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RESOLUTION3

Upgrade of a Quantum HotStandby 140CPU67160 to OS Version 2.50 and Copro Version 2.50
Applicable to Product Range(s) : Modicon Quantum Resolution Number: 190881 Revision: 1.0

Goals and Symptoms


During the upgrade of a Quantum HotStandby 140CPU67160 to OS Version 2.50 and Copro V2.50, some difficulties could be encountered to set up a proper HotStandby System. A similar situation may occur when replacing in an existing HotStandby System a 140CPU67160 whose PV is under 16 by a 140CPU67160 PV16 one. - The switchover to perform the upgrade of the second CPU while running is impossible even if the system bit %SW60.4 is set to 1; - The Standby Processor remains Offline.

Causes and Fixes


In a 140CPU67160 Hotstandby system, the OS version 2.50 of both processors must be used with Copro version 2.50 only. The new Copro firmware V2.50 is not compatible with Copro Versions prior than V2.50 (2.11IE78, 2.11IE79 and 2.11IE80). Thats why, the mismatch between Copro 2.50 and previous Copro versions will not allow the switch, even if the system bit %SW60.4 has been set to 1. A next Copro Firmware version will fix this behaviour and will enable an OS CPU upgrade while the process is running. Warning: The upgrade of a Quantum HSBY system to the OS version 2.50 and Copro version 2.50 needs a total stop of the process. Consequence: If a shutdown of the process is not possible, please dont try to upgrade CPUs to V2.50. 1 - If you need to upgrade to OS Version 2.50 and Copro Version 2.50 Please refer to the following document to perform this upgrade to OS Version 2.50 and Copro Version 2.50 in Stop Mode: Upgrade a Quantum HotStandby System to OS V2.50 Copro V2.50.doc

2 - If the upgrade to OS 2.50 is already in progress The mismatch between Copro 2.50 and previous versions of Copro will not allow the switch, even if the system bit %SW60.4 has been set to 1. To set a proper HotStandby system, it is necessary to upgrade both Copro Version to V2.50 and to upgrade also both OS Version to V2.50 but that needs a total stop of the process. Please refer to the upgrade procedure to OS Version 2.50 and Copro Version 2.50, in the paragraph 1. If the process cant be stopped, you can choose: - To downgrade the OS Version and the Copro Version of the Standby Processor to the previous version (identical to the OS and Copro Version of the Primary Processor), to recover the initial

situation; - Or to update both CPUs to OS Version 2.42, Copro V2.11IE80, as this update can be done in Running Mode. Example: During the upgrade, you can end in the following situation: Primary Processor V2.50 V2.11IE80 or less Standby Processor V2.50 V2.11IE80 or less

OS Version Copro Version

If System Bit %SW60.4 is set to 1, the Standby is in RUN Standby Mode. However, this HotStandby configuration is not stable, because once System Bit %SW60.4 is reset to 0, the Standby goes in Offline Mode. This is due to an incompatibility between OS Version 2.50 and Copro Version V2.11IE80 or less. Thats why, it is mandatory to use OS Version 2.50 only with Copro Version 2.50. To set a proper HotStandby system, it is necessary to upgrade the Copro Version to V2.50 but that needs a total stop of the process. If the process cant be stopped, from this actual situation, you can choose: - To downgrade the OS Version of the CPU to the previous OS Version, to recover the initial situation; - Or to downgrade both CPUs to OS Version 2.42, Copro V2.11IE80, as this downgrade can be done in Running Mode. 3 - If you want to replace a 140CPU67160 OS Version 2.42 or less, Copro Version 2.11IE80 or less, by a 140CPU67160 PV16 (OS Version 2.50, Copro Version 2.50), in a Running HotStandby System To replace a 140CPU67160 OS version V2.42 (or less) and Copro version V2.11IE80 (or less), with a 140CPU67160 OS Version 2.50, Copro Version 2.50, you have first to downgrade this CPU to the same OS version and same copro version as the ones of the Running Primary. Note: The 140CPU67160 processor PV16 is delivered with OS version 2.50 and Copro version 2.50. Please refer to the following downgrade procedure of a 140CPU67160 PV16. Downgrade a Quantum HotStandby System from OS V2.50 Copro V2.50.doc

Caution: If you download an OS version 2.31 or lower in a Quantum HotStandby 140CPU67160 whose PV is equal or above 13, you wont be able any more to change the OS version another time. Summary: Primary Processor PV16 CPU OS V2.50 Copro V2.50 PV<16 CPU OS<V2.50 Copro<V2.50 13 PV<16 V2.32CPU OS<V2.50 Copro<V2.50 PV<13 CPU OS<V2.50 Copro<V2.50 Standby Processor PV16 CPU OS V2.50 Copro V2.50 PV<16 CPU OS<V2.50 Copro<V2.50 Replacing by a PV16 CPU OS V2.50 Copro V2.50 Replacing by a PV16 CPU OS V2.50 Copro V2.50 Comments Configuration Ok No further action requested Upgrading to V2.5 needs a shutdown Caution: Need to downgrade the replacing CPU PV16 Prohibited: Downgrade not recommended

Setting a new system Upgrading an existing system Replacing a CPU in an existing system Replacing a CPU in an existing system