2.

00

INTENT OF SPECIFICATION This sub-chapter is intended to cover design, materials procurement,manufacture/fabrication,shop testing and supply of various types of valves the C.W.system of 2 nos 210 MW units. Scope of Work: The contractor's scope of work shall include Design, engineering, Manufacture, Shop testing, painting, Packing, loading at works, Transportation to site, Unloading, Handling at site, Storage, comprehensive insurance, Preservation, Erection, Testing commissioning of the required number of valves as listed below along with a pair of counter flanges with necessary nuts, bolts, washers and gaskets for each of the valves. Scope of Supply i) The scope of supply of the contractor covered under this specifications shall include the valves as specified in the following paragraphs; and Mandatory spare parts tools and tackles. and special maintenance

ii)

T2.01 T2.01.01

Equipment Specifications The valves shall be designed, manufactured and tested as per relevant Indian Standards or as per other International standards acceptable to the Purchaser and will be suitable for the duty conditions specified below. Motor operated Butterfly i) ii) No.of valves Nominal diameter Valves 6 Nos. 1600 mm. Flanged Butterfly valve as per BS - 5155/AWWA C - 504 with electric actuator. Indoor in pump house.

T2.01.02

iii) Type of valve

iv)

Location

T2.01.03

Motor operated butterfly i) ii) No.of valves Location -

valve 2 Nos. Makeup water forebay. 600 mm. Flanged Butterfly valve as Per BS - 5155/AWWA C-504 with electric actuator for make-up water. Outdoor valves 8 Nos. 4 nos. on tappings for heat exchangers & 4 nos. on makeup water pipeline as shown in the drawing. 600 mm Gear operated Flanged Butterfly valve as Per BS- 5155/AWWA. 4 Nos. Cooling Tower Hot water inlet (2 Nos. per tower) 1600 mm Gear operated Flanged Butterfly valve as Per BS - 5155/AWWA. valves 2 Nos. 300 mm. Manually operated Flanged Butterfly valve as Per BS- 5155/AWWA for blow-down water. pipe to

iii) Nominal diameter iv) Type of valve

v) T2.01.04 A. Gear i) ii)

Location operated butterfly No.of valves Location

iii) Nominal diameter iv) Type6 of valve

B.

i) ii)

No.of valves Location

iii) Nominal diameter iv) Type of valve

T2.01.05

Manually operated butterfly i) ii) No.of valves Nominal diameter -

iii) Type of valve

T2.01.06

Miscellaneous valves Gate/sluice valves shall conform to IS:780-1984 IS:2906-1984(R.A.1990)Class PN 1.0 as applicable. and

Globe valves shall conform to IS:778-1984, Class I. Non-return valves shall conform to IS:5312-1986,Part I. Butterfly valves shall conform to AWWA C-504/BS 5155. 11

Flange drilling of all valves shall be as per table of IS:6392-1971. T2.01.07

All the Butterfly valves shall be of 6 Kg/cm2 rating and conform to B.S -5155-1984 or ANSI/AWWA-C-504-1987. The valves shall be double flanged type and shall be supplied with matching flanges ,bolts,nuts and gaskets. Drilling of flanges shall be as per table-11 IS-6392- 1971. The analysis of liquid to be handled given in Annexures-D & E. of is

T2.01.08

All electric actuator a)

driven valves

shall be : ,necessary gear ,torque switches

Complete with electric motor drive, position limit switches and terminal board.

b) c) d)

Complete with Micro switch for disconnecting power supply when the valve is operated manually. All limit and torque switches shall be water proof. dust and

The climate prevailing at site is tropical and humid with maximum temparature of 50 Deg.C and 100% humidity but both not occuring simultaneously. The equipment shall be designed to suit this condition. on the

T2.01.09

Direction of flow shall be clearly indicated valve by embossing an arrow on the valve body.

T2.01.10

All the valves shall have a permanent stainless steel name plate and stainless steel tag fixed on the valve body indicating the tag number,diameter,pressure rating and manufacturing standard code of the valve. The valves shall be designed for 100% water tight off. shut

T2.01.11

T2.01.12

All the valves shall be provided with hand wheel/ lever. The face of the wheel/lever shall be clearly marked with the words OPEN and CLOSE and an arrow to indicate the direction for opening/closing. All the valves shall be supplied with companion flanges made of Carbon Steel plates conforming to IS:2062-1992 Gr.2A and drilled to I.S.6392-1971 Table-11. Materials of construction: 1. 2. 3. 4. 5. 6. Body Disc Seat Shaft Seat retaining rings/and screws Shaft bearing : : : : : : C.I. IS-210 Grade FG260 C.I. IS-210 Grade FG260 Nitrite rubber/S.S (304) S.S. (304) S.S. (304) Self lubricated

T2.01.13

T2.01.14

TECHNICAL SPECIFICATION FOR MOTOR ACTUATORS FOR VALVES AC Motors Motor shall be totally squirrel cage type. enclosed, fan cooled, and

Degree of protection for motors, terminal boxes shall be IP-55. Shaft extension as per requirement.

bearings

Bearing suitable for running of motors in direction.

either

Terminal box Terminal box of all motors shall sized to accomodate termination Conductor PVC armoured cables as table. be liberally of Aluminium per enclosed

Terminal box shall be provided normally on the right side when viewed from the driving end or on the top.

Cooling Motors shall be TEFC design Ventilation system shall be effective irrespective of direction of rotation.

Quality of operation

Rotor shall be dynamically balanced. Vibration and noise level shall be as IS-12O75- 1991 & IS-12O65-1987 respectively.

per

Electrical Design Motors shall be suitable for DOL starting Shall be suitable for 415V + 6% , 50HZ + 3% Motors shall have class B insulation with temperature rise limited to 65 deg.C over an ambient of 55 deg.C. All motors shall be provided with 2 nos. bolts. earthing

All motors shall be designed conforming to IS-3251978.

Limit switches All limit switches shall be of robust construction, capable of withstanding repetitive operations. Shall be lever or rotating cam upon requirement. type depending

Shall be provided with 10 A, 2 NO + 2 NC contacts. Shall be housed in robust metalic, dust and weather proof, enclosure conforming to IP-65 enclosure, suitable for outdoor installation. Earthing studs (2 nos) shall be provided Shall be provided with suitable cable gland plates with knockout holes of required size

T2.02 T2.02.01

INSPECTION, TESTING & SHOP PAINTING Inspection & Testing The tests to be conducted at shop for various subassemblies/assemblies of equipment shall include, but not limited to the following: Material test Testing during manufacture/fabrication Dimensional checking Hydrostatic testing of body and seat.

Demonstration time.

of

guaranteed

opening

&

closing

Any other test, as required to prove the functional requirement of various parts of equipment/system. T2.02.02 The final tests shall be conducted in the presence of the Purchaser's representative. Test certificates for different tests shall be made available to the Purchaser. Material test certificates for bought out items shall be obtained from original manufacturer/reputed test house. For all bought out items, test certificates as relevant to the items shall be furnished by the contractor. All the equipments shall be subject to stage inspection by the contractor's own inspecting authority. However, Purchaser's Inspector may visit the works from time to time who should have free access to all the places of the manufacturing premises where any part/parts are under manufacture. Shop Painting a) Surface preparation shall be as per St-2 and/ or St-3 of Swedish standard SIS 055900 or GERMAN STANDARD DIN 55928 Part 4 After surface preparation, two coats of single pack air drying phenolic modified alkyd composition primer with Zn phosphate as per IS:2074-1992 shall be applied. Dry Film Thickness of each coat should be 40 microns(minimum). Two coats of single pack air drying high gloss phenolic alkyd modified synthetic enamel paint, suitably pigmented shall be given as Final paint.Dry film thickness of each coat shall be 25 microns.

T2.02.03

T2.03

c)

T2.04

Performance Guarantee and Warranty The valves supplied shall satisfactory performance Conditions Of Contract. be guaranteed for as per General

LIST OF MANDATORY SPARES FOR VALVES The following mandatory spares shall be included in the contract for Butterfly valves of each size. I) For DN 1600 motor operated butterfly valves.

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. II)

Valve disc. Shaft Shaft key Bearings Allen screw 'O' rings Gland packing Seal clamping units and bolts Position indicator Actuators (as applicable) Torque/limit switches Handle

1 1 1 1 1 1 2 1 1 1 1 1

Set set set set set set sets set set set set set

For DN 1600 gear operated butterfly valves. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Valve disc. Shaft Shaft key Bearings Allen screw 'O' rings Gland packing Seal clamping units and bolts Position indicator Actuators (as applicable) Torque/limit switches Handle 1 Set 1 set 1 set 1 set 1 set 1 set 2 sets 1 set 1 set NA NA 1 set

iii) For DN 600 motor / gear operated butterfly valves. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Iv) Valve disc. Shaft Shaft key Bearings Allen screw 'O' rings Gland packing Seal clamping units and bolts Position indicator Actuators (as applicable) Torque/limit switches Handle 2 2 2 2 2 2 4 2 2 2 2 2 Set set set set set set sets set set set set set

For DN 300 manually operated butterfly valves. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Valve disc. Shaft Shaft key Bearings Allen screw 'O' rings Gland packing Seal clamping units and bolts Position indicator Actuators (as applicable) Torque/limit switches 1 Set 1 set 1 set 1 set 1 set 1 set 2 sets 1 set 1 set NA NA

12. Notes: 1.

Handle

1 set

One set shall be applicable for one valve of size. DATA SHEET FOR VALVES

each

I) MOTOR OPERATED BUTTERFLY VALVE AT PUMP DISCHARGE 1) 2) 3) Name of manufacturer Nominal diameter of valve in mm. Test Pressure a) b) 4) 5) 6) 7) 8) 9) Body Seat -Kg/Cm2 -Kg/Cm2 : : : : 9 6 6 BS 5155 As per BS 4504 PN-10 440 190 : : Fouress 1600

Quantity - Nos. Manufacturing Standard

Drilling Standard for flanges : Length over flanges - mm Thickness of valve disc - mm Details of motor actuator. a) b) c) d) e) f) g) h) i) j) Make Model Type of motor K.W. motor speed Output RPM Class of Insulation/ degree of protection Voltage Frequency Duty : : : : : : : : : : : : :

Auma SA30E9 3 Phase AC motor, sq. cage 2.5 2800 90 CL B / IP68 415 V 50 Hz S2-15 75 + 5

10) 11)

Valve opening/ closing time in seconds Materials of construction a) b) c) d) Body Disc Drive Shaft Stub Shaft

: : : :

IS 210 Gr. FG 260 IS 210 Gr. FG 260 AISI 431 AISI 431

e) f) g) h) i) j) k) l) m) n) o) p) q) r) 12) II. 1) 2) 3)

Seat Ring Clamping Ring Bearing End Cover Plate Shaft Pin Seal Gears Hand Wheel Eye Bolt Integral Flanges Matching Flanges Bolts Nuts Gaskets

: : : : : : : : : : : : : : Kg. :

Stainless Steel S.G.Iron Teflon IS 210 Gr.FG 260 AISI 431 Nitrile rubber S.G.Iron Fabricated steel Steel IS 210 Gr. FG 260 Carbonsteel.IS2062,Gr-2A Iinternal SS304/External HTS/CS HTS/CS Nitrile Rubber 5650 (approx)

Weight of Valve Assembly

MOTOR OPERATED BUTTERFLY VALVE ON MAKE-UP WATER PIPELINE Name of manufacturer Nominal diameter of valve in mm. Test Pressure a) b) Body Seat -Kg/Cm2 -Kg/Cm2 : : : : 9 6 2 BS 5155 IS 6392-1971 Table-11 / 267 80 : : Fouress 600

4) 5) 6) 7) 8) 9)

Quantity - Nos. Manufacturing Standard

Drilling Standard for flanges : Length over flanges - mm Thickness of valve disc - mm Details of motor actuator. a) b) c) d) e) f) g) h) i) j) Make Model Type of motor K.W. Motor speed Output RPM Class of Insulation/ degree of protection Voltage Frequency Duty : : : : : : : : : : : :

Auma SA12E63 3 Phase AC motor, sq. cage 1.1 2800 63 CL B / IP68 415 V 50 Hz S2-15

10)

Valve opening/ closing time in seconds : 42 + 5

11)

Materials of construction a) b) c) d) e) f) g) h) i) j) k) l) m) n) o) p) q) r) Body Disc Drive Shaft Stub Shaft Seat Ring Clamping Ring Bearing End Cover Plate Shaft Pin Seal Gears Hand Wheel Eye Bolt Integral Flanges Matching Flanges Bolts Nuts Gaskets : : : : : : : : : : : : : : : : : : : IS 210 Gr. FG 260 IS 210 Gr. FG 260 AISI 431 AISI 431 Stainless Steel S.G.Iron Teflon IS 210 Gr.FG 260 AISI 431 Nitrile rubber S.G.Iron Fabricated steel Steel IS 210 Gr. FG 260 Carbonsteel.IS2062,Gr-2A Iinternal SS304/External HTS/CS HTS/CS Nitrile Rubber 600 (approx)

12)

Weight of Valve Assembly Kg.

III) GEAR OPERATED BUTTERFLY VALVE 1) 2) 3) Name of manufacturer Nominal diameter of valve in mm. Test Pressure a) b) 4) 5) 6) 7) 8) Body Seat -Kg/Cm2 -Kg/Cm2 -Nos. Standard : : : : 9 6 8 BS5155 IS 6392-1971 Table-11/ BS4504 PN10 267 440 4 : : Fouress 600 1600

Quantity

Manufacturing

Drilling Standard

for flanges: : :

Length over flanges -mm Details of gears

9)

Materials of construction a) b) c) d) e) f) g) h) i) j) k) l) m) n) o) p) q) r) Body Disc Drive Shaft Stub Shaft Seat Ring Clamping Ring Bearing End Cover Plate Shaft Pin Seal Gears Hand Wheel Eye Bolt Integral Flanges Matching Flanges Bolts Nuts Gaskets : : : : : : : : : : : : : : : : : : : IS 210 Gr. FG 260 IS 210 Gr. FG 260 AISI 431 AISI 431 Stainless Steel S.G.Iron Teflon IS 210 Gr. FG260 AISI 431 Nitrile rubber SG iron Fabricated steel Steel IS 210 Gr. FG 260 Carbonsteel.IS2062,Gr-2A Iinternal SS304/External HTS/CS HTS/CS Nitrile Rubber 530 kg 5650 Kg (appx)

10) IV) 1) 2) 3)

Weight of Valve Assembly

MANUALLY OPERATED BUTTERFLY VALVES Name of manufacturer Nominal diameter of valve in mm. Test Pressure a) b) Body Seat -Kg/Cm2 -Kg/Cm2 -Nos : : : : 9 6 2 IS 5155 IS 6392-1971 Table-11 114 : : Fouress 300

4) 5) 6) 7) 8)

Quantity

Manufacturing Standard Drilling Standard

for flanges: : : : : : : : : : :

Length over flanges - mm Materials of construction a) b) c) d) e) f) g) h) Body Disc Drive Shaft Stub Shaft Seat Ring Clamping Ring Bearing End Cover Plate

IS 210 Gr. FG 260 IS 210 Gr. FG 260 AISI 431 AISI 431 Stainless Steel SG Iron Teflon IS210 Gr.FG 260

i) j) k) l) m) n) o) p) q) 9) 10)

Shaft Pin Seal Hand Wheel Eye Bolt Integral Flanges Matching Flanges Bolts Nuts Gaskets

: : : : : : : : : :

AISI 431 Nitrile rubber Fabricated steel Steel IS 210 Gr. FG 260 Carbonsteel.IS2062,Gr-2A Iinternal SS304/External HTS/CS HTS/CS Nitrile Rubber 120 kg(approx)

Weight of Valve Any other information

GUARNTEED DATA FOR B.F.VALVES The contractor guarantees that each Butterfly valve for cooling water system shall meet the following performance requirement : 1.00.00 2.00.00 2.01.00 2.02.00 3.00.00 Design working pressure of Butterfly Valve (Kg/cm2(g)) When valve fully closed Rate of leakage Maximum shut-off pressure, (Kg/cm2(g)) Valve operating time in secs. from open to close and viceversa (only for electrically operated valves) : : : : : : : : 6 6 Nil 6 For 1600mm dia 75 +15 sec. For 600mm dia 42 +5 sec. Not Applicable

4.00.00

Guarantee Characteristic curves: for regulating valves submitted

Note

: This Guaranteed Performance Data is applicable for each size of the valve. SIGNATURE OF THE contractor ............ NAME ................................... DESIGNATION ............................ NAME AND ADDRESS OF COMPANY ........................................ DATE ...................................

COMPANY SEAL: