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Contents

Wear and spare parts for


mechanized plasma torches
PT- 15 XL

P. 14

PT- 19 XLS

P. 34

PT-24

P. 53

PT- 36, PT- 36R

P. 67

PT 37
PT-

P
P. 93

PT
PT- 600

P
P.102
102

Plasma cutting technology


Plasmaschneidtechnik
What is plasma?
Was
ist Plasma?
Principle
of plasma cutting
Prinzip
Plasmaschneidens
Phasesdes
in plasma
cutting
Phasen
beim
Plasmaschneiden
Gases and
mixtures
in the plasma application
Gase
und
Gemische
der Plasmaanwendung
Gas purities in plasmaincutting
Plasmaschneidfehler
Plasma cutting errors und
and Beseitigung
correction
Definitionen
Definitions

P. 7
P. 8
P. 9
P. 10
P. 11
P. 12
P. 13

PT- 15XL P.14


PT- 15XL torch and hose packages
Wear and spare part sets
PT- 15XL repair set O2
PT- 15XL repair set Ar/H2
Wear and spare parts PTPT 15XL
Carbon steel cutting with O2
- bevel cutting with O2
- cutting with ArH2
Aluminium +
stainless steel

- cutting with N2
- bevel cutting with N2
- cutting
tti with
ith A
ArH2
H2

Accessories
Service and interchangeable tools
Test flow meters
Air-water curtain
Air curtain

Wear and spare parts summary PT- 15XL

Contents
PT- 19XLS P. 34
PT-19XLS torch and hose packages
Wear and spare parts set
PT- 19XLS 200A
PT- 19XLS repair
p and accessories set
Wear and spare parts PT- 19XLS
Carbon steels production cutting with air
- production cutting with O2
Aluminium

-p
production cutting
g with air
- production cutting with N2
- production cutting with H35

Stainless steel - production cutting with air


- production cutting with N2
-p
production cutting
g with H35
Accessories
Service and interchangeable tools
Test flow meters
Water curtain
Air curtain
Wear and spare
p
parts
p
summary
y PT- 19XLS

PT- 24 P.53
PT- 24 torch and hose packages
Wear and spare parts set
PT- 24 original equipment set
PT- 24 repair and accessories set
Wear and spare parts PT- 24
Carbon steel - cutting with O2
-marking with Ar
Aluminium

- cutting with N2

Stainless steel - cutting with air or O2


- cutting with air (CH4)
- cutting with N2
- cutting with N2 (CH4)
- marking with Ar
Accessories
Service and interchangeable tools
Wear and spare parts summary PT- 24

Contents
PT- 36, PT-36R P. 67
PT- 36, PT- 36R torch and hose packages
Wear and spare parts set
PT- 36 200A
PT- 36 400A
PT
PT- 36 600A
PT- 36 H35
PT- 36 repair and accessories set
Wear and spare parts PT- 36, PT-36R
Carbon steelsteel production cutting with air
- production cutting with O2
- quality cutting with O2
Aluminium
- production cutting with air
- production cutting with N2
- production cutting with H35
- quality cutting with N2
Stainless steel - production cutting with air
- production cutting with N2
- production cutting with H35
- quality cutting with H35
Accessories
Service and interchangeable tools
Test flow meters
Water curtain
Air curtain
Wear and spare parts summary PT- 36, PT- 36R
PT 37 P
PTP. 93
PT- 37 torch and hose packages
Wear and spare parts set
PT- 37 Start- up Kits
PT- 37 Consumables Sets
PT
Wear and spare parts PT- 37
Carbon steels - production cutting with air
Aluminium
- production cutting with air
Stainless steel
- production cutting with air
Optional Accessories
Test flow meters
Wear and spare parts summary PT- 37

Contents

PT- 600 torch and


PT- hose
600 P.packages
102
Wear and spare parts set
PT- 600 original equipment set 200A
PT
PT- 600 original equipment set 200A, EPP
PT- 600 repair and accessories set

Wear and spare parts PT- 600


Carbon steels - production cutting with air
- production cutting with O2
- quality cutting with O2
Aluminium
- production cutting with air
- production cutting with N2
- production cutting with H35
Stainless steel - production cutting with air
- production cutting with N2
- production cutting with H35

Accessories
Service and interchangeable tools
Test flow meters
Air-water curtain
Air curtain
Wear and spare parts summary PTPT 600

Plasma cutting technology


What is plasma?
Definition

Plasma is produced by gas dissociation and ionisation processes. It is a highly heated, electrically
conductive g
gas that consists of p
positive and negative
g
charge
g carriers as well as activated and
neutral atoms and molecules. The plasma appears electrically neutral from the outside and has
high kinetic energy with great energy density. In physics, plasma is also referred to as the fourth
aggregate state of matter. A natural plasma state exists inside the sun and within fixed stars.
Lightning bolts are also plasma.

Plasma cutting technology


Principle of plasma cutting

Plasma torch on the workpiece

Cutting gas
Electrode
ec ode

Nozzle
Negative pole
Positive pole

Workpiece

Plasma jet
Kerf

Plasma cutting is the thermal arc cutting process in which a constricted plasma jet cuts the workpiece.
Temperatures of 30000 K melt the workpiece and partially vaporise it, while the fused material is
expelled by the high kinetic energy of the plasma jet.
The plasma jet is generated in the torch head by the delivery of the cutting gas and electrical energy.
The cutting gas is activated by a high-frequency
high frequency mixture and ignited with an auxiliary arc. In the process
the cutting gas is partially dissociated and ionised, thus becoming electrically conductive. The high
energy density and temperature causes the plasma to expand and flow towards the workpiece at up to
three times the speed of sound. As the atoms and molecules are recombined on the workpiece surface,
the absorbed energy is rapidly released and intensifies the thermal effect of the plasma arc. The steady
movement of the torch over the workpiece produces the kerf.

Plasma cutting technology


Phases in plasma cutting

Plasma torch with secondary gas flow

A
B
C
D
E
F

Water supply
Water outflow
Cutting gas
Secondary gas
Cutting direction
Cut surface

In the generation of the plasma arc, there is a distinction between the start and cutting phases.
The gas is accordingly divided into starting gas and cutting gas. These may differ both in terms of the gas
type and the flow rate.
The starting gas is used for the ignition of the plasma arc. Its function is to facilitate the ignition process and
lengthen the life of the electrode. Typical starting gases are argon, air and nitrogen.
The cutting gas is needed for cutting the workpiece. It configures the cutting process to allow the best
possible cutting results on a wide variety of materials. Typical cutting gases for unalloyed and low-alloyed
steels are air, oxygen and nitrogen.
For aluminium: air, nitrogen and argon/hydrogen mixtures. Air, nitrogen and argon/hydrogen are used for
high-alloyed steels.
The secondary gas envelops the plasma jet, constricting and cooling it. In this way it helps to enhance the
cutting quality further and protects the cutting nozzle during penetration and while cutting under water.
Typical secondary gases for unalloyed and low-alloyed steels are air and oxygen/nitrogen mixtures. Air,
nitrogen and nitrogen/methane mixtures are used for aluminium and high-alloyed steels.
The correct choice of the gas combination affects cutting quality, productivity and effectiveness in plasma
cutting.
The recommended gas combinations and the wear parts designed for them are shown on the following
pages.

Plasma cutting technology


Gases and mixtures in plasma cutting

Properties and effects on cutting quality

Argon has low thermal conductivity and is therefore not particularly suitable as a plasma gas for the cutting
process. However, it is easily ionised and thus ideally suitable for igniting the pilot arc. Argon/argon/air
mixtures are frequently used for marking carbon and stainless steels.
Hydrogen has very high energy density and thermal conductivity. As pure hydrogen degrades the nozzles
very rapidly, it is usually mixed with argon and nitrogen.
Argon/hydrogen mixtures are used only for dry plasma. High cutting speeds and good cutting quality can
be achieved on high-alloyed steels and aluminium. The reductive effect of the hydrogen makes it possible to
produce metallically blank and oxide-free cuts. These gas mixtures are mostly used on thick blanks.
Nitrogen has a relatively high energy density. It is an effective plasma gas, even without gas mixtures.
Oxide-free cuts can be achieved on thin blanks at high cutting speeds without slag formation. The absorption
of nitrogen
g by
y the surface has a detrimental effect on weldability.
y The increased concentration of nitrogen
g on
the cutting surface causes the formation of gas bubbles or nitrogen porosity in the melting stock. Nitrogen
reduces the formation of slag.
Nitrogen/hydrogen mixtures are used for cutting high-alloyed steels and aluminium. This process
produces parallel cut surfaces at high cutting speeds. Oxide formation is lower than with pure nitrogen cuts.
The mixtures are described as forming gases and have a maximum hydrogen content of 20%.
Argon/ hydrogen/ nitrogen mixtures produce very high cutting quality on aluminium and stainless steel.
The addition of nitrogen reduces burr formation in comparison to pure argon/hydrogen cuts. The cutting
performance can be enhanced by increasing the percentage of hydrogen.
Oxygen is the plasma gas used for unalloyed and low-alloyed steels. The cutting quality is very high. It
generally produces burr-free cuts without rounded upper edges. Higher cutting speeds are used than with
nitrogen and air applications, which guarantees less thermal distortion. The heat-affected zone is smaller.
Mechanical properties are not impaired
impaired. The material features good weldability
weldability.
Air is a mixture of oxygen and nitrogen. Dry and oil-free air is used in large volume as a plasma gas. Air has
a high energy density. With unalloyed steels it produces straight and smooth cut edges. When cutting
aluminium it can cause discolouration of the cut surface. The cut surfaces are nitrogenised.
Methane is not a typical plasma gas. When added to the secondary gas it produces a finer, brighter surface
on the cut edges
edges.
Carbon dioxide is also used as a secondary gas and serves as a coolant.

10

Plasma cutting technology

Gas purities in plasma cutting

Gas quality is partly responsible for correct operation and optimal cutting quality in
plasma cutting.
p
g Any
y impurities
p
may
y cause misfires,, p
poor cutting
gq
quality
y and short
wear part lives. These impurities include gas impurities, moisture and dirt.
For plasma cutting on unalloyed and low-alloyed construction steels, high-alloyed
steels and aluminium, the minimum purities shown in Table 1 must be guaranteed.
Failure to observe these limits leads to losses of quality and economy due to the
reduced cutting speed and life of the wear parts.
When supplying air through a compressor and not via compressed gas cylinders,
the set requirements in terms of maximum particle size, residual oil content and
dew point must be met without fail. Increased oil and moisture contents reduce the
life of the wear parts and increase the risk of torch degradation.

Table 1: gas purity

Argon
Ar
99,995%

Argon/ Hydrogen
H35
99,995%

Methane
CH4
99,995%

Oxygen
O2
99,500%

Nitrogen
N2
99,500%

Hydrogen
H2
99,20%

Air
N2-O2
dry, free of dirt, oil and water
or max. particle size: 0.1 m,
Class 1
99.996% for fluidising gas
under ISO 8573, max.
residual oil content: 0.1
mg/m3, Class 2 under ISO
8573,
max. dew point: + 3 C, Class
4 under ISO 8573

11

Plasma cutting technology

Cutting errors and correction

The required values of the process variables are given in cutting and consumption tables. The gas supply unit must
provide appropriate pressures. If the available pressure is lower than that given in the corresponding table, the
cutting performance and quality of the cut will be reduced. Other variable cutting parameters are the strength of
current, cutting speed and the distance of the torch from the workpiece. These values are also given in cutting
tables. However, they should be regarded as guideline values as parameter adjustments may be required, e.g. due
to different alloying components, manufacturing processes and the surface condition of the materials. Any quality
losses that occur can be seen in excessive deviation from the cutting
g angle,
g , heavy
y burr formation on the lower edge
g
of the workpiece, rounding of the upper edge or splashes on the surface of the workpiece.
Cutting angle deviation
In case of cutting angle deviation you must ensure that the plasma cutting torch is aligned at a right angle and the
distance from the workpiece is correct. The chosen torch movement direction affects the go and no-go side of the
cut edges and depends on the gas distributor used. The correct strength of current must be selected for the
material and thickness. Too much cutting speed is often the cause of excessive angle deviation. The required wear
parts, particularly the nozzle, should be inspected and replaced in case of wear.
High-speed burr

High-speed burr is formed if there is too much cutting speed, too little current strength or too much distance
between the plasma torch and workpiece. When cutting this can be recognised by a narrow kerf. The resulting
grooves on the cut edges are very crooked or have an S-shape. The effect of this is slight but very hard burr
formation on the underside of the workpiece. The burr is difficult to remove.
Low-speed burr

Low-speed burr is formed if there is too little cutting speed, too much current strength or too little distance between
the torch and workpiece. The kerf is wide, while the resulting grooves on the edges are more vertical. This
produces a porous burr that is usually easier to remove than high-speed burr.
Rounding of the upper edge
Rounding
R
di on the
h upper edge
d can b
be caused
db
by an unsuitable
i bl secondary
d
gas. IIn this
hi case, too, the
h di
distance
between the plasma torch and workpiece may be too great. The cutting speed should be reduced.
Splashes on the surface
Splashes on the surface occur if there is too little cutting speed or too much distance between the torch and
workpiece. This may also be caused by a worn nozzle.

12

Plasma cutting technology


Definitions

UL electrode ...............stands for Ultra Life electrode. UL electrodes have an enhanced lifetime compared to
standard electrodes.
Cutting gases................all gases used for the cutting process. They are divided into starting gas/plasma
gas/secondary gas.
Marking gases.............. the gases used for marking and labelling workpieces. They are divided into starting gas/
plasma gas/ secondary gas.
Quality mode................distinguishes between Production cutting and Quality cutting. The quality mode assists
the operator in choosing the process. The cutting results meet ISO 9013-3 or better.
Production cutting.........is abbreviated to the letter P. P stands for cutting processes that are more geared
towards productivity. These processes are performed at higher cutting speeds.
Quality cutting................is identified by the letter Q. These cutting processes are more geared towards
precision and cutting quality on the workpiece.
Spare parts....................the interchangeable parts on the plasma torch head.
Wear parts.....................the parts subject to increased wear due to the plasma process.
Electrodes and nozzles produce the plasma jet
jet. The shield is directly exposed to the
heat of the process.

Spare and wear parts do not correspond to the representation

13

PT- 15XL

14

Torch PT- 15XL


Torch Assembly PT- 15XL
PT- 15 XLS Description

The PT- 15XL is a water-injection torch. The maximum power output goes up to 1000A at 100%
duty cycle. Its application areas are the dry and underwater cutting with 800A-1000A. The PT-15XL
can be combined with air / water shield (up to 750A).
Advantage of the torch: Cutting and Bevel cutting in heavy plate area.

PT- 15XL Power source: ESP 400 C, ESP 600 C, ESP 750 C, 2X ESP 600 C

Torch Assembly with Leads


PT- 15XL
1.3m (4.5 Fu)
PT- 15XL
1.8m ( 6 Fu)
PT- 15XL
PT
3.7m (12 Fu)
PT- 15XL
4.6m (15 Fu)
PT- 15XL
5.2m (17 Fu)
PT- 15XL
6.1m (20 Fu)
PT- 15XL
7.6m (25 Fu)
PT- 15XL Torch without control cable
PT 15XL Torch Body
PT-

Art.No.
0004487174
0558101069
21305
0004487145
21306
21302
21303
0558101073
0004485656

15

Wear and Spare Part Set


PT- 15XL O2

Spare and Wear Parts PT-15XL


consisting of:
Part Description
Insulator Assembly
Pilot Arc Cable
Electrode O2
Screw sst
Screw sst 6-32 x0.5 cap
Lube, Silicone
Electrode Holder Assembly
G Baffle
Gas
B ffl 8x0,067
8 0 067
Nozzle Retaining Cup
Nozzle
Contact Ring Assembly
O-Ring I.D. 0.468 x 0.07
O-Ring I.D. 0.145 x 0.07
O-Ring I.D. 0.1301 x 0.07
O-Ring I.D. 0.1614 x 0.07
Nut Driver Tool (Electroden Tool)
Nozzle and Electrode Holder Tool
Hex Wrench 0.062

O2

20813

Quantity
1
1
8
1
2
1
1
4
1
4
1
10
20
10
10
1
1
1

Art.No.
0004485657
0004470603
0004485615
0558101140
0004470035
0004485618
0004485616
0004485619
0004485606
0004485658
0004485645
0004485646
0004485647
0004485648
0004485649
0004485650
0558000864

16

Wear and Spare Part Set


PT-15XL H35

Spare and Wear Parts PT-15XL


PT 15XL
consisting of:
Part Description
Insulator Assembly
Nozzle Retaining Cup, N2 and H35
Pilot Arc Cable
S
Screw
sstt 6-32
6 32 x0.5
0 5 cap
Lube, Silicone
Gas Baffle
Electrode Holder Assembly
Nozzle Assembly 0.156 XR
Nozzle Assembly 0.200 XR
Nozzle Assembly -XR 0.230
Nozzle Assembly 0.125 XR
Contact Ring Assembly
Electroden Tip
O-Ring I.D. 0.468 x 0.07
O-Ring
g I.D. 0.145 x 0.07
O-Ring I.D. 0.1301 x 0.07
O-Ring I.D. 0.1614 x 0.07
Nut Driver Tool (Electroden Tool)
Nozzle and Electrode Holder Tool
Hex Wrench 0.062

H35

999906

Quantity
1
1
1
2
1
4
1
8
6
2
4
1
10
10
20
10
10
1
1
1

Art.-No.
0004485657
0004485621
0004470603
0558101140
0004470035
0004470422
0004485617
0004485602
0004485603
0004485604
0004485601
0004485658
0004485614
0004485645
0004485646
0004485647
0004485648
0004485649
0004485650
0558000864

17

Wear and Spare Parts


PT 15XL
80- 360A
Production

O2

Application: Carbon Steel


Straight cutting in acc. to EN ISO 9013
Above and Underwater Cutting

Cutting:

Start Gas
N2
Cutting Gas
O2
Water Injection

13

12

14

Option

Spare parts

Wear parts

PT-15XL
C-Steel
O2
Cutting

Current
Mat.- Thickness [mm]
Cutting Gas
Quality Modus

10

11

80A
4
N2/O2/H2O
P

4
7

125A
260A
300A
340A
6
13 6
25 6
25 19
32
N2/O2/H2O N2/O2/H2O N2/O2/H2O N2/O2/H2O
P
P
P
P

360A
32
N2/O2/H2O
P

Item

Part description

Art.-No.

Electrode

0004485809 0004485809 0004485615 0004485809 0004485809 0004485809

Nozzle assembly

0558101142 0558101142 0004485606 0004485805 0004485807 0004485807

Shield Retainer

0004485621 0004485621 0004485619 0004485619 0004485619 0004485619

4
5
6
7
8
9
10
11
12
13
14

Torch sleeve
T hb
Torch
body
d
O-Ring
O-Ring
O-Ring
Insulator Assembly
Contact Ring Assembly
Contact Ring Screw
Gas Baffle
Electrode Holder w/ O-Ring
O-Ring

0004470135
0004485656
0004485648
0004485645
0004485648
0004485657
0004485658
0558101140

1
1
2
3
3
3
12

Electrode UL
Electrode UL 260-350A
Nozzle assembly rev.
Shield Retainer small feet
Shield Retainer without feet
Shield Retainer insulated
Gas Baffle rev.
H.D.Air Curtain Assembly
y
Sleeve Assembly
Bubble Muffler Assembly
Sleeve Assembly

0004485612

0004485803
0004485618
0004485671

0558004459
0558101143
0004485619

0558004459

0558004456
0558004460
0004485611 0004485806

0004485808

0004485620
0004470701
0004485613
Cutting with Air Curtain or Bubble Muffler

0004485804
0002460039
0004485679
0004485668
0004485676

18

Wear and Spare Parts


PT 15XL
260A- 300A
Production

O2

Application: Carbon Steel


Bevel Cutting in acc. to EN ISO 9013
Above and Underwater Cutting
Cutting:

Start Gas
N2
Cutting Gas
O2
Water Injection

13 14

13

12 10

14

11

5
6

4
7

Current
Mat.- Thickness [mm]
Cutting Gas
Quality Modus

260A-300A
32
N2/O2/H2O
P

Item

Part description

Art.-No.

Wear parts

Electrode

0004485829

Nozzle assembly

0004485825

Shield Retainer

0004485691

Spare parts

4
5
6
7
8
9
10
11
12
13
14

Torch sleeve
Torch body
O-Ring
O-Ring
O-Ring
Insulator Assembly
Contact Ring Assembly
Contact Ring Screw
Gas Baffle
Electrode Holder w/ O-Ring
O-Ring

0004470135
0004485656
0004485648
0004485645
0004485648
0004485657
0004485658
0558101140
0004485803
0004485685
0004485671

1
2
3
3
3
12

Electrode UL
Nozzle assembly rev.
Shield Retainer small feet
Shield Retainer without feet
Shield Retainer insulated
Gas Baffle rev.

0558004460
0004485826

O
Option

PT-15XL
C-Steel
O2
Bevel

0004485804
Bevel with Air Curtain

Air Curtain Assembly Bevel


Sleeve Air curtain
Sleeve Air curtain 4 parts

0004485694
0004485695
Collet body:0004485859, Collet: 0004485855, Retainer: 0004485858, O-Ring: 0003727038

19

Wear and Spare Parts


PT 15XL
1000A
Production

H35

Application: Carbon Steel


Straight cutting in acc. to EN ISO 9013
Above Water Cutting
Cutting:

Start Gas
N2
Cutting Gas ArH2
Water Injection

13 14
1

Wear parts
Spare parts

13

12 10

14

11

5
6

4
7

Current
Mat.- Thickness [mm]
Cutting Gas
Quality Modus

1000A
150
ArH2
P

Item

Part description

Art.No.

Electrode

0004485614

Nozzle assembly

0004485605

Shield Retainer

0004485619

4
5
6
7
8
9
10
11
12
13
14

Torch sleeve
Torch body
O-Ring
O-Ring
O-Ring
Insulator Assembly
Contact Ring Assembly
Contact Ring Screw
Gas Baffle
El t d H
Electrode
Holder
ld w// O
O-Ring
Ri
O-Ring

0004470135
0004485656
0004485648
0004485645
0004485648
0004485657
0004485658
0558101140
0004485616
0004485617
0004485671

1
1
2
3
3
3
3

Electrode UL
Electrode UL 260-350A
Nozzle Assembly rev.
Shield Retainer big feet
Shield Retainer without feet
Shield Retainer insulated
High Current Retaining Cup
High Current Cup Extension
High Current Retaining Cup (hardened Cu)
Gas Baffle rev.

PT-15XL
C, ED, AL
Ar/H2
Cutting

Option

3
12

0004485621
0004485620
0004470701
36944
36945
0558002134

20

Wear and Spare Parts


PT 15XL
80A- 750A
Production

N2

Application: Aluminum, Stainless Steel


Straight Cutting in acc. to nach EN ISO 9013
Above and Underwater Cutting
Cutting:

Start Gas
N2
Cutting Gas N2
Water Injection
10 11
13 14

Option

Spare parts

Wear parts

PT-15XL
Al a. SS
N2
C i
Cutting

Current
Mat.- Thickness [mm]
Cutting Gas
Quality Modus

13

12 10

14

11

80A
3
6
N2/N2/H2O
P

5
6

4
7

100A
125A
250A
400A
600A
750A
5
8 5
10 10
20 13
25 13
50
75
N2/N2/H2O N2/N2/H2O N2/N2/H2O N2/N2/H2O N2/N2/H2O N2/N2/H2O
P
P
P
P
P
P

Item

Part description

Art.-No.

Electrode

0004485809 0004485809 0004485809 0004485614 0004485614 0004485614 0004485614

Nozzle assembly

0558101142 0558101142 0558101142 0004485601 0004485602 0004485603 0004485604

Shield Retainer

0004485621 0004485621 0004485621 0004485621 0004485621 0004485621 0004485621

4
5
6
7
8
9
10
11
12
13
14

Torch sleeve
T h body
Torch
b d
O-Ring
O-Ring
O-Ring
Insulator Assembly
Contact Ring Assembly
Contact Ring Screw
Gas Baffle
Electrode Holder w/ O-Ring
O-Ring

0004470135
0004485656
0004485648
0004485645
0004485648
0004485657
0004485658
0558101140
0004485612

1
1
2
3
3

Electrode UL
Electrode UL 260-350A
Nozzle assembly rev.
Shield Retainer small feet
Shield Retainer without feet
Shield Retainer insulated
Gas Baffle rev.

12

H.D.Air Curtain Assembly


Sleeve Assembly
Bubble Muffler Assembly
Sleeve Assembly

0004485618

0004485617
0004485671

0558004459
0004485607 0004485608 0004485609 0004485610
0004485619
0004485620
0004470701
0004485613
Cutting with Air Curtain or Bubble Muffler
0002460039
0004485679
0004485668
0004485676

21

Wear and Spare Parts


PT 15XL
250A- 750A
Production Bevel Cutting

N2

Application: Aluminum, Stainless Steel


Bevel Cutting in acc. to nach EN ISO 9013
Above and Underwater Cutting
Cutting:

Start Gas
N2
Cutting Gas N2
Water Injection

13 14

Option

Spare parts

Wear parts

PT-15XL
AL a. ED
N2
Bevel

13

12 10

14

11

Current
Mat.- Thickness [mm]
Cutting Gas
Quality Modus

250A
12
15
N2/N2/H2O
P

5
6

400A
20
30
N2/N2/H2O
P

4
7

600A
30
50
N2/N2/H2O
P

750A
50
75
N2/N2/H2O
P

Item

Part description

Electrode

0004470094

0004470094

0004470094

0004470094

Nozzle assembly

0004485825

0004470225

0004470227

0004470229

Shield Retainer

0004485691

0004485691

0004485691

0004485691

4
5
6
7
8
9
10
11
12
13
14

Torch
T
h sleeve
l
Torch body
O-Ring
O-Ring
O-Ring
Insulator Assembly
Contact Ring Assembly
Contact Ring Screw
Gas Baffle
Electrode Holder w/ O-Ring
O-Ring

Electrode UL
Electrode UL 260-350A
Nozzle assembly rev.
Shield Retainer small feet
Shield Retainer without feet
Shield Retainer insulated
Gas Baffle rev.

2
3
3
3
12

Art.-No.

0004485612

0004485826

0004470135
0004485656
0004485648
0004485645
0004485648
0004485657
0004485658
0558101140
0004485803
0004485685
0004485671

0004470226

0004470228

0004485804
0004485613
Bevel with Air Curtain
0004485694
0004485695

0004485612

0004470230

0004485613

Air Curtain Assembly Bevel


Sleeve Air curtain
Collet body:0004485859, Collet: 0004485855, Retainer:0004485858, O-Ring: 0003727038
Sleeve Air curtain 4 parts

22

Wear and Spare Parts


PT 15XL
1000A
Production

ArH2

Application: Aluminum, Stainless Steel


Straight Cutting in acc. to EN ISO 9013
Above Water Cutting
Cutting:

Start Gas
N2
Cutting Gas ArH2
Water Injection

13 14

Wear parts
Spare parts

13

12 10

14

11

5
6

4
7

Current
Mat.- Thickness [mm]
Cutting Gas
Quality Modus

1000A
1 0
150
ArH2
P

Item

Part description

Art.No.

Electrode

0004485614

Nozzle assembly

0004485605

Shield Retainer

0004485619

4
5
6
7
8
9
10
11
12
13
14

Torch sleeve
Torch body
O-Ring
O-Ring
O-Ring
Insulator Assembly
Contact Ring Assembly
Contact Ring Screw
Gas Baffle
Electrode Holder w/ O-Ring
O-Ring

0004470135
0004485656
0004485648
0004485645
0004485648
0004485657
0004485658
0558101140
0004485616
0004485617
0004485671

1
1
2
3
3
3
3

Electrode UL
Electrode UL 260-350A
Nozzle Assembly rev.
Shield Retainer big feet
Shield Retainer without feet
Shield Retainer insulated
High Current Retaining Cup
High Current Cup Extension
High Current Retaining Cup (hardened Cu)
Gas Baffle rev.

PT-15XL
C, ED, AL
Ar/H2
Cutting

O
Option

3
12

0004485621
0004485620
0004470701
36944
36945
0558002134

23

Service and Interchangeable Tools


PT-15XL

Electrode Tool Art.- Nr.: 0004485649

Electrode/ Nozzle Tool

Art.- Nr.: 0004485650

24

Test Flow Meter

This valuable troubleshooting tool allows measurement


of the actual plasma gas flow through the torch.
Test Flow Meter Art.No. 0002460056

25

Bubble Muffler PT- 15XL


Above and Underwater Cutting
Bubble Muffler
Art.-Nr.:0004485668

PT-15XL Fasen

PT-15XL Geradschnitte

26

Air Curtain PT- 15XL


Under Water Bevel Cutting
Air Curtain Bevel Art.-Nr.: 0004485694

Air Curtain
Body 0004485801
Nozzle Retaining Cup
Nozzle

Sleeve 0004485695

Retainer 0004485698
Adjust the position of the Air Curtain
Assembly on the torch until the nozzle is
recessed .10 from the end of the Air
Curtain Sleeve. Lock the Air Curtain in
place by tightening the llen screw on the
Air Curtain.
Set air pressure to 20 psi.

27

Air Curtain PT- 15XL


Under Water Straight Cutting
Air Curtain Straight Cut Art
Art.-Nr.:
Nr : 0002460039

Air C
Ai
Curtain
t i
Body
0004485801
Standard/Bevel Nozzle

Sleeve Assy.
0004485679

Retainer
0004485698

There should be a gap of .040 to .062


between the Nozzle Retaining Cup and the
inside of the Air Curtain Sleeve, P/N 21859.

28

Spare and Wear Parts Overview


PT 15XL

Electrodes
600236

20763UL

35666UL

35886UL

O2 260A

O2 300-340A

0558004456

0558004459

22403

N2 750A
H-35 1000A
0004485614

O2 300A

N2 750A

Bevel Cutting

Bevel Cutting

0558004460

0004470094

Electrode Types

N2 , H-35

O2 - XL

O2 - UL

O2 - Centricut

29

Spare and Wear Parts Overview


PT- 15XL
Water Injection Nozzles

N2 - 250A
N2 - 400A
N2 - 600A
N2 - 750A

O2 - 260A
*Reverse Swirl
O2 - 260A

* Reverse Swirl
N2 - 250A
N2 - 400A
00
N2 - 600A
N2 - 750A

Replaceable Insulator
O2 - 125A
O2 - 260A
O2 - 300A
O2 - 340A
*Reverse Swirl
O2 - 125A
O2 - 260A
O2 - 300A
O2 - 340A

Heavy Duty
C
Copper
N
Nozzle
l

Bevel Nozzle
O2 - 300A
N2 - 400A
N2 - 600A
N2 - 750A
*Reverse Swirl
O2 - 300A
N2 - 400A
N2 - 600A
N2 - 750A

High Current Nozzle

O2 - 260A
O2 - 300A
O2 - 340A

* Reverse Swirl
O2 - 260A
O2 - 300A
O2 - 340A

H-35 1000A

30

Spare and Wear Parts Overview


PT- 15XL

Water Muffler
Std., Bevel & Bubble Muffler
Corrosion Resistant
No Feet

Standard, Bevel Cup

Nozzle Retaining Cup,


Bevel Fiber

Nozzle Retaining Cup, High Current, Thick plate


Nozzle Retaining Extension, High Current, Thick plate

Nozzle Retaining Cup, High Current

31

Spare and Wear Parts Overview


PT- 15XL

Part Description

Bestell.-Nr.
GIN

Ref.-Nr.
Florenz

Baffle 4x0
4x0.85mm
85mm

0004485612

948142

Baffle 4x0.85mm, Rev.

0004485613

948143

Baffle 8X.067

0004485616

2075586

Baffle 8X.067, Rev.

0004485622

20918

Baffle 8 X .047

0004485803

35660

Baffle 8 X .047, Rev.

0004485804

35661

Electrode Holder N2, H35

0004485617

2075343

Electrode Holder O2

0004485618

20398

Electrode Holder Bevel

0004485685

34084

O-Ring.364X.070 Flu 90A 10/BAG

0004485671

86W99

Electrode N2, H35, 1000A

0004485614

600236

Electrode N2, 750A, Bevel

0004470094

22403

Electrode XL, O2, 260A

0004485615

20763XL

Electrode UL
UL, O2
O2, 260A

0558004456

20763UL

Electrode XL, O2, 340A

0004485809

35666XL

Electrode UL, O2, 340A

0558004459

35666UL

Electrode XL, O2, 260A-350A , Bevel

0004485829

35886XL

Electrode UL, O2, 260A- 350A, Bevel

558.004.460

35886UL

Nozzle Assembly, 250A N2, 0.125

0004485601

2075691

Nozzle Assembly, 250A N2, 0.125, Rev.

0004485607

2075692

Nozzle Assembly, 400A N2, 0.156

0004485602

2075611

Nozzle Assembly, 400A N2, 0.156, Rev.

0004485608

2075614

Nozzle Assembly, 600A N2, 0.200

0004485603

2075612

Nozzle Assembly, 600A N2, 0.200, Rev.

0004485609

2075615

Nozzle Assembly, 750A N2, 0.230

0004485604

2075613

Nozzle Assembly, 750A N2, 0.230, Rev.

0004485610

2075690

Nozzle Assembly, High Current, 875A


875A-1000A,
1000A, H35, 0.250

0004485605

2075587

Insulator 250A, 0.125 NOZZLE

0004485634

2075693

Insulator 400A, 0,156 NOZZLE

0004485635

2075617

Insulator 600A, 0.200 NOZZLE

0004485636

2075606

Insulator 750A, 0.230 NOZZLE, HI-FLOW

37152

Insulator 1000A, 0.250 Nozzle, HI CURRENT

0004485638

2075588

PT-15 Nozzle Gasket

0004485643

996628

PT-15 Nozzle Spacer

0004485633

996619

PT-15 Centering Sleeve

0004485642

996618

Water Swirl Ring Std.

0004485631

2075584

Water Swirl Ring Rev.

0004485632

2075616

Nozzle Base 250A, 0.125

0004485626

2075694

Nozzle Base 400A, 0.156

0004485627

2075608

Nozzle Base 600A,, 0.200

0004485628

2075609

32

Spare and Wear Parts Overview


PT- 15XL
Nozzle Base 600A, 0.200
Nozzle Base 750A, 0.230
Nozzle Base 1000A, 0.250
Nozzle Assembly, 125A, N2, O2, 0.070, Replaceable Insulator
Nozzle Assembly, 125A, N2, O2, 0.070, Rev., Replaceable Insula
Nozzle Assembly,, 260A, 02, 0,099
Nozzle Assembly,, 260A, 02, 0,099, Rev.
Nozzle Assembly,, 260A, 02, 0,099, Replaceable Insulator
Nozzle Assembly,, 260A, 02, 0,099, Rev., Replaceable Insulator
Nozzle Assembly, 300A, 02, 0,116, Replaceable Insulator
Nozzle Assembly, 300A, 02, 0,116, Rev., Replaceable Insulator
Nozzle Assembly, 340A, 02, 0,120, Replaceable Insulator
Nozzle Assembly, 340A, 02, 0,120, Rev., Replaceable Insulator
Nozzle Assembly, Heavy Duty Copper, 260A, 02, 0,099
Nozzle Assembly, Heavy Duty Copper, 260A, 02, 0,099, Rev.
Nozzle Assembly, Heavy Duty Copper, 300A, 02, 0,116
Nozzle Assembly, Heavy Duty Copper, 300A, 02, 0,116, Rev.
Nozzle Assembly, Heavy Duty Copper, 340A, 02, 0,120
Nozzle Assembly, Heavy Duty Copper, 340A, 02, 0,120, Rev.
Nozzle Bevel N2, LG 400A
Nozzle Bevel N2, LG 400A, Rev.
Nozzle Bevel N2 600A
Nozzle Bevel N2 600A Rev.
Nozzle Bevel N2 750A
Nozzle Bevel N2 750A Rev.
Nozzle Bevel O2 LG 260-300A.
Nozzle Bevel O2, LG 260A-300A , Rev.
O-RING 1.125IDX.070 70A 5/BAG
Nozzle Retaining Cup, O2 & Bevel, Corrosion Resistant, HD Copp
Nozzle Retaining Cup, N2 & AR/H2, Watermuffler
Nozzle Retaining Cup, O2 & Bevel & Bubble Muffler
Nozzle Retaining Cup, no feet
Nozzle Retaining Cup, High Current, Thick plate
Nozzle Retaining Extension, High Current, Thick plate
Nozzle Retaining Cup, High Current
Nozzle Retaining Cup, Bevel, Fiber
Sleeve Assembly Air Curtain
Sleeve Air Curtain Bevel Long
Sleeve Bubble Muffler

0004485628
0004485629
0004485630
0558101142
0558101143
0004470419
0004485606
0004485611
0004485805
0004485806
0004485807
0004485808
0558004617
0558004618
0558004278
0558004279
0558004280
0558004281
0558004016
0558004017
0004470227
0004470228
0558004018
0558004019
0004485825
0004485826
0004470034
0004470701
0004485621
0004485619
0004485620

0558002134
0004485691
0004485679
0004485695
0004485676

2075609
2075610
19810
37317
37318
20751
20920
21206B
21207B
35662
35663
35664
35665

0004470225
0004470226
22473
22474
0004470229
0004470230
21962
21963
181W89
21217
20759
20758
20973
36944
36945
35570
21859
21551
21128

33

PT- 19XLS

34

PT- 19XLS Torch


PT- 19XLS Torch Hose Packages
Description of the torch type

The PT- 19XLS torch is a water-cooled plasma torch with secondary gas stream. The maximum
current carrying capacity is 400A for oxygen and 600A for nitrogen and argon-hydrogen cutting on
a 100% duty cycle. Its areas of application are dry plasma cutting and underwater cutting.

PT- 19XLS

Plasma current source: ESP 150, ESP 200, ESP 400C, ESP 600C

Torch Assy w. Leads


PT- 19XLS
PT- 19XLS
PT 19XLS
PTPT- 19XLS
PT- 19XLS
PT- 19XLS
PT- 19XLS
PT- 19XLS
PT- 19XLS for Straight Cuts
PT- 19XLS for Bevel Head

1.3m (4.5 ft.)


1.8m (6 ft.)
3 7m (12 ft
3.7m
ft.))
4.6m (15 ft.)
5.2m (17 ft.)
6,1m (20 ft.)
7.6m (25 ft.)
15.2m ((50 ft.))
Less Lead
Less Lead

Art.No.
0002460001
0002460002
0002460003
0002460004
0002460005
0002460006
0002460007
0002460034
0002460014
0002242139

35

200A Starter Kit


PT-19XLS

200A Starter Kit PT-19XLS


consisting of
Part Description
Electrode long 34086XL
Electrode long N2/ArH2
p 50Amp
p
Nozzle Tip
Nozzle Base 50Amp
Nozzle Tip 150Amp
Nozzle Tip 200Amp
Nozzle Base 100-200Amp
Shield 50Amp
Shi ld 100
Shield
100-250Amp
250A
O-Ring (1,614 ID X 0,070 B)
Nozzle Retainer Cup
Shield Retainer
Diffuser 50Amp
Diffuser 100
100-360Amp
360Amp
Electrode Tip Removal Tool
Nozzle/ Electrode Tool
Hex Wrench1 1/16 (1,588 mm)
Allen Wrench
Silicone Grease

000 6 003
0002461003

4
4
2
1
5
2
1
2
2
2
1
1
1
2
1
1
1
1
1

Art.No.
0004485684
0004470094
0004470018
0004470019
000447.021
0004470022
0004470023
0004470027
0004470028
0004485648
0004470045
0004470046
0004470030
0004470031
0004485649
0004470048
0004485651
0004470049
0004470035

Quantity

36

Spare Part Kit


PT-19XLS

Spare Part Kit PT-19XLS


consisting of
Part Description
Electrode long 34086XL
El t d long
Electrode
l
N2/ArH2
N2/A H2
Nozzle Tip 50Amp
Nozzle Tip 150Amp
Nozzle 250Amp
Nozzle Base 50Amp
Nozzle Base 100-200Amp
Shield 100-250Amp
Heat Shield 50Amp
Heat Shield 150-250Amp
O-Ring (1,614 ID X 0,070 B)
Contact Ring Assembly
Contact Ring Screw
Set Screw 6-32 X 1/8
Set Screw 6-32 X 3/16
Electrode Holder
Nozzle Retainer Cup
Shield Retainer
Baffle 50-200Amp
Torch Body Insulator Assembly
Diffuser 50Amp
Diffuser 100-360Amp
Gasket
O-Ring (0,176 ID X 0,050 B)
O-Ring (0,363 ID X 0,070 B) 86W99
O-Ring (0,468 ID X 0,07 B) 86W85
O-Ring (1,301 ID X 0,070 B)
O-Ring (0,145 ID X 0,070 B)
Nozzle/ Electrode Tool
Electrode Tip Removal Tool
Hex Wrench1 1/16 (1,588 mm)
Allen Wrench
Silicone Grease

1
Quantity
4
4
5
5
5
2
2
4
2
2
30
1
2
6
6
1
1
2
4
1
2
4
2
30
20
10
5
5
1
1
1
1
1

0002461002
Art.No.
0004485684
0004470094
0004470018
0004470021
0004470024
0004470019
0004470023
0004470028
0004470025
0004485680
0004485648
0004470043
0004470044
0004485690
0004470039
0004470037
0004470045
0004470046
0004485612
0004470041
0004470030
0004470031
0004470047
0004485664
0004485671
0004485645
0004485666
0004485646
0004470048
0004485649
0004485651
0004470049
0004470035

37

Wear and Spare Parts


PT- 19XLS
50A- 400A
Production

Air

Application: Carbon Steel


Straight and Bevel cutting in acc. to EN ISO 9013
Dry and Underwater Cutting
Cutting:

Start Gas:
Cutting Gas:
Shield Gas:

Air
Air
Air

2.1
11

10
3

Spare parts
S

Wear parts

PT- 19XLS
C-Steel
Air

Option

2.2

13
Current
Mat.-Thickness [mm]
Cutting Gas

Item

Part description

Electrode

Nozzle

2,1

50A/ 65A
2
6
Air/Air/Air

19
Air/Air/Air

150A
4
25
Air/Air/Air

Art.No.

0004485684

0004485684

0004485684

Nozzle Tip

0004470018

0004470020

0004470021

0004470022

Shield

0004470027

0004470028

0004470028

0004470028

2,2
4
5
6
7
7,1
8
9
10
11
12
13
14
14,1
14,2
14,3
14,4

Nozzle Base
Torch Sleeve
Torch Body
O-Ring
Contact Ring
Contact Ring Screw
Electrode Holder w/ O-Ring
O-Ring
Nozzle Retainer Cup
Shield Retainer Insulated
G
Gas
Baffle
B ffl
Diffuser
Insulator Assembly
O-Ring 86W85
O-Ring 0,175IDx0,5W
O-Ring 1,301IDX.070
Set Screw

0004470019

0004470023
0558001626 for Straight Cuts
0004470040
0004485648
0558003858
0004470044
0004470037
0004485671
0004470045
0558004616
0004485612
0004470031
0004470041
0004485645
0004485664
0004485666
0004470039

10

200A
6
25
Air/Air/Air

0004485684

1
1+2
4
12
13

12

100A
6

7 14..

0004470030

0558004458
Electrode UL
Electrode UL/ Nozzle Tip Set 0558007317
0558007318
0558007319
0558007320
0002242139 Only Torch Assy Less Leads
Torch Sleeve Bevel Head
0004485613
Gas Baffle rev.
0004485613
0004470115
Diffuser rev.
Cutting with Air Curtain or Bubble Muffler
0004470281
Nozzle Retainer Cup

38

Wear and Spare Parts


PT- 19XLS 100A- 400A Oxygen
Production
Application: Carbon Steel
Straight and Bevel cutting in acc. to EN ISO 9013
Dry and Underwater Cutting
Cutting

: Start Gas
Cutting Gas
Shield Gas

Nitrogen
Oxygen
Air

2.1
11

S pare parts

W ear parts

PT-19XLS
C-Steel
O2

13

Current
Mat.-Thickness [mm]
Cutting Gas

100A
3

19
N2/O2/Air

150A
4
25
N2/O2/Air

2
200A
6
32
N2/O2/Air

1
250A
6
38
N2/O2/Air

7.1
360A
400A
13
38 19
38
N2/O2/Air
N2/O2/Air

0004485684

0004485829

0004485829

0004470093

0004470024

0004485844

0004485844

0004470095

0004470029

0004470029

0004470029

Art.No.

Part description

Electrode

Nozzle

2,1

Nozzle Tip

0004470020

0004470021

0004470022

0558007457

Shield

0004470028

0004470028

0004470028

0004470028

0004485684

2,2
Nozzle Base
4
Torch Sleeve
5
T h Body
Torch
B d
6
O-Ring
7
Contact Ring
7
Contact Ring Screw
8 Electrode Holder w/ O-Ring
9
O-Ring
10
Nozzle Retainer Cup
11 Shield Retainer Insulated
12
Gas Baffle
13
Diffuser
14
Insulator Assembly
14,1
O-Ring 86W85
14,2
O-Ring 0,175IDx0,5W
14,3
O-Ring 1,301IDX.070
14,4
Set Screw
1
Electrode UL
1+2 Electrode UL/ Nozzle Tip Se 0558007318
4
Torch Sleeve Bevel Head
12
Gas Baffle rev.
13
Diffuser rev.
Nozzle Retainer Cup

12

7 14..
14

325A
6
38
N2/O2/Air

Item

10

Op tio n

2.2

10

0004485684

0004485684

0004470023

0004485612

0558001626 For Straights Cuts


0004470040
0004485648
0558003858
0004470044
0004470037
0004485671
0004470045
0558004616
0004485827
0004470031
0004470041
0004485645
0004485664
0004485666
0004470039

0558004458
0558004460
0558007319 0558007320 0558007321 0558007322 0558007322
0002242139 Only Torch Assy Less Leads
0004485613
0004485804
0004470115
Cutting with Air Curtain or Bubble Muffler
0004470281

0004470097

39

Wear and Spare Parts


PT- 19XLS 50A- 200A
Production

Air

Application: Aluminum
Straight and Bevel cutting in acc. to EN ISO 9013
Dry and Underwater Cutting
Cutting:

Start Gas:
Cutting Gas:
Shield Gas:

11

Air
Air
Air

21
2.1

10
3

Wear parts

PT- 19XLS
Aluminum
Air

13
Current
Mat.-Thickness [mm]
Cutting Gas

Item

Part description

Electrode

Nozzle

2,1

50A/ 65A
2
6
Air/Air/Air

8
1

12

100A
6

19
Air/Air/Air

7 14..

7.1

150A
4
25
Air/Air/Air

200A
6
25
Air/Air/Air

Art.No.

0004485684

0004485684

0004485684

0004485684

Nozzle Tip

0004470018

0004470020

0004470021

0004470022

Shield

0004470027

0004470028

0004470028

0004470028

Spare parts
S

Nozzle Base
0004470019
Torch Sleeve
Torch Body
O-Ring
Contact Ring
Contact Ring Screw
Electrode Holder w/ O-Ring
O-Ring
Nozzle Retainer Cup
Shield Retainer Insulated
G
Gas
Baffle
B ffl
Diffuser
0004470030
Insulator Assembly
O-Ring 86W85
O-Ring 0,175IDx0,5W
O-Ring 1,301IDX.070
Set Screw

0004470023
0558001626 For Straight Cuts
0004470040
0004485648
0558003858
0004470044
0004470037
0004485671
0004470045
0558004616
0004485612
0004470031
0004470041
0004485645
0004485664
0004485666
0004470039

2,2
4
5
6
7
7,1
8
9
10
11
12
13
14
14,1
14,2
14,3
14,4

Option

22
2.2

0558004458
1
Electrode UL
1+2 Electrode UL/ Nozzle Tip Se 0558007317 0558007318 0558007319 0558007320
0002242139 Only Torch Assy Less Leads
4
Torch Sleeve Bevel Head
0004485613
12
Gas Baffle rev.
0004470115
13
Diffuser rev.
Cutting with Air Curtain or Bubble Muffler
0004470281
10
Nozzle Retainer Cup

40

Wear and Spare Parts


PT- 19XLS
65-600A Nitrogen
Production
Application: Aluminum
Straight and Bevel cutting in acc. to EN ISO 9013
Dry and Underwater Cutting
Cutting:

Start Gas
Cutting Gas
Shield Gas

Nitrogen
Nitrogen
Nitrogen, Air

2.1
11

2.2

10
3

Option

Sparre parts

Wear parts

PT 19XLS
Aluminum
N2

13

Current
Mat.-Thickness [mm]
Cutting Gas

65A
2
6
N2/N2/N2

2
200A
6
25
N2/N2/Air

12

250A
6
25
N2/N2/Air

7 14..

7.1

360A
6
25
N2/N2/Air

600A
25
38
N2/N2/Air

0004485684

0004470094

0004470094

0004470024

0004485844

0004470096

0004470029

0004470029

Art.No.

Item

Part description
p

Electrode

Nozzle

2,1

Nozzle Tip

0004470018

0004470022

0558007457

Shield

0004470027

0004470028

0004470028

2,2
2
2
4
5
6
7
7,1
8
9
10
11
12
13
14
14,1
14,2
14,3
14,4

Nozzle Base
Torch Sleeve
Torch Body
O-Ring
Contact Ring
Contact Ring Screw
Electrode Holder w/ O-Ring
O-Ring
Nozzle Retainer Cup
Shield Retainer Insulated
Gas Baffle
Diffuser
Insulator Assembly
O-Ring 86W85
O-Ring 0,175IDx0,5W
O-Ring 1,301IDX.070
Set Screw

0004470019

4
12
13

Torch Sleeve Bevel Head


Gas Baffle rev.
Diffuser rev.

10

Nozzle Retainer Cup

0004485684

0004485684

0004470023
0558001626 For Straight Cuts
0004470040
0004485648
0558003858
0004470044
0004470037
0004485671
0004470045
0558004616
0004485827
0004485612
0004470030
0004470031
0004470041
0004485645
0004485664
0004485666
0004470039
0002242139 Only Torch Assy Less Leads
0004485804
0004485613
0004470115
Cutting with Air Curtain or Bubble Muffler
0004470281

0004470097

41

Wear and Spare Parts


PT- 19XLS 150- 600A
Production

H 35

Application: Aluminum
Straight and Bevel cutting in acc. to EN ISO 9013
Dry Cutting
Cutting:

Start Gas
Cutting Gas
Shield Gas

11

Nitrogen
Nitrogen, H35
Nitrogen, Air

2.1

10
3

PT 19XLS
Aluminum

13

Current
Mat.-Thickness [mm]
Cutting Gas

150A
4
25
N2/H35/N2

200A
6
32
N2/H35/N2

O p t io n

S p a re p artts

W e ar p arts

H35

2.2
2

7.1

360A
410A
450A
600A
32 13
25 19
50 25
75 38
75
N2/H35/N2
N2/H35/Air
N2/H35/Air
N2/H35/Air H35/H35/N2 H35/H35/N2 H35/H35/Air
Art.No.

Electrode

Nozzle

2,1

Nozzle Tip

0004470021

0004470022

0558007457

Shield

0004470028

0004470028

0004470028

Torch Sleeve Bevel Head


Gas Baffle rev.
Diffuser rev.

12

250A

Part description

4
12
13

7 14..

Item

2,2
Nozzle Base
4
Torch Sleeve
5
Torch Body
6
O-Ring
7
Contact Ring
7
Contact Ring Screw
8 Electrode Holder w/ O-Ringg
9
O-Ring
10
Nozzle Retainer Cup
11
Shield Retainer Insulated
12
Gas Baffle
13
Diffuser
14
Insulator Assembly
14,1
O-Ring 86W85
14,2
O-Ring 0,175IDx0,5W
14 3
14,3
O Ri 11,301IDX.070
O-Ring
301IDX 070
14,4
Set Screw

0004470094

0004470094

0004470094

0004470094

0004470094

0004470094

0004470094

0004470024 0004485.844

0004470.96

0004470096

0004470096

0004470029

0004470029

0004470029

0004470029

0004470023

0004485612

0004485613

0558001626 For Straight Cuts


0004470040
0004485648
0558003858
0004470044
0004470037
0004485671
0004470045
0558004616
0004485827
0004470031
0004470041
0004485645
0004485664
0004485666
0004470039
0002242139 Only Torch Assy Less Leads
0004485804
0004470115

0004470097

42

Wear and Spare Parts


PT- 19XLS
50-200A
Production

Air

Application: Stainless Steel


Straight and Bevel cutting in acc. to EN ISO 9013
Dry and Underwater Cutting
Cutting:

Start Gas:
Cutting Gas:
Shield Gas:

11

Air
Air
Air

10
3

13
Current
Mat.-Thickness [mm]
Cutting Gas

Item

Part description

Electrode

Nozzle

2,1
3

50A/ 65A
2
6
Air/Air/Air

2.2
2

8
1

12

100A
6

19
Air/Air/Air

7 14..

7.1

150A
4
25
Air/Air/Air

200A
6
25
Air/Air/Air

Art.No.

0004485684

0004485684

0004485684

Nozzle Tip

0004470018

0004470020

0004470021

0004470022

Shield

0004470027

0004470028

0004470028

0004470028

Spare parts
S

0004485684

2,2
Nozzle Base
4
T
Torch
h Sleeve
Sl
5
Torch Body
6
O-Ring
7
Contact Ring
7,1
Contact Ring Screw
8
Electrode Holder w/ O-Ring
9
O-Ring
10
Nozzle Retainer Cup
11
Shield Retainer Insulated
12
G
Gas
B
Baffle
ffl
13
Diffuser
14
Insulator Assembly
14,1
O-Ring 86W85
14,2
O-Ring 0,175IDx0,5W
14,3
O-Ring 1,301IDX.070
14,4
Set Screw

Option

Wear parts

PT- 19XLS
S-Steel
Air

2.1

0004470019
0004470023
0558001626 nur S
Senkrechtschnitte
k
ht h itt
0004470040
000.485648
0558003858
0004470044
0004470037
0004485671
0004470045
0558004616
0004485612
0004470031
0004470030
0004470041
0004485645
0004485664
0004485666
0004470039

0558004458
1
Electrode UL
1+2 Electrode UL/ Nozzle Tip Set 0558007317
0558007318
0558007319
0558007320
0002242139 Only Torch Assy Less Leads
4
Torch Sleeve Bevel Head
0004485613
12
Gas Baffle rev.
13
Diffuser rev.
0004470115
Cutting with Air Curtain or Bubble Muffler
10
Nozzle Retainer Cup
0004470281

43

Wear and Spare Parts


PT- 19XLS
50- 600A Nitrogen
Production
Application: Stainless Steel
Straight and Bevel cutting in acc. to EN ISO 9013
Dry and Underwater Cutting
C tti
Cutting:

Startt Gas
St
G
Cutting Gas
Shield Gas

11

Nitrogen
Nit
Nitrogen
Nitrogen
Nitrogen, Air

21
2.1

10
3

Option

Spare parts

Wear parts

PT
19XLS
S- Steel
N2

Current
Mat.-Thickness [mm]
Cutting Gas

13
50A/ 65A
2
6
N2/N2/N2

100A

22
2.2
2

150A
19 4
25
N2/N2/Air
N2/N2/Air
N2/N2/N2

8
1

12

200A
6
25
N2/N2/Air

260A
6
31
N2/N2/Air

7 14..

7.1
360A
450A
600A
6
25 19
38 25
38
N2/N2/Air
N2/N2/Air
N2/N2/Air

Item

Part description

Art.No.

Electrode

0004485684 0004485684 0004485684 0004485684 0004485684 0004470094 004.485.684 0004485684

Nozzle

2,1

Nozzle Tip

Shield

0004470024 004.485.844 0004470095 0004470096


0004470018 004.470.020 0004470021 0004470022 0558007457
0004470027 0004470028 0004470028 0004470028 0004470028 0004470029 0004470029 0004470029

2,2
2
2
Nozzle Base
0004470019
4
Torch Sleeve
5
Torch Body
6
O-Ring
7
Contact Ring
7,1
Contact Ring Screw
8 Electrode Holder w/ O-Ring
9
O-Ring
11 Shield Retainer Insulated
11
Shield Retainer
12
Gas Baffle
13
Diffuser
0004470030
14
Insulator Assembly
14,1
O-Ring 86W85
14,2
O-Ring 0,175IDx0,5W
14,3
O-Ring 1,301IDX.070
14,4
Set Screw
4
12
13

Torch Sleeve Bevel Head


Gas Baffle rev
rev.
Diffuser rev.

10

Nozzle Retainer Cup

0004470023
0558001626 For Straight Cuts
0004470040
0004485648
0558003858
0004470044
0004470037
0004485671
0004470045
0558004616
0004485803
0004485612
0004470031
0004470041
0004485645
0004485664
0004485666
0004470039

0004470097

0002242139 Only Torch Assy Less Leads


0004485804
0004470115
Cutting with Air Curtain or Bubble Muffler
0004470281
0004485613

44

Wear and Spare Parts


PT- 19XLS
150A- 600A H35
Production
Application: Stainless Steel
Straight and Bevel cutting in acc. to EN ISO 9013
Dry Cutting
Cutting:

Start Gas
Cutting Gas
Shield Gas

11

Nitrogen,
Nitrogen Hydrogen 35
Hydrogen 35
Nitrogen

10
3
PT 19XLS
S- Steel

13
Current
Mat.-Thickness [mm]
Cutting Gas

Option

Spare pa
arts

Wear parts

H35
Item

Part description

Electrode

Nozzle

2,1

Nozzle Tip

Shield

2,2
Nozzle Base
4
Torch Sleeve
5
Torch Body
6
O-Ring
7
Contact Ring
7
Contact Ring Screw
8
Electrode Holder w/ O-Ring
9
O-Ring
O
Ring
10
Nozzle Retainer Cup
11
Shield Retainer Insulated
12
Gas Baffle
13
Diffuser
14
Insulator Assembly
14,1
O-Ring 86W85
14,2
O-Ring 0,175IDx0,5W
14,3
,
O-Ring
g 1,301IDX.070
,
14,4
Set Screw
4
12
13

21
2.1

Torch Sleeve Bevel Head


Gas Baffle rev.
Diffuser rev.

22
2.2
2

8
1

12

7 14..
14 6

7.1

150A
200A
260A
360A
600A *
13
19 13
38 13
32 13
38 25
75
N2/H35/N2
N2/H35/N2
N2/H35/N2
N2/H35/N2
N2/H35/N2
H35/H35/N2
Art.No.

0004470094

0004470021

0004470094

0004470094

0004470094

0004470094

0004470024

0004485844

0004470096

0004470029

0004470029

0004470022

0558007457

0004470028

0004470029

0004470023
0558001626 For Straight Cuts
0004470040
0004485648
0558003858
0004470044
0004470037
0004485671
0004470045
0558004616
0004485827
0004485612
0004470031
0004470041
0004485645
0004485664
0004485666
0004470039
0002242139 Only Torch Assy Less Leads
0004485804
0004485613
0004470115

45

Service and Alternate Tools


PT-19XLS
Electrode Tip Removal Tool

Art. No. 0004485649

Nozzle/ Electrode Tool Art. No. 0004470048

This valuable troubleshooting tool allows measurement


of the actual plasma gas flow through the torch.
Test
es Flow
o Meter
e e Art.No.
o 0558000
0558000739
39

46

Water curtain PT-19XLS


Above and Underwater Cutting
Water curtain
Art.No. 0004470856

0004470099
0004470281
0558004616

0004470103

Retainer

Part Description
Water Muffler Assy
Bushing Split Bevel
Body
R t i
Retainer
Cup Nozzle Retaining
O-Ring 3" IDx 3-3/16"O.D.x3/32"
O-Ring 2,612IDx0.103W
O-Ring 1,799ID x 0,103W
O Ring 2
O-Ring
2,114ID
114ID x 0
0,070W
070W
Sleeve
O-Ring 1,984ID x 0,139W

Art.Nr.
0004470856
0004485802
0004470099
0004470100
0004470923
0004470101
0002221978
0002114581
0004470103
0004485699

Ref.No.
37439
21380
37438
37433
37431
519369
443315
2221978
2114581
37436
85W87

47

Air Curtain PT-19XLS

Only Underwater Cutting


Air Curtain Art.No. 0004485845

0004470099
0004470281
0558004616

0004470103
0004485802

0004470104

Part Description
P
D
i i
Air Curtain PT-19XLS
Bushing Split Bevel
Body
Retainer
Cup Nozzle Retaining
O-Ring 1,612ID x 0,103W
O-Ring 1,799ID x 0,103W
O-Ring 2,114ID x 0,070W
Sleeve
O-Ring 1,984ID x 0,139W

Art.No.
A
N
R fN
Ref.Nr.
0004485845
37440
0004485802
21380
0004470099
37438
0004470104
37435
0004470100
37431
0004470101 443315
0004485696 2221978
0004470102 2114581
0004470103
37436
0004485699 85W87
48

Spare and Wear Parts Overview


PT- 19XLS

Electrodes

Electrodes
600236

20763UL

35666UL

35886UL

O2 260A

O2 300-340A

22403

N2 750A
H-35 1000A

O2 250A

O2 360A

N2 /H-35 600A

O2 300A

N2 750A

For Bevel Nozzle

For Bevel

Electrode Types
yp

N2 & H-35

O2 - XL

O2 - UL

O2 - Centricut

49

Spare and Wear Parts Overview


PT- 19XLS
Nozzles

PT-19XL

PT-19XL

w/Shield

34085

21982

Dse

Nozzle

Nozzle Base

Nozzle Tip

Nozzle Retaining Cup

Standard

for Air Curtain and Water Muffler

50

Spare and Wear Parts Overview


PT- 19XLS
Part Description

PT-19XLS Assy
y Less Leads For Straight
g Cuts
PT-19XLS Assy Less Leads For Bevel Head
Sleeve (Only For 2.460.014)
Rear Main Body Assy PT-19XLS
Set Screw 6/32 x 3/16
Set Screw 6/32 x 1/8
Torch Body- Insulator Assy consisting of:
1 X 86 W 85 O-Ring
O Ring
8 x 951000 O-Ring
1 X 2064106 O-Ring
2 x 61630631 Setscrew
Location Pin
Contact Ring Assembly
Contact Ring Screw
Electrode Holder
ElectrodeXL AIR/O2 (Long)
ElectrodeUL AIR/O2 (Long)
Electrode XL AIR/O2 (Long)
Electrode UL AIR/O2 (Long)
Electrode AIR/O2 (Long)
Electrode N2,AR/H2 (long) 150-400Amp
El t d N2
Electrode
N2,AR/H2
AR/H2 (l
(long)) 600A
600Amp, T
Tungsten
t
Nozzle Tip 50 Amp
Nozzle Base 50 Amp
Nozzle Tip 100 Amp
Nozzle Tip 150 Amp
Nozzle Tip 200 Amp
Nozzle Tip 250 Amp
Nozzle Tip 360 Amp
Nozzle Tip 400 Amp
Nozzle Base 100-250 Amp
Nozzle 250 Amp
Nozzle 360 Amp
Nozzle 400 Amp
p
Nozzle 600 Amp
Electrode UL/ Nozzle Tip Set 50 Amp
Electrode UL/ Nozzle Tip Set 100 Amp
Electrode UL/ Nozzle Tip Set 150 Amp
Electrode UL/ Nozzle Tip Set 200 Amp
Electrode UL/ Nozzle Tip Set 250 Amp
Electrode UL/ Nozzle Tip Set 360 Amp
Electrode UL/ Nozzle Tip Set 400 Amp
Shield 50 Amp
Heat Shield 50A
Shield 100-250 Amp
Shield 100-360 Amp

Art. No.
GIN

Ref. No.
Florenz
Karben

0002460014
0002242139
0558001626
0004470040
0004470039
0004485690
0004470041

37543

0004470042
0558003858
0004470044
0004470037
0004485684
0558004458
0004485829
0558004460
0004470093
0004470017
0004470094
0004470018
0004470019
0004470020
0004470021
0004470022
0558007457

0004470023
0004470024
0004485844
0004470095
0004470096
0558007317
0558007318
0558007319
0558007320
0558007321
0558007322
0558007323
0004470027
0558101026
0004470028
0004470029

37064
37066
61630631
61330980
37083

37063
37071
37073
37068
34086XL
34086UL
35886XL
35886UL
22196
34557
22403
22026
22027
22029
22030
22031
22032
22034
22033
22028
21822
35885
22195
22401

21795
34885
21802
21945

51

Spare and Wear Parts Overview


PT- 19XLS

Diffuser 50 Amp
Diffuser 100-600 Amp
Diffuser 100-600 Amp Rev
Baffle 50-200 Amp
Baffle 50-200 Amp Rev
Baffle 250-360 Amp (8 x 0.047)
Baffle 250-360 Amp Rev (8 x 0.047)
Baffle 400 Amp
us Insulator
su ato
P.A. Bus
Nozzle Retaining Cup
Nozzle Retaining Cup (For Air Curtain)
Shield Retainer Insulated
O- Ring 1.301IDX.070 BUNA- 70A
O- Ring 1.301IDX.070 SILIC 60A
O- Ring.468IDX.070 NEOPR 70A(10)
O- Ring 0,364x0,070
0 364x0 070 FLUOR90 A
O- Ring 0.145IDX.070 BUNA- 70A
O- Ring.239IDX.070 NEOPR 70A(10)
O- Ring 1.125IDX.070 NEOPR 70A
O- Ring 0,175ID x 0,50 W
Gasket
Nozzle/Electrode Tool
El t d Ti
Electrode
Tip R
Removall T
Tooll ( 7/16 iinch)
h)
Hex Wrench 1/16"
Allen Wrench
Silicone Grease
Coolant "HOT-climate"

0004470030
0004470031
0004470115
0004485612
0004485613
0004485803
0004485804
0004470097
0558101027
0558
0 0
0004470045
0004470281
0558004616
0004485647
0004485666
0004485645
0004485671
0004485646
0004485689
0004470034
0004485664
0004470047
0004470048
0004485649
0558000864
0004470049
0004470035
0558004297

Electrode Tungsten 3/16" D


Nozzle 600A H35, 0,198" Divergent
Nozzle O-Ring
Collet Body
Electrode/ Collet Holder
Collet 3/16"D Electrode
Gas Baffle, 32 Hole x0,023"
Gas Baffle, 32 Hole x0,023" Rev
Shield, High Current
Electrode Holder Tool
Tungsten Electrode Tool
Nozzle Retaining Cup High Current

0558003963
0558003965

21796
21944
22496
948142
948143
35660
35661
22194
37076
3
0 6
37082
37431
996527
2064106
86W85
86W99
996526
85W10
181W89
951000
37308
37110
996568
93750006
93750010
17672

488158
0558003964
0558003966
0558003967
0558002532
0558002531
0558006688
0558003918
0558003962
0558006690

52

PT- 24

53

PT- 24 Torch
PT- 24 Torch Hose Packages
Description of the torch type
The PT- 24 torch is a water-cooled plasma torch with secondary gas stream. The maximum cutting current is
100A on a 100% duty cycle
cycle. The area of application is precise dry plasma cutting and marking without wear part
replacement. The PT- 24 manifold torch is equipped with five integrated magnetic valves to guarantee faster
conversion times between cutting and marking processes.

PT- 24

Plasma current source: EPP 200, Precision Plasmarc System

Torch Assy w. Leads


Part Description
PT 24 M
PT-24
Manifold;
if ld 1
1.4
4 m (4
(4.5
5 ft
ft.))
PT-24 Manifold; 1.8 m (6 ft.)
PT-24 Manifold; 3.7 m (12 ft.)
PT-24 Manifold; 4.6 m (15 ft.)
PT-24 Manifold; 5.2 m (17 ft.)
PT-24 Manifold; 6.1 m (20 ft.)
PT-24 EXT Manifold; 1.4 m (4.5 ft.)
PT-24 EXT Manifold; 1.8 m (6 ft.)
PT-24 EXT Manifold; 5.2 m (17 ft.)
PT-24 EXT Manifold; 6.1 m (20 ft.)

Art.No.
0558002337
0558004095
0558002338
0558004163
0558004164
0558002339
0558004680
0558004681
0558004682
0558004683

54

Starter Kit
PT- 24
PT

Starter Kit PT
PT- 24

0002461005
000
6 005

Quantity
5
2
2
2
2
2
1
1
1
1
1
1
1
1
1

Art.No.
0004470051
0004470055
0004470056
0004470057
0004470058
0004470059
0004470066
0004470065
0004470067
0004470052
0004470053
0004470054
0004470061
0004470108
0004470035

consisting of

Part Description
Electrode
Nozzle"A"
Nozzle B
Nozzle C
Nozzle D
Nozzle E
O-Ring 1.498 X 0.07
O-Ring 1.239 x 0.07
O-Ring 0.614 X 0.07
Swirl Baffle 15A
Swirl Baffle 30A
Swirl Baffle 50A70A
Shield Cup Insulator
Nozzle Electrode Tool
Silicon

55

Spare Part Kit


PT- 24
PT

Spare Part Kit PT- 24


consisting of

Part Description
Electrode
Nozzle B
Nozzle C
Nozzle D
Nozzle E
E
Shield, 1 piece
O-Ring 1.498 X 0.07
O-Ring 1.239 x 0.07
O-Ring 0.614 X 0.07
Water Baffle
Swirl Baffle 30A
Swirl Baffle 50A- 70A
Nozzle Retainer
Shield Cup Insulator
Nozzle Electrode Tool

Quantity
5
5
5
5
3
6
3
3
3
1
2
2
1
3
1

Art.No.
0004470051
0004470056
0004470057
0004470058
0004470059
0004470107
0004470066
0004470065
0004470067
0004470114
0004470053
0004470054
0004470060
0004470061
0004470108

56

Wear and Spare Parts


PT- 24
16- 100A

Oxygen

Application: Carbon Steel


Straight Cutting in acc. to EN ISO 9013
Dry Cutting
C tti
Cutting

: St
Startt Gas
G
Cutting Gas
Shield Gas

Nit
Nitrogen
Oxygen
Nitrogen-Oxygen

11
3
PT-24
C-Steel
O2(N2)

Option

Spare parts

Wear parts

Item

13 12

10
1

9
15 14

Current
16A
35A
45A
70A
100A
3.5 2
6 3
10 5
13 8
20
Mat.- Thickness [mm] 1
O2/O2/N2/O2O2/O2/N2/O2O2/O2/N2/O2O2/O2/N2/O2O2/O2/N2/O2
Cutting Gas
Quality Modus
Art.No.
Part Description

Electrode UL

0558004457

Nozzle Assembly

0004470055 0004470056 0004470057 0004470058 0004470059

Shield

0004470107

4
5
6
7
8
9
10
11
12
13
14
15

0004470573
Torch Sleeve w Slot 8.5"
Torch Body
0004470113
O-Ring Torch Body (g)
0004470066
O-Ring Torch Body (m)
0004470065
O-Ring Torch Body (s)
0004470067
Water Baffle
0004470114
O-Ring- Electrode
0004470466
Gas Baffle
0004470052 0004470053 0004470054 0004470054 0004470054
0004470060
Nozzle Retainer
0004470061
Shield Cup Insulator
0004470117
Insulator Shield Retainer
0004485648
O-Ring Insulator

1/2
Electrode UL/ Nozzle
3+12+13
One Piece Insulator
4
Torch Sleeve 8.5"
4
Torch Sleeve w Slot 14,5"
4
Torch Sleeve 14,5"

0558008742 0558008743 0558008744 0558008745


0558005309
0558008361
0558004612
0558008362

57

Wear and Spare Parts


PT- 24
Marking 10A- 30A
Argon/ Air
Application: Carbon Steel, Stainless Steel
Marking
Dry Marking
M ki
Marking:

Startt Gas
St
G
Argon
A
Cutting Gas Argon
Shield Gas Air

11
3
PT-24
Marking

S p a r e p a r ts

W e a r p a r ts

C-Steel
S- Steel
Item

13 12
Current
Mat.- Thickness [mm]
Marking Gas
Quality Modus
Part Description

9
15 14

10A

15A

20A

30A

Ar/Air

Ar/Air

Ar/Air

Ar/Air

Art.-No.
0558004457

Electrode UL

Nozzle Assembly

Shield

0004470107

4
5
6
7
8
9
10
11
12
13
14
15

Torch Sleeve w Slot 8.5"


Torch Bodyy
O-Ring Torch Body (g)
O-Ring Torch Body (m)
O-Ring Torch Body (s)
Water Baffle
O-Ring- Electrode
Gas Baffle
Nozzle Retainer
Shield Cup Insulator
Insulator Shield Retainer
O-Ring Insulator

0004470573
0004470113
0004470066
0004470065
0004470067
0004470114
0004470466
0004470053
0004470060
0004470061
0004470117
0004485648

1+2
Electrode UL/ Nozzle
+12+1
One Piece Insulator
4
Torch Sleeve 8.5"
4 Torch Sleeve w Slot 14,5"
4
Torch Sleeve 14,5"

O p ti o n

10

0004470056 004.470.057 0004470058 004.470.059

0004470053

0558008742

0004470054

004470056

0558008742
0558005309
0558008361
0558004612
0558008362

0004470057 0004470058 0004470058 0004470059

0004470054

58

Wear and Spare Parts


PT- 24
30A - 100A

Nitrogen

Application: Aluminum
Straight cutting in acc. to EN ISO 9013
Dry Cutting
Cutting:

Start Gas
Cutting Gas
Shield Gas

Nitrogen
Nitrogen
Nitrogen
Nitrogen- Methane

11
3

13 12

Wear parts
Spa
are parts

9
15 14

Item
1

Electrode UL

Nozzle Assembly

Shield

0004470107

4
5
6
7
8
9
10
11
12
13
14
15

Torch Sleeve w Slot 8.5"


Torch Body
O-Ring Torch Body (g)
O-Ring Torch Body (m)
O-Ring Torch Body (s)
Water Baffle
O-Ring- Electrode
Gas Baffle
Nozzle Retainer
Shield Cup Insulator
Insulator Shield Retainer
O-Ring Insulator

0004470573
0004470113
0004470066
0004470065
0004470067
0004470114
0004470466
0004470054 0004470054
0004470060
0004470061
004470117
0004485648

1+2
3+12+13
4
4
4

30A
55A
1,5
6 1,5
6
N2/N2/N2/CH4 N2/N2/N2

Current
Mat.- Thickness [mm]
Cutting Gas
Quality Modus
Part Description

PT-24
Aluminum
(
)
N2(CH4)

Option

10

70A
4
12
N2/N2/N2

100A
6

16
N2/N2/N2

Art.-No.
0558004457
0004470056

0004470053

Electrode UL/ Nozzle 0558008742


One Piece Insulator
Torch Sleeve 8.5"
Torch Sleeve w Slot 14,5"
Torch Sleeve 14,5"

0004470057

0004470058

0558008743 0558008744
0558005309
0558008361
0558004612
0558008362

0004470059

0004470054

0558008745

59

Wear and Spare Parts


PT- 24 30A - 100A Oxygen Air
Application: Stainless Steel
Straight cutting in acc. to EN ISO 9013
Dry Cutting
Cutting

: Start Gas
Cutting Gas
Shield Gas

Oxygen,
Oxygen Air
Oxygen, Air
Nitrogen- Oxygen, Air

11
3

13 12

PT-24
S-Steel
O2, Air

Option
n

Spare parts

Wear parts

Item

10
1

9
15 14

Current
30A
50A
70A
100A
6 1,5
6 4
12 6
16
Mat.- Thickness [mm] 1,5
O2/O2/N2/O2 Air/Air/Air
Air/Air/Air
Air/Air/Air
Cutting Gas
Quality Modus
Art.No.
Part Description

Electrode UL

0558004457

Nozzle Assembly

0004470056 004.470.057 0004470058 0004470059

Shield

0004470107

4
5
6
7
8
9
10
11
12
13
14
15

Torch Sleeve w Slot 8.5"


Torch Body
O-Ring Torch Body (g)
O-Ring Torch Body (m)
O-Ring Torch Body (s)
Water Baffle
O-Ring- Electrode
Gas Baffle
0004470053
Nozzle Retainer
Shield Cup Insulator
Insulator Shield Retainer
O-Ring Insulator

0004470573
0004470113
0004470066
0004470065
0004470067
0004470114
0004470466
0004470054
0004470060
0004470061
0004470117
0004485648

1+2
Electrode UL/ Nozzle 0558008742 0558008743 0558008744 0558008745
0558005309
3+12+13
One Piece Insulator
0558008361
4
Torch Sleeve 8.5"
0558004612
4
Torch Sleeve w Slot 14,5"
0558008362
4
Torch Sleeve 14,5"

60

Wear and Spare Parts


PT- 24
50A - 100A

Air

Application: Stainless Steel


Straight cutting in acc. to EN ISO 9013
Dry Cutting
Cutting

: Start Gas
C tti Gas
Cutting
G
Shield Gas

Air
Air
Ai
Air- Methane

11
2

15 14

Item

Current
Mat.- Thickness [mm]
Cutting Gas
Quality Modus
Part Description

ect ode U
UL
Electrode

Nozzle Assembly

Shield

0004470107

4
5
6
7
8
9
10
11
12
13
14
15

Torch Sleeve w Slot 8.5"


Torch Body
O Ri T
O-Ring
Torch
hB
Body
d ((g))
O-Ring Torch Body (m)
O-Ring Torch Body (s)
Water Baffle
O-Ring- Electrode
Gas Baffle
Nozzle Retainer
Shi ld C
Shield
Cup IInsulator
l t
Insulator Shield Retainer
O-Ring Insulator

0004470573
0004470113
0004470066
0004470065
0004470067
0004470114
0004470466
0004470054
0004470060
0004470061
0004470117
0004485648

Optio
on

PT-24
S- Steel
Air (CH4)

50A
3
10
Air/Air/Air/CH4

Wear parts
s

13 12

Spare parts

10

70A
2
12
Air/Air/Air/CH4

100A
6
16
Air/Air/Air/CH4

Art.-No.
05580044587
0004470057

1+2
Electrode UL/ Nozzle 0558008743
3+12+13
One Piece Insulator
4
Torch Sleeve 8.5"
4
Torch Sleeve w Slot 14,5"
4
Torch Sleeve 14,5"

0004470058

0558008744
0558005309
0558008361
0558004612
0558008362

0004470059

0558008745

61

Wear and Spare Parts


PT- 24
50A - 100A

N2

Application: Stainless Steel


Straight cutting in acc. to EN ISO 9013
Dry Cutting
Cutting:

Start Gas
C tting Gas
Cutting
Shield Gas

Nitrogen
Nitrogen
Nitrogen

11
3

13 12

Wear parts
Spare parts

15 14
50A

Item

Current
Mat.- Thickness [mm]
Cutting Gas
Quality Modus
Part Description

Electrode UL

Nozzle Assembly

Shield

0004470107

4
5
6
7
8
9
10
11
12
13
14
15

Torch Sleeve w Slot 8.5"


Torch Body
O-Ring Torch Body (g)
O-Ring Torch Body (m)
O-Ring Torch Body (s)
Water Baffle
O-Ring- Electrode
Gas Baffle
Nozzle
o e Retainer
eta e
Shield Cup Insulator
Insulator Shield Retainer
O-Ring Insulator

0004470573
0004470113
0004470066
0004470065
0004470067
0004470114
0004470466
0004470054
0004470060
0004470061
0004470117
0004485648

PT-24
S-Steel
N2

Option
n

10

70A

100A

10 4
13 6
16
N2/N2/N2
N2/N2/N2
N2/N2/N2
Art.-No.
0558004457

0004470057

1+2
Electrode UL/ Nozzle 0558008743
3+12+13
One Piece Insulator
4
Torch Sleeve 8.5"
4
Torch Sleeve w Slot 14,5"
4
Torch Sleeve 14,5"

0004470058

0004470059

0558008744 0558008745
0558005309
0558008361
0558004612
0558008362

62

Wear and Spare Parts


PT- 24
50A - 100A

N2

Application: Stainless Steel


Straight cutting in acc. to EN ISO 9013
Dry Cutting
Cutting:

Start Gas
C tting Gas
Cutting
Shield Gas

Nitrogen
Nitrogen
Nitrogen- Methane

11
3

13 12

Wear parts
s
Spare parts

9
15 14

50A
70A
100A
1
1.5
4
13
6
16
N2/N2/N2/CH4 N2/N2/N2/CH4 N2/N2/N2/CH4

Item

Current
Mat.- Thickness [mm]
Cutting Gas
Quality Modus
Part Description

Electrode UL

0558004457

Nozzle Assembly

Shield

0004470107

4
5
6
7
8
9
10
11
12
13
14
15

Torch Sleeve w Slot 8.5"


Torch Body
O-Ring Torch Body (g)
O-Ring Torch Body (m)
O-Ring Torch Body (s)
Water Baffle
O-Ring- Electrode
Gas Baffle
Nozzle Retainer
Shield Cup Insulator
Insulator Shield Retainer
O-Ring Insulator

0004470573
0004470113
0004470066
0004470065
0004470067
0004470114
0004470466
0004470054
0004470060
0004470061
0004470117
0004485648

PT-24
S- Steel
N2 (CH4)

Optio
on

10

Art.-No.

0004470057

1+2
Electrode UL/ Nozzle 0558008743
3+12+13
One Piece Insulator
4
Torch Sleeve 8.5"
4
Torch Sleeve w Slot 14,5"
4
Torch Sleeve 14,5"

0004470058

0558008744
0558005309
0558008361
0558004612
0558008362

0004470059

0558008745

63

Wear and Spare Parts


PT- 24
Marking Ar/ Air
A li ti
Application:
Carbon
C b Steel,
t l Stainless
St i l
Steel
St l
Marking
Dry Marking
Marking:

Start Gas
Argon
Cutting Gas Argon
Shi ld G
Shield
Gas Ai
Air

11
3

PT-24
Marking

S p a r e p a r ts

W e a r p a r ts

C-Steel
S- Steel
Item

13 12

Current
Mat.- Thickness [mm]
Marking Gas
Quality Modus
Part Description

9
15 14

10A

15A

20A

30A

Ar/Air

Ar/Air

Ar/Air

Ar/Air

Art.-No.
0558004457

Electrode UL

Nozzle Assembly

Shield

0004470107

4
5
6
7
8
9
10
11
12
13
14
15

Torch Sleeve w Slot 8.5"


Torch Bodyy
O-Ring Torch Body (g)
O-Ring Torch Body (m)
O-Ring Torch Body (s)
Water Baffle
O-Ring- Electrode
Gas Baffle
Nozzle Retainer
Shield Cup Insulator
Insulator Shield Retainer
O-Ring Insulator

0004470573
0004470113
0004470066
0004470065
0004470067
0004470114
0004470466
0004470053
0004470060
0004470061
0004470117
0004485648

1+2
Electrode UL/ Nozzle
+12+1
One Piece Insulator
4
Torch Sleeve 8.5"
4 Torch Sleeve w Slot 14,5"
4
Torch Sleeve 14,5"

O p ti o n

10

0004470056 004.470.057 0004470058 004.470.059

0004470053

0558008742

0004470054

004470056

0558008742
0558005309
0558008361
0558004612
0558008362

0004470057 0004470058 0004470058 0004470059

0004470054

64

Service and Alternate Tools


PT- 24

Nozzle/ Electrode Tool

Art. No.: 0004470108

Nozzle

65

Spare and Wear Parts Overview


PT- 24

Part Description

Art. No.
GIN

Ref. No.
Florenz
Karben

Torch Body
Water Baffle
Electrode UL O2
O- Ring Electrode
SWIRL Baffle 2 hole
SWIRL Baffle 3 hole
SWIRL Baffle 4 hole
Nozzle "A"
Nozzle "B"
Nozzle "C"
C
Nozzle "D"
Nozzle "E"
Nozzle "ESS"
Electrode UL/Nozzle
Electrode UL/Nozzle
Electrode UL/Nozzle
Electrode UL/Nozzle
Nozzle Retainer
Shield, 1 piece

0004470113
0004470114
0558004457
0004470466
0004470052
0004470053
0004470054
0004470055
0004470056
0004470057
0004470058
0004470059
0004470212
0558008742
0558008743
0558008744
0558008745
0004470060
0004470107

21758
21725
21539UL
98W18
21852
21536
21692
21540
21541
21542
21543
21923
21923SS

0004470061
0004470117
0558005309

22010
21712

0004485648
0004470065
0004470066
0004470067
0004470035
0004470108
0004470112
0558004297

996528
86W62
950714
638797
17672
21765
73585065

Set
Set
Set
Set

30A "B"
50A "C"
70A "D"
100A "E"

22007
22531

Replacem. f. 21693 a. 22008

Shield Cup Insulator


Insulator Shield Retainer
One Piece Insulator
consisting of:
Nozzle Retainer: 004.470.060
Shield, 1 piece: 004.470.107
Shiel Cup Isulator: 004.470.061

O-Ring 1,614 X 0,70


O-Ring 1.239IDX.070 NEOPR 70A
O Ring 1
O-Ring
1.489IDX.070
489IDX 070 FLUOR 75A
O-Ring
Lubricant ( 1 OZ )
Nozzle/Electrode TOOL
Krytox Lubricant 8Oz.
Coolant for HOT climate

66

PT- 36
PT- 36R

67

PT- 36 / PT- 36R Torch


PT- 36 / PT-36R Torch Hose
Packages
Description of the torch type
The PT- 36/PT- 36R torch is a water-cooled plasma torch with secondary gas stream. The
maximum power input is 650A on a 100% duty cycle
cycle. Its areas of application are dry plasma
cutting and underwater cutting.
Advantage of the torch: cutting, bevel cutting, marking and labelling without wear part replacement.
The PT- 36R is the retrofit torch designed to replace the PT- 19 and PT- 600 torch types.

PT- 36
PT

Plasma systems: m
m plasma 201, m
m plasma 401, m
m plasma 601

Torch Assy w. Leads


PT- 36
PT- 36
PT
PT- 36
PT- 36
PT- 36
PT- 36

PT- 36R

1.3m (4.5 ft.)


1.8m (6 ft.)
3.7m (12 ft.)
4.6m (15 ft.)
5.2m (17 ft.)
7.6m (25 ft.)

Art.No.
0558003849
0558003850
0558003852
0558003853
0558003854
0558003856

Plasma systems: EPP 200, ESP 200, ESP 400C, ESP 600C

Torch Assy w. Leads


PT- 36 R
PT- 36 R
PT- 36 R
PT- 36 R
PT- 36 R
PT- 36 R
PT- 36 R
PT- 36 R

1.3m (4.5 ft.)


1.8m (6 ft.)
2.2m (7.2 ft.)
3 6m (12 ft
3.6m
ft.))
4.6m (15 ft.)
5.2m (17 ft.)
6.1m (20 ft.)
7.6m (25 ft.)

Art.No.
0558006811
0558006812
0558006781
0558006813
0558006815
0558006816
0558006782
0558006817

68

200A Starter Kit


PT 36 PT
PT-36,
PT-36R
36R

200A Starter Kit PT-36, PT-36R

Bild,
Elektroden?

0558005222

Quantity
8

Art.No.
0558003914

Electrode N2/H35, normal

0558003928

Electrode O2/N2, low current

0558005459

Nozzle PT-36 0,8mm (0,030")

0558006908

Nozzle PT-36 1,0mm ((0,040"))

0558006010

Nozzle PT-36 1,0mm (0,040") Vent

0558008010

Nozzle PT-36 1,4mm (0,055")

0558006014

Nozzle PT-36 1,8mm (0,070")

0558006018

Nozzle PT-36 2,0mm (0,080 ")

0558006020

Nozzle PT-36 2,3mm (0,090")

0558006023

Shield PT-36 2,4mm (0,095")

0558007624

Shield PT-36 3,0mm (0,120 ")

0558006130

Shield PT-36 4,1mm (0,160 ")

0558006141

Shield PT-36 6,6mm (0,259")

0558006166

consisting of
Part Description
Electrode O2 UltraLife, normal

69

400A Starter Kit


PT-36, PT-36R

400A Starter Kit PT-36, PT-36R

Bild,
Elektroden?

0558005223

Quantity
8

Art.No
0558003914

Electrode N2/H35

0558003928

Electrode O2/N2,
O2/N2 low current

0558005459

Nozzle PT-36 0,8mm (0,030")

0558006908

Nozzle PT-36 1,0mm (0,040 ")

0558006010

Nozzle PT-36 1,0mm (0,040") vent

0558008010

Nozzle PT-36 1,4mm


,
(0,055
( ,
"))

0558006014

Nozzle PT-36 1,8mm (0,070")

0558006018

Nozzle PT-36 2,0mm (0,080")

0558006020

Nozzle PT-36 2,3mm (0,090 "l)

0558006023

Nozzle PT-36 2,5mm ((0,099"))

0558006025

Nozzle PT-36 3,6mm (0,141")

0558006036

Shield PT-36 2,4mm (0,095")

0558007624

Shield PT-36 3,0mm (0,120")

0558006130

Shield PT-36 4,1mm (0,160")

0558006141

Shield PT-36 6,6mm (0,259")

0558006166

consisting of
Part Description
Electrode O2 UltraLife

70

600A Starter Kit


PT-36, PT-36R

600A Starter Kit PT-36, PT-36

0558005224

Quantity
8

Art.No
0558003914

Electrode N2/H35

0558003928

Electrode O2/N2, low current

0558005459

Nozzle PT-36
PT 36 0,8mm (0,030
(0,030"))

0558006908

Nozzle PT-36 1,0mm (0,040 ")

0558006010

Nozzle PT-36 1,0mm (0,040") vent

0558008010

Nozzle PT-36 1,4mm (0,055 ")

0558006014

Nozzle PT-36 1,8mm (0,070")

0558006018

Nozzle PT-36 2,0mm (0,080 ")

0558006020

Nozzle PT-36 2,3mm (0,090 ")

0558006023

Nozzle PT-36 2,5mm (0,099 ")

0558006025

Nozzle PT-36 3,0mm (0,120")

0558006030

Nozzle PT-36 3,6mm ((0,141 "))

0558006036

Nozzle PT-36 4,1mm (0,161 ")

0558006041

Shield PT-36 2,4mm (0,095")

0558007624

Shield PT-36 3,0mm (0,120 ")

0558006130

Shield PT-36 4,1mm (0,160 ")

0558006141

Shield PT
PT-36
36 6
6,6mm
6mm (0
(0,259
259 ")

0558006166

Shield PT-36 9,9mm (0,390")

0558006199

g of
consisting
Part Description
Electrode O2 UltraLife, normal

71

600A Starter Kit Heavy Plate


PT-36,
PT
36, PT
PT-36R
36R H35

600A Starter Kit, Heavy Plate

0558005225

Quantity
5

Art.No.
0558003963

Nozzle H35 0,198 Zoll divergent

0558003965

Shield High Current

0558006688

Electrode/ Collet Holder w/ O-Ring

0558005689

Collet

0558003964

Collet Body 3/16"

0558003967

High Current Nozzle Retaining Cup

0558006690

Gas Baffle, 32-Loch x 0,023

0558002532

Electrode/ Collet Holder Tool

0558003918

Tungsten Electrode Tool

0558003962

consisting of
Part Description
Electrode tungsten 3/16 Zoll
Electrode,

72

Spare Part Kit


PT- 36, PT-36R

7
8

Spare Part Kit PT-36, PT-36R

12

0558005221

consisting of
Part Description
Torch Body w/ O-rings

Quantity
1

Art.No.
0558003804

O-Ring 1,614 IDx0,07

10

0004485648

Contact Ring Assembly

0558003858

Screw Contact Ring

0004470044

Electrode Holder w/ O
O-Ring
Ring

0558003924

O-Ring 0,364 ID x =,071,614 IDx0,07

10

0004485671

Nozzle Retainer

0004470045

Shield Retainer

0558004616

Gas Baffle, 4-Loch x 0.032

0558002533

Gas Baffle, 8-Loch x 0.047

0558001625

Gas Baffle, 4-Loch x 0.032 rev.

0558002534

Gas Baffle, 8-Loch x 0.047 rev.

0558002530

Gas Baffle, 4-Loch x 0.022

0558005457

Diffuser, low current

0004470030

Diffuser

0004470031

Diffuser, rev.

0004470115

Hex Key Wrench 0,109 Zoll

0004470049

Electrode Tip Removal Tool 7/16 Zoll

0004485649

El t d H
Electrode
Holder
ld R
Removall T
Tooll

0558003918

Silicone grease DC- 111

0004470869

5,3 oz.

73

Wear and Spare Parts


PT- 36
45- 400A
Production

Air

Application: Carbon Steel


Straight and Bevel cutting in acc. to EN ISO 9013
Dry and Underwater Cutting
Cutting:

Start Gas:
Cutting Gas:
Shield Gas:

11

Air
Air
Air

10
3

O p t io n

S p a re p a rts

W e a r p a rts

PT 36
C Steel
Air
P

13

Current
Mat.-Thickness [mm]
Cutting Gas
Quality Modus

45A
2
5
Air/Air/Air
P

100A
5

12

150A

20 5
25
Air/Air/Air
Air/Air/Air
P
P

200A

325A

5
50
Air/Air/Air
P

8
20
Air/Air/Air
P

400A
8

20
Air/Air/Air
P

Item

Part description

Art.No.

Electrode

0558005459 0558003914 0558003914 0558003914 0558003914 0558003914

Nozzle assembly

0558006010 0558006018 0558006020 0558006023 0558006030 0558006036

Shield

0558006130 0558006166 0558006166 0558006166 0558006166 0558006199

4
Torch Sleeve
5
Torch Body
6
O-Ring
7
Contact Ring Assembly
8 Electrode Holder w/ O-Ringg
9
O-Ring
10
Nozzle Retainer Cup
11 Shield Retainer insulated
12
Gas Baffle
0558005457
13
Diffuser
0004470030

0558001626
0558003804
0004485648
0558003858
0558003924
0004485671
0004470045
0558004616
0558002533
0004470031

12
13

Gas Baffle rev.


rev
Diffuser rev.

0558002534

10

Nozzle Retainer Cup

0004470115
Cutting with Air Curtain or Bubble Muffler
0004470281

0558001625

0558002531

74

Wear and Spare Parts


PT- 36
45-400A
Oxygen
Production
Application: Carbon Steel
Straight and Bevel cutting in acc. to EN ISO 9013, Marking
Dry and Underwater Cutting
Cutting

: Start Gas
Cutting Gas
Shield Gas

11

Nitrogen
Oxygen
Nitrogen, Air
Nitrogen- Oxygen

10
3

S p a re p a r ts

W e a r p a rts

PT 36
C Steel
O2
P

O p tio n

Marking:

8
13

Current
Mat.-Thickness [mm]
Cutting Gas
Marking Gas
Quality Modus

Start Gas
Marking Gas
Shield Gas

50A
100A
2
5 3
12
N2/O2/N2/O2 N2/O2/Air
AR/AR/Air
P
P

2
130A
3

40
N2/O2/Air
AR/AR/Air
P

290A
360A
25 32
51 12
64
N2/O2/Air
N2/O2/Air
N2/O2/Air
AR/AR/Air
P
P
P

Part description

Electrode

0558005459 0558003914 0558003914 0558003914 0558003914 0558003914 0558003914

Nozzle assembly

0558006010 0558006014 0558006018 0558006020 0558006025 0558006025 0558006030

Shield

0558006130 0558006141 0558006141 0558006141 0558006166 0558006166 0558006166

Art.No.

4
Torch Sleeve
5
Torch Body
6
O-Ring
7
Contact Ring Assembly
8 Electrode Holder w/ O-Ring
9
O-Ring
10
Nozzle Retainer Cup
11 Shield Retainer insulated
12
Gas Baffle
0558005457
Diffuser
13
0004470030
Gas Baffle rev.
Diffuser rev.

10

Nozzle Retainer Cup

280A

Item

12
13

12

200A
6
50
N2/O2/Air
P

Argon
Argon
Air

0558.001.626
558003804
0004485648
0558003858
0558003924
0004485671
004470045
0558004616
0558002533

0558001625
004.470.031

0558002534
0004470115
Cutting with Air Curtain or Bubble Muffler
0004470281

0558002530

75

Wear and Spare Parts


PT- 36
45- 400A
Qualityy
Q

Oxygen

Application: Carbon Steel


Straight and Bevel cutting in acc. to EN ISO 9013, Marking
Dry Cutting
Cutting:

Start Gas
Cutting Gas
Shield Gas

11

Marking:

Nitrogen
Oxygen
Nitrogen- Oxygen

10

W e a r p a rts
S p a re p a rts

13

12

Current
Mat.-Thickness [mm]
C tti G
Cutting
Gas
Marking Gas
Quality Modus

45A/55A
90A/ 100A
130A
200A
280A
360A
400A
1
3 6
12 10
19 15
32 20
35 19
44 30
51
N2/O2/N2/O2 N2/O2/N2/O2 N2/O2/N2/O2 N2/O2/N2/O2 N2/O2/N2/O2 N2/O2/N2/O2 N2/O2/N2/O2
AR/AR/Air
AR/AR/Air
AR/AR/Air
AR/AR/Air
AR/AR/Air
AR/AR/Air
Q
Q
Q
Q
Q
Q
Q

Item

Part description

Art.No.

Electrode

0558005459 0558003914 0558003914 0558003914 0558003914 0558007791 0558007791

Nozzle assembly

0558008010 0558006014 0558006018 0558006020 0558006023 0558006030 0558006036

Shield

0558007624 0558006141 0558006141 0558006141 0558006141 0558006166 0558006166

Torch Sleeve

0558001626

Torch Body

0558003804

O-Ring

0004485648

Contact Ring Assembly

0558003858

Electrode Holder w/ O-Ring

0558003924

O-Ring

0004485671

10

Nozzle Retainer Cup

0004470045

11

Shield Retainer insulated

0558004616

12

Gas Baffle

0558005457

13

Diffuser

000470030

12
13

Gas Baffle rev.


Diffuser rev.

10

Nozzle Retainer Cup

PT 36
C Steel
O2
Q

O p tio n

Start Gas
Argon
Marking Gas Argon
Shield Gas
Air

0558002533

0558001625
000470031

0558002534
0004470115
Cutting with Air Curtain or Bubble Muffler
000470281

0558002530

76

Wear and Spare Parts


PT- 36
45-200A
Production

Air

Application: Aluminum
Straight and Bevel cutting in acc. to EN ISO 9013
Dry and Underwater Cutting
Cutting

: Start Gas
Cutting Gas
Shield Gas

11

Air
Air
Air

10
13

45A
2
5
Air/Air/Air
P

20
Air/Air/Air
P

150A
5
25
Air/Air/Air
P

Art.No.

Electrode

0558005459

0558003914

0558003914

0558003914

Nozzle assembly

0558006010

0558006018

0558006020

0558006023

Shield

0558006130

0558006166

0558006166

0558006166

4
5
6
7
8
9
10
11
12
13

Op tio n

Part description

10

200A
6
32
Air/Air/Air
P

Item

12
13

12

100A
5

Wea
ar parts

Current
Mat.-Thickness [mm]
Cutting Gas
Quality Modus

Spare p
parts

PT 36
Aluminum
Air
P

Torch Sleeve
Torch Body
O-Ring
Contact Ring Assembly
El t d H
Electrode
Holder
ld w// O
O-Ring
Ri
O-Ring
Nozzle Retainer Cup
Shield Retainer insulated
Gas Baffle
Diffuser
0004470030

0558001626
0558003804
0004485648
0558003858
0558003924
0004485671
0004470045
0558004616
0558002533
004470031

0558002534
Gas Baffle rev.
0004470115
Diffuser rev.
Cutting with Air Curtain or Bubble Muffler
0004470281
Nozzle Retainer Cup

77

Wear and Spare Parts


PT- 36
35A- 600A
Production

Nitrogen

Application: Aluminum
Straight and Bevel cutting in acc. to EN ISO 9013
Dry and Underwater Cutting
Cutting:

Start Gas
Cutting Gas
Shield Gas

11

Nitrogen
Nitrogen
Nitrogen
Nitrogen- Air

10
3

O p tio n

S p a r e p a r ts

W e a r p a r ts

PT 36
Aluminum
N2
P

13

Current
Mat.-Thickness [mm]
Cutting Gas
Quality Modus

35A
1

3
N2/N2/N2
P

50A
4
6
N2/N2/N2
P

100A
200A
6
12 10
32
N2/N2/N2
N2/N2/N2
P
P

260A
6
32
N2/N2/N2
P

360A

600A
64 25
38
N2/N2/N2
N2/N2/Air
P
P

Part description

Electrode

0558003928 0558003928 0558003928 0558003928 0558003928 0558003928 0558003928

Nozzle assembly

0558006908 0558006010 0558006014 0558006020 0558006023 0558006030 0558006041

Shield

0558006130 0558006130 0558006141 0558006141 0558006141 0558006199 0558006199

12
13

Gas Baffle rev


rev.
Diffuser rev.

10

Nozzle Retainer Cup

12

Item

4
Torch Sleeve
5
Torch Body
6
O-Ring
7
Contact Ring Assembly
8 Electrode Holder w/ O-Ring
O Ring
9
O-Ring
10
Nozzle Retainer Cup
11 Shield Retainer insulated
12
Gas Baffle
Diffuser
13

Art.No.

0558005457
0004470030

0558001626
0558003804
0004485648
0558003858
0558003924
0004485671
0004470045
0558004616
0558002533

0558001625
0004470031

0558002534
0004470115
Cutting with Air Curtain or Bubble Muffler
0004470281

0558002530

78

Wear and Spare Parts


PT- 36
600A
H 35
Production
Application: Aluminum
Straight and Bevel cutting in acc. to EN ISO 9013
Dry Cutting
Cutting:

Start Gas
Cutting Gas
Shield Gas

11

Nitrogen
Hydrogen 35
Nitrogen
Air

10
3

13

Option

Spare p
parts

Wear parts
W

PT 36
Aluminum
H35
P

8
2

Current
Mat.-Thickness [mm]
Cutting
g Gas
Quality Modus

12

600A
25
76
N2/H35/N2
P

600A *
102
175
N2/H35/Air
P

Item

Part description

Art.No.

Electrode

0558003928

0558003963

Nozzle assembly

0558006041

0558003965

Shield

0558006199

0558006688

4
5
6
7
8

9
10
11
12
13

Torch Sleeve
Torch Body
O-Ring
Contact Ring Assembly
Electrode Holder w/ O-Ring
Collet
Collet Body
O-Ring
Nozzle Retainer Cup
Shield Retainer insulated
Gas Baffle
Diffuser

12

Gas Baffle rev.

0558002530

13

Diffuser rev.

0004470115

0558001626
0558003804
0004485648
0558003858
0558003924 0558005689
0558003964
0558003967
0004485671
0004470045 0558006690
0558004616
0558001625 0558002532
0004470031
0558002531

79

Wear and Spare Parts


PT- 36 35A- 360A Nitrogen H35
Q
Quality
y
Application: Aluminum
Straight and Bevel cutting in acc. to EN ISO 9013
Dry Cutting
Cutting:

Start Gas
Cutting Gas
Schutzgas

11

Nitrogen
Nitrogen, H35
Nitrogen
Nitrogen, CH4

10
13

O p tio n

S p a r e p a r ts

W e a r p a r ts

PT 36
Aluminum
N2 H35
Q

Current
Mat.-Thickness [mm]
Cutting Gas
Quality Modus

35A

2
50A

1
100A

12
200A

260A

360A

1
3 4
6 6
12 10
38 6
25 12
45
N2/N2/N2CH4 N2/N2/N2CH4 N2/N2/N2CH4 N2/N2/N2CH4 N2/N2/N2CH4 N2/H35/N2
Q
Q
Q
Q
Q
Q

Item

Part description

Art.No.

Electrode

0558003928 0558003928 0558003928 0558003928 0558003928 0558003928

Nozzle assembly

0558006908 0558006010 0558006014 0558006020 0558006023 0558006030

Shield

0558006130 0558006130 0558006141 0558006141 0558006141 0558006199

4
5
6
7
8
9
10
11
12
13

Torch Sleeve
Torch Body
O-Ring
Contact Ring Assembly
Electrode Holder w/ O-Ringg
O-Ring
Nozzle Retainer Cup
Shield Retainer insulated
Gas Baffle
Diffuser

12
13

Gas Baffle
G
B ffl rev.
Diffuser rev.

10

Nozzle Retainer Cup

0558005457
0004470030

0558001626
0558003804
0004485648
0558003858
0558003924
0004485671
0004470045
0558004616
0558002533
0004470.031

0558002534
0004470115
Cutting with Air Curtain or Bubble Muffler
0004470281

0558001625

0558002530

80

Wear and Spare Parts


PT- 36
50-200A
Air
Production
Application: Stainless Steel
Straight and Bevel cutting in acc. to EN ISO 9013
Dry and Underwater Cutting
Cutting:

Start Gas:
Cutting Gas:
Shield Gas:

11

Air
Air
Air

10
3

Op tio n

Sparre parts

Wear parts

PT 36
S. Steel
Air
P

13
Current
Mat.-Thickness [mm]
Cutting Gas
Quality Modus

8
2

50A
2
5
Air/Air/Air
P

20
Air/Air/Air
P

150A

200A

5
25
Air/Air/Air
P

5
25
Air/Air/Air
P

Art.No.

Item

Part description

Electrode

0558005459

0558003914

0558003914

0558003914

Nozzle assembly

0558006010

0558006018

0558006020

0558006023

Shield

0558006130

0558006166

0558006166

0558006166

4
Torch Sleeve
5
Torch Body
6
O-Ring
7
Contact Ring Assembly
8 Electrode Holder w/ O-Ring
9
O-Ring
O
Ring
10
Nozzle Retainer Cup
11 Shield Retainer insulated
12
Gas Baffle
Diffuser
13
12
13
10

12

100A
5

0004470030

0558001626
0558003804
0004485648
0558003858
0558003924
0004485671
0004470045
0558004616
0558002533
0004470031

0558002534
Gas Baffle rev.
Diffuser rev.
0004470115
Cutting with Air Curtain or Bubble Muffler
0004470281
Nozzle Retainer Cup

81

Wear- and spare parts


PT- 36
70-600A
Production

Nitrogen

Application: Stainless Steel


Straight and Bevel cutting in acc. to EN ISO 9013, Marking
Dry and Underwater Cutting
Cutting:

Start Gas
Cutting Gas
Shield Gas

11

Nitrogen
Nitrogen
Nitrogen
Nitrogen- Air

Marking:

10

O p tio n

S p a r e p a r ts

W e a r p a r ts

PT 36
S. Steel
N2
P

13

Current
Mat.-Thickness [mm]
Cutting Gas
Marking Gas
Quality Modus

130A

200A

260A

6
N2/N2/N2
AR/AR/Air
P

6
20
N2/N2/N2

6
25
N2/N2/N2
AR/AR/Air
P

6
25
N2/N2/N2
AR/AR/Air
P

360A
6

450A

600A

32 20
38 25
38
N2/N2/Air
N2/N2/Air
N2/N2/Air
AR/AR/Air
P
P
P

Item

Part description

Art.No.

Electrode

0558003928 0558003928 0558003928 0558003928 0558003928 0558003928 0558003928

Nozzle assembly

0558006014 0558006014 0558006023 0558006025 0558006030 0558006036 0558006041

Shield

0558006141 0558006141 0558006141 0558006166 0558006199 0558006199 0558006199

4
Torch Sleeve
5
Torch Body
6
O-Ring
7
Contact Ring Assembly
8 Electrode Holder w/ O
O-Ring
Ring
9
O-Ring
10
Nozzle Retainer Cup
11 Shield Retainer insultated
12
Gas Baffle
0558005457
Diffuser
13
12
13

Gas Baffle
G
B ffl rev.
Diffuser rev.

10

Nozzle Retainer Cup

12

70A

Start Gas
Argon
Marking Gas Argon
Shield Gas
Air

0558001626
0558003804
0004485648
0558003858
0558003924
0004485671
0004470045
558004616
0558002533

0558001625
0004470031

0558002534
0004470115
Cutting with Air Curtain or Bubble Muffler
0004470281

0558002530

82

Wear and Spare Parts


PT- 36
600A
H35
Production
Application: Stainless Steel
Straight and Bevel cutting in acc. to EN ISO 9013
Dry Cutting
C tti
Cutting:

Startt Gas
St
G
Cutting Gas
Shield Gas

11

Nitrogen
Nit
Hydrogen 35
Nitrogen
Nitrogen- Air

10
13

Option

Spare pa
arts

We
ear parts

PT 36
S. Steel
H35
P

8
2

Current
Mat.-Thickness [mm]
Cutting Gas
Quality Modus

12

600A
25
76
N2/H35/N2
P

600A *
60
160
N2/H35/Air
P

Item

Part description

Art.No.

Electrode

0558003928

0558003963

Nozzle assembly

0558006041

0558003965

Shield

0558006199

0558006688

4
5
6
7
8

9
10
11
12
13

Torch Sleeve
Torch Body
O-Ring
Contact Ring Assembly
Electrode Holder w/ O-Ring
Collet
Collet Body
O-Ring
Nozzle Retainer Cup
Shield Retainer insulated
Gas Baffle
Diffuser

12

Gas Baffle rev.

0558002530

13

Diffuser rev.

0004470115

0558001626
0558003804
0004485648
0558003858
0558003924
0558005689
0558003964
0558003967
0004485671
0004470045
0558006690
0558004616
0558001625
0558002532
0004470031
0558002531

83

Wear and Spare Parts


PT- 36
130A- 360A
Q
Quality
y

H35

N2

Application: Stainless Steel


Straight and Bevel cutting in acc. to EN ISO 9013, Marking
Dry Cutting
Cutting:

Start Gas
Cutting Gas
Shield Gas

11

Nitrogen
Nitrogen, Hydrogen 35
Nitrogen
Nitrogen, Methane

Marking:

10
3

W ea r parts
S pare p arts

12

Current
Mat.-Thickness [mm]
Cutting Gas
Marking Gas
Quality Modus

130A
200A
260A
260A
360A
10
25 10
32 10
32 6
25 12
38
N2/H35/N2
N2/H35/N2
N2/H35/N2 N2/N2/N2CH4 N2/H35/N2
Ar/Ar/Air
Ar/Ar/Air
Ar/Ar/Air
Ar/Ar/Air
Ar/Ar/Air
Q
Q
Q
Q
Q

Item

Part description

Art.No.

Electrode

0558003928

0558003928

0558003928

0558003928

0558003928

Nozzle assemblyy

0558006020

0558006023

0558006025

0558006025

0558006030

Shield

0558006141

0558006141

0558006166

0558006166

0558006199

4
5
6
7
8
9
10
11
12
13

Torch Sleeve
Torch Body
O-Ring
Contact Ring Assembly
Electrode Holder w// O-Ring
O
O-Ring
Nozzle Retainer Cup
Shield Retainer insulated
Gas Baffle
Diffuser

12
13

Gas Baffle rev.


Diffuser rev.

10

Nozzle Retainer Cup

PT 36
S. Steel
H35 N2
Q

Optio n

8
13

Start Gas
Argon
Marking Gas Argon
Shield Gas
Air

0558001626
0558003804
0004485648
0558003858
0558003924
0004485671
0004470045
0558004616
0558002533
0004470031

0558001625

0558002534
0004470115
Cutting with Air Curtain or Bubble Muffler

0558002530

0004470281

84

Service and Alternate Tools


PT- 36, PT- 36R
H35 wear parts
t

Tungsten Electrode Tool

Electrode Holder Tool

Art.No. 0558003962

Art.No.

0558003918

85

Service and Alternate Tools


PT- 36, PT- 36R
Electrode Tip Removal Tool

Art. No. 0004485649

Nozzle/
o e/ Electrode
ec ode Tool
oo Art. No.
o

05580039
0558003918
8

This valuable troubleshooting tool allows measurement


of the actual plasma gas flow through the torch.
Flow Meter Test Assy
Flow Meter Test Set

Art.No.
Art.No.

0002460056
0558000739

86

Speed Loader
PT- 36, PT-36R

Speedloader Handheld

Speed Loader 5 times

Art.No.

Art.No.

0558006164

0558006165

87

Water Curtain PT- 36, PT- 36R


Above and Underwater Cutting
Water Muffler Assy
Art.No. 0004470856

0004470099
0004470281
0558004616

0004470103

Retainer

Part Description
Water Muffler Assy
Bushing Split Bevel
Body
Retainer
Cup Nozzle Retaining
O-Ring 3" IDx 3-3/16"O.D.x3/32"
O-Ring 2,612IDx0.103W
O-Ring 1,799ID x 0,103W
O-Ring 2,114ID x 0,070W
Sleeve
O-Ring 1,984ID x 0,139W

Art.No.
0004470856
0004485802
0004470099
0004470281
0004470923
0004470101
0002221978
0002114581
0004470103
0004485699

Ref.No.
37439
21380
37438
37433
37431
519369
443315
2221978
2114581
37436
85W87

88

Air Curtain PT- 36, PT- 36R

Only Underwater Cutting


Air Curtain Art.No. 0004485845

0004470099
0004470281
0558004616

0004470103
0004485802

0004470104

Part Description
Air Curtain PT-36, PT-36R
Bushing Split Bevel
Body
Retainer
Cup Nozzle Retaining
O-Ring 1,612ID x 0,103W
O-Ring 1,799ID x 0,103W
O-Ring 2,114ID x 0,070W
Sleeve
O-Ring 1,984ID x 0,139W

Art.No.
Ref.Nr.
0004485845
37440
0004485802
21380
0004470099
37438
0004470104
37435
0004470281
37431
0004470101 443315
0004485696 2221978
0004470102 2114581
0004470103
37436
0004485699 85W87
89

Wear
and
Spare
Parts Overview
Ersatzund
Verschleiteilbersicht
PT- 36,
600PT- 36R

Electrodes

Electrodes
600236

20763UL

35666UL

35886UL

O2 260A

O2 300-340A

22403

N2 750A
H-35 1000A

O2 250A

O2 400A

N2/H-35
600A

O2 300A

N2 750A

For Bevel Nozzle

For Bevel

Electrode Types

N2 & H-35

O2 - XL

O2 - UL

O2 - Centricut

90

Spare
Parts Overview
Ersatz-and
undWear
Verschleiteilbersicht
PTPT- 36,
36 PT- 36R
Nozzles

PT-19XL
34085

Nozzle Tip

Nozzle Base
PT-19XL
PT-19XLS
PT
19XLS
50A 22027
100-250A 22028

PT-19XL
PT-19XLS
50A 22026
100A 22029
150A 22030
200A 22031
250A 22032

Dsenhalter

Nozzle Retaining Cup

Standard

for Air Curtain and Bubble Muffler

91

Spare and Wear Parts Overview


PT- 36, PT-36R
Part Description

Art. No.
GIN

Torch Body w/ O-Ring


O-Ring 1,614 ID X 0,070
Electrode Holder
O-Ring 0,364 ID X 0,070
Electrode 50A O2/N2 low Current
Electrode UL O2
Electrode 600A N2/H35
Nozzle PT- 36 25A 0.6mm
Nozzle PT- 36 0.8mm
Nozzle PT-36 50A 1,0mm (0.040")
Nozzle PT-36 1,0mm
,
(0.040")Vent,
(
)
, PR
Nozzle PT-36 100A 1,4mm (0.055")
Nozzle PT-36 150A 1,8mm
Nozzle PT-36 200A 2,0mm (0.080")
Nozzle PT-36 260A 2,3mm
Nozzle PT-36 300A 2,5mm (0.099")
Nozzle PT-36 360A 3,0mm
Nozzle PT-36 400A 3,6mm (0.141")
Nozzle PT-36 600A 4,1mm (0.161")
Shield PT-36 2,4mm (0.095")
Shield PT-36 3,0mm 50A (0.120")
Shield PT-36 4,1mm 100A-260A (0.160")
Shield PT-36 6,6mm 300A-400A (0.259")
Shield PT-36 9,9mm 600A (0.390")
Shield PT-36 9,9mm (0.390") Heavy Duty
Gas Baffle, 4 Hole, Std., (4 x 0,022P)
Gas Baffle, 4 Hole, Std., (4 x 0,032P)
Gas Baffle, 4 Hole, Rev., (4 x 0,032P)
Gas Baffle, 8 Hole, Std., (8 x 0,047P)
Gas Baffle, 8-Loch, Rev., (8 x 0,047P)
Nozzle Retaining Cup
Nozzle Retaining Cup, Air Curtain
Diffuser, 50A
Diffuser, 100-600A, STD.
Diffuser, 100-600A, REV.
Contact Ring Assembly
Contact Ring Screw
Shield Retainer
Lubricant
Torch Coolant (10Liter)
Hex Key Wrench 0,109"
PT-36 Nut Driver 7/16"
PT-36 Electrode Holder Tool
Tungsten Electrode Tool

0558003804
0004485648
0558003924
0004485671
0558005459
0558003914
0558003928
0558006006
0558006908
0558006010
0558008010
0558006014
0558006018
0558006020
0558006023
0558006025
0558006030
0558006036
0558006041
0558007624
0558006130
0558006141
0558006166
0558006199
0558005692
0558005457
0558002533
0558002534
0558001625
0558002530
0004470045
0004470281
0004470030
0004470031
0004470115
0558003858
0004470044
0558004616
0004470035
0558004297
0004470049
0004485649
0558003918
0558003962

Electrode Tungsten 3/16" D


Nozzle 600A H35, 0,198" Divergent
Nozzle O-Ring
Collet 3/16"D Electrode
Electrode/ Collet Holder
Collet Body
Gas Baffle,, 32 Hole x0,023"
,
Gas Baffle, 32 Hole x0,023" Rev
Shield, High Current
Electrode Holder Tool
Tungsten Electrode Tool
Nozzle Retaining Cup High Current

0558003963
0558003965

Ref.No.
Florenz
Karben
996528
86W99

37082
37431
21796
21944
22496
37073
37081
17672
93750010
996568

488158
0558003964
0558003966
0558003967
0558002532
0558002531
0558006688
0558003918
0558003962
0558006690

92

PT- 37

93

PT- 37 Torch
PT- 37 Torch Hose Packages
Description of the torch type
The patented PT- 37 torch severs up to 32 mm( 1-1/4 inch) material using air as the plasma and
shieloding gas
gas.Utilizing
Utilizing a blowback start and an electrically controlled pilot arc the PTPT 37 sets a
new standard for starting reliability, cutting characteristics and consumable life.
The maximum power input is 100A on a 100% duty cycle. Its area of application is dry plasma
cutting.

PT- 37

Plasma systems: ESP- 101


Powercut- 900
Powercut- 1300
Powercut- 1600

Torch Assy w. Leads


PT- 37 Torch with rack
PT- 37 Torch with rack
PT 37 Torch with rack
PTPT- 37 Torch with rack

1.4m (4.5 ft.)


5.2m (17 ft.)
7 6m (25 ft
7.6m
ft.))
15,2m (50 ft.)

Art.No.
0558004860
0558004861
0558004862
0558004863

PT- 37 Torch w/o rack


PT- 37 Torch w/o rack
PT- 37 Torch w/o rack
PT- 37 Torch w/o rack

1.4m (4.5 ft.)


5.2m (17 ft.)
7.6m ((25 ft.))
15,2m (50 ft.)

0558004894
0558004895
0558004896
0558004897

94

Start up Kits
PT 37
PT-37

Start- up Kits PT-37


Art.No.
consisting of
Part Description
Electrode, Silver
Gas Baffle, 30-70Amp
Gas Baffle, 90/ 100Amp
Nozzle, 30-40Amp
Nozzle, 50 Amp
Nozzle, 60 Amp
Nozzle, 70 Amp
Nozzle, 90 Amp
Nozzle, 100 Amp
Retaining Cup with Threads
Shield, 30- 40 Amp
Shield, 50- 90 Amp
Shield, 100 Amp
O-ring,
g, .674 ID x .103 W Neoprene
Grease, Silicon Dow DC- 111(0.25oz)

60Amp

Bild,
Elektroden?

70Amp

90Amp

100Amp

0558008248 0558008247 0558008889 0558004883


Art.No
0558004875
0558005217
0558004870
0558005218
0558004878
0558008417
0558005219
0558007680
0558004879
0558006600
0558006603
0558006602
0558006601
85W51
0004470035

Quantity
10

10

10

10

95

Consumable Sets
PT-37

C
Consumable
bl SSetst PT
PT-37
37
Art.No.
consisting of
Part Description
Electrode Standard
Electrode, Silver UL
Nozzle, 30-40Amp
Nozzle, 50 Amp
Nozzle, 60 Amp
Nozzle, 70 Amp
N l 90 AAmp
Nozzle,
Nozzle, 100 Amp

30 40A
3040Amp

50A
50Amp

60A
60Amp

70A
70Amp

90A
90Amp

Bild,
Elektroden?

100A
100Amp

100A VValue
100Amp
l PPackk

0558008368 0558004884 0558008831 0558008369 0558008830 0558004885 0558004886


Art.No
0558005220
0558004875
0558005218
0558004878
0558008417
0558005219
0558007680
0558004879

Quantity
1
1

10

15

1
1
1
1
1

96

Wear and Spare Parts


PT- 37
30- 100A
Production

Air

Application: Mild Steel, Aluminum, Stainless Steel


Straight and Bevel cutting in acc. to EN ISO 9013
Dry Cutting
Cutting

: Start Gas
Cutting Gas
Shield Gas

Op tio
on

Spa
are parts

Wear parts

PT 37
Mild Steel
Air
P

Air
Air
Air

10

Current
Mat.-Thickness [mm]
Cutting Gas
Quality Modus

30-40A
Air/Air/Air
P

12

50A

70A

1,5
16 3
19
Air/Air/Air
Air/Air/Air
P
P

100A
6
32
Air/Air/Air
P

Art.No.

Item

Part description

Electrode UL

0558004875

0558004875

0558004875

0558004875

Nozzle

0558005218

0558004878

0558005219

0558004879

Shield

0558006603

0558006602

0558006602

0558006601

4
5
6
7
8
9
10
11
12
13
1

Torch Body
O-Ring / Torch Body

0558004855
0558003694

O-Ring/
O
Ring/ Nozzle Retainer
Nozzle Retainer

0558000734
0558006600

Gas Baffle

Electrode Standard

0558005217

0558004870

0558005220

97

Wear and Spare Parts


PT- 37
30- 100A
Production

Air

Application: Aluminum, Mild Steel, Stainless Steel


Straight and Bevel cutting in acc. to EN ISO 9013
Dry Cutting
Cutting

: Start Gas
Cutting Gas
Shield Gas

Op tio
on

Spa
are parts

Wear parts

PT 37
Aluminum
Air
P

Air
Air
Air

10

Current
Mat.-Thickness [mm]
Cutting Gas
Quality Modus

30-40A
Air/Air/Air
P

12

50A

70A

1,5
13 3
16
Air/Air/Air
Air/Air/Air
P
P

100A
6
25
Air/Air/Air
P

Art.No.

Item

Part description

Electrode UL

0558004875

0558004875

0558004875

0558004875

Nozzle

0558005218

0558004878

0558005219

0558004879

Shield

0558006603

0558006602

0558006602

0558006601

4
5
6
7
8
9
10
11
12
13
1

Torch Body
O-Ring / Torch Body

0558004855
0558003694

O-Ring/
O
Ring/ Nozzle Retainer
Nozzle Retainer

0558000734
0558006600

Gas Baffle

Electrode Standard

0558005217

0558004870

0558005220

98

Wear and Spare Parts


PT- 37
30- 100A
Production

Air

Application: Stainless Steel, Aluminum, Stainless Steel


Straight and Bevel cutting in acc. to EN ISO 9013
Dry Cutting
Cutting

: Start Gas
Cutting Gas
Shield Gas

Op tio
on

Spa
are parts

Wear parts

PT 37
SS
Air
P

Air
Air
Air

10

Current
Mat.-Thickness [mm]
Cutting Gas
Quality Modus

30-40A
Air/Air/Air
P

12

50A

70A

1,5
13 3
19
Air/Air/Air
Air/Air/Air
P
P

100A
6
32
Air/Air/Air
P

Art.No.

Item

Part description

Electrode UL

0558004875

0558004875

0558004875

0558004875

Nozzle

0558005218

0558004878

0558005219

0558004879

Shield

0558006603

0558006602

0558006602

0558006601

4
5
6
7
8
9
10
11
12
13
1

Torch Body
O-Ring / Torch Body

0558004855
0558003694

O-Ring/
O
Ring/ Nozzle Retainer
Nozzle Retainer

0558000734
0558006600

Gas Baffle

Electrode Standard

0558005217

0558004870

0558005220

99

Optional Accessories
PT- 37
This valuable troubleshooting tool allows measurement
of the actual plasma gas flow through the torch.
Gas Flow Measuring Kit

Art
Art.No.
No

0558000739

100

Spare and Wear Parts Overview


PT- 37

Part Description

Art.No.
GIN

Electrode Standard
0558005220
Electrode, Silver
0558004875
Gas Baffle, 30-70Amp
30 70Amp
0558005217
Gas Baffle, 90/ 100Amp
0558004870
Nozzle, 30-40Amp
0558005218
Nozzle, 50 Amp
0558004878
Nozzle, 60 Amp
0558008417
Nozzle,, 70 Ampp
0558005219
Nozzle, 90 Amp
0558007680
Nozzle, 100 Amp
0558004879
Retaining Cup with Threads
0558006600
Shield, 30- 40 Amp
0558006603
Shield,, 50- 90 Ampp
0558006602
Shield, 100 Amp
0558006601
O-ring, .674 ID x .103 W Neoprene
0004485652
Grease, Silicon Dow DC- 111(0.25oz)
0004470035
Start-up Kit 60 Amp PT- 37
0558008248
Start-upp Kit 70 Ampp PT- 37
0558008247
Start-up Kit 90 Amp PT- 37
0558008889
Start-up Kit 100 Amp PT- 37
0558004883
Consumable Set 30- 40 Amp, PT-37
0558008368
Consumable Set 50 Amp, PT-37
0558004884
Consumable Set 60 Amp, PT-37
0558008831
Consumable Set 70 Amp, PT-37
0558008369
Consumable Set 90 Amp, PT-37
0558008830
Consumable Set 100 Amp, PT-37
0558004885
Consumable Set 100 Amp Value Pack, PT-37 0558004886

Ref.No.
Florenz
Karben

85W51

101

PT- 600

102

PT- 600 Torch


PT- 600 Torch Hose Packages
Description of the torch type

The PT- 600 torch is a water-cooled plasma torch with secondary gas stream. The maximum
cutting current is 400A for oxygen and 600A for nitrogen and argon-hydrogen cutting on a 100%
duty cycle. Its areas of application are dry plasma cutting and underwater cutting. Marking without
wear part replacement is possible with the EPP 200, 400 and 600 plasma systems.

PT- 600

Plasma current source: ESP 200, EPP 200, ESP 400C, ESP 600C

Torch Assy w. Leads


PT- 600
PT- 600
PT- 600
PT- 600
PT- 600
PT- 600
PT- 600
PT- 600 Bevel Expert

1.3m (4.5 ft.)


1.8m (6 ft.)
3 7m (12 ft
3.7m
ft.))
4.6m (15 ft.)
5.2m (17 ft.)
6.1m (20 ft.)
7.6m (25 ft.)
4.3m (14 ft)

Art.No.
0558007582
0558007583
0558007585
0558007586
0558007587
0558007588
0558007589
0558007580

103

200A Starter Kit


PT- 600

200A
00 S
Starter
a e Kit PT- 600

0558002478
055800
8

Quantity
4
4
2
2
2
2
2
2
1
2
1
2
4
2
1
1
1
1
1
1

Art.No.
0558001624
0558002499
0558001881
0558001882
0558001883
0558001884
0004470027
0004470028
0004470030
0004470031
0004470046
0558002533
0004485671
0004485648
000
856 8
0558003858
0004470044
0004470045
0004470869
0004485649
0558004611

consisting of:

Part Description
Electrode O2
Electrode tungsten
Nozzle 50A
Nozzle 100A
Nozzle 150A
Nozzle 200A
Shield 50A
Shield 100A-250A
Diffuser 50A
Diffuser 100A-360A
Shield Retainer
Gas Baffle
O-Ring 0.364 ID x 0.070
O-Ring
O
g 1.614
6 ID x 0
0.070
0 0
Contact Ring
Contact Ring Screw
Nozzle Retaining Cup
Silicon grease DC- 111 5,3 oz.
Electrode Tip Removal Tool
Electrode Holder Removal Tool

104

200A-EPP Starter Kid


PT- 600

200A-EPP Starter Kid PT- 600


1
consisting of:
Part Description
Quantity
Electrode UL
UL,O2
O2
5
Electrode, 250A
3
Elekcrode N2, H-35
2
Nozzle 50A
2
Nozzle 50A, Q
5
Nozzle 100A
5
Nozzle 150A
5
Nozzle 200A
5
Shield 50A
2
Shield 100-200A,EPP
5
Shield 360A
2
O-Ring, Torch Body
2
Contact Ring
1
Contact Ring
g Screw
1
Electrode Holder
1
O-Ring 86W99, Nozzle
5
Nozzle Retainer Cup
1
Shield Retainer
1
Gas Baffle, 4 Loch
2
Gas Baffle, 8 Loch
2
Gas Baffle,
Baffle 32 Loch
1
Gas Baffle, 4 Loch rev.
1
Gas Baffle, 8 Loch rev.
1
Gas Baffle, 32 Loch rev.
1
Diffuser 50A
1
Diffuser 100A-360A
1
Diffuser 100A-360A rev.
1
Silicon Grease
1
Electrode Holder Removal Tool
1
Electrode Tip Removal Tool
1

0558004907
Art.No.
0558004461
0558001624
0558002499
0558001881
0558005456
0558001882
0558001883
0558001884
0004470027
0558004678
0004470029
0004485648
0558003858
0004470044
0558001621
0004485671
0004470045
0004470046
0558002533
0558001625
0558002532
0558002534
0558002530
0558002531
0004470030
0004470031
0004470115
0004470869
0558004611
0004485649

105

600A Wear Part Kit


PT- 600

600A Wear Part Kit

0558002479

Quantity
5
2
2
2
2
2
5
5
5
2
2
5
2
5
2
5
1
1
1
5
1
1
2
2
1
1
1
1
1
1
1
1
1
1

Art.No.
0558001624
0558002516
0558002499
0558001881
0558001882
0558001883
0558001884
0558001623
0558001885
0558001886
0558001887
0004470034
0004470027
0004470028
0004470029
0004485648
0558003858
0004470044
0558001621
0004485671
0004470045
0004470046
0558002533
0558001625
0558002532
0558002534
0558002530
0558002531
0004470030
0004470031
0004470115
0004470869
558.004.611
0004485649

consisting of

Part Description
Electrode 250A
Electrode 360A/400A
Electrode N2, H-35
Nozzle 50A
Nozzle 100A
Nozzle 150A
Nozzle 200A
Nozzle 250A
Nozzle 360A
Nozzle 400A
Nozzle 600A
O-Ring 181W89, Nozzle
Shield 50A
Shield 260A
Shield 360A
O-Ring, Torch Body
Contact Ring
Contact Ring Screw
Electrode Holder
O-Ring 86W99, Electrode
Nozzle Retainer
Shield Retainer
Gas Baffle, 4 Loch
Gas Baffle, 8 Loch
Gas Baffle, 32 Loch
Gas Baffle, 4 Loch rev.
Gas Baffle, 8 Loch rev.
Gas Baffle, 32 Loch rev.
Diffuser 50A
Diffuser 100A-360A
100A 360A
Diffuser 100A-360A rev.
Silicon Grease
Electrode Holder Removal Tool
Electrode Tip Removal Tool

106

Wear and Spare Parts


PT- 600
50- 200A
Production

Air

Application: Carbon Steel


Straight and Bevel cutting in acc. to EN ISO 9013
Dry and Underwater Cutting
Cutting:

Start Gas:
Cutting Gas:
Shield Gas:

11

Air
Air
Air

10
3
PT- 600
C-Steel

Op ttio n

Spare parts

Wear parts

Air

13
Current
Mat.-Thickness [mm]
Cutting
g Gas
Quality Modus

50A
2
Air/Air/Air
P

2
65A
3
6
Air/Air/Air
P

12
100A
4
19
Air/Air/Air
P

150A
4
25
Air/Air/Air
P

200A
6
50
Air/Air/Air
P

Item

Part description

Electrode

0558001624

0558001624

0558001624

0558001624

0558001624

Nozzle Assembly

0558001881

0558001881

0558001882

0558001883

0558001884

Shield

0004470027

0004470027

0004470028

0004470028

0004470028

4
5
6
7
8
9
10
11
12
13

Torch Sleeve
Torch Body
O-Ring
Contact Ring Assembly
Electrode Holder w/ O-Ring
O-Ring
Nozzle Retainer Cup
Shi ld R
Shield
Retainer
t i
iinsulated
l t d
Gas Baffle
Diffuser

1
2
2,1
1+2
12
13

0558004461
Electrode UL
Nozzle Tip
0004470018
0004470020 0004470021
0004470023
Nozzle Base
0004470019
UL Electrode/ Nozzle Tip Set 0558007333
0558007334 0558006235
0558002534
Gas Baffle rev.
0004470115
Diffuser rev.
Cutting with Air Curtain or Bubble Muffler
Nozzle Retainer Cup
0004470281

10

Art.No.

0558001626
0558001825
0004485648
0558003858
0558001621
000448.671
0004470045
0558004616
0558002533
0004470030

0004470031

0004470022
0558007336

107

Wear and Spare Parts


PT- 600
100- 400A
Production

Oxygen

Application: Carbon Steel


Straight and Bevel cutting in acc. to EN ISO 9013, Marking
Dry and Underwater Cutting
Cutting

: Start Gas
Cutting Gas
Shield Gas

11

Nitrogen
Oxygen
Nitrogen, Air
Nitrogen- Oxygen

10
3

S p a re p a rts

W e a r p a rts

PT 600
C-Steel
C
Steel
O2

O p tio n

Marking:

100A
3
19
/O /
N2/O2/Air
P

8
13

Current
Mat.-Thickness [mm]
Cutting Gas
Quality Modus

Start Gas
Argon
Marking Gas Argon
Shield Gas
Air

150A
5
25
N2/O2/Air
/O /
P

2
200A
6
32
N2/O2/Air
/O /
P

1
250A
6
38
N2/O2/Air
/O /
P

12
325A
13
38
N2/O2/Air
/O /
P

360A
13
38
N2/O2/Air
/O /
P

400A
13
38
N2/O2/Air
/O /
P

Item

Part description

Art.No.

Electrode

0558001624 0558001624 0558001624 0558001624 0558002516 0558002516 0558002516

Nozzle Assembly

Shield

4
Torch Sleeve
5
Torch Body
6
O-Ring
7
Contact Ring Assembly
8 Electrode Holder w/ O-Ring
9
O-Ring
10
Nozzle Retainer Cup
11 Shield Retainer insulated
12
Gas Baffle
Diffuser
13

0558001882 0558001883 0558001884

058001623

0558001885 0558001885 0558001886

0004470028 0004470028 0004470028 0004470028 0004470029 0004470029 0004470029


0558001626
0558001825
0004485648
0558003858
0558001621
0004485671
0004470045
0558004616
0558002533

0558001625

0558002532

0004470031

0558004461
1
Electrode UL
2
Nozzle Tip
0004470020 004.470.021 0004470022 558007457
0558007459 0558007458
0004470023
21
2,1
Nozzle Base
1+2 UL Electrode/ Nozzle Tip Set 0558007334 0558006235 0558007336 0558007337
0558007338 0558007339
0558002534
0558002530
12
Gas Baffle rev.
0558002532
0004470115
13
Diffuser rev.
Cutting with Air Curtain or Bubble Muffler
0004470281
Nozzle Retainer Cup
10

108

Wear and Spare Parts


PT- 600
110-200A
Quality

Oxygen

Application: Carbon Steel


Straight and Bevel cutting in acc. to EN ISO 9013, Marking
Dry Cutting
Cutting:

Start Gas
Cutting Gas
Shield Gas

11

Nitrogen
Oxygen
Nitrogen- Oxygen

Marking:

10
13

Wear parts
Spare parts
S
Optio
on

3
PT 600
C-Steel
O2
O
Q

Start Gas
Argon
Marking Gas Argon
Shield Gas
Air

Current
Mat.-Thickness [mm]
Cutting
Cutt
g Gas
Quality Modus

12

70A-110A
5
13
N2/O2/N2/O2
Q

200A
6
32
N2/O2/N2/O2
Q

Item

Part description

Electrode UL

0558004461

0558004461

Nozzle Assembly

0558005306

0558001883

Shield

0558004678

0558004678

4
Torch Sleeve
5
Torch Body
6
O-Ring
7
Contact Ring Assembly
8 Electrode Holder w/ O-Ring
9
O-Ring
p
10
Nozzle Retainer Cup
11
Shield Retainer insulated
12
Gas Baffle
Diffuser
13

Art.No.

0558001626
0558001825
0004485648
0558003858
0558001621
0004485671
0004470045
0558004616
0558002533
0004470031

2
Nozzle Tip
2,1
Nozzle Base
1+2UL Electrode/ Nozzle Tip Set0558007334
0558007336
0558002534
12
Gas Baffle rev.
0004470115
13
Diffuser rev.
Cutting with Air Curtain or Bubble Muffler
Nozzle Retainer Cup
0004470281
10

109

Wear and Spare Parts


PT-600
65-200A
Production

Air

Application: Aluminum
Straight and Bevel cutting in acc. to EN ISO 9013
Dry and Underwater Cutting
Cutting

: Start Gas
Cutting Gas
Shield Gas

11

Air
Air
Air

10
3
PT 600
Aluminum

Opttion

Spare parts

Wear parts

Air

13
Current
Mat.-Thickness [mm]
Cutting Gas
Quality Modus

8
2

65A
3
6
Air/Air/Air
P

12

100A
4
19
Air/Air/Air
P

150A
4
25
Air/Air/Air
P

200A
6
50
Air/Air/Air
P

Item

Part description

Art.No.

Electrode

0558001624

0558001624

0558001624

0558001624

Nozzle Assembly

0558001881

0558001882

0558001883

0558001884

Shield

0004470027

0004470028

0004470028

0004470028

4
5
6
7
8
9
10
11
12
13

Torch Sleeve
Torch Body
O-Ring
Contact Ring Assembly
Electrode Holder w/ O-Ring
O-Ring
Nozzle Retainer Cup
Shield Retainer insulated
Gas Baffle
Diffuser

0004470030

0558001626
0558001825
0004485648
0558003858
0558001621
0004485671
0004470045
0558004616
0558002533
0004470031

0558004461
1
Electrode UL
2
Nozzle Tip
0004470020 0004470021
0004470023
2,1
Nozzle Base
p Set
0558007334 0558006235
1+2 UL Electrode/ Nozzle Tip
0558002534
12
Gas Baffle rev.
0004470115
13
Diffuser rev.
Cutting with Air Curtain or Bubble Muffler
Nozzle Retainer Cup
0004470281
10

0004470022
0558007336

110

Wear and Spare Parts


PT- 600 65-600A
Production

Nitrogen

Application: Aluminum
Straight and Bevel cutting in acc. to EN ISO 9013
Dry and Underwater Cutting
Cutting:

Start Gas
Cutting Gas
Shield Gas

11

Nitrogen
Nitrogen
Nitrogen
Nitrogen Air

10
3
PT-600

Op tio n

Sp
pare parts

W ear parts

Aluminium
N2

13
Current
Mat.-Thickness [mm]
Cutting Gas
Quality Modus

8
2

12

65A

200A

250A

2
6
N2/N2/N2
P

5
25
N2/N2/Air
P

6
25
N2/N2/Air
P

360A
6

600A

32
N2/N2/Air
P

25
38
N2/N2/Air
P

Item

Part description

Electrode

0558002499

0558002499

0558002499

0558002499

0558002499

Nozzle Assembly

0558001881

0558001884

0558001623

0558001885

0558001887

Shield

0004470027

0004470028

0004470028

0004470029

0004470029

4
5
6
7
8
9
10
11
12
13

Torch Sleeve
Torch Body
O-Ring
Contact Ring Assembly
Electrode Holder w/ O-Ring
O-Ring
Nozzle Retainer Cup
Shield Retainer insulated
Gas Baffle
Diffuser

1
2
2,1
1+2
12
13
10

Art.No.

0558001626
0558001825
0004485648
0558003858
0558001621
0004485671
0004470045
0558004616
0558002533
0004470030

0558001625
0004470031

Electrode UL
Nozzle Tip
0004470022 0558007457 0558007459
0004470023
Nozzle Base
UL Electrode/ Nozzle Set
0558002534
0558002530
Gas Baffle rev.
0004470115
Diffuser rev.
Cutting with Air Curtain or Bubble Muffler
0004470281
Nozzle Retainer Cup

111

Wear- and spare parts


PT- 600 150- 600A
Production

H 35

Application: Aluminum
Straight and Bevel cutting in acc. to EN ISO 9013
Dry Cutting
Cutting:

Start Gas
Cutting Gas
Shield Gas

11

Nitrogen
H 35
Nitrogen
Air

10
3

O p t ioo n

S p a r e p a r ts

W e a r p a r ts

PT-600
Aluminum
ArH2

13

Current
Mat.-Thickness [mm]
Cutting Gas
Quality Modus

150A
6
25
N2/ArH2/N2
P

200A
250A
10
25 10
25
N2/ArH2/N2 N2/ArH2/Air
P
P

1
360A
13
45
N2/ArH2/Air
P

12
360A
600A
600A
10
45
38
25
75
N2/ArH2/N2 ArH2/ArH2/Air N2/ArH2/N2
P
P
P

Item

Part description

Art.No.

Electrode

0558002499 0558002499 0558002499 0558002499 0558002499 0558002499 0558002499

Nozzle Assembly

0558001883 0558001884 0558001623 0558001885 0558001885 0558001887 0558001885

Shield

0004470028 0004470028 0004470028 0004470029 0004470029 0004470029 0004470029

4
5
6
7
8
9
10
11
12
13

Torch Sleeve
Torch Body
O-Ring
Contact Ring Assembly
Electrode Holder w/ O-Ring
O-Ring
Nozzle Retainer Cup
Shield Retainer insulated
Gas Baffle
Diffuser

0558001626
0558001825
0004485648
0558003858
0558001621
0004485671
0004470045
0558004616

1
2
21
2,1
1+2
12
13

Electrode UL
Nozzle Tip
N l BBase
Nozzle
UL Electrode/ Nozzle Set
Gas Baffle rev.
Diffuser rev.

0558002533

0558001625
0004470031

0004470022 0558007457 0558007459 0558007458


0004470023
0558002534

0558002530
0004470115

112

Wear and Spare Parts


PT- 600
65- 200A
Production

Air

Application: Stainless Steel


Straight and Bevel cutting in acc. to EN ISO 9013
Dry and Underwater Cutting
C tti
Cutting:

Startt Gas:
St
G
Cutting Gas:
Shield Gas:

11

Air
Ai
Air
Air

10
3
PT 600
S-Steel

Opttion

Spare parts

Wear parts

Air

13
Current
Mat.-Thickness [mm]
Cutting Gas
Q lit Modus
Quality
M d

8
2

65A
1,6
6
Air/Air/Air
P

12

100A
5
19
Air/Air/Air
P

150A
5
25
Air/Air/Air
P

200A
5
50
Air/Air/Air
P

Item

Part description

Electrode

0558001624

0558001624

0558001624

0558001624

Nozzle Assembly

0558001881

0558001882

0558001883

0558001884

Shield

0004470027

0004470028

0004470028

0004470028

4
5
6
7
8
9
10
11
12
13

Torch Sleeve
Torch Body
O-Ring
Contact Ring Assembly
Electrode Holder w/ O-Ring
O-Ring
Nozzle Retainer Cup
Shield Retainer insulated
Gas Baffle
Diffuser

1
2
2,1
1+2
12
13
10

Art.No.

0004470030

0558001626
0558001825
0004485648
0558003858
0558001621
0004485671
0004470045
0558004616
0558002533
0004470031

Electrode UL
0558004461
Nozzle Tip
0004470018 0004470020 0004470021
0004470023
Nozzle Base
p Set
0558007334 0558006235
UL Electrode/ Nozzle Tip
Gas Baffle rev.
0558002534
0004470115
Diffuser rev.
Cutting with Air Curtain or Bubble Muffler
Nozzle Retainer Cup
0004470281

0004470022
0558007336

113

Wear and Spare Parts


PT- 600
65- 450A
Production

Nitrogen

Application: Stainless Steel


Straight and Bevel cutting in acc. to EN ISO 9013, Marking
Dry and Underwater Cutting
Cutting:

Start Gas
Cutting Gas
Shield Gas

11

Nitrogen
Nitrogen
Nitrogen
Nitrogen, Air

10
3

O p t ioo n

S p a re p a rts

W e a r p a rts

PT-600
S- Steel
N2

13

Current
Mat.-Thickness [mm]
C tti Gas
Cutting
G
Quality Modus

65A
1.5
6
N2/N2/N2
P

100A
19
N2/N2/N2
P

2
150A
5
25
N2/N2/Ai
N2/N2/Air
P

12

200A
6
25
N2/N2/Ai
N2/N2/Air
P

260A
6
32
N2/N2/Ai
N2/N2/Air
P

360A
6
32
N2/N2/Ai
N2/N2/Air
P

450A
19
38
N2/N2/Ai
N2/N2/Air
P

Item

Part description

Art.No.

Electrode

0558001624 0558002499 0558002499 0558002499 0558002499 0558002499 0558002499

Nozzle Assembly

0558001881 0558001882 0558001883 0558001884 0558001623 0558001885 0558001886

Shield

0004470027 0004470028 0004470028 0004470028 0004470028 0004470029 0004470029

4
Torch Sleeve
5
Torch Body
6
O-Ring
7
Contact Ring Assembly
8 Electrode Holder w/ O-Ring
9
O-Ring
10
Nozzle Retainer Cup
11 Shield Retainer insulated
12
Gas Baffle
Diffuser
13
0004470030
1
Electrode UL
2
Nozzle Tip
2,1
Nozzle Base
1+2 UL Electrode/ Nozzle Set
12
Gas Baffle rev.
13
Diffuser rev.
10

Nozzle Retainer Cup

0558001626
0558001825
0004485648
0558003858
0558001621
0004485671
0004470045
0558004616
0558002533

0558001625
0004470031

0558004461
0004470020 0004470021 0004470022
0004470023

0558007459

0558002534

0558002530

0004470115
Cutting with Air Curtain or Bubble Muffler
0004470281

114

Wear and Spare Parts


PT- 600
150A- 600A
Produktion

H35

Application: Stainless Steel


Straight and Bevel cutting in acc. to EN ISO 9013
Dry Cutting
C tti
Cutting:

Startt Gas
St
G
Cutting Gas
Shield Gas

11

Nitrogen
Nit
Argon- Hydrogen
Nitrogen

10
3

O p t ioo n

S p a re p a rts

W e a r p a rts

PT-600
S- Steel
ArH2

13

Current
Mat.-Thickness [mm]
Cutting Gas
Quality Modus

150A
3
19
N2/ArH2/N2
P

12

200A
260A
10
25 13
132
N2/ArH2/N2 N2/ArH2/N2
P
P

360A
13
38
N2/ArH2/N2
P

600A
25
75
N2/ArH2/N2
P

600A *
75
150
N2/ArH2/N2
P

Item

Part description

Electrode

0558002499 0558002499 0558002499 0558002499 0558002499 0580003963

Nozzle Assembly

0558001883 0558001884 0558001623 0558001885 0558001887 0558003965

Shield

0004470028 0004470028 0004470028 0004470029 0004470029 0558006688

4
Torch Sleeve
5
Torch Body
6
O-Ring
7
Contact Ring Assembly
8 Electrode Holder w/ O-Ring
9
O-Ring
10
Nozzle Retainer Cup
11 Shield Retainer insulated
12
Gas Baffle
Diffuser
13
1
2
21
2,1
1+2
12
13

Electrode UL
Nozzle Tip
N l B
Nozzle
Base
UL Electrode/ Nozzle Set
Gas Baffle rev.
Diffuser rev.

Art.No.

0558002533

0558001626
0558001825
0004485648
0558003858
0558001621
0004485671
0004470045
0558004616
0558001625
0004470031

0004470021 0004470022
0004470023
0558002534

0558003966
0558006690
Shield int.
0558002532

0558007459

0558002530
0004470115

0558002531

115

Service and Removal Tools


PT-600
Electrode Removal Tool

Art.No. 0004485649

Electrode Holder Removal Tool Art.No.

0558004611

This valuable troubleshooting tool allows measurement


of the actual plasma gas flow through the torch.
Flow Meter Test Assy
Flow Meter Test Set

Art.No.
Art.No.

0002460056
0558000739

116

Water Muffler PT- 600


Above and Underwater Cutting
Water Muffler
Art.No. 0004470856

0004470099
0004470281
0558004616

0004470103

Retainer

Part Description
Water Muffler Assy
Bushing Split Bevel
Body
Retainer
Cup Nozzle Retaining
O-Ring 3" IDx 3-3/16"O.D.x3/32"
O-Ring 2,612IDx0.103W
O-Ring 1,799ID x 0,103W
O-Ring
O
Ring 2
2,114ID
114ID x 0
0,070W
070W
Sleeve
O-Ring 1,984ID x 0,139W

Art.-Nr.
0004470856
0004485802
0004470099
0004470281
0004470923
0004470101
0002221978
0002114581
0004470103
0004485699

Ref.No.
37439
21380
37438
37433
37431
519369
443315
2221978
2114581
37436
85W87

117

Air Curtain PT- 600


Only Underwater Cutting
Air Curtain Art.No. 0004485845

0004470099
0004470281
0558004616

0004470103
0004485802

0004470104

Part Description
Air Curtain PT- 600
Bushing Split Bevel
Body
Retainer
Cup Nozzle Retaining
O-Ring 1,612ID x 0,103W
O-Ring 1,799ID x 0,103W
O-Ring 2,114ID x 0,070W
Sleeve
O-Ring 1,984ID x 0,139W

Art.No.
Art
No
Ref Nr
Ref.Nr.
0004485845
37440
0004485802
21380
0004470099
37438
0004470104
37435
0004470281
37431
0004470101 443315
0004485696 2221978
0004470102 2114581
0004470103
37436
0004485699 85W87
118

Wear
and
Spare
Parts Overview
Ersatzund
Verschleiteilbersicht
PT- 600

Electrodes

Electrodes
600236

20763UL

35666UL

35886UL

O2 260A

O2 300-340A

22403

N2 750A
H-35 1000A

O2 250A

O2 400A

N2/H-35
600A

O2 300A

N2 750A

For Bevel Nozzle

For Bevel

Electrode Types

N2 & H-35

O2 - XL

O2 - UL

O2 - Centricut

119

Spare and Wear Parts Overview


PT- 600
Nozzles

PT-19XL

PT-19XL

w/Shield

34085

21982

Dse

Nozzle

Nozzle Base

Nozzle Tip

Nozzle Retaining Cup

Standard

for Air Curtain and Bubble Muffler

120

Wear and Spare Parts Overview


PT- 600

P t Description
Part
D
i ti

PT- 600 Torch Body


Sleeve Torch PT-600
Contact Ring Assembly
Screw for Contact Ring
Electrode Holder PT-600
Electrode Holder/ Collet Body
Electrode Air/O2 (Long) 250 Amp
Electrode UL Air/O2 (Long) 250 Amp
Electrode Air/O2 (Long) 400 Amp
Electrode UL Air/O2 (Long) 400 Amp
Electrode Ar/H2, N2 (long)
Electrode H35, 600A, 3/16"
Collet Body 3/16"
Collet 3/16"
Nozzle 50 Amp
N
Nozzle
l 70 A
Amp-110Amp
110A
Nozzle 100 Amp
Nozzle 150 Amp
Nozzle 200 Amp
Nozzle 250 Amp
Nozzle 360 Amp
p
Nozzle 400 Amp
Nozzle 600 Amp
Nozzle 600Amp, H35, 6"
Nozzle O-Ring High Current
Nozzle Base 50 Amp
Nozzle Tip 50 Amp
Nozzle Base 100 Amp-400 Amp
N
Nozzle
l Ti
Tip 100 A
Amp
Nozzle Tip 150 Amp
Nozzle Tip 200 Amp
Nozzle Tip 250 Amp
Nozzle Tip 300 Amp
Nozzle Tip 360 Amp
p 400 Amp
p
Nozzle Tip

Art.No.
A
tN
GIN

Ref.No.
R
fN
Florenz
Karben

0558001825
0558001626
0558003858
0004470044
0558001621
0558003966
0558001624
0558004461
0558002516
0558004462
0558002499
0558003963
0558003967
0558003964
0558001881
0558005306
0558001882
0558001883
0558001884
0558001623
0558001885
0558001886
0558001887
0558003965

004.470.134
004.470.135
004.470.043
37073
004.470.136

0004470019
0004470018
0004470023
0004470020
0004470021
0004470022
0558007457
0558005137
0558007459
0558007458

004.470.137
558.001.624UL
004.470.138
558.002.516UL
004.470.139

004.470.140
004.470.141
004.470.142
004.470.143
004.470.144
004.470.145
004.470.146
004.470.154
448158
22027
22026
22028
22029
22030
22031
22032
22034
22033

121

Wear and Spare Parts Overview


ErsatzPT- 600und Verschleiteilbersicht
PT- 600

UL El
Electrode/Nozzle
d /N
l S
Set 50 A
Amp
UL Electrode/Nozzle Set 100 Amp
UL Electrode/Nozzle Set 150 Amp (EPP- 200)
UL Electrode/Nozzle Set 200 Amp
UL Electrode/Nozzle Set 250 Amp
UL Electrode/Nozzle Set 360 Amp
UL Electrode/Nozzle Set 400 Amp
Shield 50 Amp
Precision Shield 110-200 Amp
Shield 100-250 Amp
Shield 360 Amp
Shield High Current
Diffuser 50 Amp
p
Diffuser 100-600 Amp
Diffuser 100-600 Amp Rev.
Gas Baffle 4 Hole
Gas Baffle 4 Hole Rev.
Gas Baffle 8 Hole (8 x 0.047)
Gas Baffle 8 Hole Rev. (8 x 0.047)
Gas Baffle 32x023
Gas Baffle 32x023 Rev
Rev.
P.A. Bus Insulator
Screw 6/32 x 1/8
Nozzle Retainer Cup
Nozzle Retainer Cup High Current
Nozzle Retainer Cup, Air Curtain, Muffler
Shield Retainer Insulated
O Ri
O-Ring
O-Ring
O - Ring 0,364x0,070 FLUOR90 A
Pilot Arc Connector
Screw 6-32 X 0,125 Hex Socket Set
Insulator H.F. Connector
Tool Electrode Holder
Electrode Tip Removal Tool ( 7/16 inch)
Hex Wrench 1/16"
Allen Wrench
Electrode/ Collet Holder Tool
Collet/ Electrode Setback Tool
O- Ring Lubricant
Coolant for Hot Climate

0558007333
0558007334
0558006235
0558007336
0558007337
0558007338
0558007339
0004470027
0558004678
0004470028
0004470029
0558006688
0004470030
0004470031
0004470115
0558002533
0558002534
0558001625
0558002530
0558002532
0558002531
0558101027
0004485690
0004470045
0558006690
0004470281
0558004616
0004485648
0004470034
0004485671
0004485662
0004485690
0004485661
0558001628
0004485649
0558000864
0004470049
0558003918
0558003962
0004470035
0558004297

21795
21802
21945
21796
21944
22496
004.470.147
004.470.148
004.470.149
004.470.150

37076
61330980
37082
37431
996528
181W89
86W99
20408
61330980
20409
996568
93750006
93750010

17672

122

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