KENCANA HL Sdn.Bhd. PROJECT Plot D1,Lumut Port Industrial Park Mukim Of Lumut, KG.

Acheh, SUBJECT Daerah Manjung, 31200 Sitiawan Perak. CALC BY Tel : 05 -6923071

: : :

WHEATSTONE PROJECT LNG PLANT PLATE STAND CALCULATION MCL CHECK BY : AGG/ UAA

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:24-Jun-2013

Section Introduction :

Calculation Sheet

Remark

The purpose of this calculation is to determine the capacity of Plate Stand. The loadings are assume not to occur simultaneously in both directions but it was analyze in each loading direction X, Y & Z YX beam web 1.0 Material Properties Fy = 36 ksi = 248.21 MPa yield capacity of steel Es = 200000 MPa modulus of elasticity Fw = 70 ksi = 482.63 MPa weld capacity 2.0 Dog Plate SIZE Pipe 40, S40 Flat Plate DIMENSION (mm) A B 25 25 80 100

H 140 140

W 210 210

C 92.50 92.50

L 1100 1000

20 18

Column Properties Pipe 40, Schedule 40S d = 48.00 mm t = 3.68 mm 2 A = 512.39 mm 4 Ix = 2.03E+06 mm Iy rx ry Sy = = = =
2.03E+06 mm
4

diameter of pipe thickness of pipe area of section moment of inertia moment of inertia radius of gyration radius of gyration section modulus

d t A Ix Iy rx ry Sy

Flat Plate = 50.00 = 20.00 = 1000.00 = 2.08E+05 = = = = 14.43 5.77 3333

mm mm mm2 mm4
4

length of plate thickness of plate area of section moment of inertia moment of inertia radius of gyration radius of gyration section modulus

3.33E+04 mm

62.89 mm 62.89 mm 84450 mm

mm mm mm

C B

3.0 Design Check A. Capacity for Dog Plate Along X Axis

A.1 Capacity for Bending 2 Fb = 6*M/ ( T * C ) 2 0.6 Fy = 6*[ R * (B) ]/ ( T * C ) 2 = 0.6 Fy* T * C / [6 * B ] R A.2 Capacity for Shear Fv = 0.4 Fy 0.4Fy = V/ Ay V = 0.4 Fy * ( C * T )

Y axis X axis

Dog Plate

W T Column
=
60 deg

Z axis
mm

A.3 Capacity Calculation Table SIZE

Pipe 40, S40 Flat Plate

D=
Force, R (kN) Bending Shear 53.09 38.23 183.68 165.31 Governing Load (MT)
5.41 3.90

1000

X axis

Factor of Capacity Capacity Safety (MT) (kg)

1.50 1.50

3.61 2.60

3609 2599

KENCANA HL Sdn.Bhd. PROJECT Plot D1,Lumut Port Industrial Park Mukim Of Lumut, KG.Acheh, SUBJECT Daerah Manjung, 31200 Sitiawan Perak. CALC BY Tel : 05 -6923071

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WHEATSTONE PROJECT LNG PLANT PLATE STAND CALCULATION MCL CHECK BY : AGG/ UAA

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Section B. Capacity for Dog Plate Force Along Z Axis B.1 Capacity for Bending 2 Fb = 6*M/ ( W * T ) 2 0.6 Fy = 6*[ R * (H) ]/ ( W * T ) 2 R = 0.6 Fy* W * T / [6 * H ] B.3 Capacity Calculation Table SIZE
Pipe 40, S40 Flat Plate

Calculation Sheet

Remark

C.2 Capacity for Shear Fv = 0.4 Fy 0.4Fy = V/ Ay V = 0.4 Fy * ( C * T ) Governing Load (MT)
1.52 1.23

Force, R (kN) Bending Shear 14.89 12.06 416.99 375.30

Factor of Capacity Capacity Safety (MT) (kg)

1.50 1.50

1.01 0.82

1012 820

C. Check for Column Capacity Force Along X Direction C.1 Allowable Compressive Stress for Plate kL AISC C-E2-1 KL/rx = for pin K =1.0 check < 200 Section B7 KL/ry Cc FS
AISC E2-1 AISC E2-2

FORCE

KL/rx = KL/ry = Cc = =

69.28 173.21 126.12 1.86

= sqrt [ 2*pi()2 Es/ Fy ] = 5/3+3*(KL/r)/(8*Cc)-(KL/r)^3/(8*Cc^3)

Fa = [ 1 - (KL/r)2/ 2Cc2 ] * Fy/FS 0.6 Fy Fa = 122E / 23(kL/r)2 0.6 Fy

FS

when : kL/r Cc when : kL/r > Cc

Fa = 34.33 MPa

C.2 Check for axial compression for Pipe Allowable Compressive Stress for Pipe KL/rx = for pin K =1.0 check KL/ry 2 Cc = sqrt [ 2*pi() Es/ Fy ] FS = 5/3+3*(KL/r)/(8*Cc)-(KL/r)^3/(8*Cc^3)

R1
kL < 200 r

R2

Therefore Fa 0.6Fy OK!

R2 = 0 R1 (D) = Force * Lsin Force = R1 * D/ Lsin Force = Capacity,P * sin * D/ Lsin KL/rx KL/ry Cc FS Fa = = = = = 17.49 17.49 126.12 1.72 143.06 MPa

when : kL/r Cc when : kL/r > Cc

C.3 Capacity Calculation Table SIZE
Pipe 40, S40 Flat Plate

= [ 1 - (KL/r)2/ 2Cc2 ] * Fy/FS Fa Fa = 122E / 23(kL/r)2

Therefore Fa 0.6Fy OK!

Fa 143.06 34.33

A 512.39 1000.00

P = Fa * A (kN)
73.30 34.33

Force (kN) 66.64 34.33

Factor of Capacity Capacity Safety (MT) (kg)

1.50 1.50

4.53 2.33

4530.11 2333.73

KENCANA HL Sdn.Bhd. PROJECT Plot D1,Lumut Port Industrial Park Mukim Of Lumut, KG.Acheh, SUBJECT Daerah Manjung, 31200 Sitiawan Perak. CALC BY Tel : 05 -6923071

: : :

WHEATSTONE PROJECT LNG PLANT PLATE STAND CALCULATION MCL CHECK BY : AGG/ UAA

SHEET : REV DATE :

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:24-Jun-2013

Section

Calculation Sheet G. Weld Design At Base Of Column (Along X Direction) Note : Loading was consider in the design is only at direction X and loadings in the direction Z and Y was neglected Weld Connection at Column Pipe Base Lw = pi() * d weld length Shear X fr = 0.5 Force / Lw shear in each leg fr = 0.707 * w * 0.3 * Fw w = 3.68 mm (weld thickness equal to thickness of pipe)
0.5 Force / Lw = 0.707 * w * 0.3 * Fw Force = 0.707 * w * 0.3 * Fw * 2 * Lw

Remark

Lw =

150.80 mm

Force

113.63 kN

Weld Connection at Column Plate Base Lw = 2d + 2b weld length Shear X fr = 0.5 Force / Lw shear in weld each leg fr = 0.707 * w * 0.3 * Fw w = 20.00 mm (weld thickness equal to thickness of plate)
0.5 Force / Lw = 0.707 * w * 0.3 * Fw Force = 0.707 * w * 0.3 * Fw * 2 * Lw

Lw =

140.00 mm

Force

573.34 kN

F.

Summary The table below showing the maximum or governing safe working load of Pipe Stand (plate and pipe) SIZE
Pipe 40, S40 Flat Plate

Dog Plate (kg) 1012.42 820.06

Column (kg) 4530.11 2333.73

Weld (kg) 11587.01 58464.27

Reference :

AISC ASD 9th Edition

Weld Connection at Pipe Base Aw = pi() * d + 50mm (stiffener length) R2 = Force * Lsin/ D fvZ = R2 / Aw Shear Z shear in each leg Shear X Resultant fvY = 0.5 Force / Aw R w = fv2 + fb2
shear in each leg

= = = = =

#REF! mm #REF! N #REF! N/mm #REF! N/mm #REF! N/mm #REF! mm

nominal shear stress nominal bending stress resultant stress weld thickness

= fr/ (0.707 *0.3*480MPa)

Weld Connection at Plate Base Aw = 2*d + 2*b R2 = Force * Lsin/ D fvZ = R2 / Aw Shear Z Shear X Resultant fvY = 0.5 Force / Aw R w = fv2 + fb2

=
shear in each leg shear in each leg

#REF! mm #REF! N #REF! N/mm #REF! N/mm #REF! N/mm #REF! mm

nominal shear stress nominal bending stress resultant stress weld thickness

= = = =

= fr/ (0.707 *0.3*480MPa)

nominal shear stress nominal bending stress resultant stress weld thickness

nominal shear stress nominal bending stress resultant stress weld thickness