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Ahmed AbdelAbdel-Naby
Fluid Mechanics & Hydraulic Machines Mech. Eng. Dept. Faculty of Engineering Alexandria Univ.
email: hydrocareeg@hotmail.com
Table of Contents
Chapter One:
Fluid Properties
##Governing equations
Continuity equation Bernoullis equation Energy per unit weight Friction Head Losses Minor Losses Loss coefficients for pipe components
Chapter Two:
Classification of pumps
Flow, head and power coefficients Understanding the System Head Curves Variants in Pumping Systems
Pump terminology System Characteristics and Pump Head Total dynamic head Power Pump Performance curves Net positive suction head (NPSH) Affinity laws Effect of fluid viscosity
Chapter Three:
Centrifugal Pump Construction
Classification Casings Radial Thrust Impellers Impeller Mechanical Types Wearing Rings Axial Thrust Axial Thrust in Multi-Stage Pumps Shafts and Shaft Sleeves Mechanical Seals
Chapter Four:
Centrifugal Pump Performance
Characteristic Curves (Pump Theory) Real & Ideal Fluid Performance parameters (Affinity Laws) Specific Speed Modifications to Impeller and Casing Reduction of Cavitation Damage Pump Selection Priming Capacity Regulation Parallel and series Operation Operation at Other than Normal Capacity Pump Cavitation: Pump Cavitation Concept of Cavitation Mechanism of Cavitation General Symptoms of Cavitation
Chapter Five:
##
Piping:
Suction Piping
Operation:
Pre-Operational Checks
Starting and Stopping Procedures The pump in operation Diagnosing pump and Seal Problems in Field Pump Preventive maintenance
Chapter Six:
Maintenance Daily observation of pump operation Semi-annual inspection Annual Inspection Spare and repair parts Diagnosis of Pump Problems Centrifugal Pump Hydraulic performance Diagnostics Cavitation Suction and Discharge Recirculation Axial Thrust Radial Thrust
Gear Pumps Piston pumps Radial piston pumps Axial piston pumps Screw Pumps Pump Efficiencies Performance Trouble shooting
Chapter One
Fluid Properties
Density(): Density( it is the mass per unit volume = mass/volume = M/v (Kg/m3) for water ( (w = 1000 kg/m3) at 4o c
Specific Weight( Weight(): defined as Weigh per unit volume = weight/ volume = W/V ( N/m3 ) =g for water ( ( w = 9800 N/m3 ) Specific Gravity (S.G.): defined as the ratio of the density of the fluid to the density of water at some specified temperature S.G. = f / w Viscosity (): Fluid ability to resist motion
du = dy
Dynamic viscosity , ,, in: N.s/ m2 or Pa.s or Kg/m.s or poise ( dyne.s/cm2 ) Kinematic viscosity , , in: m2/s or stokes or centicenti-stokes
v=/
Vapor Pressure ( Pvap ): It is the pressure at which liquid starts to evaporate at working temperature. Pour Point It is the temperature at which the fluid (petroleum product or crude) seems to be freeze.
Continuity equation.
G = AV = Q
Where G is the mass flow rate Q is the volume flow rate or discharge
Q = AV
G1= G2
Q1 = Q2
1 A1V1 = 2 A2V2
A1V1 = A2V2
V =Q/ A
2. Bernoulli's Equation.
E = P/ P/g + Z + V2/2g Where:
E=Total energy/unit weight Z= Potential energy/unit weight P/ P/g= pressure energy/ unit weight v2/2g = kinetic energy/unit weight
= z + p / + V 2 / 2g
2 2 2
= z + p / + V 2 / 2g + h
2 2 2 L
Losses in pipes
I-FRICTION LOSS Due to friction ( along the pipe-straight pipes ) i- Friction between fluid layers
( laminar flow )
DARCY EQUATION The completely general functional relation w= fn (V, D, , , e) where: The wall shear stress w The mean velocity V, Pipe diameter D, Fluid density , Fluid viscosity , Pipe roughness e or
LV L Q hf = f = f 2 D 2g D 2 gA
f = 64 64/R /RN for Laminar flow f from Moddy Chart for Tur. flow
IIII-Minor Losses
Due to change in velocity vector (at certain section)
i- change in velocity magnitude ( due to area change ) ii ii- change in velocity direction ( bends) iii iii- change in velocity magnitude & direction ( see examples )
i-
Sudden contraction
2/2g hL1 =k v L1-2 L 2
Exit flow conditions and loss coefficient (a) Reentrant, KL= 1.0, (b) sharp sharp-edged, KL= 1.0 (c) Slightly rounded, KL= 1.0 (d) well-rounded, KL= 1.0
ii ii- change in velocity direction ( bends ) hLb =kb v2/2g kb depends on R,D, R,D,
Loss in valves hLv =kv v2/2g kv depends on valve type valve opening
Valve Types:
(a) Globe valve, (b) Gate valve, (c) swing check valve, (d) Stop check valve.
Valve opening:
Pipelines
Petroleum Engineering
Transmission Lines
Transmission Lines
Transmission Lines
Transmission Lines
Side boom
Transmission Lines
Side boom
Transmission Lines
Industrial Applications
Valves
Valves
Gate Valves
Check Valves
Pumps
Definition. Applications. Types. Selection.
Definition
Pump is a hydraulic machine used to convert mechanical power into hydraulic power
I/P
( Mech. Energy )
O/P
( Hyd. Energy )
Hyd. Power = P x Q = x Q x Hm where: P Q Hm is the pump pressure is he pump flow rate liquid specific weight is the pump head
Pump applications
Lifting pump. Circulating pump. Boosting pump.
Lifting Pump
Hst ( +ve )
+ ve
P
suction (s)
- ve delivery (d)
Circulating Pump
Hst ( 0 )
Boosting Pump
Hst ( -ve )
head is the difference in elevation between the wet well liquid level and the datum elevation of the pump impeller. If the wet well liquid level is below the pump datum, so hs is negative. discharge head is the difference in elevation between the discharge liquid level and the pump datum elevation. the difference in elevation between the water level in the wet well and the water level at discharge (hd -hs).
gauge reading is expressed in meters measured at the discharge nozzle of the pump and referenced to the centerline of the pump impeller. It is also the distance to the hydraulic grade line and pressure reference.
Hm.s = Hs.s hls - vs2/2g Hm.d = Hs.d +hld Hm = Hm.d - Hm.s Hm = (Hs.d +hld ) ( Hs.s hls - vs2/2g ) Hm = (Hs.d - Hs.s ) + (hld + hls ) + vs2/2g Hm = Hs.t + hlt + vs2/2g
Power
Output Power The power output of a pump is the energy delivered by the pump to
the fluid.
In SI units,
P = Q Hm/c
is the specific weight of the fluid in N/m3,
Input Power
Pump performance is measured in terms of the flow
rate that a pump can discharge against a given head at a given efficiency.
design information of the pump manufacturer in a series of curves for a given pump. output (water kilowatts [kW] or water horsepower [hp]) to the power input to the pump shaft.
Pump efficiency
Pump efficiency is defined as the ratio between the
output power and input power which is usually range from 20 to 85 85% %.
Pump Types
Positive Pumps Roto-dynamic Pumps 1. Centrifugal pump 2. Propeller pump Reciprocating P.P. 1. Piston Pump 2. Diaphragm Pump Rotary P.P. 1. Gear Pump 2. Screw Pump 3. Vane Pump 4. Parallel cylinder piston pump Non-Mech. Pumps 1. Jet pump 2. Air lift pump
Centrifugal pump
be shown graphically on characteristic curves. A typical characteristic curve shows the: Total dynamic head, Brake horsepower, Efficiency, and Net Positive Suction head All plotted over the capacity range of the pump ( Q ).
For example, the use of a discharge valve to change the system head for
the purpose of varying pump flow during a shop performance test.
The maximum flow is obtained with a completely open valve, and the
only resistance to flow is the friction in the piping, fittings, and flow meter.
Cavitation
When the pressure of the liquid is reduced to a value
equal to or below its vapor pressure the liquid begins to boil and small vapor bubbles or pockets begin to form.
P min > P vap. P atm. H min > h vap. h atm. H ss - h ls- Vs2 / 2g Hm > h vap. h atm. h atm- h vap+H ss- h ls > Hm+ Vs2 / 2g
NPSHA > NPSHR
Affinity Laws
The affinity laws express the mathematical relationship between
the several variables involved in pump performance.
D is constant
Q Q N N
2
N is constant
Q1 D1 = Q2 D2
3
1 2
1 2
H1 N1 = H2 N2
H1 D1 = H 2 D2
BHP1 N1 = BHP2 N 2
BHP1 D1 = BHP2 D 2
Impellers
Mech . Power
Centrifugal pumps may have: Radial-flow impellers Axial-flow impellers Mixed-flow impellers, which combine radialradial - and axialaxial-flow principles
Axial-Flow impeller
Impellers are further classified as: SingleSingle-suction suction, , with a single inlet on one side Double Double-suction, with water flowing to the impeller
from both sides
CASINGS
U2/2g Hyd. Power ( Hcasing & Vd2/2g )
The Volute Casing Pump This pump derives its name from the spiral spiral-shaped casing surrounding the
impeller.
This casing section collects the liquid discharged by the impeller and converts
velocity energy to pressure energy.
A centrifugal pump volute increases in area from its initial point until it
encompasses the full 360 around the impeller and then flares out to the final discharge opening.
In propeller and other pumps in which axialaxial-flow impellers are used, it is not
practical to use a volute casing; instead, the impeller is enclosed in a pipepipe-like casing.
stage pump.
Radial Thrust
AXIAL THRUST
Axial Thrust in SingleSingle-Stage Pumps with Closed Impellers
readily available, axial thrust in single single-stage pumps remains a problem only in larger units.
Pressure distribution on: Front and Back shrouds of single-suction impeller With shaft through impeller eye
Balancing axial thrust of single single-suction impeller by means of wearing ring on back side and balancing holes
PumpPump -out vanes used in a single single-suction impeller to reduce axial thrust
Multistage pump with singlesingle-suction impellers facing in one direction and hydraulic balancing device
Balancing drum
Specific applications
Open impellers
Semi-open impeller
WEARING RINGS
Single labyrinth intermeshing type. Double-ring const. with nozzle-type casing ring
Shaft Sleeves
Pump shafts are usually protected by renewable
sleeves from: from:
Eerosion, corrosion, and wear at stuffing boxes Leakage joints Internal bearings In the waterways
Sleeve with External locknut And Impeller key extending into sleeve to prevent slip
Sleeve with internal impeller nut, external shaft-sleeve nut, And separate key for sleeve
Seal arrangement for shaft sleeve to prevent leakage along the shaft
Lantern Ring
MECHANICAL SEALS
The conventional stuffing box design and
composition packing are impractical to use for sealing a rotating shaft for many conditions of service.
Secondary seals:
These consist of O-rings or other suitable gasket materials.
Hardware:
This consists mainly of the spring(s) and a retainer, normally made of a series 300 stainless steel.
Comparison of packing and mechanical seals Advantages Packing 1. Lower initial cost 2. Easily installed as rings and glands are split 3. Good reliability to medium pressures and shaft speeds 4. Can handle large axial movements (thermal expansion of stuffing box versus shaft) 5. Can be used in rotating or reciprocating applications 6. Leakage tends to increase gradually, giving warning of impending breakdown Disadvantages
1. Relatively high leakage 2. Requires regular maintenance 3. Wear of shaft and shaft sleeve can be relatively high 4. Power losses may be high
Advantages
Disadvantages
Mechanical seals
1. Very low leakage/no leakage 2. Require no maintenance 3. Eliminate sleeve wear/shaft wear 4. Very good reliability 5. Can handle higher pressures and speeds 6. Easily applied to, toxic, flammable, or radioactive liquids 7. Low power loss 1. Higher initial cost 2. Easily installed but may require some disassembly of pump (couplings and so on)
Diaphragm Pump
Screw Pump
Vane Pump
Finger Pump
Peristaltic Pump
Jet Pump
Pumping Stations
Pumping Stations
Pumping Stations
Hydraulic Turbines
mechanical power
I/P ( Hyd. Energy )
Water Turbines
Francis Turbine
Spiral casing
Runner
Draft tube
Aerodynamics
Automotives
Wind Tunnels
Water sports
Cycling
Offshore racing
Auto racing
Surfing
Wind Energy
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