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CRGO Strips India, CRGO Transformer Laminations, CRGO Core India

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CRGO
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TECHNICAL DETAILS: CRGO or Cold Rolled Grain Oriented Steel is available in various grades (generally called M3, M4, M5 & M6). Major international standards such as Japanese (JIS), American (ASTM), German (DIN) and British Standards are given in table 1 which specify grade, thickness, Watt Losses and Magnetic Flux density. IMPORTANT ELECTRICAL PROPERTIES OF CRGO Table 1 - Grain Oriented Electrical Steel strips CRGO Cores - Stacked Transformer Core - Built Transformer Core - Torroidal Core Other Products

Japanese JIS C 2553 (1986) Classification Symbol 27 P 100 27 P 100 27 G 120 27 G 130 27 G 140 30 P 110 30 P 120 30 G 130 30 G 140 30 G 150 35 P 125 35 P 135 35 G 145 35 G 155 35 G 165 0.35 0.30 7.65 0.27 Thickness mm Density (kg/dm) Iron Loss (W/kg) W17/50 1.00 max. 1.00 max. 1.20 max. 1.30 max. 1.40 max. 1.10 max. 1.20 max. 1.30 max. 1.40 max. 1.50 max. 1.25 max. 1.35 max. 1.45 max. 1.55 max. 1.655 max. Magnetic Flux Density (T) B

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1.85

1.78 1.75 1.85

1.78 1.75 1.85

1.78 1.75

British BS 601 Part 2 (1973) Maximum specific total loss at a peak magnetic flux density of 1.5T and a frequency of 50 Hz. Grade 35M6 30M6 30M5 Maximum specific total loss W/kg 1.11 1.07 0.97 0.95

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28M5

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28M5 28M4

CRGO Strips India, CRGO Transformer Laminations, CRGO Core India 0.95
0.89

USA AISI ( 1983 ) MAXIMUM CORE LOSSES - Electrical Steels Grain Oriented Full Processed ASTM A665 ASTM Type 27G053 30G058 35G066 Former AISI Type M-4 M-5 M-6 Thickness Inch 0.0106 0.0118 0.0138 mm 0.27 0.30 0.35 Maximum Core Loss at 15 kg (1.5 T) W /lb 60Hz 0.53 0.58 0.66 50Hz 0.40 0.44 0.50 60Hz 1.17 1.28 1.46 W /kg 50Hz 0.89 0.97 1.11

IMPORTANT PHYSICAL PROPERTIES OF CRGO

Density gm/c3 Silicon content % Resistivity micro Ohm-centimeter Ultimate Tensile Strength 0 to Rolling Direction Kg/mm2 Ultimate Tensile Strength 90 to Rolling Direction Kg/mm2 Stacking factor % M4 (.27mm) Stacking factor % M5 (.30mm) Stacking factor % M6 (.35mm)

7.65 3.10 48.00 32.60 38.20 96.00 96.50 97.00

CRGO materials come either in the form of coils or sheets. Table 2 gives details of dimensions and tolerances as per JIS C 3553.

DIMENSIONS & TOLERANCES

0.18 mm (0.0071 in.) Thickness COILS Width (Standard width available with range) Inside Coil Diameter Thickness Sheets Width Length 0.20 mm (0.0079 in.), 0.23 mm (0.0091 in. ) 0.27 mm (0.0106 in.), 0.30 mm (0.0118 in. ) 0.35 mm (0.0138 in.) 914 mm (36 in.), and 1000 mm (39 in.) from 50 mm(2 in.), to 1.050mm (41 in. ) 508 mm (20 in. ) 0.30 mm (0.0118 in.), 0.35 mm (0.0138 in. ) 914 mm (36 in.), and 1000 mm (39 in.) Length will be available according to negotiation

Tolerances in Dimensions & Shape - conform to JIS C 2553.

TOLERANCE Width mm Deviation of thickness in Thickness mm Thickness mm transverse direction mm +0.02 +0.02 +0.02 +0.03 +0.03 Camber in any 2 metres (Slit Products) mm

Width mm

Shear Burr mm

0.18 0.20 150 0.23 or under 0.27 0.30 www.kryfs.com/crgo.html

0.02 or under

+0.20

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0.30 0.35 0.18 0.20 0.23 0.27 0.30 0.35 0.18 0.20 0.23 0.27 0.30 0.35 0.18 0.20 0.23 0.27 0.30 0.35 +0.03 +0.03 +0.02 +0.02 +0.02 +0.03 +0.03 +0.03 +0.02 +0.02 +0.02 +0.03 +0.03 +0.03 +0.02 +0.02 +0.02 +0.03 +0.03 +0.03

CRGO Strips India, CRGO Transformer Laminations, CRGO Core India

over 150 to 400

0.02 or under

+0.30

1.0 or under 0.03 or under +0.50

0.05 or under

over 400 to 750

over 750

0.03 or under

+0.6 0

Besides the Watt Losses at specific flux densities of 1.5 T and 1.7 T CRGO manufacturers also give curves of indicating Watt Losses ad A.C. Magnetization at various flux densities. These curves are of immense help to Transformer designers, and available on request. Conventional CRGO materials (M4, M5, M6) are used regularly for cores in Transformers. However recently due to environmental protection, energy savings are becoming a very important factor and minimizing care loss in Transformers is becoming a must. Nippon Steel Corporation has come out with low loss Hi-B materials, which guarantee low Watt Losses at 1.5 Tesla flux density. Such materials are called Hi-B materials. Table 3 gives magnetic properties of Hi-B material. Popular Hi-B grades used in India are 23 MOH & 27 MOH Watt. Hi - B CRGO MATERIALS:

Thickness Grade mm mil 23ZDKH85 23ZDKH90 23ZDMH85 0.23 9 23ZDMH90 23ZH90 23ZH95 23M-OH 27ZDKH90 27ZDKH95 27ZDMH90 0.27 11 27ZDMH95 27ZH95 27M-OH 27M-1H 0.30 12 30ZH100 30M-OH 35M-1H 35M-2H

Core Loss Max. Typical Typical B (T) 1.91 1.91 1.91 1.91 1.92 1.92 1.92 1.92 1.91 1.91 1.91 1.91 1.91 1.91 1.92 1.91 1.92 1.92 W W W W W (W/Kg) (W/Kg) (W/Kg) (W/Kg) (W/Kg) 0.85 0.90 0.85 0.90 0.90 0.95 1.00 0.90 0.95 0.90 0.95 0.95 1.03 1.09 1.00 1.05 1.16 1.22 0.57 0.58 0.57 0.59 0.63 0.64 0.66 0.62 0.65 0.62 0.65 0.69 0.72 0.74 0.73 0.74 0.85 0.90 0.78 0.80 0.78 0.81 0.87 0.90 0.93 0.84 0.88 0.84 0.88 0.93 0.99 1.03 0.98 1.01 1.13 1.19 0.34 0.35 0.34 0.35 0.37 0.38 0.39 0.38 0.39 0.38 0.39 0.41 0.43 0.44 0.44 0.44 0.52 0.54 0.46 0.48 0.46 0.48 0.51 0.53 0.54 0.53 0.52 0.53 0.53 0.55 0.59 0.61 0.58 0.60 0.68 0.73

Lamination Factor Typical % 97.5

97.4

97.7

98.0

97.9

98.1

98.3

0.35

11

98.5

A. K. Steel Corp. of USA ( formally ARMCO) has also come out with their own brand of low loss CRGO called Trancor H-0 and Trancor H-1. The Watt Losses are as follows :

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CORE LOSSES

CRGO Strips India, CRGO Transformer Laminations, CRGO Core India

ARMCO TRAN. CORE (TC) TC H0 TC H1 TC H2

THICKNESS INCHES (mm) .009 ( .23 ) .011 ( .27 ) .012 ( .30 )

WATTS PER KG 60 Hz 1.7 T 1.32 1.46

WATTS PER KG 50 Hz 1.7 T 0.90 1.00 1.05

TYPICAL WATTS PER KG @ 1.7 T/50 Hz T 0.80 0.90 0.95

2012 KRYFS POWER COMPONENTS LTD.

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