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Connectivity and Integration

D e l p h i

H i g h - C u r r e n t
T M

D u c o n

S e r i e s

Description Delphis high-current Ducon connection system in sealed and unsealed versions. Available in three terminal sizes: 4.8 mm, 6.3 mm, 9.5 mm and a high temperature version, 9.5 HT.

Typical Applications Blower switches Fan devices Engine in-line interface (engine / body front harness) Doors off connections front and rear IP in-line interface (body rear / front harness) Ignition switches Light module switches Fan control units (In-line) Power steering HVAC Transmission
6.3 mm Connectors 4.8 mm Connectors

Performance Advantages Superior electric performance within market segment Sealed and unsealed systems available 9.5 version for 16 mm 2 cable crimp

9.5 Connectors

Features
High energy, high voltage capability Excellent temperature and vibration resistance Robust two-piece design

Benefits
Ideally suited for high power applications. Reduced terminal size. Superior performance in engine compartment areas subject to high vibration and temperature exposure. Superior performance for primary and secondary retention force applications. Optimal protection for contact area. Key design feature in helping achieve superior electrical performance.

Mixed Connectors

Multiple contact points

www.delphi.com/connect

Connection Systems Mail Code 483.400.301 5725 Delphi Drive, Troy, MI 48098-2815 U.S.A. Tel: [1] 248.813.2334 Fax: [1] 248.813.2333

D e l p h i

H i g h - C u r r e n t
T M

D u c o n

S e r i e s

Application Guidelines 4.8 mm


Cable Range . . . . . . . . 0.5 mm2 - 6.0 mm2 Current Range . . . . . . 45 amps Temperature Range . . -40C to +135C Resistance . . . . . . . . . <10 m @ 20 mV Voltage Drop. . . . . . . . <4.0 mV/amp
4.8 mm

6.3 mm
Cable Range . . . . . . . . 1.5 mm2 - 6.0 mm2 Current Range . . . . . . 55 amps Temperature Range . . -40C to +135C Resistance . . . . . . . . . <10 m @ 20 mV Voltage Drop. . . . . . . . <4.0 mV/amp
6.3 mm

9.5 mm
Cable Range . . . . . . . 4.0 mm2 - 16.0 mm2 Current Range . . . . . . 115 amps Temperature Range . . -40C to +135C Resistance . . . . . . . . . <10 m @ 20 mV Voltage Drop. . . . . . . . <4.0 mV/amp

9.5 mm HT
Cable Range . . . . . . . . 4.0 mm2 - 16.0 mm2 Current Range . . . . . . 116 amps

9.5 mm

6.3 SERIES SEALED TERMINALSTin Plated


TEMPERATURE RISE ( C)
105 90 75 60 45 30 15 0 0 10 20 30 40 50 60 6.0

Temperature Range . . -23C to +150C Resistance . . . . . . . . . <10 m @ 20 mV Voltage Drop. . . . . . . . <4.0 mV/amp

MAXIMUM CURRENT (AMPS)

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT*


O

TEMPERATURE DERATING CURVES*


75 60 45 30 15 0 25 50 75 100 125 150
O AMBIENT TEMPERATURE ( C )

6.0

CURRENT (AMPS)

4.8 SERIES UNSEALED TERMINALSTin Plated


MAXIMUM CURRENT (AMPS) TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE RISE ( C)
105 90 75 60 45 30 15 0 0 10 20 30 40 50 60 6.0 2.5
O

9.5 HT SERIES TERMINALSTin Plated


150 125 4.0 100 75 50 25 0 0 20 40 60 80 100 120 140 160 16.0 6.0 10.0

TEMPERATURE DERATING CURVES* TEMPERATURE RISE (OC)


60 50 40 30 2.5 20 10 0 25 50 75 100 125 150 6.0

MAXIMUM CURRENT (AMPS)

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT*

TEMPERATURE DERATING CURVES*


140 120 100 80 60 40 20 0 0 25 50 75 100 125 150 4.0 6.0 10.0 16.0

CURRENT (AMPS)

O AMBIENT TEMPERATURE ( C )

CURRENT (AMPS)

AMBIENT TEMPERATURE (OC )

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, please contact Delphi Connection Systems at [1] 248.813.2334.

Printed on Recycled Paper

2004 Delphi. All rights reserved.

DP-04-E-048

1004/Cirq5C