Makers of the famous

TWO-POST AND FOUR-POST

HOISTS & ACCESSORIES

MOLNAR ENGINEERING PTY. LTD.

SCISSOR LIFT
MODEL SL02
PARTS IDENTIFICATION MANUAL

Contents

HomePage..............................................................................................................................................3
BaseAssembly.........................................................................................................................................4
BaseAssemblyBillofMaterials..............................................................................................................5
InnerScissorAssembly............................................................................................................................6
InnerScissorAssemblyBillofMaterials.................................................................................................7
OuterScissorAssembly...........................................................................................................................8
OuterScissorAssemblyBillofMaterials.................................................................................................9
ControlConsoleAssembly....................................................................................................................10
ControlConsoleAssemblyBillofMaterials..........................................................................................11
ControlConsoleComponents...............................................................................................................12
ControlConsoleComponentsBillofMaterials.....................................................................................13
ControlComponents.............................................................................................................................14
ControlComponentsBillofMaterials...................................................................................................15
MotorandTankAssembly....................................................................................................................16
MotorandTankAssemblyBillofMaterials..........................................................................................17
HydraulicCylinderAssembly.................................................................................................................18
HydraulicCylinderAssemblyBillofMaterials......................................................................................19
TopPlateandRunUp...........................................................................................................................20
TopPlateandRunUpBillofMaterials.................................................................................................21
LimitSwitchAssembly..........................................................................................................................22
LimitSwitchAssemblyBillofMaterials................................................................................................23
StickersBillofMaterials........................................................................................................................24
RunOff(Optional)................................................................................................................................25
Accessories............................................................................................................................................26
415VAC3Phaseto240VACSinglePhaseConversion..........................................................................27

SCISSORLIFTREVA(AUG10)

RUN-OFF (OPTIONAL)
(PAGE 25)

OUTER SCISSOR ASSEMBLY

(PAGE 8)

TOP PLATE ASSEMBLY

(PAGE 20)

BASE ASSEMBLY
(PAGE 4)

SCISSOR LIFT SL02

CABLE COVERS
(PAGE 4)

CONTROL CONSOLE
ASSEMBLY
(PAGE 10)

MOTOR AND TANK

ASSEMBLY
(PAGE 16)

CONTROL CONSOLE
COMPONENTS
(PAGE 12)

RUN-UP ASSEMBLY
(PAGE 20)

CONTROL COMPONENTS
(INSIDE)
(PAGE 14)

LIMIT SWITCH ASSEMBLY(INSIDE)

(PAGE 22)

INNER SCISSOR ASSEMBLY

(PAGE 6)

HYDRAULIC CYLINDER ASSEMBLY

(PAGE 18)

BASE ASSEMBLY

10

11

12

13

BASEASSEMBLY
ITEM#
1
2
3
4
5
6
7
8
9
10
11
12
13

PARTDESCRIPTION
COVERPLATE
BRACKETPIVOTBLOCKL/H
BASEASSEMBLY
COVERCABLE
BOLTM6x12mm
COVERBASEROLLERSHAFT
BOLTM8x16mm
WASHERFLAT8mm
BOLTM8x30mm
BOLTM8x20mm
BUSHPIVOT(FULLBUSH)
BRACKETPIVOTBLOCKR/H
BUSHPIVOT(I/2BUSH)

SPAREPART#
SLO210
SLO204
SLO201
SLO293
85AD11
SLO294
SLO203
4488TB28
SLO202
SLO209
SLO205
SLO268
SLO206

1
14
13
12
11
10

9
6

INNER SCISSOR ASSEMBLY

INNERSCISSORASSEMBLY
ITEM#
1
2
3
4
5
6
7
8
9
10
11
12
13
14

PARTDESCRIPTION
RAMPINTERMEDIATE
BOLTM8x16mm
BUSHHYDRAULICCYLINDERPIVOT
SHAFTHYDRAULICCYLINDERPIVOT
CIRCLIP30mm(DIN47130)
SCISSORINNER
ROLLERASSEMBLY(INCL.ITEM#10BUSH)
SHAFTTOPROLLER
GRUBSCREWM8x10mm
BUSHROLLER
ROLLER
CIRCLIP25mm(DIN47125)
GUIDEROLLERSHAFT
BUSHPIVOTCENTRE

SPAREPART#
SLO229
SLO203
SLO226
SLO219
SLO220
SLO212
SLO251A
SLO252
SLO2120
SLO250
SLO251
4488TB31
SLO249
SLO223

OUTER SCISSOR ASSEMBLY

10

11

12

13

14

15

16

17

18

19

20

21

22

23

OUTERSCISSORASSEMBLY
ITEM#
1
2
3
4
5
6
7

8
9
10
11
12
13
14
15

16
17
18
19
20
21
22
23

PARTDESCRIPTION
SCISSOROUTER
CIRCLIP12mm(DIN47112)
SHAFTRAMPPIVOT
RUNOFFRAMP
ROLLERLOWERASSEMBLY
(INCL.ITEM#13BUSHx1)
BUSHSAFETYTOGGLE
SAFETYTOGGLE
SAFETYTOGGLEASSEMBLY
(INCL.ITEM#6BUSHx1)
BRACKETSAFETYTOGGLE
AIRCYLINDERASSEMBLY
GRUBSCREWM8x10mm
GUIDEROLLERSHAFT
CIRCLIP32mm(DIN47132)
ROLLER(LOWER)
BUSHROLLER(LOWER)
SHAFTLOWERROLLER
SHAFTLOWERROLLERASSEMBLY
(INCL.ITEM#10GUIDEx2)
STOPPLATE
BUSHPIVOTCENTRE
CIRCLIP42mm(DIN47142)
SHAFTCENTREPIVOT
CIRCLIP30mm(DIN47130)
SHAFTHYDRAULICCYLINDERPIVOT
BUSHHYDRAULICCYLINDERPIVOT
BUSHTOPPIVOT

SPAREPART#
SLO211
85AJ56
SLO228
SLO285
SLO256A
SLO267
SLO266
SLO266A
SLO265
SLO263A
SLO272
SLO249
SLO254
SLO256
SLO255
SLO257
SLO257A
SLO287
SLO223
SLO221
SLO222
SLO220
SLO219
SLO226
SLO247

10

CONTROL CONSOLE ASSEMBLY

11

10

MOTOR AND
TANK
(PAGE 16)

CONTROLCONSOLEASSEMBLY
ITEM#
1
2
3
4
5
6
7
8
9
10
11

PARTDESCRIPTION
HANDCONTROLLER(WITHCABLE)
COVERREAR
BOLTM10x25mm
COVERTOP
SCREWTANK/LID8Gx15mm
CONSOLEFRAME
NUTM10
COVERFRONT
NUTADAPTORHYDRAULICMC6
OLIVE3/8"
ADAPTORHYDRAULICSTRAIGHTMC66T

SPAREPART#
SLO2100
SLO282
4488PP168
SLO283
85AF161
SLO284
85AH87
SLO281
85AF226
85AF227
85AF220

11

12

CONTROL CONSOLE COMPONENTS

20

21

COVERS REMOVED
FOR CLARITY

19

18

17

16

15

14

13

12

11

10

CONTROLCONSOLECOMPONENTS
ITEM#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

PARTDESCRIPTION
SCREW#8x15mmTEK
SCREWM3x30mm
NUTM3
BRACKETCONTROLBOARD
CONROLBOARDTRANSFORMER
CONTACTOR
SCREWM3x12mmPANPHILIPSHEAD
WIRINGLOOMCOMPLETEL3&L4
AIRFITTINGQSML6ELBOW
AIRLINE580mmPNU6X1
AIRFITTINGQSF1/46B
INLINEAIRFILTERCOMPLETE
SCREWM3x30mm
AIRVALVE&COILASSEMBLY(INCL.SOLENOID)
AIRLINE9500mmPNU6X1
SCREW#8x15mmTEK
SADDLECONDUIT
NUTM3
PLUG&WIRINGLOOMASSEMBLYSL1
WIRINGLOOML1LIMITSWITCH
SCREWM3x10mm

SPAREPART#
SLO2138
SLO2134
SLO2114
SLO292
SLO2133
SLO2101
SLO2136
SLO2106
SLO2155
SLO2149
SLO2146
SLO2147
SLO2134
SLO2153OA
SLO2150
SLO2138
85AH155
SLO2114
SLO2139
SLO2104
SLO2158

13

14

CONTROL COMPONENTS

22

21

20

19

18

17

16

4
5

15

14

13

12

11

10

CONTROLCOMPONENTS
ITEM#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

PARTDESCRIPTION
BOLTM5x10mm
SADDLEAIRLINE
SPRINGCONDUIT820mm
AIRLINE3000mmPNU6X1
ADAPTORHYDRAULICSTRAIGHTMC66T
OLIVE3/8"
NUTADAPTORHYDRAULICMC6
CYLINDERMANIFOLD
ADAPTORELBOWHYDRAULIC
HYDRAULICHOSE(SHORT)
SPRINGCONDUIT185mm
HYDRAULICPLUG1/4"BSP
AIRFITTINGQSML6ELBOW
SCREWM3x16mm
ADAPTORNIPPLEMC64T(INCL.NUT,OLIVE)
LINKTUBEHYDRAULIC
AIRLINE1450mmPNU6X1
AIRFITTINGQSMT6TEE
CABLELIMITSWITCH
AIRLINE9500mmPNU6X1
ADAPTORNIPPLEHYDRAULIC1/4"x1/4"
HYDRAULICHOSE(LONG)

SPAREPART#
85AH95
SLO298
SLO275
SLO2152
85AF220
85AF227
85AF226
SLO296
SLO2166
PL92116
SLO276
SLO2164
SLO2155
SLO2113
SLO2174
SLO2169
SLO2151
SLO2157
SLO2105
SLO2150
SLO2168
SLO2165

15

30
1

2
3
29

4
5

28
6
7
27
26
25

8
9

24

10
11
12

23

13

22

14

21
15

20
19

16

18
17

16

MOTOR AND TANK ASSEMBLY

MOTORANDTANKASSEMBLY
ITEM#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

PARTDESCRIPTION
MOTOR415V3PHASE(INCLUDESCOUPLING)
MOTOR240VSINGLEPHASE(INCLUDESCOUPLING)
COUPLINGMOTOR
COUPLINGRUBBER
COUPLINGPUMP
BELLHOUSING
BOLTM10x35mm
SCREWTANK/LID8Gx15mm
SOLENOIDCOIL&VALVEASSEMBLY
TANKLID
ADAPTORPUMP/VALVE
ORING12mm
VALVEASSEMBLY
WASHERSPRING1/4"x1/16"x1/16"
BOLTM6x55mm
TUBEOILRETURN
FILTER
TANK(EMPTYNOOIL)
TANKHYDRAULICASSEMBLY
OILCASTROLAWH46(8LITRES)
SPEEDNUT
BOLT1/4"x1"(ZINC)
HYDRAULICPUMP
TUBEPICKUP
ADAPTORPUMP/PICKUP
BOLTM6x35mm
BREATHER
ADAPTORHYDRAULICSTRAIGHTMC66T
OLIVE3/8"
NUTADAPTORHYDRAULICMC6
HYDRAULICPIPE
NUT1/4"ZINC
NUTM10
POWERPACKASSEMBLY415VOLT
POWERPACKASSEMBLY240VOLT

SPAREPART#
85AF101TP
85AF101SP
85AF96
85AF97
85AF100
85AF168
85AF169
85AF161
SLO2161A
SLO2F162
85AF171
85AF170
SLO290A
4488PP146
85AF174
SLO2172
85AF266
2P4TF163
SLO2F163A
OIL/H8L
4488PP305
85AF273
85AF271
2P4TPP151
85AF165
85AF164
85AF158
85AF220
85AF227
85AF226
SLO2173
85AF274
85AF396
SLO2FF415
SLO2FF240

17

19

18
20
21
17

22

16
15
14

13
12
11

10
9
8
7
6

18

HYDRAULIC CYLINDER ASSEMBLY

HYDRAULICCYLINDERASSEMBLY
ITEM#
1

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

PARTDESCRIPTION
CYLINDERBARREL
HYDRAULICCYLINDERASSEMBLY
(INCL.ITEMS#1BARREL(x1),#11RETAINER(x1),#12SEAL(x1),
#13WEARRING(x1),#14PISTONEND(x1),#15GLAND(x1),
#16BREATHER(x1),#17WIPERSEAL(x1),#18ROD(x1),#19BUSH(x1))
HYDRAULICHOSE(SHORT)
ADAPTORELBOWHYDRAULIC
CYLINDERMANIFOLD
NUTADAPTORHYDRAULICMC6
OLIVE3/8"
ADAPTORHYDRAULICSTRAIGHTMC66T
THROTTLEVALVE
SPRINGTHROTTLEVALVE
SPRINGRETAINER
RETAINER
SEAL
WEARRING
PISTONEND
GLANDGUIDENUT
CYLINDERBREATHER(BRASS)
WIPERSEAL
PISTONROD
BUSHPISTONROD
CIRCLIP52mm(DIN47252)(SUPERSEDED)
GLANDGUIDEBUSH(SUPERSEDED)
CYLINDERENDPLUG(SUPERSEDED)
CYLINDERSEALKIT
(INCL.ITEMS#11RETAINER (x1),#12SEAL(x1),#13WEARRING(x1),
#17WIPERSEAL(x1))

SPAREPART#
SLO235
SLO235A
PL92116
SLO2166
SLO296
85AF226
85AF227
85AF220
4488C112
4488C113
SLO233
85AE112
85AE111
85AE110
SLO239
SLO297
SLO2170
SLO2167
SLO243
SLO244
PL92276
PL9245
PL9246
SLO237A

19

9
TOP PLATE & RUN-UP

6
5
4
3
2
1
20

TOPPLATE&RUNUP
ITEM#
1
2
3
4
5
6
7
8
9

PARTDESCRIPTION
RUBBERBLOCK
PLATFORM
CIRCLIP25mm(DIN47125)
SHAFTTOPPIVOT
EXTENSIONR/H
CIRCLIP12mm(DIN47112)
SHAFTRAMPPIVOT
RUNUPRAMP
EXTENSIONL/H

SPAREPART#
SLO2RB
SLO248
4488TB31
SLO246
SLO234
85AJ56
SLO228
SLO230
SLO245

21

4
5

3
2
1
22

LIMIT SWITCH ASSEMBLY

LIMITSWITCHASSEMBLY
ITEM#
1
2
3
4
5

PARTDESCRIPTION
SCREWM3x30mm
LIMITSWITCH
BRACKET LIMIT SWITCH
BRACKETLIMITSWITCH
NUTM3
BOLTM5x10mm

SPAREPART#
SLO2134
SLO2135
SLO273
SLO2114
85AH95

23

STICKERS
ITEM#

DESCRIPTION

SL02STICKER

SL02DECAL

SL02CONTROL

SL02MANUAL

OIL/H8L

SCISSORLIFTREQUIRES8LITRESOFOIL

24

SPAREPART#

ITEM#
1
RUNOFF

PARTDESCRIPTION

SPAREPART#
SLO270

RUN-OFF (OPTIONAL)

25

ITEM#
1
2
3
4
5
6

26

PARTDESCRIPTION
SPREADERBEAM
EXTENSIONPADLOW
AXLEPICKUP
EXTENSIONPAD
RUBBERBLOCK40mm
CRADLERUBBERBLOCK

SPAREPART#
90A10001A
EXTPADLOW
AXLEPU
EXTPAD
PL92RB40
90B10001A

ACCESSORIES

415VAC3PHASEto240VACSINGLEPHASECONVERSION

MOTOR240VSINGLEPHASE(INCLUDESCOUPLING).PARTNO.85AF101SP
USEEXISTINGMOTORMOUNTBOLTS
MOLNARENGINEERINGSTRONGLYADVISESCONSULTINGAQUALIFIEDELECTRICIAN
BEFORECOMMENCINGCONVERSION

ELECTRICIAN

HOISTMUSTBEWIREDBYAQUALIFIEDELECTRICIANACCORDINGTOAS3000OR
SUPPLYAUTHORITYREGULATIONS
MINIMUMSUPPLYCIRCUITRATINGREQUIRED20AMP
REALIGN6PINBRIDGEPLUGONCONTROLBOARDTOENSUREALLPINSARE
CONNECTED.(NORMAL3PHASECONFIGURATIONHASONEPINEXPOSED)

FIGURE1.415VAC3PHASEFIGURE2.240VACSINGLEPHASE

27

MANUFACTURED BY:

MOLNAR ENGINEERING PTY. LTD.

A.B.N. 54 007 740 794
16-20 Coglin Street, Brompton, S.A. 5007 AUSTRALIA
Telephone: (08) 8346 6893, (08) 8346 6894, (08) 8346 8006
Fax: (08) 8346 0097, Web: www.molnarhoists.com.au
Email: spareparts@molnarhoists.com.au