Equipment Category

Process Vessels
Trays
Heat Exchangers
Pump with Electric Driver
Compressor
Compressor Driver
Furnace

Total Bare Module Cost

Plant Construction Cost
Including 18% contingency
Chemical Engineering Plant
Cost Index (CEPCI) in 2009
Plant Construction Cost in
2009

Bare Module Cost (Equipment

Direct and Indirect Cost:
CEPCI=382)
$0
$0
$0
$0
$0
$0
$0

$0
$0
521.90
$0

No

Item Number
0 Example
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Type
Vertical

Diameter[m]
1
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3

Cp: Purchase Cost

Minimum Maximum Vessel
Assuming Ambient
Length
Length
Length[m Operating Pressure
[m]
[m]
]
and Carbon Steel
Construction. [$]
2.5
30
20
$46,941
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1

Operating FP:
Pressure Pressure
[barg]
Factor
10
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

1.5209
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

FM:
Material Material
Factor
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

Bare Module
Cost [$]
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

$240,147
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0

No.
0
1
2
3
4
5
6
7
8
9

Cp: Purchase Cost

Assuming Carbon
Tower Item Number Dia. [m]
Number of Trays Case 1<N<10
Steel Construction.
[$/Tray]
Example
2
$575
32
0
$235
0
$235
0
$235
0
$235
0
$235
0
$235
0
$235
0
$235
0
$235
0

Case 10<N<20 Case N>20

0
0
0
0
0
0
0
0
0
0

case1
1 -2.166666667
0 3.166666667
0 3.166666667
0 3.166666667
0 3.166666667
0 3.166666667
0 3.166666667
0 3.166666667
0 3.166666667
0 3.166666667

case2

Fq:
Quantity
Factor

Case3
0.4
2
2
2
2
2
2
2
2
2

1
1
1
1
1
1
1
1
1
1

Material CS case
1 Ni_alloy
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0

FM:
NI Alloy case Material
Factor

SS case
0
0
0
0
0
0
0
0
0
0

1
0
0
0
0
0
0
0
0
0

5.5
0
0
0
0
0
0
0
0
0

Bare Module
Cost [$]
$101,179
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0

No

Item Number

0 Example
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42

Cp: Purchase Cost

Heat
Shell
Assuming Ambient
Transfer Heat Exchanger
Operating
Operating Pressure and
Area
Type
Pressure
Carbon Steel
(m2)
[bar(g)]
Construction. [$]
170 Floating Head
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

$19,629
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0

6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

43
44
45
46
47
48
49

1
1
1
1
1
1
1

$0
$0
$0
$0
$0
$0
$0

1
1
1
1
1
1
1

Tube
Operating
Pressure
[bar(g)]

Fp: Pressure
Factor

6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Shell
Material

Tube
Material

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

FM:
Material
Factor

Bare Module
Cost [$]

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

$64,775
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0

1
1
1
1
1
1
1

1
1
1
1
1
1
1

CS
CS
CS
CS
CS
CS
CS

CS
CS
CS
CS
CS
CS
CS

1
1
1
1
1
1
1

$0
$0
$0
$0
$0
$0
$0
$0

No.

Item Number
0 Example
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Pump Type
Centrifugal

Shaft
Power
[KW]
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5

Cp: Purchase Cost

Suction
Number Assuming 10[barg]
Pressure
of Pumps Suction Pressure
[barg]
and Cast Iron. [$]
2
$13,137
15
0
$0
1
0
$0
1
0
$0
1
0
$0
1
0
$0
1
0
$0
1
0
$0
1
0
$0
1
0
$0
1
0
$0
1
0
$0
1
0
$0
1
0
$0
1
0
$0
1
0
$0
1
0
$0
1
0
$0
1
0
$0
1
0
$0
1

FP:
Pressure Material
Factor
1.245906 CastIron
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

FM:
Material
Factor

Bare
Module
Cost [$]
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

$48,360
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0

Centrifugal
Reciprocating

No.

Item Number
0 Example
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Compressor Type
Centrifugal

CS
SS
Ni_alloy

Wfmin

Wfmax
50
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Material

8000 CS
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

CS

SS
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

F_BM
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

2.5
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Fluid
Power
[kW]
1000
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Purchase
Bare Module
Base
Cost [$]
Cost [$]
$719,615
$1,799,037
$1
$0
$1
$0
$1
$0
$1
$0
$1
$0
$1
$0
$1
$0
$1
$0
$1
$0
$1
$0
$1
$0
$1
$0
$1
$0
$1
$0
$1
$0
$1
$0
$1
$0
$1
$0
$1
$0
$0

No

Item Number
0 Example
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Type
Electric

Ws Min
[kW]

Ws Max
[kW]
3

6000

Shaft Purchase Bare

Power Base
Module
[kW] Cost [$] Cosr [$]
1000 $46,806
$70,209
1
$1
$0
1
$1
$0
1
$1
$0
1
$1
$0
1
$1
$0
1
$1
$0
1
$1
$0
1
$1
$0
1
$1
$0
1
$1
$0
1
$1
$0
1
$1
$0
1
$1
$0
1
$1
$0
1
$1
$0
1
$1
$0
1
$1
$0
1
$1
$0
1
$1
$0
$0

Reactive Process
Heater (Reformer
Furnace)
Reactive Process
Heater (Pyrolysis
Furnace)
Non-Reactive
Process Heater

10
50
100
200

No

Item Number
0 Example
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Type
Reactive Process
Heater (Reformer
Furnace)

Q Min
[kW]

Purchase Order of
Heat
Base
Pressure
Duty [kW]
Cost [$] [barg]

Q Max
[kW]

3000

150000

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

10000 $811,895
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

$1
$1
$1
$1
$1
$1
$1
$1
$1
$1
$1
$1
$1
$1
$1
$1
$1
$1
$1

200

CS
Alloy
SS

Pressure Tube
Factor
Material
1.3 SS
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Material Bare Module

Factor Cost [$]
2.7

$2,849,752

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0
$0

Vertical Orientation
Dia (m)
k1
k2
k3
Lmin (m) Lmax
0.3
3.3392
0.5538
0.2851
1.2
0.5
3.4746
0.5893
0.2053
1.5
1
3.6237
0.5262
0.2146
2.5
1.5
3.7559
0.6361
0.1069
3
2
3.9484
0.4623
0.1717
4
2.5
4.0547
0.462
0.1558
5
3
4.111
0.6094
0.049
6
4
4.3919
0.2859
0.1842
7

Horizont
(m) B1
16
20
30
41
45
50
50
50

B2

2.5

k1

1.72

k2
2.9202
3.1032
3.3592
3.4204
3.7599
3.678
3.7718
4.1551

0.5056
0.5782
0.5905
0.8141
0.3683
0.712
0.7159
0.2238

Horizontal Orientation
Lmin
Lmax
0.1261
1
0.0632
1.5
0.1106
2.2
-0.0046
3.5
0.1954
4.5
0.043
5.5
0.047
6.5
0.2499
8

k3

B1
20
25
30
36
40
42
50
52

B2

1.62

H and V
Pmax [barg]
400
400
400
400
1.47
400
400
400
400

K1
Fixed Tube Sheet or U-Tube
Floating Head
Kettle Reboiler

K2
3.2138
3.4338
3.5638

K3
0.2688
0.1445
0.1906

C1

0.07961
0.1079 -0.06499
0.1107

C2
0.05025

C3
0.01474

C2(only
C1(only
C3(only
B1
tube>11bar
tube>11bar)
Tube>11bar)
)
-0.04139

0.04139

B2
1.8

Amin
1.5

Amax
4
10
10

Pmax
900
900
100

140
140
140

Shell CS
Tube CS
Fixed Tube Sheet or U-Tube
Floating Head
Kettle Reboiler

CS
SS
1

SS
SS
1.7

CS
Ni_alloy
3

2.8

Ni_alloy
Ni_alloy
3.8

k1
Reciprocating
Centrifugal

k2
3.9412
3.5793

Ws mini Ws max P
C1
C2
[KW]
[KW]
max[barg]
0.09141
0.01
280
1200
0.312
0.632
0.0285
0.01
250
350
0.1682
0.347

k3
0.417
0.3208

C3

B1
0.056
0.4841

B2
1.8
1.8

1.51
1.51

Reciprocating
Centrifugal

Cast Iron Cast Steel

1
1.4
1
1.8

SS
1.9
2.4

Ni_alloy
3.5
5

K1
Centrifugal
Reciprocating

K2
2.9945
2.9945

K3
0.9542
0.9542

Wfmin
0
0

50
50

Wfmax
CS
8000
8000

SS
2.5
2.9

Ni_alloy
6.3
7.3

13
15

k1
Electric
Gas Turbine
Steam Turbine

k2
2.3006
3.4171
3.7222

k3
1.0947
0.6112
0.4401

-0.1016
0
0

Ws mini
[kW]

Ws Max
F_BM
[kW]
3
6000
1.5
10
15000
3.5
100
15000
3.5

K1
Reactive Process Heater
(Reformer Furnace)
Reactive Process Heater
(Pyrolysis Furnace)
Non-Reactive Process
Heater

K2

Q Min
[kW]

K3

Q Max
[kW]

P Max
[barg]

Fp P=10
[barg]

2.6379

0.8179

3000

150000

200

2.5689

0.8067

3000

150000

200

2.5526

0.7962

3000

150000

200

Fp P=50
[barg]

Fp P=100 Fp P=200
F_BM
F_BM CS
[barg]
[barg]
Alloy

F_BM SS

1.05

1.15

1.3

2.1

2.5

2.7

1.05

1.15

1.3

2.1

2.5

2.7

1.1

1.235

1.4

2.1

2.5

2.7