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Transmitter
UniTrans
Published 26.1.00
Operating Manual
Stand 26.1.00
S-Nr. 2184125
Contents
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1
2.1.1
2.1.2
2.1.3
2.2
2.2.1
2.2.2
2.3
Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Pressure Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Control Interface Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Display Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Functions of Devices without Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Functions of Devices with Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1
3.2
3.3
3.4
3.5
3.6
3.7
Input-values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Output-values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Auxiliary Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Ambient Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Process Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Identification Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.1
4.2
4.3
4.4
4.5
5.1
5.2
5.3
5.3.1
5.3.2
5.4
5.4.1
5.4.2
5.5
5.6
Published 3.4.00
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6.1
6.2
6.3
6.4
6.5
6.5.1
6.5.2
6.5.3
6.5.4
6.5.5
6.5.6
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
9.1
9.2
9.3
9.4
Warning
Warning
If a fault cannot be corrected, the device should be removed from operation
and stored to prevent its reinstallation.
Attention
(80 ) 64
Published 3.4.00
Attention
Product Description
The UniTrans pressure transmitter (also called a pressure transducer) can be used
for level control and pressure measurement in process applications. A variety of process connections, measurement ranges, electrical interfaces and display options
enable a wide range of applications.
2.1
Construction
The UniTrans consists of a pressure sensor, a control interface unit and a housing
cover with optional display. Different modular configurations are available allowing a
variety of designs.
Direct Mounted
Published 24.1.00
The control interface unit contains the terminal compartment and the keypad used to
program the device. The four keys must be active (unlocked) before use. The keypad
is locked during normal operation to protect data and functions previously entered.
The keypad automatically locks if not being used for 10 minutes. The control interface
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CALIBRATION
RANGE
The measured-value indicator has four digits (in a 7-segment display) and symbols.
Below it, is line 1 (16-segment display) used to display error codes and the units of
measure. The unit of measure can be selected by the operator.
Additional information is displayed in lines 2 and 3 (16-segment display). The operator
can enter commands in the programming mode on the display unit by means of menu
driven prompts.
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Published 24.1.00
The UniTrans with a display offers a higher number of programming and control interface options. These options include alarm status, dampening, signal inversion, tank
linearization and diagnostic messages.
Function
The mode of operation for signal conversion is the same for all versions. The pressure
transducer converts the existing pressure into an electrical signal. Microelectronics
further process the input signal and produce a proportional 4-20 mA standard signal.
The display-version allows programming (parameterization) and the display of expanded functions such as inversion, dampening, alarm status and linearization.
Published 24.1.00
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Installation Examples
The UniTrans is primarily used to detect the hydrostatic pressure of liquids in tanks.
The measured pressure is provided as a height proportion or level control signal. The
pressure is measured using absolute (against a vacuum) or relative (against external
or air pressure) measurement depending on the type of sensor selected.
The UniTrans is also used for process pressure measurement within pipes and containers.
007-DS-D
008-DS-D
Level Control:
Level Control:
Externally mounted
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Published 24.1.00
verter.
functions.
Published 24.1.00
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Technical Data
3.1
Input-values
Pressure Range
(Absolute pressure upon request,
please contact factory)
3.2
0 - 5 PSIG
0 - 25 PSIG
0 - 100 PSIG
0 - 250 PSIG
0 - 500 PSIG
0 - 1500 PSIG
0 - 3000 PSIG
0 - 7500 PSIG
0 - 15,000 PSIG
others - 15,000 PSIG
Output-values
Output signal
4 - 20 mA
no change to accuracy
accuracy X (turn down / 5)
for example if turndown is 1 : 15, then accuracy =
0.10X(15/5) = 0.3%
Fault signal
0 s, 1 s, 5 s, 20 s, 40 s, programmable
1 : 20
optional
0 - 99 %
Published 24.1.00
Load
(80 ) 64
Construction
Process connections:
Type UT-10
Type UT-11
1/2 NPT
G 1B
G 1/2 B
G 1 1/2 B
Materials:
Housings
(UT-10)
(UT-11)
3.4
Auxiliary Power
Power supply
Published 24.1.00
3.5
12 - 36 V DC
Ambient Conditions
Ambient temperature
Storage temperature
Climate class
EMC per
EN 50 081-2, EN 50 082-2,
NAMUR NE 21
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3.6
Process Conditions
Media temperatures
248 F (120 C)
Identification Plates
TRONIC LINE
Transmitter UT-10
0 ... 40 bar
0,15 %
4 ... 20 mA
1+ 2DC 12 ... 36 V
P # 0639080
S # 0639110
Code UT-10-A-BBM-GD-ZMIAAZZ-Z
Alexander Wiegand GmbH & Co. . D-63911 Klingenberg
Anschlsse/
terminals /
bornes
9E
P#
Published 24.1.00
S#
10
(80 ) 64
Installation
The pressure transmitters diaphragm should not come into contact with
hard or sharp objects.
Attention
Published 24.1.00
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11
All functions are programmable when the pressure transmitter has been upgraded
with a display unit. The adjusted parameters are stored after the display unit is removed.
The display unit can be rotated about 300, so that it can be read under various installation conditions. The housing cover with built-in display can be fastened to the housing at all four side positions.
4.3
Housing Reconfiguration
Rotate the housing of the display unit in order to be able to read the display from
above when the pressure transmitter is installed in an upright position.
Loosen the 4 internal hexagonal screws.
Lightly lift off the housing with the display unit.
Carefully turn the housing 180.
Published 24.1.00
12
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4.4
Electrical Connection
Published 24.1.00
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13
Ground
L- Negative
L+ Positive
I
Published 24.1.00
A special cable with a vent tube is used to compensate for atmospheric under the
IP 67 Protection Method.
14
(80 ) 64
If the zero point or span setting are adjusted under pressure to a value outside of the sensors nominal pressure range, an error signal occurs. This
error signal is caused by a current surge of 3.6 mA or 21mA that lasts for 5
seconds or more. No values are stored when an error signal occurs.
The keypad becomes inactive if not used for 10 minutes. All settings will
default to previously stored values. Only settings that have been confirmed
with the "OK" function are stored.
5.2
Key Functions
Function 1
When keypad is
active, enters span
adjustment mode
When keypad is
active, enters zero
adjustment mode
Exit key or programming mode
Function 2
Action: upward,
increase value
Action: downward,
decrease value
Activate keypad
(Press and hold
for 2 sec.)
Verification (store)
Published 24.1.00
When keypad is
active, enters Integration time/
dampening mode
(push simultaneously
for 2 sec.)
When keypad is
active, resets to
default (push
simultaneously for
2 sec.)
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15
Action
Display of Ammeter
Press and hold the "esc" and "ok" keys for 2 sec- Ammeter will flash to 20mA to confirm that
onds to enter programming mode
the programming mode has been entered
Press the "zero" key to enter calibration mode
Once desired zero pressure is present at pressure port, press "ok" to accept
Action
Display of Ammeter
Press and hold the "esc" and "ok" keys for 2 sec- Ammeter will flash to 20mA to confirm that
onds to enter programming mode
the programming mode has been entered
Press the "span" key to enter calibration mode
A change in the zero point has no effect on the calibrated span. A change
in the span setting has no effect on the zero point. The zero point and span
end-point must fall within the sensors nominal pressure range. Setting the
spans peak point outside the nominal range of the sensor will reduce the
span accordingly.
16
(80 ) 64
Published 24.1.00
Example:
A pressure transducer with 0 - 250" WC (nominal pressure) needs to be programmed.The liquids surface (with a density of 1) is 2 feet above the diaphragm at
the zero point producing a pressure of 24" WC.
Zero point pressure (0%) 24" WC
I calc = ------------------------------------------------------------------------------------------------ 16 mA + 4 mA = 5.54 mA
Sensors nominal pressure 250" WC
This means that the devices current value must be set to 5.54 mA when performing
a dry (empty) calibration.
Action
Display of Ammeter
Calculate the mA reading that corresponds to the desired zero pressure using the
method described above
Press and hold the "esc" and "ok" keys for Ammeter will flash to 20mA to confirm
2 seconds to enter programming mode
that the programming mode has been
entered
Press the "zero" key to enter calibration
mode
Published 24.1.00
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17
Example:
A pressure transducer with 0 - 250" WC (nominal pressure) is to be programmed. The
liquids surface (with a density of 1) is 2 feet above the diaphragm at the zero point.
The maximum (span end-point) should be 18 feet.
pressure difference (span) (216" WC -25" WC)
I calc = --------------------------------------------------------------------------------------------------------------------------- 16 mA + 4 mA = 16.24 m
Sensors nominal pressure 250" WC
This means that the output must be set to 16.24 mA during programming.
Action
Display of Ammeter
Calculate the mA reading that corresponds to the desired zero pressure using the method
described above
Press and hold the "esc" and "ok" keys for 2 sec- Ammeter will flash to 20mA to confirm that
onds to enter programming mode
the programming mode has been entered
Press the "span" key to enter calibration mode
Use arrow keys to adjust mA reading to precalculated value for full span pressure
18
(80 ) 64
Published 24.1.00
Action
Display of Ammeter
Press and hold the "esc" and "ok" keys for Ammeter will flash to 20mA to confirm
2 seconds to enter programming mode
that the programming mode has been
entered
Press and hold the "zero" and "span" keys Ammeter will flash to 20mA to confirm
to enter integration time adjustment mode that the adjustment mode has been
entered
Press "zero" to set integration time to 0 s. Ammeter will flash to 20mA to confirm
If a different time is desired, press the up each key stroke and then return the
arrow key once for 1 s, twice for 5 s, three mA reading for current pressure
times for 20 s, and four times for 40 s.
Once desired integration time is selected,
press the "ok" key to save and exit pro
gramming mode
5.6
Reset to Default
All default data settings are restored by first activating the keypad, then simultaneously pressing the "zero", "esc" and the "ok" buttons for 2 seconds (see Para. 6.4 for default data).
Published 24.1.00
Important
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19
6.1
The Display
Published 26.1.00
In order to program the device, remove the display with a screwdriver and re-attach it
to the housing as shown in the diagram below.
20
(80 ) 64
Key Functions
Button
Functions
Main Menu
back to the previous
menu option
Sub-menu
back to the previous
menu option
Edit Functions
increase value
decrease value
to the sub-menu
save value
6.3
The keypad becomes inactive if not used for 10 minutes. All settings will
default to previously stored values. Only settings that have been confirmed
with the "ok" function are stored.
A change in the starting measurement (zero point) has no effect on the
measurement span. Likewise, a change in the span has no effect on the
starting measurement.
Published 26.1.00
An error signal occurs when the zero point or span settings fall outside of
the sensors nominal pressure range during calibration with pressure.
Nothing is saved.
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21
Defaults
Unit of measurement
(Line 1)
Line 2
Line 3
Calibration
Output
Damping
Inversion
Fault
Limits
Current-offset
Service password
no active password
not activated
Language
English
Evaluation
yes
1 g/cm 3
Published 26.1.00
Important
linear
density
22
(80 ) 64
Main Menu
CALIBRATION
RANGE
DISPLAY
OPTIONS
CALIBRATION
RANGE
OUTPUT
DEFINITION
EVALUATION
FUNCTION
LANGUAGE
OPTIONS
Published 26.1.00
SERVICE
FUNCTIONS
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23
"Unit Displayed"
"Unit"
Published 26.1.00
Once desired units are on the screen, press "ok" to select and save, then press the
esc" key until exiting the programming mode
24
(80 ) 64
"Unit Displayed"
Published 26.1.00
If selecting min or max value, when "ok" is pressed, you are given the choice
between measurement (pressure values) or temperature. Use the up and down
arrow keys to select desired information, then press "ok" to select and save. Finish
by pressing "esc" until exiting programming mode.
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25
"Calibrate Range"
Press "ok"
Press "ok"
Once desired zero pressure is at pressure port, press "ok" to select and save, then
press the"esc" key until exiting the programming mode
"Calibrate Range"
Press "ok"
Press "ok"
Press "ok"
Published 26.1.00
Once desired mA signal for zero pressure is set, press "ok" to select and save,
then press the"esc" key until exiting the programming mode
26
(80 ) 64
"Calibrate Range"
Press "ok"
Press "ok"
Once desired full span pressure is at pressure port, press "ok" to select and save,
then press the"esc" key until exiting the programming mode
"Calibrate Range"
Press "ok"
Press "ok"
Press "ok"
Published 26.1.00
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27
A single pressure value is set for the zero point or the span end-point
within the sensors nominal pressure range, and assigned to the associated mA signal when making adjustments with existing pressure. An error signal occurs when the existing pressure lies outside of the sensors
nominal pressure range. The value is not saved in this case.
Important
Published 26.1.00
Important
28
(80 ) 64
"Calibrate Range"
"Output Definition"
Press "ok"
"Output Damping"
Press "ok"
"Damping D = 0 sec."
Press the up or down arrow keys to select Damping time will change as arrow
desired signal damping time
keys are pressed
Once desired mA signal for full span pressure is set, press "ok" to select and save,
then press the"esc" key until exiting the programming mode
Published 26.1.00
Action
Display will read
Press and hold the "esc" and "ok" keys for "Display Options"
2 seconds to enter programming mode
Press the down arrow key
"Calibrate Range"
"Output Definition"
Press "ok"
"Output Damping"
"Output Inversion"
If the output signal is already inverted, then when entering the mode, the display
will initially read "Output Inversion >OFF". To revert the signal, press "ok" then
"esc" until exiting the programming mode
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29
"Calibrate Range"
"Output Definition"
Press "ok"
"Output Damping"
"Output Inversion"
"Output Alarm/Error"
Press "ok"
Published 26.1.00
30
(80 ) 64
"Calibrate Range"
"Output Definition"
Press "ok"
"Output Damping"
"Output Inversion"
"Output Alarm/Error"
"Output Limits"
Press "ok"
Use the up and down arrow keys to select the limit to be either 3.8-20.5 mA or 4-20
mA fixed
Once limit desired is displayed, press "ok" to accept, then press "esc" until exiting
programming mode
Please note: When the limit is set to 3.8-20.5 mA, the current will hold at the limit
point when the sensing range is exceeded.
Published 26.1.00
Please note: When the limit is set to 4-20mA, the alarm condition will go into effect
when the limits are reached. When this happens it is necessary to restart the
device by using reset or shutting down power to the unit.
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31
"Calibrate Range"
"Output Definition"
Press "ok"
"Output Damping"
"Output Inversion"
"Output Alarm/Error"
"Output Limits"
Press "ok"
"I-Offset I=0.0000"
Use the up and down arrow keys to set the The value for the mA offset should
zero offset to desired level
change as arrow keys are pressed
Once desired offset is displayed, press "ok" to accept and save, then press "esc"
until exiting the programming mode
Published 26.1.00
Please note: The output current is combined with an assigned offset, which can
have a maximum of + 0.8 mA.
32
(80 ) 64
"Calibrate Range"
"Output Definition"
"Evaluation Functions"
Press "ok"
"Evaluation Ref.Table"
Press "ok"
The next steps explain how to add level and volume pairs for tank linearization.
The UniTrans allow for up to 32 reference points. The value pairs for 0% and
100% are fixed. Repeat these steps for each point.
Press "ok"
Insert h[%] = ?
Press "ok"
Insert v[%] = ?
Published 26.1.00
Use the up and down arrow keys to adjust The percentage of volume changes
the volume as a percentage of total volume as arrow keys are pressed
Press "ok" to accept value pair and save
Press "ok"
"Table Active"
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33
100"
Example:
10
0"
100"
For the tank to the left with a UniTrans mounted on the bottom
left corner, the volume does not have a direct relationship with
the level that the UniTrans is reading. By setting one of the
lines of the display to read measure %, height/volume pairs
can be programmed to display how full the tank is as a percentage of total volume. At 25" WC, the height/volume pair would
be calculated as follows:
For the height value, 25" WC is 25% of the full span so h[%]=25
For the volume value, the volume at 25" must be calculated. At 25" WC the volume in the above
tank is 218,750 in3, the total volume is 500,000 in3. So at 25" WC the tank is 43.75% full. The
volume part of the height/volume pair is v[%]=43.75.
The more points programmed into the Unitrans (up to 32) the more accurate the measurement as
a percentage of total volume will be.
"Calibrate Range"
"Output Definition"
"Evaluation Functions"
Press "ok"
"Evaluation Linear"
Press "ok"
Press "ok" to select and save, then press "esc" until exiting the programming mode
34
(80 ) 64
Published 26.1.00
Press and hold the "esc" and "ok" keys for 2 sec- "Display Options"
onds to enter programming mode
"Calibrate Range"
"Output Definition"
"Evaluation Functions"
Press "ok"
"Evaluation Linear"
"Evaluation Density"
Press "ok"
"d/[g/m^3] d=?"
Once the desired density is displayed press "ok" to select and save, then press
"esc" until exiting the programming mode
Example:
Level 100 %:
40 feet
Specific gravity:
1.0
0.9
3
40 ft 1 g/c
-----------------------------------= 44.44 feet
0.9 g/cm 3
The span (end-point) must be re-calibrated (with or without pressure) to 44.44 feet, in
order to prevent a 40 foot tank from being overfilled.
Published 26.1.00
Important
A change or correction in the density causes a change in the span endpoints unit of measure (mm, m, inch, feet). The span end-point must be
re-calibrated when changing the medium to be measured (due to a
change in density).
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35
Language Options
Action
Press and hold the "esc" and "ok" keys fo
2 seconds to enter programming mode
"Calibrate Range"
"Output Definition"
"Evaluation Functions"
"Language Options"
Press "ok"
"Language English"
Use the up and down arrow keys to select Language changes as arrow keys are
either English, German or French
pressed
Published 26.1.00
Once desired language is displayed, press "ok" to select and save, then press
"esc" until exiting the programming mode
36
(80 ) 64
Press and hold the "esc" and "ok" keys for 2 sec- "Display Options"
onds to enter programming mode
Press the down arrow key
"Calibrate Range"
"Output Definition"
"Evaluation Functions"
"Language Options"
"Service Functions"
Press "ok"
"Mounting Correction"
Once the UniTrans is mounted, make sure no pressure is applied to the sensor and press "ok",
the UniTrans will automatically correct for its mounting position, then press "esc" until exiting
the programming mode.
Published 26.1.00
Press and hold the "esc" and "ok" keys for 2 sec- "Display Options"
onds to enter programming mode
Press the down arrow key
"Calibrate Range"
"Output Definition"
"Evaluation Functions"
"Language Options"
"Service Functions"
Press "ok"
"Mounting Correction"
Press "ok"
The UniTrans will continue to output the set mA signal until the "esc" key is pressed, once this
is done, continue pressing "esc" until exiting the programming mode
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37
Timer (total hours in operation, hours since last calibration and reset and sensor operation)
Action
Press and hold the "esc" and "ok" keys for 2 sec- "Display Options"
onds to enter programming mode
Press the down arrow key
"Calibrate Range"
"Output Definition"
"Evaluation Functions"
"Language Options"
"Service Functions"
Press "ok"
"Mounting Correction"
"Service Timer"
Press "ok"
"hrs-Total"
This displays total operating hours
"hrs- Calib"
This displays number of hours since last
calibration
"hrs- Reset"
This displays number of hours since last
reset
"hrs- Sensor"
This displays number of hours the sensor
has been in operation
Published 26.1.00
After viewing the information desired, press "esc" until exiting programming mode.
The service timer is for information purposes only, no functions can be reset
through this module.
38
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Reset (resets timer, min/max values, alarm, and resets all to factory settings)
Action
Display
"Display Options"
"Calibrate Range"
"Output Definition"
"Evaluation Functions"
"Language Options"
"Service Functions"
Press "ok"
"Mounting Correction"
"Service Timer"
"Service Reset"
Press "ok"
"Reset Timer"
"Reset Alarm"
Published 26.1.00
Press "ok" to reset alarm, reset the alarm after exceeding the 4-20 mA limit (see Output Limits
in section 6.5.3). Press "esc" until exiting from programming mode.
(80 ) 645 - 0606 Fax (770) 277 - 2641 E-mail: tronic@wika. com http://www.wika.com
39
Display
"Display Options"
"Calibrate Range"
"Output Definition"
"Evaluation Functions"
"Language Options"
"Service Functions"
Press "ok"
"Mounting Correction"
"Service Timer"
"Service Reset"
"Service Password"
Press "ok"
"Password Activate?"
Press "ok"
"Password ?"
Use the up and down arrow keys to select up to The value for the password will change as
a four digit number as the password
the arrow keys are pressed
Once desired password number is displayed, press "ok" to select and save, then press "esc"
until exiting the programming mode
Please note that when the password is active the calibration and evaluation ranges can not be
accessed. In order to access these parameters, the password must be de-activated. To deactivate the password follow the step outlined above.
Published 26.1.00
40
(80 ) 64
The following error messages can appear on devices with displays (see also para.
2.1.3):
Error Code
E00
Error
ROM-error
E01
E03
E04
E06
Sensor recognition
E07
Disposal
Published 10.1.00
Important
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41
Appendix
9.1
Dimension Diagrams
Published 26.1.00
G 1/2B
42
Warranty Conditions
The UniTrans has a 12 month warranty from the date of purchase.
Repairs may only be performed by the manufacturer. All other repairs and
device alterations are unauthorized and will void the warranty.
Attention
9.3
Glossary
Adjustment
Integration
Inversion
Nom. pressure range The operating pressure range for which the sensor was designed
Zero point
Parameterization
Span
Tank linearization
Defaults
9.4
Published 26.1.00
= 133.3 Pa
1 kp/mm 2
1 bar
= 0.1 MPa
1 mbar
= 1 hPa (Hektopascal)
Notes:
Subject to change due to technical modifications.
WIKA Instrument Corp. 1000 Wiegand Blvd. Lawrenceville, GA 30043
(800) 645 - 0606 Fax (770) 277 - 2641 E-mail: tronic@wika.com http://www.wika.com
43
Published 26.1.00
44