20.

0 CONSTRUCTION QUALITY ASSURANCE/CONTROL MANUAL

20.1 INTRODUCTION This Construction Quality Assurance/Control Manual has been developed to serve as a guide in facilitating the Contractors development of their own QC program for this project. The procedures do not attempt to be instructional in nature. They do not describe how something is to be inspected or tested. They do, however, define what is to be inspected and tested, who is to inspect and test, and how the program is to be executed. Where reference is made to the obligations of a Contractor, they shall equally apply to sub-contractors, approved testing agencies or authorities and the like employed by the Contractor. The following procedures have been divided into disciplines so that the applicable procedures for the contract can be included. These procedures were developed based on the most common scenarios thus far encountered. The procedures developed are as follows: PROCEDURE Soils Testing Surveying Concrete Grouting Structural Steel Buildings Equipment Underground Piping PROC. NUM. QCC 1.2 QCC 1.3 QCC 1.4 QCC 1.5 QCC 2.0 QCC 3.0 QCC 4.1 QCC 5.0 PROCEDURE Pressure Piping Electrical Control Systems Insulation Coatings Linings Material Receiving Equipment Protection and PROC .NUM. QCC 5.1 QCC 6.0 QCC 7.0 QCC 8.0 QCC 8.1 QCC 10.0 QCC 11.0

Soils Testing (QCC 1.2) This procedure is based on the contractor being a creditable licensed testing agency. Surveying (QCC 1.3) This procedure is based on the contractor being an accredited licensed surveying company and that they will coordinate and locate the site survey bench marks. Concrete (QCC 1.4) This procedure is based on the contractor performing surveying to ensure proper locations and elevations of foundations, installing rebar, placing concrete and bush hammering the cured surface for grouting. The concrete testing agency is to be contracted by the Contractor Grouting (QCC 1.5) This procedure is based on the contractor performing all phases of grouting work. Structural Steel (QCC 2.0) This procedure is based on the contractor performing surveying to ensure correct, plumb and alignment, erection of steel, bolt tensioning and welding. Buildings (QCC 3.0) This procedure is based on the contractor supplying and erecting the building structural steel. Equipment (QCC 4.1) This procedure is based on the erection of presses, vessels, exchangers, fired heaters, rotating equipment and specialty equipment. It also addresses tray work, painting, surveying, grouting, and equipment protection. NOTE: The applicable equipment inspection procedure will have to be added as required for the Scope of Work. Underground Piping (QCC 5.0) This procedure is based on the contractor performing location surveying, excavation, compaction of soil below and above the piping, welding, wrapping, holiday testing, non-destructive testing and pressure testing. Pressure Piping (QCC 5.1) This procedure is based on the contractor performing erection of pipe, welding, pressure testing, stress relieving and installing steam/glycol tracing.

It is assumed that the pipe work and materials will be supplied by the mechanical contractor. Electrical (QCC 6.0) This procedure is based on the contractor performing one or more of: underground electrical, above-ground electrical equipment or electric heat tracing. It is assumed that electrical equipment and material will be supplied per specifications and drawings. Control Systems (QCC 7.0) This procedure is based on the contractor installing, calibrating and testing instruments at site. Insulation (QCC 8.0) This procedure is based on the contractor supplying and installing the insulation. Coatings and Linings (QCC 8.1) This procedure is based on the contractor performing the surface preparation and applying the required thickness of coatings or linings. Material Receiving (QCC 10.0) This procedure is based on the contractor purchasing and receiving material at site. Equipment Protection (QCC 11.0) This procedure has been developed in two sections: One, where the contractor is responsible for initial preservation upon receipt at a site facility; the other, where the contractor performs standard preservation operations on equipment issued to the field forces for installation. Documentation Exhibits for documenting the work are referenced throughout the procedures. A list of all exhibits for a procedure is listed on the last page of each procedure. 20.2 SOIL TESTING PROCEDURE QCC 1.2 20.2.1 Scope

This procedure has been developed to detail quality control requirements for testing laboratories performing soils testing at field site locations managed by Savant but paid for by the Contractor.

20.2.2

Responsibilities

The testing laboratory is responsible for the quality of testing work performed at site and shall perform the following: Ensure that soils tests are performed in accordance with the contract Scope of Work, project specifications and applicable codes. These tests include areas of site grading, proof rolling, backfill, trenching, structural backfill for foundations and underground piping. The quality and suitability of backfill material shall also be monitored. Document all test results on company letterhead forms, a copy of which shall be forwarded to Savant. The testing laboratory shall ensure that the necessary testing data is recorded on the Field Compaction Test Record (Exhibit 20-1) and that each report details the location of the sample. Where samples are taken from foundation bases, the foundation location number shall be recorded on the report. Where samples are taken from pipelines, the line number shall be recorded on the report. In all cases, the survey coordinates or reference to a fixed point, location, or stationing shall be included on the reports. The elevation of the sample location may reference a relative elevation such as top of concrete, bottom of pipe, final grade, etc. A sketch may also be used to identify test location. 20.2.3 Exhibits

20-1 Field Compaction Test Record 20.3 SURVEYING PROCEDURE QCC 1.3 20.3.1 SCOPE

This procedure has been developed to detail quality control of surveying work performed by Savant, the Employer and the Contractors independent surveyor. 20.3.2 Responsibilities

The Employers Independent Surveyor The independent surveyor will be contracted by Savant. surveyor shall perform the following: The independent

The independent surveyor shall establish permanent monuments and verify property limits. Provide layout control plan documenting monuments, boundaries, and existing utilities. Savant, at its discretion, may have the Contractor's grades, measurements, or levels checked and verified by the independent surveyor. If they are found to be outside of allowable tolerance, the contractor shall pay all costs related to the checking, verification and correction if necessary.

The independent surveyor shall, with input from the contractors surveyor, prepare certified survey data for location of all above-ground and underground structures and underground utilities. Trade Contractor's Surveyor The trade contractor shall employ services of a competent licensed surveyor. The trade contractor's surveyor shall exercise proper precaution to verify figures shown on drawings before laying out work, and be held responsible for any error resulting from its failure to exercise such precautions. The trade contractor's surveyor shall monitor the placement of all structural foundations, structural steel and concrete columns, walls and elevated floor slabs and shall produce a separate certification for the foundations, ground slab and elevated floor deck in conjunction with the corresponding perimeter walls, columns and floors to ensure verticality and dimensional compliance with the Interior Survey Verification Plans and all other contract documents. Ensure that instruments, tapes, staffs and other tools used are kept in a neat and tidy manner. Instruments shall be calibrated at least once per month and records of calibrations recorded and documented. Damaged instruments are to be immediately removed from site. Verify that daily diaries of assignments are maintained in a logical and orderly manner. All records shall include the following information: Job title Date Weather information Equipment used Relevant benchmarks and monuments Description of points located or surveyed Sketch of area including N (North) arrow Drawing number Foundation, line or equipment tag number Ensure that completed survey records are submitted to Savant at the completion of assignments. E. The trade contractor's surveyor shall provide horizontal and vertical control for all disciplines involved in the construction process as set out below.

Control Survey the Contractor shall establish and continuously protect existing and all other horizontal and vertical control points necessary to perform the work in accordance with the contract documents. Site Preparation - Provide surveys of areas prior to site preparations to allow quantities to be calculated. This may include survey of borrow pit areas to allow calculation of material used on the job. Underground Piping - Control excavation of underground piping trenches by the use of batter boards set to the grade of the trench and offset from the center line of the trench by an appropriate distance to allow for the depth of the trench, side scopes and equipment to be used. On completion of excavation of the trench, final grade stakes are to be set in the base of the trench to allow for sand bedding.

As-built details of all underground piping must be maintained on marked up drawings and submitted to Savant. Foundations - Contractor's surveyor shall provide control for the layout of foundations by placing control lines on batter boards set up around the foundation by the carpenters. The control lines should be marked on the batter board with an accurate description and actual coordinates. It is preferable to use the main reference line on the foundation drawing as the survey control line. Contractor's surveyor shall check foundations prior to placing concrete for orientation, level, location and elevation of anchor bolts. This shall also include other inserts such as conduits.

On completion of pouring and stripping of forms, the contractor's surveyor shall: Set permanent centerlines on foundations Establish an elevation mark on each foundation. (150 mm below top of grout and actual elevation marked) Stencil foundation or equipment number on the foundations

Structural - Contractor's surveyor shall set shim elevations for structural steel erection and shall check completed structures for verticality. Equipment - Contractor's surveyor shall check equipment for level and ensure that orientation is correct as per orientation punch marks or by reference to a principle flange on the piece of equipment.

Piping - Contractor's surveyor shall locate the centrelines of each pipe on the above-ground pipe racks or decks at every other support or at each change of direction, as required. Permanent Reference Points - Ensure that at the completion of the job, the survey crew has prepared a listing of all permanent reference marks existing on site. This record will be submitted to the Employer as a reference for any potential future required work. F. Survey of "As Installed" location and elevation of work.

Trade Contractor's Responsibilities The trade contractor(s) shall be responsible for complete, timely and accurate field measurements as necessary for proper coordination, fabrication and installation of all materials and equipment within their scope of work. The trade contractor agrees to cooperate with the other surveyors to accommodate any discovered variations or deviations from the contract documents and specifications so that the progress of the work is not adversely affected. Before ordering any material or doing any work, the Trade Contractor shall fieldverify all dimensions and measurements with the contract documents. Any differences shall be promptly reported to the Savant. No claims for additional contract costs or time will be recognized for any conditions not so reported. Actual dimensions, drawings, or notes indicating dimensions shall at all times be used instead of measurements of the drawings by scale. No scaled measurements shall be used for dimensioning work. Figures on drawings, as well as detailed drawings themselves are subject in every case to measurements of adjacent or incorporated work. All such measurements necessary shall be made before undertaking any work dependent upon such data. 20.3.3 SUBMITTALS

Survey documentation to verify accuracy of field engineering work. Verticality and dimensional compliance certification for all foundations, slabs on grade, elevated floor decks, perimeter walls, columns and floor openings. Prior to substantial completion, the Contractor shall contribute information to a final as-built property survey to be prepared by the independent surveyor showing property lines, retaining walls, site fencing, building lines, roads with centre lines, and significant features (real property) as a result of the construction project. 20.3.4 RECORDS

The Contractor shall maintain complete and accurate logs of control and survey work as it progresses.

The Contractor shall, on completion of foundations and major site improvements, including underground site utilities, prepare a certified survey showing dimensions, locations, angles, and elevations of all construction. 20.4 CONCRETE PROCEDURE QCC 1.4 20.4.1 Scope

This procedure has been developed to detail quality control of structural concrete work performed by a Contractor managed by Savant. This procedure is based on the Contractor performing the required surveying to ensure proper locations and elevations of foundations. 20.4.2 Responsibilities

The Contractor is responsible for the quality of concrete construction and shall perform his work as follows: Ensure that foundation locations and construction are correct. Locations are to be verified by use of proper surveying methods from established reference points at the site. The formwork, anchor bolt locations, elevations and orientation, reinforcing steel, and embedded items are to be inspected and documented on Pre-Concrete Inspection Record Exhibit 20-2), prior to placing the concrete. A separate Exhibit 20-2 shall be complete for each equipment foundation. A Concrete Pour Card (Exhibit 20-3) shall be completed prior to and after each and every concrete pour. The tag number for the equipment shall be recorded on the exhibit. Miscellaneous structural foundations in an area or unit may be amalgamated on one exhibit, provided the unit, area or drawing number is properly recorded. Inspect in-process concrete work such as control of concrete trucks, concrete conveyance equipment, reinforcing, framework, inserts, and concrete finishing. The Concrete Placement Log (Exhibit 20-4) shall be used to provide a record of concrete placements and test results. Inspect post-concrete work such as concrete curing; stripping; visual examination for line, form and surface defects; and check anchor bolt locations. Verify that the correct number of tests has been taken and that the required strengths have been achieved after 28 days. Ensure a mix design has been submitted to Savant for approval prior to ordering concrete. The Contractor is to verify that the batch plant supplying concrete has facilities capable of accurately producing the approved mix design. Verify that bush hammering has been performed so that the latent material has been removed to expose a solid, clean base for future grouting operations. 20.4.3 Exhibits Pre-Concrete Inspection Record

20-2

Concrete Pour Card Concrete Placing Log 20.5 GROUTING PROCEDURE QCC 1.5 20.5.1 Scope

This procedure has been developed to detail quality control of grouting work performed by a Contractor managed by Savant. 20.5.2 Responsibilities

The Contractor is responsible for the quality of grout construction and shall perform the following: Ensure that grout materials have been purchased in accordance with specifications. The Contractor shall store, prepare the base, mix, place, and cure the grout in accordance with the specifications and manufacturer's recommendation. The Contractor shall procure and review the manufacturer's data prior to starting the work. Inspect in-process grouting work such as base preparation, materials, paddling or working of grout, method for mixing and protection during curing. The Contractor shall complete Cementations Grout Inspection Record (Exhibit 20.5) or Epoxy Grout Inspection Record (Exhibit 20.6), whichever is applicable. A separate Exhibit shall be completed for each equipment foundation. The tag number for the equipment or structure shall be recorded on the exhibit. Miscellaneous structural bases may be combined on one exhibit provided the unit, area, or drawing numbers are properly recorded. Verify that tests for consistency (for cement grouts), temperature, and required compressive strength tests have been taken by the testing laboratory. Inspect post-grouting work such as stripping of forms and cleanup. Ensure that the grout blends with the sides of the foundation and that the required chamfer is in place. 20.5.3 20-5 20-6 Exhibits Cementations Grout Inspection Record Epoxy Resin Grout Inspection Record

20.6 STRUCTURAL STEEL PROCEDURE QCC 2.0 20.6.1 Scope

This procedure has been developed to detail quality control of structural steel construction performed by a Contractor managed by Savant. This procedure is based on the prime contractor performing the required surveying to ensure correct verticality and alignment, erection of steel, bolt tensioning and welding. All structural steel materials, foundations, grouting of base plates and any required non-destructive examination will be supplied or performed by the Contractor. 20.6.2 Responsibilities

The Contractor is responsible for the quality of structural steel construction and shall perform the following: Provide written certification and design calculations for all pre-engineered metal building systems. Samples will be provided as per the specifications for review, and approval and colour selection. Check the verticality, alignment and level of erected structural steel to ensure that it complies with project specifications. Check the camber of beams upon arrival at the project site and before erection. Ensure that bolt-tensioning activities are performed in accordance with project specifications. The Contractor shall provide calibration certificates if a torque wrench is utilized to check bolt-tensioning operations. Ensure that additional holes required for field erection are produced so that the holes are round with smooth edges. Holes shall be drilled or reamed to achieve the final required size. Provide samples of grout material for testing by the material-testing laboratory. Verify that all welding is performed in accordance with approved welding procedures and AWS D1.1 standard. Welders shall be qualified in accordance with AWS D1.1 and be in possession of a valid qualification card. The Contractor shall maintain Welders Qualification Log - Structural (Exhibit 20-7) during the course of construction. Ensure that welding, which does not meet AWS D1.1 and drawing requirements, is replaced or repaired. Inspect the completed steel structures, including all site welding, and correct any deficiencies before requesting Savant to perform an acceptance inspection. Document inspection results on the Structural Steel Inspection Record (Exhibit 20-8). Verify compliance with drawings, specifications, including material, welding and fabrication.

20.6.3

Exhibits

20-7 Welders Qualifications Log (Structural) Structural Steel Inspection Record 20.7 BUILDING CONSTRUCTION PROCEDURE QCC 3.0 20.7.1 Scope

This procedure has been developed to detail quality control of building construction performed by a Contractor managed by Savant. This procedure is based on separate Contractor performing the building erection, electrical work, and commissioning an HVAC system. 20.7.2 Responsibilities

The Contractor is responsible for the quality of building construction and shall perform work as follows: Ensure that building materials are properly stored and protected on site Inspect the in-process construction to verify that the work complies with the specifications, drawings, and contract Scope of Work Check alignment, verticality and level of structural steel to ensure it complies with project specifications. As a minimum, the tolerances shall at least comply with AISC Handbook of Steel Construction. Ensure that bolt-tensioning operations are performed in accordance with project specifications. The Contractor shall supply a certificate of calibration if a torque wrench is utilized to check bolt-tensioning activities. Verify that all welding to the structure is performed in accordance with approved welding procedures and AWS D1.1 standard. Welders shall be qualified in accordance with AWS D1.1 and be in possession of a valid qualification card. Welders shall be listed on the Welders Qualification Log - Structural (Exhibit 207). Ensure that welding, which does not meet AWS D1.1 and drawing requirements, is replaced or repaired. Verify that all control systems have been loop checked and that the heating and ventilating or HVAC system has been balanced and documented. Inspect the completed building and correct any deficiencies before requesting savants final acceptance inspection. Inspection shall include the structure welding, masonry, materials, plaster, doors, windows, cladding, flashing, trim, drywall, floor coverings, carpentry, roofing, plumbing, electrical and lighting. A function test shall be performed on doors, windows, plumbing, electrical and lighting. Document inspection results on the Building Inspection Record (Exhibit 20-9).

Maintain a file of inspection and testing activities performed on the building. A separate file shall be maintained for each building. In addition to the inspection and testing records, the file shall also contain: Vendor data and drawings for equipment installed in the building Data sheets for the equipment in the building Balancing report(s) for HVAC system 20.7.3 Exhibits

20-7 Building Inspection Record 20.8 EQUIPMENT PROCEDURE QCC 4.1 20.8.1 Scope

This procedure has been developed to detail QC of field erected pressure vessels, exchangers, fired heaters, rotating equipment and specialty equipment installed by Contractor at field sites managed by Savant. This procedure is based on erection only and does not address welding to/on the equipment. Any required welding, repairs or alterations to pressure vessels or fired heaters must be performed in accordance with code. The Contractor shall be in possession of code symbol stamps if required by the jurisdictional authorities. This procedure is also based on the Contractor performing any tray work, painting, surveying, grouting, refractory, and equipment protection. Refer to the applicable discipline procedures as required by the Scope of Work. Refer to applicable procedures if concrete, electrical, piping, instrumentation, or insulation included in the Scope of Work. 20.8.2 Responsibilities

The Contractor is responsible for the quality of his work and shall perform the following: Check the anchor bolt locations and elevations prior to setting equipment on the foundations. Savant is to be immediately notified if anchor bolt locations or elevations are not correct. Check the plumb, alignment, level and orientation of equipment immediately after installation. This check shall be performed in accordance with the Contract Scope of Work, specifications and drawings. Deficiencies shall be corrected by the Contractor prior to grouting operations. Ensure that any required grouting is installed in accordance with the requirements of procedure QCC-1.5

Ensure that any required equipment protection is performed in accordance with the requirements of procedure QCC-11.0 Ensure that any required painting is installed in accordance with the requirements of procedure QCC-8.1 Inspect the installed equipment and correct all deficiencies prior to requesting an acceptance inspection by Savant. The Contractor shall inspect the equipment in accordance with the contract Scope of Work, specifications, drawings, and Equipment Inspection Reference (Exhibit 20-10). Deficiencies detected by PMC will be recorded on a punch list and submitted to the prime contractor(s) for correction. Complete and sign off Final Closing Authorization (Exhibit 20-12), when vessels, exchangers or heaters are considered complete, clean and acceptable by the Contractor and Savant. 20.8.3 Rotating Equipment

Perform a preliminary alignment of equipment in accordance with the specifications and manufacturer requirements prior to grouting operations. Perform a cold alignment after grouting is complete and the piping has been connected and tightened. A final alignment check shall be performed in the presence of Savant after the piping connections to the equipment have been loosened. Air-cooled heat exchangers are to have alignment and settings work performed after piping is connected. Document each alignment on Rotating Equipment Alignment Record (Exhibit 2013). Cleaning of the lube/seal oil system shall be documented on Lube Oil Flushing Inspection Record (Exhibit 20-14). 20.8.4 Specialty Equipment

Equipment such as conveyors, elevators, screens, feeders, etc. are to be installed in accordance with the specifications, drawings and contract Scope of Work. Each alignment shall be documented on Exhibit 20-13. Deficiencies are to be corrected prior to requesting Savants acceptance inspection. 20.8.5 Elevated Storage Tank

Elevated storage tanks are to be installed in accordance with the specifications, drawings and contract Scope of Work. Material certification is required for tank materials. Water tanks will be coated, which will require inspection of surface preparation, and verification of the dry film thickness. A water test and disinfections is required per the specifications. Deficiencies are to be corrected prior to requesting Savants acceptance inspection.

20.8.6

Sanitary Sewer Pump Station

Sanitary Sewer Pumping Stations are to be installed in accordance with the specifications, drawings, and contract Scope of Work. Material certifications and performance curves are required on the pumps and the electric sewage grinder. All pumps will be bumped and run to verify rotation. Pump motors as well as seals and cables will be hi-potted. A start-up test is required on lift station pumps by the pump manufacturer and both a start-up test and performance test are required on the electric sewage grinder. 20.8.7 Detention Equipment

Detention equipment is to be installed in accordance with the specifications, drawings, and contract Scope of Work. The Contractor should conduct performance tests on each locking device and control lock to ensure that the system operates properly. Savant shall witness the test. 20.8.8 File Retention

Records shall be retained by the Contractor for each piece of equipment. The files shall be maintained by equipment tag number and shall contain all related records for that tag number, e.g.: 10-20-002 Feed Pump

This file will contain (where applicable): Alignment records for motor to pump Grouting records for pump base Grounding records, if required Electric motor run-in records Equipment preservation records for pump and motor coating or insulation records records of field repairs or NDE performed on this piece of equipment 20.8.9 Exhibits Equipment Inspection Reference Equipment Pressure Test Record Final Closing Authorization Record Rotating Equipment Alignment Record

20-10 20-11 20-12 20-13

20-14

Lube Oil Flushing Inspection Record

20.9 UNDERGROUND PIPING PROCEDURE QCC 5.0 20.9.1 Scope

This procedure has been developed to detail quality control of underground piping work performed by a Contractor managed by Savant. This procedure is based on the Contractor performing the required surveying to ensure proper locations, excavation, compaction of soil below and above the pipe, welding, wrapping, holiday testing, non-destructive testing and pressure testing. 20.9.2 Responsibilities

The Contractor is responsible for the quality of underground piping construction and shall perform his work as follows: Ensure locations for lines are correct by proper surveying from established reference points at the site. Depth of excavation is to be checked as well as slope or grade. Ensure that compaction values have been attained, before and after laying the pipe, when sand bedding is specified in the contract Scope of Work. All areas with low compaction are to be corrected before and after laying the pipe in the trench. 20.9.3 Coating and Wrapping

Inspect in-process coating and wrapping applications that includes surface preparation; coating and wrapping methods; protection and handling of wrapped pipe; and repairs to damaged coatings and wrappings. Test for holidays in the coating and wrapping. Results shall be recorded on Coating and Lining Holiday Test Record (Exhibit 20-15). 20.9.4 Welding

Ensure that welding is performed using qualified welders and approved welding procedures. Welders shall be qualified in accordance with ASME Section IX. Maintain Welder Qualification Log (Exhibit 20-16) during the course of construction. Maintain welding consumable as specified in Consumable Storage Reference. The Contractor shall visually inspect all field welds to ensure compliance with the applicable codes. The welding inspector shall be certified as required by code. 20.9.5 Weld Records

Maintain a line map indicating radiography locations. Weld locations do not have to be recorded on a weld map for underground drains, sewers and firewater lines. Weld maps, indicating weld numbers and radiography locations, shall be maintained for underground pressure process piping (i.e., fuel gas, etc.) within the plant site boundaries.

Verify that all welds are low stress stamped with the welder's symbol and marked on the pipe adjacent to the weld outside of the shrink sleeve area. Maintain Daily Welding Report (Exhibit 20-17) on a daily basis while welding activities are ongoing. All welders producing butt, socket or fillet welds are to have their work recorded. A copy of the Daily Welding Report will be submitted to Savant daily. 20.9.6 Radiography

Radiography is according to code and specifications. All required NDE must be performed and clearance documented on Piping Pressure Test Record (Exhibit 20-18) prior to pressure testing the line(s). 20.9.7 Punching

Inspect the line(s) prior to pressure testing to ensure that all work complies with the drawings and contract Scope of Work. All deficiencies are to be corrected before pressure-testing activities are commenced. 20.9.8 Pressure Testing

Pressure test the line(s) in accordance with specifications and applicable code. Record the results on Exhibit 20-18, and ensure that all information has been recorded. Exhibit 20-18 must be signed by Savant. All sanitary systems will be air-leak tested and tested for infiltration/escape. All leaks detected during pressure test activities must be repaired and the pressure test repeated. 20.9.9 Restoration

Perform restoration activities on the line(s) pressure tested to ensure that all water is drained, stoppers have been removed, and that any in-line instruments removed for the pressure test have been installed. Document that restoration is complete by signing the bottom section of Exhibit 20-18. 20.9.10 Sterilization of Water Lines After pressure testing, all water lines will be sterilized by chlorination per AWWA C-65. 20.9.11 Drawings Colour-code the line, indicated as pressure tested and accepted, on a copy of the underground piping plan. Produce as-built of the line(s) if location, depth or slope differs from the construction drawings. 20.9.12 20-15 Exhibits Coating and Lining Holiday Test Record

20-16 20-17 20-18 20-19

Welder Qualification Log (Piping) Daily Welding Report Piping Pressure Test Record Hydrostatic Test Report

20.10

PRESSURE PIPING PROCEDURE QCC 5.1

20.10.1 Scope This procedure has been developed to detail quality control of above-ground pressure piping constructed by a contractor at a field site location managed by Savant. This procedure is based on the contractor performing erection of pipe, welding, pressure testing, installing steam/glycol tracing and stress relieving of the pressure piping. Refer to procedure QCC-10.0 if purchase and receiving of material is included in the contract Scope of Work. The contractor shall be in possession of an ASME and National Board accreditation (as applicable) for code-stamped work. If the contractor has an acceptable QC program, contractor may use his procedures with the understanding that the following procedures and Exhibits are considered a minimum requirement and are mandatory. The contractor has the option of using his own documentation exhibits provided they contain at least the information contained on the enclosed forms and are approved for use by Savant. 20.10.2 Responsibilities The contractor is responsible for the quality of above-ground pressure-piping construction and shall perform his work as follows: Control piping drawings to ensure that only the latest revision is available in the field for pipe erection. Inspect in-process erection of each line to verify that it is being fabricated and erected in accordance with the drawings. Immediately notify Savant if erected spools are found to have fabrication errors. 20.10.3 Welding Verify that welding procedures have been approved and are on file at site. Ensure that welding consumables are stored and maintained as detailed in the project specifications. Ensure that welders hired for the site are in possession of a current qualification and that the welders are utilized to perform welding only within the limitations of their individual qualifications. (See Document welder qualifications on Welders Qualification Log (Exhibit 20-16)). The contractor shall issue low stress stamps to

each welder and ensure that all welds are stamped by the responsible welder. When specifications do not allow hard stamping of welds, then the welder's symbol shall be marked beside the weld using a paint stick that is free of lead, sulphur and chlorides. 20.10.4 Visual Inspection Visually inspect in-process and completed pipe welds. The welding inspector shall be certified as required by code. Visual inspection shall include: weld consumables, joint preparation, fit-up, preheat, interpass temperature, weld procedure variables, and weld condition between passes, appearance of finished welds and consumable control and storage. Repair all external defects, as defined by the ANSI B31.3 Code (as applicable), prior to performing required radiography. 20.10.5 Radiography Initial qualification welds radio graphed for a particular welder is not to be considered part of an assigned lot of welds. Firewater and drain lines do not require the first two welds radio graphed. If a welder starts on drain or firewater lines, he shall have his first two welds radio graphed when he starts work on other line classes. (see Document data for completed welds on Daily Welding Report (Exhibit 20-17)). This exhibit shall be completed by the contractor on a daily basis to indicate his welder's daily production and a copy submitted to Savant. Record the date welded and welder's symbol on Welding/NDE Status Log (Exhibit 20-20) on a daily basis. The information shall be taken from the Daily Welding Report. Arrange for radiography of pipe welds in accordance with the code and specifications. Welds to be radio graphed for random radiography must be selected from sample lots established from Welder B31.3 Random Radiography Control Log (Exhibit 20-21). Lots are to be established as 20 welds for 5% radiography and 10 welds for 10% radiography. The contractor shall ensure that Exhibit 20-21 is updated on a daily basis from the information recorded on Exhibit 20-17. All radiographs and envelopes shall have the following information recorded: contract number, line number, line class, sheet number, weld number, pipe size, pipe schedule, welder's symbol and date. In addition, the interpretation report shall detail the isotope used, the effective focal size, the class and brand name of film used; and the NDE contractor's procedure number. The procedure number must be referenced in the contractor's approved written procedure manual that will detail: the type of exposure (single or double wall), the type of viewing (single or double wall), the number of films per cassette and the minimum source-to-film distance. 20.10.6 Maintenance of Welding Records Maintain welding records on a daily basis during the course of construction. All field welds on isometrics shall be pre-numbered. Each sheet has its own set of numbers; so it is imperative that the line number and sheet number be recorded on Status Log. Welds in straight run pipe are to be recorded on the piping

drawings. When straight run pipe is being double jointed on the ground and it is not certain which line it belongs to, use the prefix "DJ" before these field welds. Maintain a separate log of "DJ" welds that is unique to the "DJ" number using Welding/NDE Status Log - Double Joints (Exhibit 20-22). In other words, there will be one DJ-1 on the entire job. Ensure each "DJ" weld is marked twice at 1200 intervals. Weld maps shall accurately show the final location of all "DJ" welds. Each isometric drawing shall have Welding/NDE Status Log (Exhibit 20-20), attached over the Bill of Material section. This log must be maintained on a daily basis as it will serve as a complete summary of all NDE performed on that portion of the line. This information is essential when the time comes to provide NDE clearance for test packages. 20.10.7 Welding/NDE Documentation Establish and maintain welding/NDE documentation files. Line folders for each line number shall be established. Each line folder shall contain: Isometric drawings, piping plans or piping sketches showing the relative location and number of each field weld for this line number. Records of the NDE performed on this line. Welding/NDE Status Log, Exhibit 20-20 showing the status of all welding and NDE performed on field welds on this line number. Welding and welder records shall be maintained in the following manner: Daily Welding Reports (Exhibit 20-17) chronologically filed in 3 ring binders. Individual welder records containing Welder B31.3 Random Radiography Control Log (Exhibit 20-21) for each line class requiring RT. Welders Qualification Log (Exhibit 20-16) listing all welders and their current qualifications supported by actual qualification records and copies of their qualification cards. Double Joint Welding/NDE Status Log (Exhibit 20-22) filed in 3-ring binders. PWHT records shall be filed in chronological or numerical order. 20.10.8 Pressure Test Packages Assemble pressure-test packages for the job. These packages are, as much as possible, to be assembled so that they comprise a portion or all of a piping system. This is required to facilitate system turnover at the end of the job. Each pressure-test package shall contain the following: Marked up piping drawings indicating extent of test; location of blinds; and equipment or instrumentation to be included or excluded from test. Lines being tested are to be color-coded.

Piping isometrics for lines included in the test. Isometrics are to indicate location of blinds, valves open or closed, fill point, vent locations, equipment or instrumentation excluded from test and location of additional supports if required. A partially completed Piping Pressure Test Record (Exhibit 20-18) indicating lines to be tested (with origin and termination points), design test pressure, energy level (if pneumatic), test medium, and test package number. 20.10.9 Inspection (Punching) Of Lines Inspect completed lines using a copy of the above described pressure test package. Additional information such as standard drawings or specifications should be included to assist the contractor while inspecting (or punching) lines. Correct all deficiencies and ensure that the NDE clearance is signed off on Exhibit 20-18 before submitting the package to Savant for acceptance inspection. Once a package is ready for pressure testing, issue two copies, plus the original of Exhibit 20-18 of the pressure test package to Savant for acceptance inspection. Deficiencies found by Savant will be recorded on a punch list and submitted to the contractor for correction. Once a package is considered acceptable for testing, the release for testing portion of Exhibit 20-18 will be signed by Savant and returned to the contractor. The receipt of this signed form is notification to the contractor to proceed with pressure testing. 20.10.10 Pressure Testing Pressure test the system and inspect the lines while under pressure. All leaks are to be repaired. Leaks which require draining of the lines are to be repaired and the pressure test repeated. Record the actual test pressure, test medium temperature, start and finish times of test, pressure gauge number, calibration date and ambient temperature on Exhibit 20-18. Ensure that all required signatures are recorded under "Piping Pressure Test Satisfactorily Completed." 20.10.11 Restoration Drain the line(s) after successful completion of the pressure test and restore the system. Restoration includes removal of stoppers, installing instrumentation removed for the test, replacing flappers in check valves and replacing plugs in vents and drains. Notify Savant when restoration is complete so that an acceptance inspection can be performed. Any deficiencies found by Savant will be recorded on a punch list and submitted to the contractor for correction. Acceptance will be documented by the sign off by Savant under "Line Restoration Satisfactorily Completed." 20.10.12 Steam Tracing Steam and glycol tracing shall be installed in accordance with the drawings, specifications and contract Scope of Work. Any fittings which are to be left under the insulation shall be leak tested prior to applying insulation. All leads from the supply manifold are to be tested to verify that they run to the correct corresponding return lead and to ensure that there are no leaks. All joints shall be soaped while under pressure. Unless otherwise specified, the minimum test

pressure shall be a 30 psi using either air or nitrogen. Document test results on Exhibit 20-18. Steam tracing records shall be filed by supply manifold number and area or unit. Copies of the supply manifold drawings must be attached to Exhibit 20-18. 20.10.13 Exhibits These exhibits are to be provided at a later date. N/A N/A N/A 20-20 20-21 20-22 ANSI B31.3 Random Radiography Requirements Reference Radiographic Examination Marked-up Pipe Line Sketch (sample) Non-destructive Examination Marked-up Spool (sample) Welding/NDE Status Log Welder B31.3 Random Radiography Control Log Welding/NDE Status Log (Double Joints)

20.11

ELECTRICAL PROCEDURE QCC 6.0

20.11.1 Scope This procedure has been developed to detail quality control of electrical construction performed by a contractor at a field site location managed by Savant. This procedure has been divided into four main areas that are: Underground Electrical, Above-ground Electrical, Electrical Equipment, and Electric Heat Tracing. One or more areas may be disregarded or deleted if it is not included in the Contract Scope of Work. Refer to the Material Receiving Procedure if purchase and receiving of tagged electrical equipment is included in the Contract Scope of Work. 20.11.2 Responsibilities The contractor is responsible for the quality of electrical construction work and shall perform the following: Ensure that all electrical construction is installed, connected and tested in accordance with the Scope of Work, project specifications, drawings and applicable codes. Maintain electrical files by the following methods: Area or unit for grounding or bonding records.

Substation or control building for power distribution and instrument cable records. This will include the transformers, switchgear and MCC up to the MCC distribution bus. Equipment tag for rotating and electrical equipment. This will include the feeder cable, switch and accessories from the tagged item, (i.e., lighting circuits from panels or electric tracing circuits from panels). Schedule inspection by governmental agencies when required by local laws. 20.11.3 Underground Electrical Inspect in-process installation of the grounding system. This shall include: Checking ground rods for correct type and depth Inspecting grounding conductors and connections, as they are installed, prior to backfilling Colour code underground drawings, as required, to track in-progress installation Test the resistance-to-earth for each ground rod; or designated group of rods; for each foundation; as required by the drawings and specifications. The contractor shall record test data on Grounding System Inspection Record (Exhibit 20-23). Inspect in-process duct bank and electrical manhole installation in accordance with drawings, specifications and the Scope of Work Inspect in-process installation of all underground cables. Document underground splices for medium and high voltage cables on Exhibit 20-24 where allowed by specification and code. Ensure cable pulling in underground duct banks is performed in accordance with the specifications and Scope of Work. Test installed underground cable. Document mega meter testing of power, control wire and cable on Exhibit 20-25; and instrument wire and cable on Exhibit 20-26. Document Hi Pot testing of medium and high voltage cable on Exhibit 2027 (or use suitable documentation from testing subcontractor). Inspect duct bank prior to concrete placement. Ensure concrete is placed in accordance with the project specifications and drawings. 20.11.4 Above Ground Electrical Inspect the in-process installation of electrical conduit, tray and cable pulling in accordance with the specifications, drawings, and Contract Scope of Work. This activity shall also include the welding of electrical supports. Ensure that welders are qualified in accordance with ASME Section IX or AWS D1.1. Test installed cable. Document mega meter testing of power, control wire and cable on Exhibit 20-25; and instrument wire and cable on Exhibit 20-26.

Document High Pot testing of medium and high voltage cable on Exhibit 20-27 (or use suitable documentation from testing subcontractor). Inspect conduit seals and ensure that all seals have been poured after all cables have been pulled, tested and instrument loop checks completed. Document on Exhibit 20-27. 20.11.5 Electrical Equipment Inspect the in-process installation of electrical equipment in accordance with the specifications, drawings and contract Scope of Work. This activity shall also include termination of medium and high voltage cable. Anchor bolt locations and elevations shall also be checked for correctness prior to placing equipment. Test field installed equipment as follows: Transformers - document insulation resistance on Exhibit 20-28. Document liquid dielectric strength on Exhibit 20-29. Rotating Equipment - document insulation resistance on Exhibit 20-30. Document motor run-in tests on Exhibit 20-31. Document D.C. High Pot tests on Exhibit 20-32. Document equipment absorption ratio and polarization index on Exhibit 20-33 (for motors over 200 hp). Bonding or Grounding - document bonding resistance of electrical equipment on Exhibit 20-34. Document bonding resistance of non-electrical equipment on Exhibit 20-35. Exhibit 20-36 may be used where applicable. Generators - document cold resistance test on Exhibit 20-30. Document load run test on Exhibit 20-37. Electric Equipment (Switchgear, MCC) - Document insulation resistance on Exhibit 20-38. Document switchgear neutral ground resistor test on Exhibit 2039. Document D.C. High Pot tests on Exhibit 20-40. Perform pre-operational checks which include: Adjusting timing circuits Adjusting protective relays Adjusting circuit breaker "trip" settings Testing operation of automatic transfer switches Testing uninterruptible power supplies (UPS) Document the above tests on the appropriate vendor or third party testing agency documentation.

Arrange for vendor representative, as required, to visit the site during equipment installation. Vendor checklists and acceptance records shall be used to document inspection and testing activities of their equipment. Inspect completed equipment installation in accordance with the specifications, drawings, Contract Scope of Work and manufacturer's requirements. Correct deficiencies before requesting Savant to perform their acceptance inspection. 20.11.6 Electric Heat Tracing Inspect the in-process installation of electrical heat tracing in accordance with the specifications, drawings and Contract Scope of Work. Perform continuity and mega meter tests of electric tracing cable. Mega meter tests shall be performed prior to installation, after installation, and after insulation. Document these tests on Exhibit 20-41, Electrical Heat Tracing Test Record.

20.11.7 Exhibits These exhibits will be provided at a later date. Underground Electrical 6-3R 20-23 20-24 20-25 20-26 20-27 Grounding/Earthing Resistance Readings Test Record Grounding/Earthing System Inspection Record Medium and High Voltage Underground Cable Splice Inspection Record Insulation Resistance (Power, Control Wire) Test Record Insulation Resistance (Instrument Wire) Test Record D.C. High Potential Test Record

Above-ground Electrical 6-14R D.C. High Potential Test Record

Electrical Equipment 20-28 20-29 20-30 20-31 Insulation Resistance (Transformer) Test Record Liquid Dielectric Strength Test Record Insulation Resistance (Rotating Equipment) Test Record Electric Motor Run-In Test Record

20-32 20-33 20-34 20-35 20-36 20-37 20-38 20-39 20-40 6-22R

D.C. Proof Test (Rotating Equipment) Test Record Equipment Absorption Ratio and Polarization Index Bonding Resistance Readings (Electric Equipment) Test Record Bonding Resistance Readings (Non-electric Equipment) Record Ground Resistance Readings Test Record Generator Load Run Test Record Insulation Resistance (Equipment) Test Record Neutral Grounding Resistor Test Record D.C. High Potential (Equipment) Test Record Generator Cold Resistance Test Record

Electric Heat Tracing 20-41 20.12 Electrical Heat Tracing Test Record CONTROL SYSTEMS PROCEDURE QCC 7.0

20.12.1 Scope This procedure has been developed to detail quality control of control systems that are tested, calibrated and installed by a contractor managed by Savant. Refer to the Materials Procedure if receiving inspection is included in the contract Scope of Work. 20.12.2 Responsibilities The contractor is responsible for the quality of control systems field operations and shall perform the following activities. 20.12.3 Testing or Calibrating Instruments Test and/or calibrate instruments in the field shop in accordance with vendor instructions and project specifications. Pressure tests shall be documented on Instrument Pressure Test Record (Exhibit 20-42). Calibrations shall be documented on: Exhibit 20-43 for switches Exhibit 20-44 for solenoid valves Exhibit 20-45 for instruments except switches and solenoid valves.

Check all test equipment used for calibration, throughout the life of the job, as required by specifications. Document these checks on Control Systems Test Equipment Calibration Log (Exhibit 20-46). Place calibration stickers on the instruments that indicate date of last calibration and the date for the next calibration. 20.12.4 Inspection of Work Inspect in-process installation that shall include: Instrument racks and panels; locations and mounting Process piping connections Instrument air supply tubing Pneumatic signal tubing Heat tracing Inspect instrument installation (except electrical installation) when the work is complete. The inspection shall be performed with applicable drawings and specifications, an instrument data sheet and Instrument Loop Installation Inspection Record (Exhibit 20-47) for that loop. Record all inspection deficiencies on the punch list for each loop. Update the punch list once the deficiencies have been corrected, and submit the form to Savant as notification for acceptance inspection. 20.12.5 Coordination of Work Coordinate activities with the electrical contractor to ensure that all instrument electrical installation inspections and mega meter tests are complete for the instrument(s) being inspected. This shall include: Electrical cable racks and supports Electrical conduit and support Cable pulling Mega meter testing cables prior to termination. 20.12.6 Pressure Tests Test the instrument piping and tubing after the instruments have been inspected, accepted and documented. Pressure tests for pipe and tubing shall be documented on Exhibit 20-47.

20.12.7 Calibration of Gauges Ensure that test gauges are calibrated at least every three months, or whenever accuracy is suspect, and that a sticker is affixed to each gauge which details the gauge number and calibration date. 20.12.8 Continuity Tests Test the continuity of instrument cables, as well as the correct cable terminations, after electrical installation inspection has been completed by the electrical contractor. Document completion of these tests on Exhibit 20-47. 20.12.9 Loop Checks Perform loop checks in accordance with project specifications. All loop checks shall be performed from the installed instrument to the control room panel. Complete Loop Mechanical Completion and Acceptance Record (Exhibit 20-48) and Loop Installation Inspection Record (Exhibit 20-47) for the final acceptance and sign off of the loop. Deficiencies detected during loop-check activities shall be corrected and the loop check repeated. 20.12.10 File Retention Maintain instrumentation files during the course of construction. These files are to be maintained by loop and shall contain: The loop drawing; Associated electrical/detention drawing; Applicable data sheets for instruments in loop; Vendor data for instruments in loop; Exhibit 20-43 (if required) Exhibit 20-44 (if required) Exhibit 20-45 (if required) Exhibit 20-48 (if required) Exhibit 20-47 A separate file may be kept for miscellaneous instruments that are not part of a loop. 20.12.11 Exhibits These exhibits will be provided at a later date.

20-42 Instrument Pressure Test Record 20-43 Switch Calibration Data Record 20-44 Valve Calibration Data Record 20-45 Instrument Calibration Data Record (Other) 20-46 Control Systems Test Equipment Calibration Log 20-47 Instrument Loop Installation Check List 20-48 Loop Mechanical Completion and Acceptance Record

20.13

INSULATION PROCEDURE QCC 8.0

20.13.1 Scope This procedure has been developed to detail quality control of insulation work performed by a Contractor at a field site location managed by Savant. It is assumed that any required tests of the insulation material will be performed by a contracted testing laboratory. 20.13.2 Responsibilities The Contractor is responsible for the quality of the installed insulation and shall perform the following: Ensure insulation materials are kept dry in the original container. Fiberglass, ceramic fiber and calcium silicate that is exposed to moisture shall be dried out at ambient temperatures before being covered. Inspect in-process installation to verify that correct type and thickness of material is being installed in accordance with specifications. Document the results of all inspections on the Insulation Inspection Record (Exhibit 20-49). The contractor shall verify that the correct line or tag number is recorded on this exhibit. Inspect completed work prior to notifying Savant for final acceptance inspection. Deficient work, detected by Savant, will be documented on a punch list or deficiency report. The contractor shall correct the deficiencies and notify Savant in writing, or by returning a signed off copy of the punch list, when the work is ready for re-inspection. 20.13.3 Exhibits 20-49 Insulation Inspection Record (to be provided at a later date)

20.14

COATINGS AND LININGS PROCEDURE QCC 8.1

20.14.1 Scope This procedure has been developed to detail quality control of coatings and linings work performed by a contractor managed by Savant. This procedure is based on the contractor performing the surface preparation and applying the required thickness of coatings or linings. 20.14.2 Responsibilities The contractor is responsible for the quality of applied coatings and linings and shall perform the following: Ensure coating and lining materials are stored and mixed in accordance with project specifications and manufacturer requirements. Inspect the surface preparation and compare with the SSP-1 Vis-1 standards or as required by project Specifications. Ensure that surface finish for lined vessels meet the requirements of NACE RP-01-78 or as required by project specifications. Inspect the in-process coating or lining application to verify that the work is free of application or material defects. During lining application, the contractor shall check the temperature and humidity prior to each day's work. Check dry film thickness of applied coatings or linings in sufficient locations to verify that the required thickness has been applied. Inspect completed coating or lining application for workmanship prior to notifying Savant to perform acceptance inspection. Test continuity of linings using a holiday detector as per project specification requirements. Rubber liners are to have the vulcanization checked. The lining surface shall also be checked for blisters, open seams, lifted edges, surface defects, pinholes, and hardness. All defects shall be repaired and retested. Document inspection of coatings on Coatings Inspection Record (Exhibit 20-50) and inspection of linings on Linings Inspection Record (Exhibit 20-51). Both exhibits are to be completed as the work progresses. A separate exhibit shall be completed for each equipment tag number. Lines or structure may be grouped onto one exhibit provided the items are accurately listed or that a drawing is attached that details the items inspected. Deficiencies will be documented on either a punch list or a deficiency report. The contractor shall correct the deficiencies and notify Savant in writing or by returning a signed off copy of the punch list when the work is ready for reinspection. 20.14.3 Exhibits 20-50 Coatings Inspection Record (to be provided at a later date)

20-51 20.15

Linings Inspection Record (to be provided at a later date)

MATERIAL RECEIVING PROCEDURE QCC 10.0

20.15.1 Scope This procedure has been developed to detail quality control of material receiving activities performed by a contractor at a field site location managed by Savant. This procedure is based on the contractor purchasing and receiving field construction material. 20.15.2 Responsibilities The contractor is responsible for field material receiving activities and shall perform the following activities. 20.15.3 General Requirements Verify that all material received meets the requirements of the purchase order. The contractor shall ensure that: The material is correctly marked, labelled or tagged The correct quantities and sizes of items are received Parts, accessories or unassembled items that were shipped separately have been identified, tagged or collected Shipping protection is satisfactory Item code numbers are clearly legible (where applicable) For materials and equipment supplied by the Employer, perform receiving inspection and acceptance in accordance with specifications, site procedures and contract requirements. Any deficiency in material or equipment shall immediately be brought to the attention of Savant for resolution. 20.15.4 Receiving Equipment Inspect received equipment as it arrives at site. The contractor shall open all boxed accessories to ensure that quantities, sizes, identification and condition are acceptable and comply with purchase order requirements. Inspection of received equipment shall also include: Checks for damage. Any damage shall be recorded on a damage report and corrected. Where possible, the damaged equipment shall be returned to the vendor. The vendor shall be otherwise contacted if repairs must be made in the field. Verify that equipment arrives properly preserved in accordance with project specifications. Flange faces must be covered; equipment must have been

thoroughly drained of water after hydro-testing; proper lubricants, desiccants or purging gases, as required, must have been installed; and corrosion protection of exposed surfaces, as well as under base plates, must have been performed. Mega meter test electrical equipment, (i.e., transformers, switchgear, rotating equipment and MCCs) to ensure internals were not damaged during transport of the equipment, if directed by Savant. Document insulation resistance for transformers on Exhibit 20-52; Insulation Resistance for Rotating Equipment on Exhibit 20-53, and Insulation Resistance of Switchgear and MCCs on Exhibit 2054. 20.15.5 Receiving Piping and Plate Material Inspect piping and pressure vessel plate material as it arrives at site. inspection shall include: This

Verify that piping or plate material is correctly stamped or stencilled with the material specification, grade, schedule or thickness, size and heat number. Pipe spools shall be identified with the correct line number, line class and mark piece number. Match the heat number to the mill test reports (MTRs) when MTRs are required by the project specifications or the contract Scope of Work. The item code and purchase order number shall be printed on the MTR. If item codes are not used, then a system for providing easy trace ability of heat numbers to MTRs shall be utilized. Verify that the correct colour code has been applied to the material as required in the project specifications or contract Scope of Work. Material that is received and found to be lacking a required colour code shall have the correct colour code applied by the contractor. Colour codes on piping shall have a stripe, at least 1" in width, (painted) that runs along the entire length of the pipe but does not cover the pipe identification stencilling. Paints shall be free of sulphur, lead and chlorides. Ensure that ASME material is kept separate from the other material. ASME material must be purchased to SA or SB grade, whichever is applicable and colour-coded red or as required by specification. Perform positive material identification (PMI) on materials to the extent specified in the project specifications or the contract Scope of Work. 20.15.6 Deficiency Reports Issue a deficiency report for materials that do not comply with the contract Scope of Work, project specifications, purchase order or drawing requirements. Deficient material, whenever feasible, shall be replaced by the supplier or vendor. When replacement is not possible, (i.e., due to schedule demands) the deficient material shall either be repaired or accepted "as is." Repairs shall only be performed using a procedure that has been approved by the supplier vendor and

Savant. Acceptance "as is" must be approved by Savant and the Employer prior to issuing the material to the field. 20.15.7 File Retention Maintain files by purchase order number which contain a copy of the purchase order, receiving reports, any damage reports, any deficiency reports, MTRs, PMI reports, and any non-destructive testing, (i.e., MT or PT) performed on the material. The contractor shall maintain a separate file by piping item code number when the specifications or Scope of Work require mill test reports for material. A copy of the MTRs shall be kept, by item code number, in the item code file so that MTRs for material can be easily located at a later date. If item codes are not used, then the contractor shall utilize his own system that provides easy trace ability of heat numbers to MTRs and purchase order numbers. 20.15.8 Exhibits These exhibits will be provided at a later date. 20-52 20-53 20-54 Insulation Resistance (Transformer) Test Record Insulation Resistance (Rotating Equipment) Test Record Insulation Resistance (Equipment) Test Record

20.16

EQUIPMENT PROTECTION PROCEDURE QCC 11.0

20.16.1 Scope This procedure has been developed to detail quality control during equipment protection activities performed by a contractor at a field site location managed by Savant. This procedure has been produced in two sections: one section on initial preservation upon receipt at the site warehousing facility, and the other section on standard preservation operations for equipment issued to the field forces for installation. It is assumed that none of the equipment was ordered with a requirement for long-term storage. 20.16.2 Responsibilities The contractor is responsible for equipment protection activities and shall perform the operations listed below, as applicable. Preservatives such as anti-corrosives, water-replacements, desiccants or rust inhibitors shall be purchased and used by the contractors as required by the equipment manufacturer. Preservation activities shall be documented on Equipment Protection, Preservation and Inspection Record (Exhibit 20-55). INITIAL PRESERVATION UPON RECEIPT

Equipment is considered to be in storage the moment it is brought on site. Each equipment manufacturer has similar requirements for storage. The contractor shall review and implement the manufacturer's requirements for each piece of equipment. As a minimum, the following operations shall be performed unless specifically prohibited by the manufacturer. Pumps Check for obvious damages to pump casing, coupling and drive components. Flanged openings are to be sealed with steel or wooden flange covers and gaskets. Pipe openings are to be protected with plastic pipe caps and tape. Threaded openings are to be coated and plugged. Inspect the lube oil and seal flush piping and fill the pipes and reservoir with rust preventative oil. If ball-type bearings are used, the bearing housings must be filled with preservative oil. Apply protective rust inhibiting coatings on shafts, finished parts, and other exterior surfaces vulnerable to moisture. Internal surfaces shall be sprayed with specified fluids through pump nozzles and/or through casing drains. Vendor recommended materials will be used. Plug instrument taps. Cover the unit with 6-mil. Minimum thickness transparent polyethylene film and seal it with tape, open to bottom. Unless the pump is installed on its foundation, it must not be stored closer than 150 mm to the ground. Pump skids are to be supported full length horizontally to avoid sagging. The pump shall be stored in such a manner as to afford easy access and air circulation. Rotate the shafts 2-1/4 turns every month in the direction of rotation. Motors Remove the shipping cover, box or crate and the polyethylene shroud, but leave the machine mounted on its skid. Inspect for obvious damage. Ensure that all machined surfaces have rust preventative in place and in good condition. Ensure that there is a moisture barrier between the machined feet and the skids. Cover motor with 6 mil. Polyethylene film to protect against settling dust, dirt, or debris. Ensure that there is adequate clearance for good ventilation around the machine.

Store in a building at or above ambient temperature. Remove drain plugs. Rotate the shafts 2-1/4 turns every month in the direction of rotation. Connect space heaters, if provided, and ensure proper operation. Compressors Upon receiving the equipment, conduct a thorough inspection noting any broken seals and/or damaged covers. All components shipped loose must be checked to ensure that all storage preparations and/or fixtures, etc., are still intact and able to effectively protect the equipment. Check the inside and outside of the machine to make sure all running parts and exposed surfaces subject to corrosion are adequately protected. If required, spray coat machined surfaces with rust preventive oil. Make sure all covers are bolted tight and all openings are properly closed against moisture and dust. All equipment and packing boxes must be stored in a clean, high and dry environment. In addition, compressor bases must be stored on a level surface supported the full length of the skid or frame to prevent distortion. Equipment and packing boxes must be adequately covered with tarps and preferably stored in an environment-controlled building. At least once a month, remove covers and check for condensation and adequate protection against rust. Electrical Equipment For Liquid Filled Transformers (on arrival and at eight week intervals) Note vacuum/pressure requirements. gauge reading and compare to manufacturers

Take sample for dielectric testing when required. For Switchgear, MCCs, and Similar Equipment Remove from packing crates and store in warm, dry, well-ventilated warehouse. Connect space heater, if provided, and ensure proper operation (check every eight weeks). STANDARD PRESERVATION OPERATIONS FOR EQUIPMENT TO BE INSTALLED IN THE FIELD

This procedure addresses the contractor who has equipment to be installed in the field (usually directly on to the foundations). The contractor shall review and implement the manufacturer's requirements for each piece of equipment. As a minimum, the following operations shall be performed: Pumps The pumps are to be weather protected at all times and are to be protected from damages caused by other construction activities. Rotate shafts 2-1/4 turns every month in direction of rotation. Mechanical seals are to have preservative oil injected into the seal faces through the flushing connection every six months. Injection bushing or floating ring-type seals are to be regularly inspected to be sure they are clean and dry. Inspect internal pump surfaces by removing the flange covers and recoat with preservative as necessary every six months. Inspect external unpainted surfaces and recoat with preservative as necessary every six months. Inspect coupling and recoat with preservative as necessary every six months, or every week if stored outdoors. Motors Inspect every month for: Physical damage Cleanliness Sign of condensation Integrity of protective coatings Condition of paint discoloration Signs of vermin or insect activity Integrity of all closures Satisfactory space heater operations. It is required that an alarm system be in place to operate on interruption of power to the space heaters. Alarms are to be responded to immediately. Rotate shaft 2-1/4 turns in the direction of rotation.

Compressors Compressors are to be weather protected at all times and shall be protected from damages caused by other construction activities. Every three to four weeks: For Reciprocating Compressors Inspect the internal surfaces of the frame for rust and dirt. Inspect the cylinder bores for rust. Inspect pressure vessels and piping for internal rusting. Inspect components shipped loose such as the pistons, piston rods, packing and valves by removing the protective coating of paper and check for rust. Carefully repackage parts after inspection. If there is any rust present, clean and recoat with preservative oil. Rotate crankshaft 2-1/4 turns. For Centrifugal Compressor Inspect exposed surface for rust and dirt. Clean rust and apply rust inhibitive oil. Rotate shaft 2-1/4 turns. If lube oil system has been flushed, the oil pump shall be turned on once a week for 15 minutes. Electrical Equipment For Switchgear, MCC and Similar Equipment Unless immediately energized, ensure space heaters, if provided, are connected and operating properly. (Check every 8 weeks.) 20.16.3 Exhibits These exhibits will be provided at a later date. N/A (Sample) 20-55 Equipment Protection, Preservation and Inspection Record

Equipment Protection, Preservation and Inspection Record