

952.7

3.6

55 F (12.8C)

755.7

4.8

739.6

4.2

722.0

3.7

702.9

3.4

682.0

3.0

659.2

2.7

65 F (18.3C)

889.6

5.6

870.3

4.8

849.1

4.2

826.1

3.7

801.0

3.3

773.7

3.0

75 F (23.9C)

1041.8

6.8

1018.7

5.7

993.5

4.9

966.0

4.2

936.0

3.7

903.4

3.3

85 F (29.4C)

1214.5

8.5

1187.0

6.8

1157.1

5.7

1124.4

4.9

1088.9

4.2

1050.2

3.7

55 F (12.8C)

824.7

4.8

807.2

4.2

788.1

3.7

767.3

3.3

744.5

3.0

719.8

2.7

65 F (18.3C)

970.7

5.6

949.7

4.8

926.7

4.2

901.7

3.7

874.4

3.3

844.7

3.0

75 F (23.9C)

1136.7

6.8

1111.6

5.7

1084.2

4.8

1054.2

4.2

1021.7

3.7

986.2

3.3

85 F (29.4C)

1324.9

8.4

1295.1

6.8

1262.5

5.7

1227.0

4.8

1188.4

4.2

1146.3

3.7

55 F (12.8C)

929.5

4.9

909.0

4.3

886.6

3.8

862.3

3.4

835.9

3.1

807.3

2.8

65 F (18.3C)

1095.0

5.8

1070.4

5.0

1043.5

4.3

1014.3

3.8

982.7

3.4

948.3

3.0

75 F (23.9C)

1283.4

6.9

1254.0

5.8

1221.9

5.0

1187.1

4.3

1149.3

3.8

1108.3

3.4

85 F (29.4C)

1497.3

8.7

1462.3

7.0

1424.3

5.8

1383.0

5.0

1338.1

4.3

1289.5

3.8

55 F (12.8C)

983.7

5.0

961.7

4.3

937.8

3.9

911.7

3.4

883.5

3.1

852.9

2.8

65 F (18.3C)

1159.4

5.8

1132.9

5.0

1104.1

4.4

1072.9

3.8

1039.0

3.4

1002.2

3.1

75 F (23.9C)

1359.3

7.0

1327.7

5.9

1293.3

5.0

1256.0

4.4

1215.6

3.8

1171.8

3.4

85 F (29.4C)

1586.3

8.8

1548.8

7.0

1508.0

5.9

1463.7

5.0

1415.8

4.3

1363.8

3.8

PM Templifier

25

Table 6, Heating Capacity, THR 110 210, 50 Hz


THR
Model

Leaving
Source
Temperature
55 F (12.8C)

110

115

120

130

145

155

165

175

185

195

210

26

Leaving Hot Water Temperature


110F (43.3C)
Cap.
COP
(MBH)
1065.5
4.8

120F (48.9C)
Cap.
COP
(MBH)
1043.1
4.2

130F (54.4C)
Cap.
COP
(MBH)
1018.5
3.7

140F (60.0C)
Cap.
COP
(MBH)
991.7
3.3

150F (65.6C)
Cap.
COP
(MBH)
962.5
3.0

160F (71.1C)
Cap.
COP
(MBH)
930.6
2.7

65 F (18.3C)

1253.9

5.6

1227.0

4.8

1197.5

4.2

1165.2

3.7

1130.1

3.3

1091.9

3.0

75 F (23.9C)

1468.1

6.7

1435.9

5.6

1400.7

4.8

1362.2

4.2

1320.3

3.7

1274.8

3.3

85 F (29.4C)

1711.0

8.4

1672.8

6.8

1630.9

5.7

1585.3

4.8

1535.6

4.2

1481.5

3.7

55 F (12.8C)

1087.4

5.0

1063.0

4.4

1036.4

3.9

1007.5

3.5

976.2

3.1

942.2

2.8

65 F (18.3C)

1281.7

5.8

1252.3

5.0

1220.3

4.4

1185.7

3.9

1148.1

3.4

1107.3

3.1

75 F (23.9C)

1502.9

7.0

1467.8

5.9

1429.6

5.0

1388.2

4.4

1343.4

3.8

1294.8

3.4

85 F (29.4C)

1754.1

8.8

1712.4

7.1

1667.1

5.9

1618.0

5.0

1564.8

4.4

1507.2

3.8

55 F (12.8C)

1187.8

4.9

1162.0

4.3

1133.8

3.8

1103.2

3.4

1069.9

3.0

1033.6

2.8

65 F (18.3C)

1398.8

5.7

1367.8

4.9

1334.0

4.3

1297.2

3.8

1257.2

3.4

1213.7

3.0

75 F (23.9C)

1638.9

6.9

1601.9

5.7

1561.5

4.9

1517.6

4.3

1469.8

3.8

1418.0

3.3

85 F (29.4C)

1911.3

8.6

1867.4

6.9

1819.4

5.8

1767.3

4.9

1710.6

4.3

1649.1

3.7

55 F (12.8C)

1288.5

4.8

1261.4

4.2

1231.8

3.7

1199.4

3.3

1164.1

3.0

1125.6

2.7

65 F (18.3C)

1516.4

5.6

1483.8

4.8

1448.1

4.2

1409.2

3.7

1366.8

3.3

1320.7

3.0

75 F (23.9C)

1775.3

6.7

1736.4

5.6

1693.9

4.8

1647.4

4.2

1596.8

3.7

1541.7

3.3

85 F (29.4C)

2068.9

8.4

2022.7

6.8

1972.2

5.6

1917.1

4.8

1857.0

4.2

1791.7

3.7

55 F (12.8C)

1397.0

5.0

1365.3

4.4

1330.9

3.9

1293.6

3.5

1253.1

3.1

1209.3

2.8

65 F (18.3C)

1646.9

5.9

1608.8

5.0

1567.5

4.4

1522.6

3.9

1474.1

3.5

1421.4

3.1

75 F (23.9C)

1931.4

7.1

1886.0

5.9

1836.6

5.0

1783.1

4.4

1725.2

3.9

1662.4

3.4

85 F (29.4C)

2254.6

8.8

2200.7

7.1

2142.1

5.9

2078.6

5.0

2009.9

4.4

1935.5

3.8

55 F (12.8C)

1486.7

4.9

1453.8

4.3

1417.9

3.8

1378.9

3.4

1336.6

3.1

1290.7

2.8

65 F (18.3C)

1751.6

5.8

1712.1

5.0

1669.0

4.3

1622.2

3.8

1571.3

3.4

1516.2

3.1

75 F (23.9C)

2053.2

7.0

2005.9

5.8

1954.5

5.0

1898.6

4.3

1838.0

3.8

1772.2

3.4

85 F (29.4C)

2395.5

8.7

2339.4

7.0

2278.3

5.8

2212.0

5.0

2140.1

4.3

2062.1

3.8

55 F (12.8C)

1605.3

4.7

1572.8

4.1

1537.1

3.6

1497.9

3.3

1455.1

2.9

1408.4

2.7

65 F (18.3C)

1887.6

5.5

1848.6

4.7

1805.6

4.1

1758.5

3.6

1707.1

3.3

1651.0

2.9

75 F (23.9C)

2208.2

6.6

2161.5

5.5

2110.2

4.7

2054.0

4.1

1992.7

3.6

1925.7

3.2

85 F (29.4C)

2571.4

8.2

2515.9

6.6

2455.0

5.5

2388.3

4.7

2315.5

4.1

2236.0

3.6

55 F (12.8C)

1738.4

4.4

1707.2

3.9

1672.5

3.5

1633.9

3.1

1591.4

2.8

1544.5

2.5

65 F (18.3C)

2039.2

5.1

2001.7

4.4

1959.8

3.9

1913.5

3.4

1862.3

3.1

1806.0

2.8

75 F (23.9C)

2379.8

6.2

2334.9

5.2

2284.9

4.4

2229.5

3.9

2168.4

3.4

2101.2

3.1

85 F (29.4C)

2764.6

7.7

2711.2

6.2

2651.8

5.2

2586.0

4.4

2513.4

3.9

2433.6

3.4

55 F (12.8C)

1789.5

4.6

1754.7

4.0

1716.3

3.6

1674.0

3.2

1627.6

2.9

1576.9

2.6

65 F (18.3C)

2102.5

5.4

2060.6

4.6

2014.4

4.0

1963.6

3.6

1907.9

3.2

1846.9

2.9

75 F (23.9C)

2457.5

6.4

2407.5

5.4

2352.3

4.6

2291.6

4.0

2225.1

3.6

2152.3

3.2

85 F (29.4C)

2859.3

8.0

2799.9

6.5

2734.3

5.4

2662.2

4.6

2583.3

4.0

2496.9

3.5

55 F (12.8C)

1928.6

4.3

1895.9

3.8

1859.2

3.4

1818.2

3.0

1772.8

2.7

1722.5

2.5

65 F (18.3C)

2260.0

5.0

2220.6

4.3

2176.4

3.8

2127.1

3.4

2072.5

3.0

2012.1

2.7

75 F (23.9C)

2634.8

6.0

2587.7

5.0

2534.8

4.3

2475.9

3.8

2410.6

3.4

2338.5

3.0

85 F (29.4C)

3057.8

7.5

3001.7

6.0

2938.8

5.1

2868.8

4.3

2791.3

3.8

2705.7

3.3

55 F (12.8C)

2070.1

4.2

2038.1

3.7

2001.8

3.3

1960.9

2.9

1915.1

2.7

1864.1

2.4

65 F (18.3C)

2421.9

4.8

2383.4

4.2

2339.6

3.7

2290.3

3.3

2235.2

2.9

2173.9

2.6

75 F (23.9C)

2819.0

5.8

2772.9

4.9

2720.5

4.2

2661.6

3.7

2595.7

3.3

2522.5

2.9

85 F (29.4C)

3266.3

7.2

3211.4

5.8

3149.1

4.9

3079.0

4.2

3000.8

3.7

2913.7

3.2

PM Templifier

TSC Centrifugal
Table 7, Heating Capacities and Heating COP, 60 Hz
Condenser Leaving Hot Water Temperature
Compressor

Vessel

Flow
Gpm

TSC063
E2612-CE

75
800

C2212-CN 1100
TSC079
E3012-BE
C2612-DN

1300
1400

TSC087
E4212-CE
C3612-CN

2100
2200

TSC100
E4212-BE

Entering
Source
Temp.
F

3000

C3612-CN 3400
TSC126
E4812-CE 3700
C3612-BN 4000

85
95
75
85
95
75
85
95
75
85
95
75
85
95

110F
Heating
Capacity
Tons

Input
kWi

120F
COP

MAU 20U (RLA=248 Amps)


333.0

153.0

7.6

MAU 20U (RLA=257 Amps)


394.0

158.9

8.7

MAU 20U (RLA=251 Amps)


437.0

155.9

9.8

LBA 35U (RLA=451 Amps)


551.0

266.7

7.2

LBA 35U (R;A=464 Amps)


632.0

274.9

8.0

LBA 35U (RLA=457 Amps)


693.0

270.3

9.0

MBE 49U (RLA=629 Amps)


841.0

383.4

7.7

MBE 57U (RLA=701 Amps)


996.0

419.0

8.3

MBE 57U (RLA=701 Amps)


1102.0

419.4

9.2

MBK 73U (RLA=941 Amps)


1225.0

569.5

7.5

MBK 73U (RLA=936 Amps)


1400.0

567.2

8.6

MBK 73U (RLA=913 Amps)


1538.0

554.6

9.7

MBT N2U (RLA=1291 Amps)


1634.0

760.4

7.5

MBT N2U (RLA=1483 Amps)


1988.0

881.2

7.9

MBT N2U (RLA=1501 Amps)


2219.0

892.4

8.7

Heating
Capacity
Tons

Input
kWi

130F
COP

MAR 35U (RLA=383 Amps)


397.0

224.5

6.2

MAR 35U (RLA=438 Amps)


492.0

259.2

6.6

MAR 35U (RLA=438 Amps)


542.0

259.1

7.3

LAY 47U (RLA=560 Amps)


578.0

335.7

6.0

LAY 47U (RLA=590 Amps)


669.0

354.5

6.6

LAY 47U (RLA=578 Amps)


722.0

347.3

7.3

MBC 57U (RLA=701 Amps)


799.0

419.2

6.7

MBC 57U (RLA=701 Amps)


903.0

419.7

7.5

MBD 57U (RLA=702 Amps)


1015.0

420.5

8.4

MBH 85U (RLA=1098 Amps)


1249.0

667.3

6.5

MBH K0U (RLA=1167 Amps)


1499.0

716.1

7.3

MBH K0U (RLA=1214 Amps)


1709.0

744.0

8.0

MBR N3U (RLA=1523 Amps)


1615.0

890.0

6.3

MBR N3U (RLA=1523 Amps)


1809.0

890.6

7.1

MBR N3U (RLA=1523 Amps)


2004.0

591.3

11.6

Heating
Capacity
Tons

Input
kWi

140F
COP

MAP 35U (RLA=439 Amps)


386.0

259.5

5.2

MAQ 35U (RLA=438 Amps)


441.0

259.2

5.9

MAQ 35U (RLA=438 Amps)


490.0

259.6

6.6

LAV 49U (RLA=605 Amps)


528.0

368.9

5.0

LAV 49U (RLA=605 Amps)


567.0

369.2

5.4

LAV 49U (RLA=605 Amps)


598.0

369.7

5.6

Heating
Capacity
Tons

419.2

314.0

419.3

6.2

MBA 66U (RLA=700 Amps)


789.0

419.6

260.9

4.2

JAL 35U (RLA=441 Amps)


338.0

260.9

4.5

JAL 35U (RLA=441 Amps)


364.0

261.1

4.9

LAV 49U (RLA=605 Amps)


472.0

369.3

4.4

LAV 49U (RLA=604 Amps)


502.0

369.5

4.7

LAV 49U (RLA=605 Amps)


523.0

370.2

4.9

No Selection

5.6

MBA 66U (RLA=700 Amps)


743.0

COP

JAL 35U (RLA=441 Amps)

MBA 66U (RLA=701 Amps)


670.0

Input
kWi

6.6

MAW 66U (RLA=701 Amps)


446.0

420.0

3.7

MA2 66U (RLA=700 Amps)


495.0

420.2

4.1

MBG K0U (RLA=1165 Amps) MBE N2U (RLA=1384 Amps)


1154.0

714.7

5.6

1122.0

821.6

4.8

MBG K0U (RLA=1278 Amps) MBE N2U (RLA=1501 Amps)


1405.0

780.7

6.3

1344.0

893.5

5.2

MBG K0U (RLA=1246 Amps) MBE N2U (RLA=1500 Amps)


1533.0

762.8

7.0

1482.0

893.7

5.8

MBP N3U (RLA=1523 Amps) MBL N3U (RLA=1523 Amps)


1365.0

890.9

5.3

1072.0

891.3

4.2

MBP N3U (RLA=1523 Amps) MBL N3U (RLA=1523 Amps)


1520.0

891.3

5.9

1088.0

891.9

4.2

MBP N3U (RLA=1523 Amps) MBL N3U (RLA=1523 Amps)


1639.0

891.9

6.4

1041.0

892.9

4.0

NOTES:
1.
Capacity in condenser tons
2.
COP=(condenser tons)(12,000) / (kW)(3415)
3.
Evaporator tons=(COP-1 / COP)(condenser tons)
4.
Delta-T=(tons)(24) / GPM
5.
Alpha characters in table such as MBT N2U are compressor and motor ordering codes.

PM Templifier

27

Table 8, Heating Capacities and Heating COP, 50 Hz


Compressor

Vessel

Flow
Gpm

TSC063
E2612-CE
C2212-CN

75 (23.9)
800

1100

TSC079

C2612-DN

1400 95 (35.0)
75 (23.9)
2100 85 (29.4)

E4212-CE
C3612-CN

2200 95 (35.0)

TSC100

75 (23.9)

3000
3400

TSC126
E4812-CE
C3612-BN

95 (35.0)
75 (23.9)

TSC087

C3612-CN

85 (29.4)

1300 85 (29.4)

E3012-BE

E4212-BE

Evaporator
110F (43.3C)
Entering
Source
Heating
Temp.
Input
Capacity
COP
F (C)
kWi
Tons

85 (29.4)
95 (35.0)
75 (23.9)

3700 85 (29.4)
4000

95 (35.0)

MAN20F (RLA=265 Amps)


349.0

156.0

7.866

MAN20F (RLA=272 Amps)


408.0

160.0

8.966

MAN20F (RLA=265 Amps)


453.0

156.4

10.184

LAU41F (RLA=438 Amps)


545.0

253.6

7.556

LAU41F (RLA=490 Amps)


663.0

285.7

8.159

LAU41F (RLA=479 Amps)


728.0

279.2

9.168

MAW57F (RLA=679 Amps)


882.0

396.9

7.813

MAW57F (RLA=679 Amps)


983.0

397.1

8.704

MAW57F (RLA=679 Amps)


1074.0

397.2

9.507

MBC85F (RLA=964 Amps)


1273.0

570.9

7.840

MBC85F (RLA=1030 Amps)


1510.0

608.5

8.725

Condenser Leaving Hot Water Temperature


120F (48.9C)
Heating
Capacity
Tons

Input
kWi

COP

MAK31F (RLA=367 Amps)


390.0

213.8

6.414

MAK31F (RLA=383 Amps)


453.0

223.8

7.117

MAK31F (RLA=375 Amps)


496.0

219.1

7.960

LAR45F (RLA=555 Amps)


579.0

331.5

6.141

LAR49F (RLA=618 Amps)


679.0

354.6

6.733

LAR49F (RLA=620 Amps)


744.0

355.9

7.350

MAW57F (RLA=678 Amps)


784.0

396.9

6.945

MAW57F (RLA=679 Amps)


889.0

397.3

7.867

MAW57F (RLA=679 Amps)


981.0

397.4

8.679

130F (54.4C)
Heating
Capacity
Tons

Input
kWi

COP

MAH35F (RLA=442 Amps)


386.0

253

MAH35F (RLA=444 Amps)


438.0

253.7

6.070

MAH35F (RLA=440 Amps)


478.0

251.6

6.680

LAR49F (RLA=582 Amps)


525.0

332.1

5.558

LAR49F (RLA=619 Amps)


615.0

355.7

6.079

LAR49F (RLA=616 Amps)


668.0

354.3

403.1

6.629

576.1

6.848

403.3

6.443

MAU62F (RLA=681 Amps)


795.0

403.4

6.929

1124.0

669.8

5.900

MBCN0F (RLA=1166 Amps) MBAN0F (RLA=1327 Amps)


1432.0

659.2

7.638

1410.0

756.2

6.556

MBCN0F (RLA=1155 Amps) MBCN0F (RLA=1233 Amps) MBAN0F (RLA=1302 Amps)


1757.0

652.5

9.468

MBKN2F (RLA=1530 Amps)


1795.0

863.8

7.306

MBKN2F (RLA=1530 Amps)


1990.0

863.8

8.100

MBKN2F (RLA=1530 Amps)


2215.0

864.4

9.010

1685.0

700.3

8.460

MBKN2F (RLA=1530 Amps)


1619.0

863.9

6.589

MBKN2F (RLA=1530 Amps)


1818.0

864.4

7.395

MBKN2F (RLA=1531 Amps)


2014.0

865

8.186

MAG35F (RLA=417 Amps)


349.0

1543.0

742.2

7.310

MBHN2F (RLA=1531 Amps)


1370.0

864.8

5.570

MBHN2F (RLA=1530 Amps)


1537.0

864.9

6.248

MBHN2F (RLA=1531 Amps)


1668.0

865.4

238.1

5.154

MAG35F (RLA=436 Amps)


400.0

249.5

5.637

LAP49F (RLA=621 Amps)


476.0

357.2

4.685

LAP49F (RLA=622 Amps)


507.0

357.7

4.984

LAP49F (RLA=613 Amps)


516.0

352.1

5.153

No Selection

5.792

MAU62F (RLA=681 Amps)


739.0

COP

No Selection

MAU62F (RLA=681 Amps)


664.0

Input
kWi

5.364

MBCN0F (RLA=1037 Amps) MBAN0F (RLA=1183 Amps)


1122.0

140F (60.0C)
Heating
Capacity
Tons

6.777

MAQ62F (RLA=688 Amps)


468.0

407.7

4.036

MAQ62F (RLA=688 Amps)


458.0

407.6

3.951

MB2N1F (RLA=1438 Amps)


1139.0

825.5

4.851

MA2N1F (RLA=1426 Amps)


1256.0

818.5

5.395

MA2N1F (RLA=1387 Amps)


1326.0

796.6

5.853

MBEN2F (RLA=1530 Amps)


1093.0

865

4.443

MBEN2F (RLA=1510 Amps)


1099.0

853.7

4.526

MBEN2F (RLA=1530 Amps)


1085.0

865.7

4.407

NOTES:
1.
Capacity in condenser kW thermal
2.
COP=(condenser kw output) / (compressor kW input)
3.
Evaporator kW=(COP-1 / COP)(condenser kW)
4.
Delta-T=kW / (4.18 x L/s)
5.
Alpha characters in table such as MBkN2F are compressor and motor ordering codes.

28

PM Templifier

THR Part Load Data


Table 9, THR Part Load Data
Unit Size
040
045
050
060
070
080
085
090
095
100
110
115
120
130
145
155
165
175
185
195
210

PM Templifier

% Full Load Capacity


% Full Load kW
% Full Load Capacity
% Full Load kW
% Full Load Capacity
% Full Load kW
% Full Load Capacity
% Full Load kW
% Full Load Capacity
% Full Load kW
% Full Load Capacity
% Full Load kW
% Full Load Capacity
% Full Load kW
% Full Load Capacity
% Full Load kW
% Full Load Capacity
% Full Load kW
% Full Load Capacity
% Full Load kW
% Full Load Capacity
% Full Load kW
% Full Load Capacity
% Full Load kW
% Full Load Capacity
% Full Load kW
% Full Load Capacity
% Full Load kW
% Full Load Capacity
% Full Load kW
% Full Load Capacity
% Full Load kW
% Full Load Capacity
% Full Load kW
% Full Load Capacity
% Full Load kW
% Full Load Capacity
% Full Load kW
% Full Load Capacity
% Full Load kW
% Full Load Capacity
% Full Load kW

1
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100

2
74
70
77
73
77
73
86
81
88
83
87
83
93
88
92
88
88
86
91
89
92
88
92
88
93
89
94
90
94
90
94
90
92
89
93
90
88
86
89
87
88
86

3
54
48
54
48
54
48
60
54
76
67
74
66
84
77
84
76
77
73
84
81
85
77
85
77
85
78
87
80
88
81
87
80
84
78
85
79
77
73
77
73
77
73

Stages
4
24
20
27
23
27
23
28
24
58
52
58
50
70
62
72
64
66
61
67
62
77
66
77
66
72
60
75
62
72
60
75
62
68
59
69
60
66
61
67
62
66
61

5
42
36
42
35
59
53
60
54
59
53
54
50
68
56
68
56
63
50
59
46
57
44
59
46
59
46
59
46
54
48
54
48
54
48

6
21
18
21
17
28
24
31
27
39
35
43
39
59
46
59
46
54
41
51
37
49
36
51
37
43
40
44
41
40
36
40
36
40
36

7
27
23
35
31
49
36
49
36
45
32
42
29
41
29
42
21
35
26
36
26
27
23
27
23
27
23

8
14
12
17
14
26
17
26
17
24
15
23
14
21
13
23
14
18
12
18
12
14
12
14
12
14
12

29

Pressure Drop Data


THR Reciprocating
Figure 11, Evaporator Pressure Drop THR 040 through 090

Total Condenser Flow Rate (GPM)

30

PM Templifier

Figure 12, Evaporator Pressure Drop THR 095 through 210

095 - 110

PM Templifier

115 - 130
145 - 210

31

Figure 13, Condenser Pressure Drop THR 040 through 090

050 - 070
040

045

085 - 090
080

NOTES:
1)
Flow Rate is the total unit flow through both condensers in parallel giving 2 passes.
2)
Flow must be kept within the boundaries shown for each unit.
a) Lower flow rates will require a 4 or 8 pass piping arrangement. Consult McQuay sales office for piping and
pressure drop.
b) Higher flow rates will require bypassing excess flow around the condenser. The condenser leaving water
setpoint will need to be raised accordingly.

32

PM Templifier

Figure 14, Condenser Pressure Drop THR 095 through 210

NOTES:
1) Flow Rate is the total unit flow through both condensers in parallel giving 2 passes.
2) Flow must be kept within the boundaries shown for each unit.
a)
Lower flow rates will require a 4 or 8 pass piping arrangement. Consult McQuay sales office for piping
and pressure drop.
b)
Higher flow rates will require bypassing excess flow around the condenser. The condenser leaving water
setpoint will need to be raised accordingly.

PM Templifier

33

THR Electrical Data


Table 10, Compressor Amp Draw, THR 040 through THR 095
Unit
Size

208
230
60
460
040
575
415
50
380
208
230
60
460
045
575
415
50
380
208
230
60
460
050
575
415
50
380
208
230
60
460
060
575
415
50
380
208
230
60
460
070
575
415
50
380
208
230
60
460
080
575
415
50
380
208
230
60
460
085
575
415
50
380
208
230
60
460
090
575
415
50
380
208
230
60
460
095
575
415
50
380
Table continued on next

34

Rated Load Amps (1)


w/o Supplemental
w/ Supplemental
Overloads
Overloads
Circuit 1 Circuit 2 Circuit 1 Circuit 2
60
60
48
54
60
60
48
54
31
31
24
27
23
24
19
22
31
31
24
27
31
31
24
27
74
74
62
62
74
74
62
62
37
37
31
31
31
31
25
25
37
43
31
38
37
43
31
38
85
85
77
77
85
85
77
77
43
43
38
38
36
36
31
31
43
48
36
42
43
48
36
42
85
95
76
84
85
95
76
84
43
48
38
42
36
36
31
34
43
48
36
42
43
48
36
42
122
122
115
115
122
122
100
100
60
60
50
50
42
42
40
40
60
60
50
50
60
60
50
50
135
135
124
124
127
127
108
108
64
64
54
54
48
48
43
43
64
64
54
54
64
64
54
54
135
162
124
147
127
162
108
147
64
82
54
74
48
68
43
59
64
82
54
74
64
82
54
74
162
162
147
147
162
162
147
147
82
82
74
74
68
68
59
59
82
82
74
74
82
82
74
74
74 , 85
74 , 85
62 , 76
62 , 76
74 , 85
74 , 85
62 , 76
62 , 76
37 , 43
37 , 43
31 , 38
31 , 38
31 , 36
31 , 36
25 , 31
25 , 31
37 , 43
37 , 43
31 , 38
31 , 38
37 , 43
37 , 43
31 , 38
31 , 38
page. See notes at end of table.

Voltage Freq
3-Phase (Hz)

Locked Rotor Amps (2)


Across-The-Line
Part Winding
Start
Start
Circuit 1
Circuit 2 Circuit 1 Circuit 2
308
374
188
222
308
374
188
222
154
187
104
108
135
135
81
81
154
187
104
108
154
187
104
108
428
428
250
250
428
428
250
250
214
214
132
132
172
172
103
103
214
235
132
141
214
235
132
141
470
470
292
292
470
470
292
292
235
235
141
141
200
200
130
130
235
283
141
156
235
283
141
156
470
565
292
340
470
565
292
340
235
283
141
156
200
230
130
138
235
283
141
156
235
283
141
156
650
650
400
400
594
594
340
340
297
297
195
195
245
245
152
152
297
297
195
195
297
297
195
195
754
754
463
463
594
594
340
340
297
297
195
195
245
245
152
152
297
297
195
195
297
297
195
195
754
1070
463
654
594
1070
340
654
297
535
195
330
245
405
152
262
297
535
195
330
297
535
195
330
1070
1070
654
654
1070
1070
654
654
535
535
330
330
405
405
262
262
535
535
330
330
535
535
330
330
428 , 470 428 , 470 250 , 292 250 , 292
428 , 470 428 , 470 250 , 292 250 , 292
214 , 235 214 , 235 132 , 141 132 , 141
172 , 200 172 , 200 103 , 130 103 , 130
214 , 235 214 , 235 132 , 141 132 , 141
214 , 235 214 , 235 132 , 141 132 , 141

PM Templifier

Table 11, Compressor Amp Draw, THR 100 through THR 175
Unit
Size

208
230
60
460
100
575
415
50
380
208
230
60
460
110
575
415
50
380
208
230
60
460
115
575
415
50
380
208
230
60
460
120
575
415
50
380
208
230
60
460
130
575
415
50
380
208
230
60
460
145
575
415
50
380
208
230
60
460
155
575
415
50
380
208
230
60
460
165
575
415
50
380
208
230
60
460
175
575
415
50
380
Table continued on next

PM Templifier

Rated Load Amps (1)


w/o Supplemental
w/ Supplemental
Overloads
Overloads
Circuit 1 Circuit 2 Circuit 1 Circuit 2
74 , 95
74 , 95
62 , 84
62 , 84
74 , 95
74 , 95
62 , 84
62 , 84
37 , 48
37 , 48
31 , 42
31 , 42
31 , 36
31 , 36
25 , 34
25 , 34
37 , 48
37 , 48
31 , 42
31 , 42
37 , 48
37 , 48
31 , 42
31 , 42
122 , 74
122 , 74 115 , 62 115 , 62
122 , 74
122 , 74 100 , 62 100 , 62
60 , 37
60 , 37
50 , 31
50 , 31
42 , 31
42 , 31
40 , 25
40 , 25
60 , 37
60 , 37
50 , 31
50 , 31
60 , 37
60 , 37
50 , 31
50 , 31
122 , 74
122 , 74 115 , 62 115 , 62
122 , 74
122 , 74 100 , 62 100 , 62
60 , 37
60 , 37
50 , 31
50 , 31
42 , 31
42 , 31
40 , 25
40 , 25
60 , 37
60 , 37
50 , 31
50 , 31
60 , 37
60 , 37
50 , 31
50 , 31
122 , 74 122 , 122 115 , 62 115 , 115
122 , 74 122 , 122 100 , 62 100 , 100
60 , 37
60 , 60
50 , 31
50 , 50
42 , 31
42 , 42
40 , 25
40 , 40
60 , 37
60 , 60
50 , 31
50 , 50
60 , 37
60 , 60
50 , 31
50 , 50
122 , 122 122 , 122 115 , 115 115 , 115
122 , 122 122 , 122 100 , 100 100 , 100
60 , 60
60 , 60
50 , 50
50 , 50
42 , 42
42 , 42
40 , 40
40 , 40
60 , 60
60 , 60
50 , 50
50 , 50
60 , 60
60 , 60
50 , 50
50 , 50
122 , 122 122 , 135 115 , 115 115 , 124
122 , 122 122 , 127 100 , 100 100 , 108
60 , 60
60 , 64
50 , 50
50 , 54
42 , 42
42 , 48
40 , 40
40 , 43
60 , 60
60 , 64
50 , 50
50 , 54
60 , 60
60 , 64
50 , 50
50 , 54
135 , 135 135 , 135 124 , 124 124 , 124
127 , 127 127 , 127 108 , 108 108 , 108
64 , 64
64 , 64
54 , 54
54 , 54
48 , 48
48 , 48
43 , 43
43 , 43
64 , 64
64 , 64
54 , 54
54 , 54
64 , 64
64 , 64
54 , 54
54 , 54
135 , 162 135 , 162 124 , 147 124 , 147
127 , 162 127 , 162 108 , 147 108 , 147
64 , 82
64 , 82
54 , 74
54 , 74
48 , 68
48 , 68
43 , 59
43 , 59
64 , 82
64 , 82
54 , 74
54 , 74
64 , 82
64 , 82
54 , 74
54 , 74
135 , 202 135 , 202 124 , 176 124 , 176
127 , 202 127 , 202 108 , 176 108 , 176
64 , 93
64 , 93
54 , 88
54 , 88
48 , 75
48 , 75
43 , 71
43 , 71
64 , 93
64 , 93
54 , 88
54 , 88
64 , 93
64 , 93
54 , 88
54 , 88
page. See notes at end of table.

Voltage Freq
3-Phase (Hz)

Locked Rotor Amps (2)


Across-The-Line
Part Winding
Start
Start
Circuit 1
Circuit 2 Circuit 1 Circuit 2
428 , 565 428 , 565 250 , 340 250 , 340
428 , 565 428 , 565 250 , 340 250 , 340
214 , 283 214 , 283 132 , 156 132 , 156
172 , 230 172 , 230 103 , 138 103 , 138
214 , 283 214 , 283 132 , 156 132 , 156
214 , 283 214 , 283 132 , 156 132 , 156
650 , 428 650 , 428 400 , 250 400 , 250
594 , 428 594 , 428 340 , 250 340 , 250
297 , 214 297 , 214 195 , 132 195 , 132
245 , 172 245 , 172 152 , 103 152 , 103
297 , 214 297 , 214 195 , 132 195 , 132
297 , 214 297 , 214 195 , 132 195 , 132
650 , 428 650 , 428 400 , 250 400 , 250
594 , 428 594 , 428 340 , 250 340 , 250
297 , 214 297 , 214 195 , 132 195 , 132
245 , 172 245 , 172 152 , 103 152 , 103
297 , 214 297 , 214 195 , 132 195 , 132
297 , 214 297 , 214 195 , 132 195 , 132
650 , 428 650 , 650 400 , 250 400 , 400
594 , 428 594 , 594 340 , 250 340 , 340
297 , 214 297 , 297 195 , 132 195 , 195
245 , 172 245 , 245 152 , 103 152 , 152
297 , 214 297 , 297 195 , 132 195 , 195
297 , 214 297 , 297 195 , 132 195 , 195
650 , 650 650 , 650 400 , 400 400 , 463
594 , 594 594 , 594 340 , 340 340 , 340
297 , 297 297 , 297 195 , 195 195 , 195
245 , 245 245 , 245 152 , 152 152 , 152
297 , 297 297 , 297 195 , 195 195 , 195
297 , 297 297 , 297 195 , 195 195 , 195
650 , 650 650 , 754 400 , 400 400 , 463
594 , 594 594 , 594 340 , 340 340 , 340
297 , 297 297 , 297 195 , 195 195 , 195
245 , 245 245 , 245 152 , 152 152 , 152
297 , 297 297 , 297 195 , 195 195 , 195
297 , 297 297 , 297 195 , 195 195 , 195
754 , 754 754 , 754 463 , 463 463 , 463
594 , 594 594 , 594 340 , 340 340 , 340
297 , 297 297 , 297 195 , 195 195 , 195
245 , 245 245 , 245 152 , 152 152 , 152
297 , 297 297 , 297 195 , 195 195 , 195
297 , 297 297 , 297 195 , 195 195 , 195
754 , 1070 754 , 1070 463 , 654 463 , 654
594 , 1070 594 , 1070 340 , 654 340 , 654
297 , 535 297 , 535 195 , 330 195 , 330
245 , 405 245 , 405 152 , 262 152 , 262
297 , 535 297 , 535 195 , 330 195 , 330
297 , 535 297 , 535 195 , 330 195 , 330
754 , 1070 754 , 1070 463 , 654 463 , 654
594 , 1070 594 , 1070 340 , 654 340 , 654
297 , 535 297 , 535 195 , 330 195 , 330
245 , 405 245 , 405 152 , 262 152 , 262
297 , 535 297 , 535 195 , 330 195 , 330
297 , 535 297 , 535 195 , 330 195 , 330

35

Table 12, Compressor Amp Draw, THR 185 through THR 210
Unit
Size

185

190

195

210

Voltage Freq
3-Phase (Hz)
208
230
460
575
415
380
208
230
460
575
415
380
208
230
460
575
415
380
208
230
460
575
415
380

60

50

60

50

60

50

60

50

Rated Load Amps (1)


w/o Supplemental
w/ Supplemental
Overloads
Overloads
Circuit 1 Circuit 2 Circuit 1 Circuit 2
162 , 162 162 , 162 147 , 147 147 , 147
162 , 162 162 , 162 147 , 147 147 , 147
82 , 82
82 , 82
74 , 74
74 , 74
68 , 68
68 , 68
59 , 59
59 , 59
82 , 82
82 , 82
74 , 74
74 , 74
82 , 82
82 , 82
74 , 74
74 , 74
162 , 202 162 , 202 147 , 176 147 , 176
162 , 202 162 , 202 147 , 176 147 , 176
82 , 93
82 , 93
74 , 88
74 , 88
68 , 75
68 , 75
59 , 71
59 , 71
82 , 93
82 , 93
74 , 88
74 , 88
82 , 93
82 , 93
74 , 88
74 , 88
162 , 202 162 , 202 147 , 176 147 , 176
162 , 202 162 , 202 147 , 176 147 , 176
82 , 93
82 , 93
74 , 88
74 , 88
68 , 75
68 , 75
59 , 71
59 , 71
82 , 93
82 , 93
74 , 88
74 , 88
82 , 93
82 , 93
74 , 88
74 , 88
202 , 202 202 , 202 176 , 176 176 , 176
202 , 202 202 , 202 176 , 176 176 , 176
88 , 93
88 , 93
88 , 88
88 , 88
72 , 75
72 , 75
71 , 71
71 , 71
88 , 93
88 , 93
88 , 88
88 , 88
88 , 93
88 , 93
88 , 88
88 , 88

Locked Rotor Amps (2)


Across-The-Line
Part Winding
Start
Start
Circuit 1
Circuit 2 Circuit 1 Circuit 2
1070 , 1070 1070 , 1070 654 , 654 654 , 654
1070 , 1070 1070 , 1070 654 , 654 654 , 654
535 , 535 535 , 535 330 , 330 330 , 330
405 , 405 405 , 405 262 , 262 262 , 262
535 , 535 535 , 535 330 , 330 330 , 330
535 , 535 535 , 535 330 , 330 330 , 330
1070 , 1070 1070 , 1070 654 , 654 654 , 654
1070 , 1070 1070 , 1070 654 , 654 654 , 654
535 , 535 535 , 535 330 , 330 330 , 330
405 , 405 405 , 405 262 , 262 262 , 262
535 , 535 535 , 535 330 , 330 330 , 330
535 , 535 535 , 535 330 , 330 330 , 330
1070 , 1070 1070 , 1070 654 , 654 654 , 654
1070 , 1070 1070 , 1070 654 , 654 654 , 654
535 , 535 535 , 535 330 , 330 330 , 330
405 , 405 405 , 405 262 , 262 262 , 262
535 , 535 535 , 535 330 , 330 330 , 330
535 , 535 535 , 535 330 , 330 330 , 330
1070 , 1070 1070 , 1070 654 , 654 654 , 654
1070 , 1070 1070 , 1070 654 , 654 654 , 654
535 , 535 535 , 535 330 , 330 330 , 330
405 , 405 405 , 405 262 , 262 262 , 262
535 , 535 535 , 535 330 , 330 330 , 330
535 , 535 535 , 535 330 , 330 330 , 330

NOTES:
1. Unit wire sizing amps are equal to 125% of the largest compressor-motor RLA plus 100% of RLA of all other loads in the circuit including
control transformer. Wire size amps for separate 115V control circuit power is 11 amps.
2. Single point power supply requires a single fused disconnect to supply electrical power to the unit.
3. Supplemental overloads can be used in conjunction with standard inherent overload protection.
4. Compressor RLA values are for wire sizing purposes only and do not reflect normal operating current draw.
5. Compressor LRA values for part winding start are for the first winding.
6. Across-the-Line starting is standard for 380, 415, 460, and 575 volt power. Part-Winding starting is standard for 208 and 230 volt power.

36

PM Templifier

Table 13, Wire Sizing Amps, THR 040 through THR 090
w/o Supplemental Overloads (1)
Minimum Circuit Ampacity (MCA)
Unit
Voltage
Freq.
Single Point
Multiple Point Power
Size
3-Phase
(Hz)
Power
Supply(3)
Supply(2)
Circuit 1
Circuit 2
208
135
75
75
230
135
75
75
60
460
70
39
39
040
575
53
29
30
415
70
39
39
50
380
70
39
39
208
167
93
93
230
167
93
93
60
460
83
46
46
045
575
70
39
39
415
83
46
46
50
380
83
46
46
208
191
106
106
230
191
106
106
60
460
97
54
54
050
575
81
45
45
415
97
54
54
50
380
97
54
54
208
204
106
105
230
204
106
105
60
460
103
54
53
060
575
81
45
45
415
103
54
53
50
380
103
54
53
208
275
153
153
230
254
141
141
60
460
135
75
75
070
575
95
53
53
415
135
75
75
50
380
135
75
75
208
304
169
169
230
286
159
159
60
460
144
80
80
080
575
108
60
60
415
144
80
80
50
380
144
80
80
208
338
169
203
230
330
159
203
60
460
167
80
103
085
575
133
60
85
415
167
80
103
50
380
167
80
103
208
365
203
203
230
365
203
203
60
460
185
103
103
090
575
153
85
85
415
185
103
103
50
380
185
103
103
Table continued on next page. See notes at end of table.

PM Templifier

w/ Supplemental Overloads (1)


Minimum Circuit Ampacity (MCA)
Single Point
Multiple Point Power
Power
Supply(3)
Supply(2)
Circuit 1
Circuit 2
116
60
68
116
60
68
58
30
34
47
24
28
58
30
34
58
30
34
140
78
78
140
78
78
70
39
39
56
31
31
70
39
39
70
39
39
173
96
96
173
96
96
86
48
48
70
39
39
86
48
48
86
48
48
183
95
105
183
95
105
91
48
53
74
39
43
91
48
53
91
48
53
259
144
144
225
125
125
113
63
63
90
50
50
113
63
63
113
63
63
279
155
155
243
135
135
122
68
68
97
54
54
122
68
68
122
68
68
308
155
184
292
135
184
147
68
93
117
54
74
147
68
93
147
68
93
331
184
184
331
184
184
167
93
93
133
74
74
167
93
93
167
93
93

37

Table 14, Wire Sizing Amps, THR 095 through THR 155
w/o Supplemental Overloads (1)
Minimum Circuit Ampacity (MCA)
Voltage
Unit
Freq.
Single Point
Multiple Point Power
3-Phase
Size
(Hz)
Power
Supply(3)
Supply(2)
Circuit 1
Circuit 2
380
185
103
103
208
339
180
180
230
339
180
180
60
460
171
91
91
095
575
143
76
76
415
171
91
91
50
380
171
91
91
208
362
193
193
230
362
193
193
60
460
182
97
97
100
575
143
76
76
415
182
97
97
50
380
182
97
97
208
423
227
227
230
402
215
215
60
460
209
112
112
110
575
157
84
84
415
209
112
112
50
380
209
112
112
208
471
227
227
230
441
215
215
60
460
232
112
112
115
575
168
84
84
415
232
112
112
50
380
232
112
112
208
519
227
275
230
480
215
255
60
460
255
112
135
120
575
179
84
95
415
255
112
135
50
380
255
112
135
208
535
275
275
230
498
255
255
60
460
260
135
135
130
575
186
95
95
415
260
135
135
50
380
260
135
135
208
535
275
291
230
498
255
272
60
460
260
135
135
145
575
186
95
102
415
260
135
135
50
380
260
135
135
208
574
304
304
230
540
286
286
60
460
272
144
144
155
575
204
108
108
415
272
144
144
50
380
272
144
144
Table continued on next page. See notes at end of table.

38

w/ Supplemental Overloads (1)


Minimum Circuit Ampacity (MCA)
Single Point
Multiple Point Power
Power
Supply(3)
Supply(2)
Circuit 1
Circuit 2
167
93
93
297
158
158
297
158
158
148
79
79
120
64
64
148
79
79
148
79
79
313
167
167
313
167
167
157
84
84
127
68
68
157
84
84
157
84
84
383
206
206
349
187
187
175
94
94
140
75
75
175
94
94
175
94
94
383
206
206
349
187
187
175
94
94
140
75
75
175
94
94
175
94
94
436
206
259
387
187
225
194
94
113
155
75
90
194
94
113
194
94
113
498
259
259
425
225
225
213
113
113
170
90
90
213
113
113
213
113
113
500
259
270
435
225
235
218
113
118
174
90
94
218
113
118
218
113
118
527
279
279
459
243
243
230
122
122
183
97
97
230
122
122
230
122
122

PM Templifier

Table 15, Wire Sizing Amps, THR 165 through THR 210
Unit
Size

165

175

185

195

210

Voltage
3-Phase
208
230
460
575
415
380
208
230
460
575
415
380
208
230
460
575
415
380
208
230
460
575
415
380
208
230
460
575
415
380

Freq.
(Hz)

60

50

60

50

60

50

60

50

60

50

w/o Supplemental Overloads (1)


Minimum Circuit Ampacity (MCA)
Single Point
Multiple Point Power Supply
Power
(3)
Supply (2)
Circuit 1
Circuit 2
635
338
338
619
330
330
313
167
167
249
133
133
313
167
167
313
167
167
725
388
388
709
380
380
326
174
174
258
138
138
326
174
174
326
174
174
689
365
365
689
365
365
349
185
185
289
153
153
349
185
185
349
185
185
779
415
415
779
415
415
362
192
192
298
158
158
362
192
192
362
192
192
859
455
455
859
455
455
374
198
198
306
162
162
374
198
198
374
198
198

w/ Supplemental Overloads (1)


Minimum Circuit Ampacity (MCA)
Single Point
Multiple Point Power
Power
Supply (3)
Supply (2)
Circuit 1
Circuit 2
578
308
308
547
292
292
275
147
147
219
117
117
275
147
147
275
147
147
644
344
344
612
328
328
306
164
164
246
132
132
306
164
164
306
164
164
625
331
331
625
331
331
315
167
167
251
133
133
315
167
167
315
167
167
661
367
367
661
367
367
346
184
184
278
148
148
346
184
184
346
184
184
748
396
396
748
396
396
374
198
198
302
160
160
374
198
198
374
198
198

NOTES:
1.
Unit wire sizing amps are equal to 125% of the largest compressor-motor RLA plus 100% of RLA of all other loads in the circuit
including control transformer. Wire size amps for separate 115V control circuit power is 11 amps.
2.
Single point power supply requires a single fused disconnect to supply electrical power to the unit.
3.
Multiple point power supply requires three independent power circuits with separate fused disconnects. (Two compressor circuits,
one control circuit.)

PM Templifier

39

Table 16, Single Point Fuse Sizing, THR 040 through THR 095
Recommended Fuse Size (1)
Single Point Power
w/o Supplemental
w/ Supplemental
Overloads
Overloads
208
175
150
230
175
150
60
460
90
80
040
575
70
60
415
90
80
50
380
90
80
208
200
175
230
200
175
60
460
200
90
045
575
90
70
415
200
90
50
380
200
90
208
225
225
230
225
225
60
460
110
100
050
575
100
90
415
110
100
50
380
110
100
208
250
225
230
250
225
60
460
125
110
060
575
100
90
415
125
110
50
380
125
110
208
350
350
230
300
300
60
460
175
150
070
575
110
110
415
175
150
50
380
175
150
208
400
350
230
350
300
60
460
175
150
080
575
125
125
415
175
150
50
380
175
150
208
450
400
230
400
400
60
460
200
200
085
575
175
150
415
200
200
50
380
200
200
208
450
400
230
450
400
60
460
225
200
090
575
175
150
415
225
200
50
380
225
200
208
400
350
230
400
350
60
460
200
175
095
575
175
150
415
200
175
50
380
200
175
Table continued on next page. See notes at end of table.
Unit
Size

40

Voltage
3-Phase

Freq.
(Hz)

Maximum Fuse Size (2)


Single Point Power
w/o Supplemental
w/ Supplemental
Overloads
Overloads
175
150
175
150
100
80
70
60
100
80
100
80
225
200
225
200
110
100
100
80
110
100
110
100
250
250
250
250
125
110
110
100
125
110
125
110
250
250
250
250
150
125
110
100
150
125
150
125
350
350
350
300
175
150
125
125
175
150
175
150
400
400
400
350
200
175
150
125
200
175
200
175
500
450
450
400
225
200
200
175
225
200
225
200
500
450
500
450
250
225
200
175
250
225
250
225
400
350
400
350
200
175
175
150
200
175
200
175

PM Templifier

Table 17, Single Point Fuse Sizing, THR 100 through THR 165
Recommended Fuse Size (1)
Single Point Power
w/o Supplemental
w/ Supplemental
Overloads
Overloads
208
450
350
230
450
350
60
460
225
175
100
575
175
150
415
225
175
50
380
225
175
208
500
450
230
450
400
60
460
225
200
110
575
175
175
415
225
200
50
380
225
200
208
500
450
230
450
400
60
460
250
200
115
575
175
175
415
250
200
50
380
250
200
208
500
500
230
500
450
60
460
250
225
120
575
200
175
415
250
225
50
380
250
225
208
600
600
230
500
500
60
460
300
250
130
575
200
200
415
300
250
50
380
300
250
208
600
600
230
600
500
60
460
300
250
140
575
225
200
415
300
250
50
380
300
250
208
700
600
230
600
500
60
460
300
250
155
575
225
200
415
300
250
50
380
300
250
208
700
700
230
700
600
60
460
350
300
165
575
300
250
415
350
300
50
380
350
300
Table continued on next page. See notes at end of table.
Unit
Size

PM Templifier

Voltage
3-Phase

Freq.
(Hz)

Maximum Fuse Size (2)


Single Point Power
w/o Supplemental
w/ Supplemental
Overloads
Overloads
450
350
450
350
225
175
175
150
225
175
225
175
500
450
500
400
250
225
175
175
250
225
250
225
500
450
500
400
250
225
175
175
250
225
250
225
500
500
500
450
250
225
200
175
250
225
250
225
600
600
500
500
300
250
200
200
300
250
300
250
600
600
600
500
300
250
225
200
300
250
300
250
700
600
600
500
300
250
250
225
300
250
300
250
700
700
700
600
350
300
300
250
350
300
350
300

41

Table 18, Single Point Fuse Sizing, THR 175 through THR 210
Unit
Size

175

185

195

210

Voltage
3-Phase
208
230
460
575
415
380
208
230
460
575
415
380
208
230
460
575
415
380
208
230
460
575
415
380

Freq.
(Hz)

60

50

60

50

60

50

60

50

Recommended Fuse Size (1)


Single Point Power
w/o Supplemental
w/ Supplemental
Overloads
Overloads
800
800
800
700
400
350
300
300
400
350
400
350
800
700
800
700
400
350
350
300
400
350
400
350
800
800
800
800
400
400
350
300
400
400
400
400
1000
800
1000
800
450
450
350
350
450
450
450
450

Maximum Fuse Size (2)


Single Point Power
w/o Supplemental
w/ Supplemental
Overloads
Overloads
800
800
800
700
400
350
300
300
400
350
400
350
800
700
800
700
400
350
350
300
400
350
400
350
800
800
800
800
450
400
350
300
450
400
450
400
1000
800
1000
800
450
450
350
350
450
450
450
450

NOTES:
1.
"Recommended Fuse Size" are selected at approximately 150% of the largest compressor RLA, plus 100% of all other loads in the circuit.
2.
"Maximum Fuse Sizes" are selected at approximately 225% of the largest compressor RLA, plus 100% of all other loads in the circuit.

42

PM Templifier

Table 19, Multiple-Point Fuse Sizing, THR 040 through THR 210
Unit
Size

040

045

050

060

070

080

085

090

095

100

110

Recommended Fuse Size (1)


Maximum Fuse Size (2)
Multiple Point Power
Multiple Point Power
Voltage Freq.
Circuit 1
Circuit 2
Circuit 1
Circuit 2
3-Phase (Hz)
w/o
w/
w/o
W/
w/o
w/
w/o
w/
Supplemental Supplemental Supplemental Supplemental Supplemental Supplemental Supplemental Supplemental
Overloads
Overloads
Overloads
Overloads
Overloads
Overloads
Overloads
Overloads
208
230
460
575
415
380
208
230
460
575
415
380
208
230
460
575
415
380
208
230
460
575
415
380
208
230
460
575
415
380
208
230
460
575
415
380
208
230
460
575
415
380
208
230
460
575
415
380
208
230
460
575
415
380
208
230
460
575
415
380
208
230
460
575
415
380

60

50

60

50

60

50

60

50

60

50

60

50

60

50

60

50

60

50

60

50

60

50

110
110
60
40
60
60
125
125
70
60
70
70
150
150
80
70
80
80
150
150
80
70
80
80
225
225
110
80
110
110
225
225
110
90
110
110
250
225
110
90
110
110
300
300
150
125
150
150
225
225
110
100
110
110
225
225
110
90
110
110
300
250
150
100
150
150

90
90
45
35
45
45
150
150
80
70
80
80
125
125
70
60
70
70
125
125
70
60
70
70
200
175
90
70
90
90
225
200
100
80
100
100
225
200
100
80
100
100
250
250
125
100
125
125
200
200
100
80
100
100
200
200
100
90
100
100
250
225
110
90
110
110

110
110
60
40
60
60
125
125
70
60
70
70
150
150
80
70
80
80
150
150
90
70
90
90
225
225
110
80
110
110
225
225
110
90
110
110
300
300
150
125
150
150
300
300
150
125
150
150
225
225
110
100
110
110
225
225
110
90
110
110
300
250
150
100
150
150

100
100
50
40
50
50
150
150
80
70
80
80
125
125
70
60
70
70
150
150
80
60
80
80
200
175
90
70
90
90
225
200
100
80
100
100
250
250
125
100
125
125
250
250
125
100
125
125
200
200
100
80
100
100
200
200
100
90
100
100
250
225
110
90
110
110

125
125
70
50
70
70
150
150
80
70
80
80
175
175
90
80
90
90
175
175
90
80
90
90
250
250
125
90
125
125
300
250
125
100
125
125
300
250
125
100
125
125
350
350
175
150
175
175
250
250
125
110
125
125
250
250
125
110
125
125
300
300
150
125
150
150

100
100
50
40
50
50
125
125
70
50
70
70
150
150
80
70
80
80
150
150
80
70
80
80
250
225
110
90
110
110
250
225
110
90
110
110
250
225
110
90
110
110
300
300
150
125
150
150
225
225
110
90
110
110
250
250
125
100
125
125
300
250
125
110
125
125

125
125
70
50
70
70
150
150
80
70
80
80
175
175
90
80
90
90
200
200
100
80
100
100
250
250
125
90
125
125
300
250
125
100
125
125
350
350
175
150
175
175
350
350
175
150
175
175
250
250
125
110
125
125
250
250
125
110
125
125
300
300
150
125
150
150

110
110
60
50
60
60
125
125
70
50
70
70
150
150
80
70
80
80
175
175
90
70
90
90
250
225
110
90
110
110
250
225
110
90
110
110
300
300
150
125
150
150
300
300
150
125
150
150
225
225
110
90
110
110
250
250
125
100
125
125
300
250
125
110
125
125

Table continued on next page. See notes at end of table.

PM Templifier

43

Table 13 (Continued), Multiple-Point Fuse Sizing, THR 040 through THR 210
Unit
Size

115

120

130

145

155

165

175

185

195

210

Recommended Fuse Size (1)


Maximum Fuse Size (2)
Multiple Point Power
Multiple Point Power
Voltage Freq.
Circuit 1
Circuit 2
Circuit 1
Circuit 2
3-Phase (Hz)
w/o
w/
w/o
W/
w/o
w/
w/o
w/
Supplemental Supplemental Supplemental Supplemental Supplemental Supplemental Supplemental Supplemental
Overloads
Overloads
Overloads
Overloads
Overloads
Overloads
Overloads
Overloads
208
300
250
300
250
300
300
300
300
230
350
225
250
225
300
250
300
250
60
460
150
110
150
110
150
125
150
125
575
100
90
100
90
125
110
125
110
415
150
110
150
110
150
125
150
125
50
380
150
110
150
110
150
125
150
125
208
300
250
350
300
300
300
350
350
230
250
225
300
250
300
250
350
300
60
460
150
110
175
125
150
125
175
150
575
110
90
110
110
125
110
125
125
415
150
110
175
125
150
125
175
150
50
380
150
110
175
125
150
125
175
150
208
350
300
350
300
350
350
350
350
230
300
250
300
250
350
300
350
300
60
460
175
125
175
125
175
150
175
150
575
110
110
110
110
125
125
125
125
415
175
125
175
125
175
150
175
150
50
380
175
125
175
125
175
150
175
150
208
350
300
400
350
350
350
400
350
230
300
250
350
300
350
300
350
300
60
460
175
125
175
150
175
150
175
150
575
110
110
110
110
125
125
125
125
415
175
125
175
150
175
150
175
150
50
380
175
125
175
150
175
150
175
150
208
400
350
400
350
400
400
400
400
230
350
300
350
300
400
350
400
350
60
460
175
150
175
150
200
175
200
175
575
125
110
125
110
150
125
150
125
415
175
150
175
150
200
175
200
175
50
380
175
150
175
150
200
175
200
175
208
400
400
400
400
500
450
500
450
230
400
350
400
350
450
400
450
400
60
460
200
175
200
175
225
200
225
200
575
175
150
175
150
200
175
200
175
415
200
175
200
175
225
200
225
200
50
380
200
175
200
175
225
200
225
200
208
450
450
450
450
500
500
500
500
230
450
450
450
450
500
500
500
500
60
460
225
225
225
225
250
250
250
250
575
175
175
175
175
200
200
200
200
415
225
225
225
225
250
250
250
250
50
380
225
225
225
225
250
250
250
250
208
500
400
500
400
500
450
500
450
230
500
400
500
400
500
450
500
450
60
460
225
200
225
200
250
225
250
225
575
200
175
200
175
200
175
200
175
415
225
200
225
200
250
225
250
225
50
380
225
200
225
200
250
225
250
225
208
500
450
500
450
600
500
600
500
230
500
450
500
450
600
500
600
500
60
460
225
225
225
225
250
250
250
250
575
200
175
200
175
225
200
225
200
415
225
225
225
225
250
250
250
250
50
380
225
225
225
225
250
250
250
250
208
600
450
600
450
600
500
600
500
230
600
450
600
450
600
500
600
500
60
460
250
225
250
225
250
250
250
250
575
200
200
200
200
225
225
225
225
50
415
250
225
250
225
250
250
250
250
380
250
225
250
225
250
250
250
250

NOTES:
1.
"Recommended Fuse Size" are selected at approximately 150% of the largest compressor RLA, plus 100% of all other loads in the circuit.
2.
"Maximum Fuse Sizes" are selected at approximately 225% of the largest compressor RLA, plus 100% of all other loads in the circuit

44

PM Templifier

Figure 15, THR Field Wiring Diagram

(15 Amps)
Fuse

Transformer
Standard

Field connection
Field wiring
Pump Starters (max. 20VA each)

PM Templifier

45

TSC Electrical Data


Figure 16, TSC Field Wiring Diagram

46

PM Templifier

Physical Data
THR Reciprocating
Table 20, THR-040 - THR-070
THR UNIT SIZE
No. Circuits
COMPRESSORS
Nominal Horsepower
Number
Speed RPM 60/50 Hz
No. of Cylinders
Unloading Steps
Oil Charge oz. (liter)
CONDENSERS
Number
Diameter, in. (mm)
Tube Length, in. (mm)

040
2

045
2

050
2

060
2

070
2

20
22
1
1
1750/1460
4
4
100-75-50-25-0
135
130
(4.0)
(3.8)

25
25
1
1
1750/1460
4
4
100-75-50-25-0
130
130
(3.8)
(3.8)

30
30
1
1
1750/1460
4
4
100-75-50-25-0
140
140
(4.1)
(4.1)

30
30
1
1
1750/1460
4
6
100-83-58-25-0
140
140
(4.1)
(4.1)

35
35
1
1
1750/1460
6
6
100-83-66-50-33-16-0
140
140
(4.1)
(4.1)

2
8 5/8
(219)
96
(2438)

2
8 5/8
(219)
96
(2438)

8 5/8
(219)
96
(2438)

2
8 5/8
(219)
96
(2438)

8 5/8
(219)
96
(2438)

2
8 5/8
(219)
96
(2438)

8 5/8
(219)
96
(2438)

2
8 5/8
(219)
96
(2438)

8 5/8
(219)
96
(2438)

8 5/8
(219)
96
(2438)

Design W.P.PSIG, (kPa):


Refrigerant Side
450 (3104)
450 (3104)
450 (3104)
450 (3104)
450 (3104)
Water Side
225 (1550)
225 (1550)
225 (1550)
225 (1550)
225 (1550)
No. of Passes
2
2
2
2
2
2
2
2
2
2
Pump-Out Capacity, lb. (kg) (1)
130 (60) 130 (60) 125 (58) 125 (58) 125 (58) 125 (58) 116 (53) 116 (53) 116 (53) 116 (53)
Connections:
Water Inlet & Outlet, In. (mm) (2) 2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2 (64) 2 1/2 (64)
(64)
(64)
(64)
(64)
(64)
(64)
(64)
(64)
Relief Valve, Flare in. (mm)
1/2 (13)
1/2 (13)
1/2 (13)
1/2 (13)
1/2 (13)
Purge Valve, Flare in. (mm)
1/4 & 1/2
1/4 & 1/2
1/4 & 1/2
1/4 & 1/2
1/4 & 1/2
(6) & (13)
(6) & (13)
(6) & (13)
(6) & (13)
(6) & (13)
Liquid Subcooling
Integral
Integral
Integral
Integral
Integral
EVAPORATOR
No. Refrigerant Circuits
2
2
2
2
2
Diameter, in., (mm)
10 3/4 (273)
10 3/4 (273)
10 3/4 (273)
12 3/4 (324)
12 3/4 (324)
Tube Length, in. (mm)
96 (2438)
96 (2438)
96 (2438)
96 (2438)
96 (2438)
Water Volume, gallons (l)
17.9 (1.1)
17.9 (1.1)
17.9 (1.1)
24.3 (1.5)
24.3 (1.5)
Refrigerant Side D.W.P.
225 (1552)
225 (1552)
225 (1552)
225 (1552)
225 (1552)
PSIG, (kPa)
Water Side D.W.P. psig (kPa)
175 (1207)
175 (1207)
175 (1207)
175 (1207)
175 (1207)
Water Connections:
Inlet & Outlet, in. (mm) (3)
4 (102)
4 (102)
4 (102)
5 (127)
5 (127)
Drain & Vent, (NPT INT.)
3/8 (10)
3/8 (10)
3/8 (10)
3/8 (10)
3/8 (10)
DIMENSIONS
Length, in. (mm)
117 (2972)
117 (2972)
117 (2972)
117 (2972)
117 (2972)
Width, in. (mm)
34 (864)
34 (864)
34 (864)
34 (864)
34 (864)
Height, in. (mm)
62 1/4 (1581)
62 1/4 (1581)
62 1/4 (1581)
63 3/4 (1619)
63 3/4 (1619)
WEIGHTS
Operating Weight, lb. (kg)
3614 (1639)
3686 (1672)
3696 (1676)
3980 (1805)
4057 (1840)
Shipping Weight, lb. (kg)
3644 (1653)
3716 (1686)
3726 (1690)
3925 (1780)
4002 (1815)
Operating Charge, lb.(kg) R-134a
47 (21) 47 (21) 52 (24) 52 (24)
52 (24) 52 (24) 58 (26) 58 (26)
63 (29)
63 (29)
Notes:
1.
80% Full R-22 at 90F (32C) per refrigerant circuit.
2.
NPT Ext. connection
3.
Victaulic connection

PM Templifier

47

Table 21, THR-080 - THR-110


THR UNIT SIZE
No. Circuits
COMPRESSORS
Nominal Horsepower
Number (1)
Speed RPM 60/50 Hz
No. of Cylinders
Unloading Steps
Oil Charge oz. (liter)
CONDENSERS
Number
Diameter, in. (mm)
Tube Length, in. (mm)
Design W.P.psig (kPa):
Refrigerant Side
Water Side
No. of Passes
Pump-Out Cap., lb. (kg) (2)

080
2

085
2

090
2

40
40
1
1
1750/1460
6
6
100-83-66-5033-16-0
255
255
(7.5)
(7.5)

40
50
1
1
1750/1460
6
8
100-87-70-5841-16-0
255
255
(7.5)
(7.5)

50
50
1
1
1750/1460
8
8
100-97-75-6250-25-0
255
255
(7.5)
(7.5)

2
8 5/8
(219)
96
(2438)

2
8 5/8
(219)
96
(2438)

450 (3104)
225 (1550)
2
2
199
199
(90)
(90)

10 3/4
(273)
96
(2438)

450 (3104)
225 (1550)
2
2
185
185
(84)
(84)

10 3/4
(273)
96
(2438)

100
2

2
10 3/4
(273)
96
(2438)

450 (3104)
225 (1550)
2
2
185
185
(84)
(84)

110
2

30/25
30/25
30/25
30/25
35/25
35/25
2
2
2
2
2
2
1750/1460
1750/1460
1750/1460
4/4
4/4
6/4
6/4
6/4
6/4
100-87-75-62100-91-83-66
100-91-83-66
58-37-25-12-0
50-41-33-16-0
50-41-33-16-0
140/130
140/130
140/130
140/130
140/130
140/130
(4.1)/(3.8) (4.1)/(3.8) (4.1)/(3.8) (4.1)/(3.8) (4.1)/(3.8) (4.1)/(3.8)

2
10 3/4
(273)
96
(2438)

Connection:
Water Inlet & Outlet, in (mm)
2 1/2
2 1/2
3 (76)
3 (76)
3 (76)
3 (76)
(3)
(64)
(64)
Relief Valve, Flare in. (mm)
1/2 (13)
1/2 (13)
1/2 (13)
Purge Valve, Flare in.
1/4 & 1/2
1/4 & 1/2
1/4 & 1/2
(mm)
(6) & (13)
(6) & (13)
(6) & (13)
Liquid Subcooling
Integral
Integral
Integral
EVAPORATOR
No. Refrigerant Circuits
2
2
2
Diameter, in. (mm)
12 3/4 (324)
14 (356)
14 (356)
Tube Length, in. (mm)
96 (2438)
96 (2438)
96 (2438)
Water Volume, gallons (l)
24.3 (1.5)
27.8 (1.8)
27.8 (1.8)
Refrigerant Side D.W.P. PSIG,
225 (1552)
225 (1552)
225 (1552)
(kPa)
Water Side D.W.P. PSIG,
175 (1207)
175 (1207)
175 (1207)
(kPa)
Water Connections:
Inlet & Outlet(5)
5 (127)
6 (152)
6 (152)
Drain & Vent(NPT INT.)
3/8 (10)
3/8 (10)
3/8 (10)
DIMENSIONS
Length In., (mm)
117 (2972)
115 3/4 (2940)
115 3/4 (2940)
Width In., (mm)
34 (864)
34 (864)
34 (864)
Height In., (mm)
63 3/4 (1619)
66 1/4 (1683)
66 1/4 (1683)
WEIGHTS
Operating Weight, Lb., (kg)
4242 (1924)
5316 (2411)
5626 (2552)
Shipping Weight, Lb., (kg)
4187 (1899)
5176 (2348)
5486 (2488)
Ref. Charge Lb, (kg)
68 (31) 68 (31) 74 (33) 74 (33) 84 (38) 84 (38)
Notes:
1.
Unit sizes THR 095 through 210 have two compressors per circuit in parallel.
2.
80% Full R-22 at 90F (32C) per refrigerant circuit.
3.
NPT connection
4.
Victaulic connections

48

095
2

10 3/4
(273)
120
(3048)

2
10 3/4
(273)
120
(3048)

10 3/4
(273)
120
(3048)

2
10 3/4
(273)
120
(3048)

10 3/4
(273)
120
(3048)

10 3/4
(273)
120
(3048)

450 (3104)
225 (1550)
2
2
252
252
(114)
(114)

450 (3104)
225 (1550)
2
2
252
252
(114)
(114)

450 (3104)
225 (1550)
2
2
252
252
(114)
(114)

3 (76)

3 (76)

3 (76)

3 (76)

3 (76)

3 (76)

5/8 (16)
1/4 & 1/2
(6) & (13)
Integral

5/8 (16)
1/4 & 1/2
(6) & (13)
Integral

5/8 (16)
1/4 & 1/2
(6) & (13)
Integral

2
14 (356)
120 (3048)
38.2 (2.4)
225 (1552)

2
14 (356)
120 (3048)
38.2 (2.4)
225 (1552)

2
14 (356)
120 (3048)
38.2 (2.4)
225 (1552)

175 (1207)

175 (1207)

175 (1207)

6 (152)
3/8 (10)

6 (152)
3/8 (10)

6 (152)
3/8 (10)

142 3/4 (3626)


34 (864)
77 (1956)

142 3/4 (3626)


34 (864)
77 (1956)

142 3/4 (3626)


34 (864)
77 (1956)

6090 (2762)
5900 (2676)
89 (40)
89 (40)

6170 (2799)
5980 (2713)
94 (43)
94 (43)

6170 (2799)
5980 (2713)
94 (43)
94 (43)

PM Templifier

Table 22, THR-115 - THR-165


THR UNIT SIZE
No. Circuits
COMPRESSORS
Nominal Horsepower
Number (2)
Speed RPM 60/50 Hz
No. of Cylinders
Unloading Steps
Oil Charge oz.
(liter)
CONDENSERS
Number
Diameter, in. (mm)
Tube Length, in. (mm)
Design W.P, .psig, (kPa):
Refrigerant Side
Water Side
No. of Passes
Pump-Out Capacity, lb. (kg)
Connections:
Water Inlet & Outlet, In.,
(mm) (3)
Relief Valve, Flare in. (mm)
Purge Valve, Flare in.
(mm)
Liquid Subcooling
EVAPORATOR
No. Refrigerant Circuits
Diameter, in. (mm)
Tube Length, in. (mm)
Water Volume, gallons, (l)
Refrigerant Side D.W.P., psig,
(kPa)
Water Side D.W.P.
Psig (kPa)
Water Connections:
Inlet & Outlet, in. (mm) (4)
Drain & Vent, (NPT INT.)
DIMENSIONS
Length, in. (mm)
Width, in. (mm)
Height, in. (mm)
WEIGHTS
Operating Weight, lb. (kg)
Shipping Weight, lb. (kg)
Ref. Charge, lb. (kg) R-134a

115
2

120
2

130
2

145
2

155
2

165
2

35/25
35/25
2
2
1750/1460
6/4
6/4

35/25
35/35
2
2
1750/1460
6/4
6/6

35/35
35/35
2
2
1750/1460
6/6
6/6

35/35
35/40
2
2
1750/1460
6/6
6/6

40/40
40/40
2
2
1750/1460
6/6
6/6

40/50
40/50
2
2
1750/1460
6/8
6/8

100-91-83-66
50-41-33-16-0

100-91-83-66
50-41-33-16-0

100-91-83-66
50-41-33-16-0

100-91-83-66
50-41-33-16-0

100-91-83-66
50-41-33-16-0

100-91-83-66
50-41-33-16-0

140/130 140/130 140/130 140/140


140/140 140/140
140/140 140/255
225/255 225/255 225/255
225/255
(4.1)/(3.8) (4.1)/(3.8) (4.1)/(3.8) (4.1)/(4.1) (4.1)/(4.1) (4.1)/(4.1) (4.1)/(4.1) (4.1)/(7.5) (7.5)/(7.5) (7.5)/(7.5) (7.5)/(7.5) (7.5)/(7.5)
2
10 3/4
(273)
120
(3048)

2
10 3/4
(273)
120
(3048)

10 3/4
(273)
120
(3048)

2
10 3/4
(273)
120
(3048)

10 3/4
(273)
120
(3048)

2
10 3/4
(273)
120
(3048)

10 3/4
(273)
120
(3048)

2
10 3/4
(273)
120
(3048)

450 (3104)
450 (3104)
450 (3104)
450 (3104)
225 (1550)
225 (1550)
225 (1550)
225 (1550)
2
2
2
2
2
2
2
2
227 (103) 227 (103) 227 (103) 227 (103) 227 (103) 227 (103) 215 (97.5) 215 (97.5)
3 (76)

3 (76)

3 (76)

3 (76)

3 (76)

3 (76)

3 (76)

3 (76)

10 3/4
(273)
120
(3048)

2
10 3/4
(273)
120
(3048)

10 3/4
(273)
120
(3048)

10 3/4
(273)
120
(3048)

450 (3104)
450 (3104)
225 (1550)
225 (1550)
2
2
2
2
205 (93) 205 (93) 190 (86.2) 190 (86.2)
3 (76)

3 (76)

3 (76)

3 (76)

1/2 (13)
1/4 & 1/2
(6) & (13)
Integral

1/2 (13)
1/4 & 1/2
(6) & (13)
Integral

5/8 (16)
1/4 & 1/2
(6) & (13)
Integral

5/8 (16)
1/4 & 1/2
(6) & (13)
Integral

5/8 (16)
1/4 & 1/2
(6) & (13)
Integral

5/8 (16)
1/4 & 1/2
(6) & (13)
Integral

2
14 (356)
120 (3048)
36.1 (2.3)
225 (1552)

2
14 (356)
120 (3048)
36.1 (2.3)
225 (1552)

2
14 (356)
120 (3048)
36.1 (2.3)
225 (1552)

2
16 (406)
120 (3048)
45.1 (2.9)
225 (1552)

2
16 (406)
120 (3048)
45.1 (2.9)
225 (1552)

2
16 (406)
120 (3048)
45.1 (2.9)
225 (1552)

175 (1207)

175 (1207)

175 (1207)

175 (1207)

175 (1207)

175 (1207)

6 (152)
3/8 (10)

6 (152)
3/8 (10)

6 (152)
3/8 (10)

6 (152)
3/8 (10)

6 (152)
3/8 (10)

6 (152)
3/8 (10)

142 3/4 (3626)


34 (864)
77 (1956)

142 3/4 (3626)


34 (864)
77 (1956)

142 3/4 (3626)


34 (864)
77 (1956)

142 3/4 (3626)


34 (864)
77 (1956)

142 3/4 (3626)


34 (864)
77 (1956)

142 3/4 (3626)


34 (864)
77 (1956)

6340 (2876)
6150 (2790)
100 (45) 100 (45)

6480 (2939)
6290 (2853)
100 (45) 100 (45)

6565 (2978)
6375 (2892)
105 (48) 105 (48)

7195 (3264)
6895 (3128)
105 (48) 105 (48)

7340 (3329)
7020 (3148)
110 (50) 110 (50)

7870 (3547)
7470 (3388)
116 (52) 116 (52)

Notes:
1.
80% Full R-22 at 90F (32C) per refrigerant circuit.
2.
Unit sizes THR095 through 210 have two compressors per circuit in parallel.
3.
NPT connections
4.
Victaulic connections

PM Templifier

49

Table 23, THR-175 - THR-210


THR UNIT SIZE
No. Circuits
COMPRESSORS
Nominal Horsepower
Number (2)
Speed RPM
No. of Cylinders
Unloading Steps
Oil Charge oz.
(liter)
CONDENSERS
Number
Diameter, in. (mm)
Tube Length, in. (mm)

175
2

185
2

195
2

210
2

40/60
40/60
50/50
50/50
50/60
50/60
60/60
60/60
2
2
2
2
2
2
2
2
1750/1469
1750/1460
1750/1460
1750/1460
6/8
6/8
8/8
8/8
8/8
8/8
8/8
8/8
100-91-83-66
100-87-75-62100-87-75-62100-87-75-6250-41-33-16-0
50-37-25-12
50-37-25-12
50-37-25-12
255/255 255/255 255/255 255/255 255/255 255/255 255/255 255/255
(7.5)/(7.5) (7.5)/(7.5) (7.5)/(7.5) (7.5)/(7.5) (7.5)/(7.5) (7.5)/(7.5) (7.5)/(7.5) (7.5)/(7.5)
2
10 3/4
(273)
120
(3048)

2
10 3/4
(273)
120
(3048)

12 3/4
(323.9)
120
(3048)

2
12 3/4
(323.9)
120
(3048)

12 3/4
(323.9)
120
(3048)

2
12 3/4
(323.9)
120
(3048)

Design W.P., psig (kPa):


Refrigerant Side
450 (3104)
450 (3104)
450 (3104)
Water Side
225 (1550)
225 (1550)
225 (1550)
No. of Passes
2
2
2
2
2
2
Pump-Out Capacity lb.
190
190
270
270
253
253
(kg)
(3)
(86.2)
(86.2)
(122.5)
(122.5)
(114.8)
(114.8)
Connections:
Water In & Out in., (mm) (4)
3 (76)
3 (76)
4 (101.6) 4 (101.6) 4 (101.6) 4 (101.6)
Relief Valve, Flare in., (mm)
5/8 (16)
5/8 (16)
5/8 (16)
Purge Valve, Flare in.
1/4 & 1/2
1/4 & 1/2
1/4 & 1/2
(mm)
(6) & (13)
(6) & (13)
(6) & (13)
Liquid Subcooling
Integral
Integral
Integral
EVAPORATOR
No. Refrigerant Circuits
2
2
2
Diameter, in. (mm)
16 (406)
18 (457.2)
18 (457.2)
Tube Length, in. (mm)
120 (3048)
120 (3048)
120 (3048)
Water Volume, gallons (l)
45.1 (2.9)
57.3 (3.6)
57.3 (3.6)
Refrigerant Side D.W.P., psig,
225 (1552)
225 (1552)
225 (1552)
(kPa)
Water Side D.W.P., psig, (kPa)
175 (1207)
175 (1207)
175 (1207)
Water Connections:
Inlet & Outlet, in. (mm) (4)
6 (152)
6 (152)
6 (152)
Drain & Vent, (NPT INT.)
3/8 (10)
3/8 (10)
3/8 (10)
DIMENSIONS
Length, in. (mm)
142 3/4 (3626)
145 7/8 (3705)
145 7/8 (3705)
Width, in. (mm)
34 (864)
35 (889)
35 (889)
Height, in. (mm)
77 (1956)
79 (2007)
79 (2007)
WEIGHTS
Operating Weight, lb., (kg)
7870 (3547)
9195 (4171)
9290 (4214)
Shipping Weight, lb. (kg)
7470 (3388)
8795 (3989)
8890 (4033)
Ref. Charge, lb. (kg) R-134a
115 (52) 115 (52) 131 (59) 131 (59) 137 (62) 137 (62)
Notes:
1.
Unit sizes THR 095 through 210 have two compressors per circuit in parallel.
2.
80% Full R-22 at 90F (32C) per refrigerant circuit.
3.
NPT THR 175. FPT Internal THR 185 - 210.
4.
Victaulic connections

50

12 3/4
(323.9)
120
(3048)

12 3/4
(323.9)
120
(3048)

450 (3104)
225 (1550)
2
2
253
253
(114.8)
(114.8)
4 (101.6) 4 (101.6)
5/8 (16)
1/4 & 1/2
(6) & (13)
Integral
2
18 (457.2)
120 (3048)
57.3 (3.6)
225 (1552)
175 (1207)
6 (152)
3/8 (10)
145 7/8 (3705)
35 (889)
79 (2007)
9300 (4218)
8900 (4037)
137 (62) 137 (62)

PM Templifier

TSC Centrifugal
Table 24, TSC 063 - TSC 126
TSC UNIT SIZE
COMPRESSOR
Model
Number
Motor Speed 60/50 Hz
CONDENSER
Diameter/Length in./ft
mm/mm
Water Volume gal. (l)
2 Pass Connection Size in (mm)
Working Press-Water, psi (kPa)
Working Press-Refrig, psi (kPa)
EVAPORATOR
Diameter/Length in./ft
mm/mm
Water Volume gal. (l)
2 Pass Connection Size in (mm)
Working Press-Water, psi (kPa)
Working Press-Refrig, psi (kPa)
DIMENSIONS
Length in. (mm)
Width w/ Starter in. (mm)
Width w/o Starter in. (mm)
Height in. (mm)
WEIGHTS (w/ Starter)
Shipping lb (kg)
Operating lb (kg)
WEIGHTS (w/o Starter)
Shipping lb (kg)
Operating lb (kg)

PM Templifier

TSC 063

TSC 079

TSC 087

TSC 100

TSC 126

CE 063
1
3550/2960

CE 079
1
3550/2960

CE 087
1
3550/2960

CE 100
1
3550/2960

CE126
1
3550/2960

22/12
559/3658
76 (290)
8 (203)
150 (1034)
300 (2070)

26/12
660/3658
111 (419)
8 (203)
150 (1034)
300 (2070)

36/12
914/3658
234 (884)
12 (305)
150 (1034)
300 (2070)

36/12
914/3658
234 (884)
12 (305)
150 (1034)
300 (2070)

36/12
914/3658
234 (884)
12 (305)
150 (1034)
300 (2070)

26/12
660/3658
72 (273)
8 (203)
150 (1034)
200 (1380)

30/12
762/3658
101 (381)
10 (254)
150 (1034)
200 (1380)

42/12
1067/3658
222 (841)
14 (356)
150 (1034)
200 (1380)

42/12
1067/3658
222 (841)
14 (356)
150 (1034)
200 (1380)

48/12
1219/3658
327 (1237)
18 (457)
150 (1034)
200 (1380)

169 (4293)
61 (1549)
46 (1168)
80 (2032)

175 (4445)
71 (1803)
56 (1422)
88 (2235)

175 (4445)
101 (2565)
86 (2184)
111 (2819)

175 (4445)
107 (2718)
86 (2184)
99 (2515)

175 (4445)

12777 (5796
14017 (6358)

15835 (7183)
17501 (7938)

24657 (11170)
28460 (12892)

27657 (13545)
31460 (14270)

33224 (15070)
38823 (17610)

11577 (5251)
12517 (5678)

14635 (6638)
16301 (7394)

23457 (10626)
27260 (12349)

26457 (12001)
30260 (13726)

32024 (14526)
37623 (17066)

80 (2032)
99 (2515)

51

Dimensional Data
THR Reciprocating
Figure 17, THR 040 through THR 090

52

THR
MODEL
040
045
050
060
070
080
085
090

Maximum Overall Dimensions


L
W
H
116-7/8 (2969)
34 (864)
62-1/4 (1581)
116-7/8 (2969)
34 (864)
62-1/4 (1581)
116-7/8 (2969)
34 (864)
62-1/4 (1581)
116-7/8 (2969)
34 (864)
63-3/4 (1619)
116-7/8 (2969)
34 (864)
63-3/4 (1619)
116-7/8 (2969)
34 (864)
63-3/4 (1619)
115-3/4 (2940)
34 (864)
66-1/4 (1683)
115-3/4 (2940)
34 (864)
66-1/4 (1683)

THR
MODEL
040
045
050
060
070
080
085
090

Evap Water Connections (Victaulic)


A
C
D
2-3/4 (70)
23-3/8 (594)
4 (102)
2-3/4 (70)
23-3/8 (594)
4 (102)
2-3/4 (70)
23-3/8 (594)
4 (102)
3-1/2 (89)
24-7/8 (632)
5 (127)
3-1/2 (89)
24-7/8 (632)
5 (127)
3-1/2 (89)
24-7/8 (632)
5 (127)
3-1/2 (89)
27-1/8 (689)
6 (152)
3-1/2 (89)
27-1/8 (689)
6 (152)

E
6-5/8 (168)
6-5/8 (168)
6-5/8 (168)
6-5/8 (168)
6-5/8 (168)
6-5/8 (168)
7-1/2 (191)
7-1/2 (191)

T
19-5/8 (498)
19-5/8 (498)
19-5/8 (498)
19 5/8 (498)
19-5/8 (498)
19-5/8 (498)
18-1/2 (470)
18-1/2 (470)

Condenser Water Connections (NPT)


F
G
J
11-3/8 (289)
4-3/4 (121)
4-3/4 (121)
11-3/8 (289)
4-3/4 (121)
4-3/4 (121)
11-3/8 (289)
4-34 (121)
4-34/ (121)
11-3/8 (289)
4-3/4 (121)
4-3/4 (121)
11-3/8 (289)
4-3/4 (121)
4-3/4 (121)
11-3/8 (289)
4-3/4 (121)
4-3/4 (121)
13-1/8 (333)
5-3/4 (146)
5-5/8 (143)
13-1/8 (333)
5-3/4 (146)
5-5/8 (143)

U
58-1/8 (1476)
58-1/8 (1476)
58-1/8 (1476)
59-5/8 (1495)
59-5/8 (1495)
59-5/8 (1495)
62-1/8 (1578)
62-1/8 (1578)

Center of Gravity
X
Y
42-5/8 (1089)
23 (584)
42-5/8 (1089)
23 (584)
42-5/8 (1089)
23 (584)
43 (1092)
25- (638)
43 (1092)
25- (638)
43 (1092)
25 (638)
48 (1219)
23 (584)
48 (1219)
23 (584)

P
2-1/2 (64)
2-1/2 (64)
2-1/2 (64)
2-1/2 (64)
2-1/2 (64)
2-1/2 (64)
3 (76)
3 (76)

Z
13 (330)
13 (330)
13 (330)
13 (324)
13 (324)
13 (324)
13 (330)
13 (330)

PM Templifier

Figure 18, THR 095 through THR 175

4 (107MM)

MODEL

PM Templifier

Maximum Overall Dimensions


L
W
H

Center of Gravity
Y

Z
13-5/8 (346)

095

142-3/4 (3626)

34 (864)

77 (1956)

55-1/4 (1403)

32-5/8 (829)

100

142-3/4 (3626)

34 (864)

77 (1956)

55-1/4 (1403)

32-5/8 (829)

13-5/8 (346)

110

142-3/4 (3626

34 (864)

77 (1956)

55-1/4 (1403)

32-5/8 (829)

13-5/8 (346)

115

142-3/4 (3626)

34 (864)

77 (1956)

55-7/8 (1419)

32-5/8 (829)

13-1/2 (343)

120

142-3/4 (3626)

34 (864)

77 (1956)

56-1/8 (1419)

32-5/8 (829)

13-1/2 (343)

130

142-3/4 (3626)

34 (864)

77 (1956)

56-1/8 (1426)

32-7/8 (835)

13-1/2 (343)

145

142-3/4 (3626)

34 (864)

77 (1956)

56-5/8 (1438)

32-5/8 (835)

13-1/2 (343)

155

142-3/4 (3626)

34 (864)

77 (1956)

56-1/4 (1429)

33-1/2 (845)

13-3/8 (340)

165

142-3/4 (3626)

34 (864)

77 (1956)

56-1/4 (1429)

33-1/2 (845)

13-3/8 (340)

175

142-3/4 (3626)

34 (864)

77 (1956)

56-1/4 (1429)

33-1/2 (845)

13-3/8 (340)

53

Figure 19, THR-185 through THR-210

4 (107mm)

4 (107mm)
FPT

THR
MODEL
NUMBER

Maximum Overall
Dimensions

Center of
Gravity

185

145-7/8 (3705)

35 (889)

79 (2007)

55 (1397)

36 (914)

13-1/2 (343)

195

145-7/8 (3705)

35 (889)

79 (2007)

55 (1397)

36 (914)

13-1/2 (343)

210

145-7/8 (3705)

35 (889)

79 (2007)

55 (1397)

36 (914)

13-1/2 (343)

Note: Control box size: 76 (1930mm) L x 38 (978mm) H x 7 x (184mm) D.

54

PM Templifier

TSC Centrifugal

TSC MODEL

TSC063/E2612/C2212
TSC079/E3012/C2612
TSC087/E4212/C3612
TSC100/E4212/C3612
TSC126/E4812/C3612

PM Templifier

WIDTH
OVERALL LENGTH
W/O
1&3
2
HEAD CONN HEIGHT
STARTER
PASS
PASS
BOTH ENDS
A
A
A
B
C
169
164
169
80
48
(4293)
(4166)
(4293)
(2032)
(1219)
175
168
175
88
56
(4445)
(4267)
(4445)
(2235)
(1422)
175
168
175
105
86
(4445)
(4267)
(4445)
(2667)
(2184)
175
170
175
99
86
(4445)
(4318)
(4445)
(2515)
(2184)
181
175
181
106
104
(4597)
(4445)
(4597)
(2692)
(2642)

CENTER OF
GRAVITY
X
69
(1753)
70
(1778)
69
(1753)
69
(1753)
70
(1778)

Y
38
(965)
41
(1041)
45
(1143)
46
(1168)
46
(1168)

Z
21
(533)
25
(635)
35
(889)
35
(889)
46
(1168)

FOOTPRINT
D
148
(3759)
148
(3759)
148
(3759)
148
(3759)
145
(3683)

E
145
(3683)
145
(3683)
145
(3683)
145
(3683)
145
(3683)

F
48
(1219)
56
(1422)
86
(2184)
86
(2184)
104
(2642)

G
40
(1016)
48
(1219)
78
(1981)
78
(1981)
96
(2438)

CONNECTIONS
EVAP COND
2
2
PASS PASS
8

10

14

12

14

12

18

14

55

Sound Data
THR
Table 25, THR Sound Pressure, 60 Hz
THR "E"
Unit Size
040
045
050
060
070
080
085
090
095
100
110
115
120
130
145
155
165
175
185
195
210

63 Hz
50
50
51
51
52
52
54
55
68
68
69
69
69
70
70
71
72
73
73
74
74

Octave Band Sound Pressure Levels Per ARI Standard 575 (dB)
125 Hz
250 Hz
500 Hz
1000 Hz
2000 Hz 4000 Hz
51
57
60
64
64
64
52
58
61
64
64
64
53
58
61
65
64
65
53
59
62
65
65
65
54
61
64
67
67
67
54
61
64
67
67
67
56
63
66
69
69
69
57
63
67
69
70
69
69
72
73
75
69
66
69
72
73
75
69
66
70
73
74
76
70
66
70
73
74
76
70
66
70
73
74
76
70
66
71
73
75
77
71
67
72
74
75
77
72
68
73
74
76
77
72
68
74
75
77
78
73
69
75
76
78
79
74
70
75
76
78
79
74
70
76
76
79
80
75
71
76
76
79
80
75
71

8000 Hz
64
64
64
64
65
65
66
70
65
65
65
65
65
65
65
66
67
68
68
76
76

Overall "A"
Weighted
71
71
72
73
74
74
76
77
78
78
79
79
79
80
80
80
81
82
82
84
84

8000 Hz
61
61
61
61
61
61

Overall "A"
Weighted
68
68
69
69
69
69

61
61
61
61
61
61
60
61

74
74
75
75
75
76
75
75

Notes:
1.
Sound Pressure per ARI Standard 575.
2.
Sound pressure levels taken at a distance of one meter.

Table 26, THR Sound Pressure with Acoustical Enclosure, 60 Hz


THR "E"
Unit Size
040
045
050
060
070
080
085
090
095
100
110
115
120
130
145
155

63 Hz
47
47
48
48
48
48

64
64
65
65
65
66
66
66

Octave Band Sound Pressure Levels Per ARI Standard 575 (dB)
125 Hz
250 Hz
500 Hz
1000 Hz
2000 Hz 4000 Hz
48
54
57
61
61
61
49
55
58
61
61
61
50
55
58
62
61
62
50
56
59
62
62
62
50
57
60
63
63
63
50
57
60
63
63
63
Acoustical Enclosure Not Available
Acoustical Enclosure Not Available
65
68
69
71
65
62
65
68
69
71
65
62
66
69
70
72
66
62
66
69
70
72
66
62
66
69
70
72
66
62
67
69
71
73
67
63
67
69
70
72
67
63
68
69
71
72
67
63

Notes:
1.
Sound Pressure per ARI Standard 575.
2.
Sound values taken with units fully loaded with hot gas mufflers.
3.
Sound pressure levels taken at a distance of one meter.
4.
Acoustical enclosure is not available on unit sizes: 085, 090, 165, - 210.

56

PM Templifier

Table 27, THR Sound Power, 60 Hz


THR "E"
Unit Size
040
045
050
060
070
080
085
090
095
100
110
115
120
130
145
155
165
175
185
195
210

63 Hz
58
58
59
59
60
60
62
63
76
76
77
77
77
78
78
79
80
81
81
82
82

Octave Band Sound Power Levels Per ARI Standard 575 (dB)
125 Hz
250 Hz
500 Hz
1000 Hz
2000 Hz 4000 Hz
59
65
68
72
72
72
60
66
69
72
72
72
61
66
69
73
72
73
61
67
70
73
73
73
62
68
71
75
74
75
62
68
71
75
74
75
64
70
74
77
77
77
65
71
75
77
78
77
77
80
81
83
77
74
77
80
81
83
77
74
78
81
82
84
78
74
78
81
82
84
78
74
78
81
82
84
78
74
79
81
83
85
79
75
80
82
83
85
80
76
81
82
84
85
80
76
82
83
85
86
81
77
83
84
86
87
82
78
83
84
86
87
82
78
84
84
87
88
83
79
84
84
87
88
83
79

8000 Hz
72
72
72
72
73
73
74
78
73
73
73
73
73
73
73
74
75
76
76
84
84

Overall "A"
Weighted
78
79
80
80
82
82
84
85
86
86
87
87
87
88
88
88
89
90
90
92
92

8000 Hz
69
69
69
69
69
69

Overall "A"
Weighted
76
76
77
77
77
77

69
69
69
69
69
69
68
69

82
82
83
83
83
84
83
83

Notes:
1.
Sound Power per ARI Standard 575.
2.
Sound values taken with units fully loaded with hot gas mufflers.

Table 28, THR Sound Power Chart with Acoustical Enclosure, 60 Hz


THR "E"
Unit Size
040
045
050
060
070
080
085
090
095
100
110
115
120
130
145
155

63 Hz
55
55
56
56
56
56

72
72
73
73
73
74
73
74

Octave Band Sound Power Levels Per ARI Standard 575 (dB)
125 Hz
250 Hz
500 Hz
1000 Hz
2000 Hz 4000 Hz
56
62
65
69
69
69
57
63
66
69
69
69
58
63
66
70
69
70
58
64
67
70
70
70
58
64
67
71
70
71
58
64
67
71
70
71
Acoustical Enclosure Not Available
Acoustical Enclosure Not Available
73
76
77
79
73
70
73
76
77
79
73
70
74
77
78
80
74
70
74
77
78
80
74
70
74
77
78
80
74
70
75
77
79
81
75
71
75
77
78
80
75
71
76
77
79
80
75
71

Notes:
1.
Sound Power per ARI Standard 575.
2.
Sound values taken with units fully loaded with hot gas mufflers.
3.
Acoustical enclosure is not available on unit sizes: 085, 090, 165, - 210.

PM Templifier

57

Table 29, THR Sound Pressure, 50 Hz


THR "E"
Unit Size
040
045
050
060
070
080
085
090
095
100
110
115
120
130
145
155
165
175
185
195
210

63 Hz
47
47
48
48
49
49
51
52
65
65
66
66
66
67
67
68
69
70
70
71
71

Octave Band Sound Pressure Levels Per ARI Standard 575 (dB)
125 Hz
250 Hz
500 Hz
1000 Hz
2000 Hz 4000 Hz
48
54
57
59
59
59
49
55
58
59
59
59
50
55
58
60
59
60
50
56
59
60
60
60
51
58
61
62
52
62
51
58
61
62
52
62
53
60
63
64
64
64
54
60
64
64
65
64
66
69
70
70
64
61
66
69
70
70
64
61
67
70
71
71
65
61
67
70
71
71
65
61
67
70
71
71
65
61
68
70
72
72
66
62
69
71
72
72
67
63
70
71
73
72
67
63
71
72
74
73
68
64
72
73
75
74
69
65
72
73
75
74
69
65
73
73
76
75
70
66
73
73
76
75
70
66

8000 Hz
59
59
59
59
60
60
60
61
65
60
60
60
60
60
60
61
62
63
63
71
71

Overall "A"
Weighted
66
66
67
68
69
69
71
72
73
73
74
74
74
75
75
75
76
77
77
79
79

8000 Hz
67
67
67
67
68
68
69
73
68
68
68
68
68
68
68
69
70
71
71
79
79

Overall "A"
Weighted
73
74
75
75
77
77
79
80
81
81
82
82
82
83
83
83
84
85
85
87
87

Note: Sound pressure per ARI Standard 575.

Table 30, THR Sound Power, 50 Hz


THR "E"
Unit Size
040
045
050
060
070
080
085
090
095
100
110
115
120
130
145
155
165
175
185
195
210

63 Hz
55
55
56
56
57
57
59
60
71
71
74
74
74
75
75
76
77
78
78
79
79

Octave Band Sound Power Levels Per ARI Standard 575 (dB)
125 Hz
250 Hz
500 Hz
1000 Hz
2000 Hz 4000 Hz
56
62
65
67
67
67
57
63
66
67
67
67
58
63
66
68
67
68
58
64
67
68
68
68
59
65
68
70
69
70
59
65
68
70
69
70
61
67
71
72
72
72
62
68
72
72
73
72
74
77
78
78
72
69
74
77
78
78
72
69
75
78
79
79
73
69
75
78
79
79
73
69
75
78
79
79
73
69
76
78
80
80
74
70
77
79
80
80
75
71
78
79
81
80
75
71
79
80
82
81
76
72
80
81
83
82
77
73
80
81
83
82
77
73
81
81
84
83
78
74
81
81
84
83
78
74

Notes:
1.
Sound power per ARI Standard 575.
2.
Deduct 3 dB per octave band if acoustical enclosure is ordered on unit sizes 040 090.
3.
Deduct 4 dB per octave band if acoustical enclosure is ordered on unit sizes 095 175.
4.
Deduct 4 dB per octave band if acoustical enclosure is ordered on unit sizes 185 210.
5.
Acoustical enclosure is not available on the following unit sizes: 085, 090, 165, 185, 195 and 210.
6.
Sound values taken with units fully loaded with hot gas mufflers.

58

PM Templifier

TSC
Within a given size family the sound levels of McQuay Templifiers will vary as a function of impeller speed and other
variables. The sound data in Table 31 is representative of the units shown and is the highest sound level expected for
the TSC family size. The Range is the difference in sound level between the values shown and the lowest sound level
expected for the unit size.

Table 31, Sound Pressure at One Meter from Unit Envelope


TSC
Model
063
079
087
100
126

63 Hz
71
71
72
71
71

Octave Band Sound Pressure Levels Per ARI Standard 575 (dB)
125 Hz
250 Hz
500 Hz
1000 Hz
2000 Hz
4000 Hz
69
71
73
77
78
80
69
72
76
80
83
83
76
79
83
87
90
90
70
73
77
81
84
84
74
77
81
86
89
89

8000 Hz
73
78
86
79
84

Overall "A"
Weighted
85
88
95
89
94

Range
-3
-4
-9
-2
-6

Options
THR Reciprocating
Electrical
Disconnect Switch

Factory Installed. A factory installed non-fused disconnect switch with thru-the-door- handle is available as a
factory installed option with single point power supply. The disconnect switch is properly sized for model and
voltage required. The included thru-the-door handle is required if the disconnect switch is to meet
disconnecting provisions of the NEC when a separate external disconnect is not used.

Field Installed Kit. A field installed non-fused disconnect switch with thru-the-door- handle is available as an
option with single point power supply (requires modifications to the control panel door). The disconnect
switch is properly sized for model and voltage required. The optional thru-the-door handle kit is required if
the disconnect switch is to meet disconnecting provisions of the NEC when a separate external disconnect is
not used.

Through-the-Door Handle Kits (for Field Installed Disconnect Switch)


Kits are available for 225, 250, 400, 600, 800 and 1200 amps. To select the proper kit, refer the maximum fuse data in
the catalog for the desired chiller and voltage. Select the kit size that is equal to the maximum fuse size. If an exact
match is not listed, it is acceptable to use the closest size kit that exceeds the maximum fuse size.

Circuit Breakers
Factory installed circuit breakers are available as an option of unit sizes THR 040 through 090 with single point power
supply. Circuit breakers are standard on unit sizes THR 095 through 210 with single point power. This option provides
unit installed compressor short circuit protection.

PM Templifier

59

Short Circuit/Overload Protection (Supplemental Overloads)


Factory mounted companion trip automatic circuit breakers are available per compressor. External (supplemental)
overloads added per compressor (in addition to standard compressor internal overload protection) are available. This
option allows smaller minimum circuit amps.

Phase Loss/Voltage Protection


A field installed option gives phase loss with under/over voltage protection and multiple LED indication of fault type.

Controls
Monitor Software
Complete description in the " Templifier Description " section.

MicroTech BACdrop Gateway


Complete description in the " Templifier Description " section.

Water Flow Switch


A field installed water flow safety switch in the chilled water piping prevents evaporator freeze-up under low or no flow
conditions. Terminals are provided in the unit control center for field hookup of the water flow safety switch.

Unit
Vibration Isolators
Spring or rubber-in-shear vibration isolators are available as a kit for field installation to reduce vibration transmission
through the unit base.

Acoustical Compressor Enclosure


(THR 040 - THR 080 and THR 095 THR 155)

A factory installed acoustical compressor enclosure is available for most units when low sound levels are a
consideration. The sheet metal enclosure is acoustically lined with 1 inch fiberglass insulation.

TSC Centrifugal
Vessels
Marine water boxes
Provides tube access for inspection, cleaning, and removal without dismantling water piping.
Flanges (victaulic standard)
ANSI raised face flanges on either the evaporator or condenser. Mating flanges are by others.
0.028 or 0.035 in. tube wall thickness
For applications with aggressive water conditions requiring thicker tube walls.
Cupro-nickel or titanium tube material
For use with corrosive water conditions, only available with clad tube sheets.

60

PM Templifier

Water side vessel construction of 300 psi (150 psi is standard)


For high pressure water systems, typically high-rise building construction.
Water flow or differential pressure switches
A proof of flow device is mandatory in the water system. They can be field supplied, mounted and wired. This option
provides them as a factory mounted and wired option.
Double insulation, 1 inch, on evaporator, suction piping, and motor barrel
For high humidity locations and ice making applications.

Electrical
Optional starters for factory or field mounting
See details in the Motor Starter section of this manual.
NEMA 4 watertight enclosure
For use where there is a possibility of water intrusion into the control panel.
NEMA 12 Dust tight enclosure
For use in dusty areas.

Controls
English or Metric Display
Either English or metric units for operator ease of use.
Modem for remote monitoring
Includes the modem required for remote monitoring one or more units. Requires Monitor software.
Monitor software
Required for installation in a PC to complete remote monitoring capability.

Unit
Export packaging
Can be either slat or full crate for additional protection during shipment. Units normally shipped in containers.
Pumpout Unit
Available in 1100 to 4900 pound sizes.
Refrigerant monitor
For remote mounting including accessories such as 4-20ma signal, strobe light, audible horn, air pick-up filter.
Sound attenuation package
Consists of acoustical insulation on the discharge line.
Extended warranties
Extended 1, 2, 3, or 4 year warranties for parts only or for parts and labor are available for the entire unit or
compressor/motor only.

PM Templifier

61

Guide Specifications
Reciprocating, THR 040 through THR 210
PART 1 - GENERAL

1.01

SUMMARY
Section includes design, performance criteria, refrigerants, controls, and installation
requirements for heat pump water heaters.

1.02

REFERENCES
Comply with applicable Standards/Codes of ANSI/ASHRAE 15, ETL, ASME Section VIII,
and local codes as adopted by the State.

1.03

1.04

62

SUBMITTALS
A.

Submit shop drawings and product data in accordance with contract specifications.

B.

Submittals shall include the following:


1.

Dimensioned plan and elevation view drawings, required clearances, and


location of all field connections.

2.

Summary of all auxiliary utility requirements such as: electricity, water,


compressed air, etc. Summary shall indicate quality and quantity of each
required utility.

3.

Single line schematic drawing of the power field hookup requirements,


indicating all items that are furnished.

4.

Schematic diagram of control system indicating points for field


connection. Diagram shall fully delineate field and factory wiring.

5.

Certification of factory run test of unit signed by company officer.

6.

Installation manual.

QUALITY ASSURANCE
A.

Qualifications; Equipment manufacturer must specialize in the manufacture of the


products specified and have five years experience with the equipment and
refrigerant offered.

Regulatory Requirements: Comply with the codes and standards specified.

Water heater manufacturer must be ISO registered.

PM Templifier

1.05

1.04

DELIVERY AND HANDLING


A.

Units shall be delivered to the job site completely assembled and charged with
refrigerant and oil by the manufacturer.

B.

Comply with the manufacturers instructions for rigging and handling equipment.

WARRANTY
The equipment manufacturers warranty shall be for a period of one year from date of
equipment start up but not more than 18 months from shipment. The warranty shall cover
defective material and workmanship within the above period, excluding refrigerant.

PART 2--PRODUCTS

2.01

2.02

ACCEPTABLE MANUFACTURERS
A.

McQuay International

B.

(Approved Equal)

UNIT DESCRIPTION
Provide and install as shown on the plans factory assembled, factory charged, and factory run
tested reciprocating heat pump water heaters in the quantity and size specified. Each unit
shall consist of multiple accessible-hermetic reciprocating compressors, multi-circuit direct
expansion evaporator, condenser water heaters, microprocessor control system and all
components necessary for safe and controlled unit operation. Refrigerant shall be HFC 134a
or other HFC refrigerant.

2.03

DESIGN REQUIREMENTS
A.

General: Provide a complete reciprocating water heater as specified herein and as


shown on the drawings. The unit shall be in accordance with the standards
referenced in section 1.02 and any local codes in effect.

B.

Performance: Refer to the schedule of performance on the drawings.

C.

Acoustics: Sound pressure levels for the unit shall not exceed the following
specified levels. The manufacturer shall provide the necessary sound treatment to
meet these levels if required. Sound data shall be provided with the quotation. Test
shall be in accordance with ARI Standard 575.
Octave Band
63
___

PM Templifier

125
___

250
___

500
___

1000
___

2000
____

4000
____

8000
____

dBA
____

63

2.04

WATER HEATER COMPONENTS


A.

Compressors: The compressors shall be accessible hermetic reciprocating type with


suction and discharge service valves, crankcase oil heaters and suction strainers.
The compressors shall have a forced feed lubrication system with a reversible oil
pump, oil sight glass, and oil charge. The compressor motors shall be refrigerant
gas cooled, high torque, hermetic induction type, four-pole, with inherent thermal
protection on all three phases and shall be mounted on rubber vibration isolators.

B.

Evaporator: The evaporator shall be direct expansion type with steel shell,
polypropylene water baffles, and internally finned copper tubes roller expanded into
carbon steel tube sheets. Refrigerant heads shall be removable. The evaporator
shall be designed, tested and stamped in accordance with ASME Code requirements
and have a 175 psi (1206 kPa) maximum water side working pressure.

C.

Condensers: Horizontal shell and tube type with steel shell and integral finned
copper tubes rolled into steel tube sheets. The condenser shall be insulated with 3/4
inch (12.7mm) closed cell insulation and painted with resilient paint to resist
cracking. Construct condenser in accordance with the requirements of ASME
Section VIII Unfired Pressure Vessel Code and ANSI B9.1 Safety Code. It shall be
designed for 225 psi (1550 kPa) water side working pressure and 450 psig (3104
kPa) refrigerant side pressure and be provided with ASME, ANSI B9.1 pressure
relief valves.

D.

Refrigerant Circuit: Each refrigerant circuit shall include a liquid line shutoff valve,
replaceable core filter-drier, sight glass with moisture indicator, liquid line solenoid
valve (no exceptions), thermal expansion valve, and insulated suction line. The
discharge line shall be equipped with a discharge muffler.

E.

Microprocessor based control system: A centrally located control panel shall


contain the field power connection points, control interlock terminals, and control
system. Power and starting components shall include factory control transformer,
fusing of control circuit, solid-state start timer, solid-state compressor three-phase
motor overload protection, and unit power terminal blocks for connection to remote
disconnect switch. Hinged access doors shall be lockable. Deadfront panels are
required to protect against accidental contact with line voltage when accessing the
control system.
The system shall stage the unit based on the (entering) (leaving) hot water
temperature. Safeties controlled by the microprocessor include oil differential
pressure, motor protection, high pressure, loss of refrigerant, loss of water flow,
freeze protection, and low refrigerant pressure. Controls shall include auto/stop
switch, chilled water setpoint adjustment, anti-recycle timer, and digital display
with water temperature and setpoint, operating temperatures and pressures, and
diagnostic messages. The following features and functions shall be included:

64

1.

The LCD type display shall have a minimum of 32 characters with all messages
in plain English. Coded messages are not acceptable.

2.

Critical parameters shall have their own section of control and be password
protected.

3.

An electronic time clock to allow programming of a yearly schedule


accommodating weekends and holidays.

4.

Auto restart after a power failure, not requiring external battery back-up or
auxiliary power for maintaining program memory.

PM Templifier

F.

5.

Safety shutdowns shall be date and time stamped with system temperatures and
pressures recorded. A minimum of six previous occurrences shall be kept in a
revolving memory.

6.

Start-to-start and stop-to-start timers to provide minimum compressor off-time


with maximum motor protection.

7.

Capability of communication with a PC or remote monitoring through a twisted


pair RS-232 interface.

8.

Lead-lag by manual selection or automatically by circuit run hours.

9.

Continuous diagnostic checks of unit operation to provide a pre-alarm signal in


advance of a shutdown allowing time for remedial action to be taken.

The following options are to be included:

Evaporator water flow switch to be field mounted in the chilled water line
and field wired to terminals in the control panel.

Rubber-in-Shear vibration isolators for field installation per plans.

Factory installed disconnect switch with thru-the-door handle.

Acoustical compressor enclosures.

PART 3 - EXECUTION
3.01

3.02

INSTALLATION
A.

Install in strict accordance with manufacturers requirements, shop drawings, and


Contract Documents.

B.

Adjust and level unit in alignment on supports.

C.

Coordinate electrical installation with electrical contractor.

D.

Coordinate controls with control contractor.

E.

Provide all appurtenances required to insure a fully operational and functional unit.

START-UP
A.

PM Templifier

McQuayService or a McQuay authorized service company shall provide


commissioning of the unit and instruct the Owner in its proper operation and
maintenance.

65

Centrifugal, TSC 063 through 126


SECTION 15XXX
CENTRIFUGAL HEAT PUMP WATER HEATER
PART 1 GENERAL
1.1 SUMMARY
Section includes design, performance criteria, refrigerants, controls, and installation requirements
for centrifugal heat pump water heater.
1.2 REFERENCES
Comply with the following codes and standards
Underwriters Laboratory
ANSI/ASHRAE 15

OSHA as adopted by the State


ASME Section VIII

1.3 SUBMITTALS
Submittals shall include the following:
A.

Dimensioned plan and elevation view drawings, including motor starter cabinet,
required clearances, and location of all field piping and electrical connections.

B.

Summaries of all auxiliary utility requirements such as: electricity, water, air, etc.
Summary shall indicate quality and quantity of each required utility.

C.

Diagram of control system indicating points for field interface and field connection.
Diagram shall fully depict field and factory wiring.

D.

Manufacturers performance data.

Before shipment, submit a certification of satisfactory completion of factory run test


signed by a company officer..

Installation and Operating Manuals.

1.4 QUALITY ASSURANCE


A.

Qualifications: Equipment manufacturer must specialize in the manufacture of the


products specified and have five years experience with the equipment and
refrigerant offered.

B.

Regulatory Requirements: Comply with the codes and standards in Section 1.2.

C.

Water heater manufacturer plant shall be ISO Registered.

1.5 DELIVERY AND HANDLING


A.

Units shall be delivered to the job site completely assembled and charged with
refrigerant and oil.

B.

Comply with the manufacturers instructions for rigging and transporting units.
Leave protective covers in place until installation.

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1.6 WARRANTY
The refrigeration equipment manufacturers warranty shall be for a period of one year from
date of equipment start up or 18 months from shipment whichever occurs first. The warranty
shall include parts and labor costs for the repair or replacement of defects in material or
workmanship excluding refrigerant.
1.7 MAINTENANCE
Unit maintenance shall be the responsibility of the owner with the following exceptions:
PART 2 PRODUCTS

2.1 ACCEPTABLE MANUFACTURERS


A. McQuay International
B. (Approved Equal)
2.2 UNIT DESCRIPTION
Provide and install as shown on the plans a factory assembled, factory charged, and factory
run-tested heat pump water heater. Each unit shall be complete with a single-stage hermetic
centrifugal compressor with lubrication and control system, (factory mounted starter),
evaporator, condenser, refrigerant control device and any other components necessary for a
complete and operable package.
2.3 DESIGN REQUIREMENTS
A.

General: Provide a complete heat pump water heater as specified herein. Machine
shall be provided according to referenced standards Section 1.2. In general, unit
shall consist of a compressor, condenser, evaporator, lubrication system, starter and
control system.
Note: Unit shall be charged with HCFC-134a refrigerant

B.

Performance: Refer to schedule on the drawings.

C.

Acoustics: Sound pressure levels for the complete unit shall not exceed the
following specified levels. Provide the necessary acoustic treatment to the unit as
required. Data shall be in dB. Data shall be the highest levels recorded at all load
points. Test shall be in accordance with ARI Standard 575.
Octave Band
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___

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125
___

250
___

500
___

1000
___

2000
____

4000
____

8000
____

dBA
____

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2.4 WATER HEATER COMPONENTS


A.

Compressor:
1.

Unit shall have a single-stage hermetic centrifugal compressor. Casing


design shall ensure major wearing parts, main bearings, and thrust bearings
are accessible for maintenance and replacement. The lubrication system
shall protect machine during coast down period resulting from a loss of
electrical power.

2.

The impeller shall be statically and dynamically balanced. The


compressor shall be vibration tested and not exceed a level of 0.14 IPS.

3.

Movable inlet guide vanes actuated by an internal oil pressure driven


piston shall accomplish unloading. Compressors using an unloading
system that requires penetrations through the compressor housing or
linkages, or both that must be lubricated and adjusted are acceptable
provided the manufacturer provides a five-year inspection agreement
consisting of semi-annual inspection, lubrication, and annual change out of
any compressor seals. A statement of inclusion must accompany any
quotations.

B.

Lubrication System: The compressor shall have an independent lubrication system


to provide lubrication to all parts requiring oil. Provide a heater in the oil sump to
maintain oil at sufficient temperature to minimize affinity of refrigerant, and a
thermostatically controlled water-cooled oil cooler. Coolers located inside the
evaporator or condenser are not acceptable due to inaccessibility. A positive
displacement oil pump shall be powered through the unit control transformer.

C.

Refrigerant Evaporator and Condenser:


1.

Evaporator and condenser shall be of the shell-and-tube type, designed,


constructed, tested and stamped according to the requirements of the
ASME Code, Section VIII. Regardless of the operating pressure, the
refrigerant side of each vessel will bear the ASME stamp indicating
compliance with the code and indicating a test pressure of 1.3 times the
working pressure but not less than 100 psig. Provide intermediate tube
supports at a maximum of 24 inch spacing.

2.

Tubes shall be enhanced for maximum heat transfer, rolled into steel tube
sheets and sealed with Locktite or equal sealer. The tubes shall be
individually replaceable.

3.

Provide isolation valves and sufficient volume to hold the full refrigerant
charge in the condenser or provide a separate pumpout system with storage
tank.

4.

The water sides shall be designed for a minimum of 150 psig or as


specified elsewhere. Vents and drains shall be provided.

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5.

Evaporator minimum refrigerant temperature shall be 33F.

6.

A self-metering and adjustable thermal expansion valve shall control


refrigerant flow to the evaporator. Fixed orifice devices or float controls
with hot gas bypass are not acceptable because of inefficient control at low
load conditions. The liquid line shall have a moisture indicating sight
glass.

7.

The evaporator and condenser shall be separate shells. A single shell


containing both vessel functions is not acceptable because of the
possibility of internal leaks.

8.

Reseating type spring loaded pressure relief valves according to ASHRAE15 safety code shall be furnished. The evaporator shall be provided with
single or multiple valves. The condenser shall be provided with dual relief
valves equipped with a transfer valve so one valve can be removed for
testing or replacement without loss of refrigerant or removal of refrigerant
from the vessel. Rupture disks are not acceptable.

9.

The condenser and any other component or part of a component subject to


condensing moisture shall be insulated with UL recognized 3/4 inch closed
cell insulation. All joints and seams shall be carefully sealed to form a
vapor barrier.

10.

Provide water pressure differential switches on each vessel to prevent unit


operation with no flow. Furnished, mounted and wired by the contractor.

D.

Prime Mover: Squirrel cage induction motor of the hermetic type of sufficient size
to efficiently fulfill compressor horsepower requirements. Motor shall be liquid
refrigerant cooled with internal thermal overload protection devices embedded in
the winding of each phase. Motor shall be compatible with the starting method
specified hereinafter. If the Contractor chooses to provided an open drive motor or
compressor, verify in the submittal that the scheduled equipment room ventilation
system will accommodate the additional heat and maintain the equipment room at
design indoor temperature based on 95F outdoor ambient ventilation air available.
If additional cooling is required, manufacturer shall be responsible for the
installation, wiring and controls of a cooling system.

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69

E.

Motor Starter:
1.

The main motor starter is to be factory mounted and fully wired to the
water heater and factory tested during the run test of the unit.
-- Or --

The main motor starter is to be furnished by the water heater manufacturer and
shipped loose for floor mounting and field wiring to the chiller package. It
shall be free-standing with NEMA-1 enclosure.
2.

For air-cooled motors the water heater manufacturer shall be responsible


for providing the cooling of the refrigeration machinery room. The
sensible cooling load shall be based on the total heat rejection to the
atmosphere from the refrigeration units.

3.

For open motor unit, an oil reservoir shall collect any oil and refrigerant
that leaks past the seal. A float device shall be provided to open when the
reservoir is full, directing the refrigerant/oil mixture back into the
compressor housing. Manufacturer shall warrant the shaft seal, reservoir,
and float valve system against leakage of oil and refrigerant to the outside
of the refrigerating unit for a period of 5 years from the initial start-up
including parts and labor to replace a defective seal and any refrigerant
required to trim the charge original specifications.

4.

The starter must comply with the requirements of Section 1.2.

5.

All controllers are to be continuous duty AC magnetic type constructed


according to NEMA standards for Industrial Controls and Systems (ICS)
and capable of carrying the specified current on a continuous basis. The
starter shall be:

Wye-Delta Closed Transition - The wye contactor shall be capable of handling 33%
of the delta locked rotor current and be equipped with properly sized
resistors to provide a smooth transition. The resistors shall be protected
with a transition resistor protector, tripping in a maximum of two seconds,
locking out the starter, and shall be manually reset. A clearly marked
transition timer shall be adjustable from 0 to 30 seconds.
-- Or --

Solid-State Reduced Voltage - Starter shall be furnished with silicon controlled


rectifiers (SCR) connected for starting and include a bypass contactor.
When operating speed is reached, the bypass contactor shall be energized
removing the SCRs from the circuit during normal running. The starter
shall be capable of across-the-line starting in an emergency.

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PM Templifier

6.

The starter shall be coordinated with the water heater package(s) making
certain all terminals are properly marked according to the chiller
manufacturers wiring diagrams.

7.

The starters shall be equipped with redundant motor control relays (MCR)
with coils in parallel. The relays interconnect the starters with the unit
control panels and directly operate the main motor contactors. The MCRs
shall constitute the only means of energizing the motor contacts.

8.

The main contactors shall have a normally open and a normally closed
auxiliary contact rated at 125VA pilot duty at 115 VAC. An additional set
of normally open contacts shall be provided for each MCR.

9.

There shall be electronic overloads in each phase set at 107% of the rated
load amps of each motor. Overloads shall be manual reset and shall deenergize the main contactors when the overcurrent occurs. The overloads
shall be adjustable and selected for mid-range. Overloads shall be adjusted
for a locked rotor trip time of 8 seconds at full voltage and must trip in 60
seconds or less at reduced voltage (33% of delta LRA).

10.

Each starter shall have a current transformer and adjustable voltage


dropping resistor(s) to supply a 5.0 VAC signal at full load to the unit
control panels.

11.

Each starter shall be equipped with a line-to-115 VAC control transformer,


fused in both the primary and secondary, to supply power to the control
panels, oil heaters and oil pumps.

12.

Each starter shall include the following protective devices:


a)

F.

Phase failure and reversal protection

CONTROL PANEL
Base unit/compressor control is done through a 4-by-20-character display to view
system parameters, denote alarms and input setpoints.
In conjunction with the standalone base unit controller, the unit manufacturer shall
supply a redundant, state-of-the-art Operator Workstation, complete with super
VGA color touchscreen monitor, keyboard and USB port.
The operator workstation shall have inherent trend logging capabilities, which are
transferable to other PC management systems such as an Excel spreadsheet via a
USB port. Active trend logging data shall be available for viewing in 20 minute, 2
hour or 8 hour intervals. A full 24 hours of history is downloadable via a USB port.
The following trended parameters shall be displayed:

PM Templifier

Entering and leaving source water temperature


Entering and leaving hot water temperature
Evaporator saturated refrigerant pressure
Condenser saturated refrigerant pressure

71


Net oil pressure

% rated load amps


In addition to the trended items above, other real-time operating parameters are also
shown on the touchscreen. These items can be displayed in two ways: by a unit
graphic showing each component or from a color-coded, bar chart format. At a
minimum, the following critical areas must be monitored:

Oil sump temperature

Oil feed line temperature

Evaporator saturated refrigerant temperature

Suction temperature

Condenser saturated refrigerant temperature

Discharge temperature

Liquid line temperature


Complete unit operating and maintenance instructions shall be viewable on the
touchscreen and be downloadable via an onboard USB port.
Complete fault history shall be displayed using an easy to decipher, color coded set
of messages that are date and time stamped. The last 20 faults shall be
downloadable from the USB port.
Automatic corrective action to reduce unnecessary cycling shall be accomplished
through pre-emptive control of low evaporator or high discharge pressure
conditions to keep the unit operating through ancillary transient conditions.
Factory mounted DDC controllers shall support operation on a BACnet, Modbus or
LONWORKS network via a factory-installed communication module.
Factory mounted DDC controller(s) shall support operation on a BACnet,
Modbus or LONMARKS network via one of the data link / physical layers
listed below as specified by the successful Building Automation System (BAS)
supplier.

BACnet MS/TP master (Clause 9)


BACnet IP, (Annex J)
BACnet ISO 8802-3, (Ethernet)
LONMARKS FTT-10A. The unit controller shall be LONMARKS
certified.
The information communicated between the BAS and the factory mounted unit
controllers shall include the reading and writing of data to allow unit monitoring,
control and alarm notification as specified in the unit sequence of operation and the
unit points list.
For chillers communicating over a LONMARK network, the corresponding
LONMARK eXternal Interface File (XIF) shall be provided with the chiller
submittal data.
All communication from the chiller unit controller as specified in the points list
shall be via standard BACnet objects. Proprietary BACnet objects shall not be

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allowed. BACnet communications shall conform to the BACnet protocol


(ANSI/ASHRAE135-2001). A BACnet Protocol Implementation Conformance
Statement (PICS) shall be provided along with the unit submittal.
PART 3 EXECUTION

3.1 INSTALLATION
A.

Install according to manufacturers requirements, shop drawings, and Contract


Documents.

B.

Adjust unit alignment on concrete foundations, sole plates or subbases as called for
on drawings.

C.

Arrange the piping on each vessel to allow for dismantling the pipe to permit head
removal and tube cleaning.

D.

Furnish and install necessary auxiliary water piping for oil cooler.

E.

Coordinate electrical installation with electrical contractor.

F.

Coordinate controls with control contractor.

G.

Provide all materiel required to ensure a fully operational and functional water
heater.

3.2 START-UP
A.

Units shall be factory charged with the proper refrigerant and oil.

B.

Factory Authorized Start-Up Services: Provide for as long a time as is necessary


to ensure proper operation of the unit, but in no case for less than two full working
days. During the period of start-up, the Start-up Technician shall instruct the
Owners representative in proper care and operation of the unit.

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73

P.O. Box 2510, Staunton, Virginia 24402-2510 USA (800) 432-1342 www.mcquay.com

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