GOVERNMENT OF INDIA DEPARTMENT OF SPACE ISRO SATELLITE CENTRE (ISAC) AIRPORT ROAD, VIMANAPURA POST BANGALORE 560 017

TENDER NOTICE NO.19

DATED 10-02-2006

On behalf of President of India, Head, Purchase & Stores, ISRO Satellite Centre (ISAC) Bangalore 560 017 invites sealed tenders for the supply of the following items: SL. NO. 01 02 03. TENDER REFERENCE ISRC 2005004029 ISIR 2005004075 ISGE 2005004194 BRIEF DESCRIPTION ZENER IMPEDENCE TESTER 100MHz STORAGE OSCILLOSCOPE GOLD POTASSIUM CYANIDE (GPC) SUPPLY INSTALLATION, TESTING AND COMMISSIONING OF 4x500 KVA Ar APFC, METAL CLAD INDOOR MV CAPACITOR BANK QTY 01 No. (as per Document) 01 Kg TENDER FEE INCL OF S.TAX 109/218/218/-

04.

ISCO 2005004165

01 No.

218/-

(TWO PART TENDER)

SUPPLY, INSTALLATION, ERECTION, TESTING AND COMMISSIONING OF 1.20 METER, 13/16 STRAND GRID SECURITY POWER FENCE (TWO PART TENDER ) DUE DATE FOR RECEIPT OF TENDER 28TH MARCH 2006 AT 1600HRS (IST) TENDER OPENING DATE : 29TH MARCH 2006 AT 1000HRS (IST)

05.

ISCO 2005004166

01 No.

218/-

NOTE: 1. Those who do not utilise the website shown at clause 16 below can also buy the Tender documents from Purchase Officer, Purchase & Stores Division, ISRO Satellite Centre, Airport Road, Vimanapura Post, Bangalore-560 017, INDIA on payment of Non-refundable tender fee as indicated above, on all working days between 1400Hrs to 1600Hrs. 2. Tender fee shall be payable only in the form of bank draft drawn in favour of Accounts Officer, ISRO Satellite Centre, payable at Bangalore. No other mode of payment for tender fee is acceptable. 3. Vendors/firms name and tender no. shall be indicated on the reverse side of the Demand Draft. 4. While requesting for tender documents, please do not superscribe tender number and due date on the envelop. 5. Detailed specification, terms and conditions are furnished in the tender documents. 6. DD should not be dated prior to the date of advertisement / intimation / website. Separate requests and demand drafts shall be sent for each tender document. 7. ISAC will not be responsible for non-receipt of tender documents/offers due to postal delay / loss in transit. 8. Quotations received without payment of tender fee will be treated as unsolicited. 9. Indian agents while quoting on behalf of their principals are requested to provide necessary authorisation letter from their Principals. 10. The offer should be valid for the period of Ninety days from the date of opening. 11. Quotations received after the due date and time will not be considered. 12. While submitting your offer please superscribe tender no and due date on the envelope. 13. If tender opening date happens to be public holiday tender will be opened on the next working day. 14. No request for the extension of the due date will be considered. 15. Head, Purchase and Stores, ISAC reserves the right to accept or reject any tenders in part or full without assigning any reasons thereof. 16. Tender documents are also available on ISRO Web site of www.isro.gov.in Tender Note No.19 dtd. 10-02-2006. Interested tenderers may, at their option, download the tender documents from website and submit offers along with prescribed tender cost (in terms of Bank Draft) as per details in the tender notification.

For preparing an offers in response to the two part tender called for: We propose to receive offers in response to this tender in Two parts as follows:

PART ONE This should consist of two sections viz., (a) Technical and part (b) Commercial (a)Technical : This section should consist of: All technical specifications of the items options and accessories offered by you. Relevant leaflets and literature and any other technical matter pertaining to the items offered. (b) Commercial: All the commercial points to be indicated (other than prices) should come in this section for example: Delivery terms and delivery period , Payment terms (our standard Terms i.e. 100% Payment within 30 days after receipt and Acceptance) Validity period of the offer (120 days required) Warranty / Guarantee applicable Installation details such as installation is done Free of cost or not If not indicate installation charges indicated in Price part. Whether training is required; if so, free of cost, if not indicate training charges indicated in price part/ Approximate weight of the consignment. Note: (1) Part 1 prepared as above should be Enveloped and Superscribed Technical & Commercial part 1 Reference No Due date . Note (2) Part 1 should not contain any price details

:2: PART II (PRICE PART) This part should consist of : Prices of the unit and total amount for the items offered (with break-up Wherever required): Price of option and accessories Installation charges & Training (if not free) Where the quotation is on Ex-works basis Packing forwarding and inland freight charges if any Price part (Part II) thus prepared should be Enveloped separately and superscripted as. Price part II Reference No:. Due Date

Note (3): Both the envelopes (Part 1 and Part II) Prepared as above should be placed in another envelope and superscribed as follows: Reference No: Due Date : Part 1 & Part II individually enveloped inside: TO THE HEAD, PURCHASE AND STORES ISRO SATELLITE CENTRE GOVERNMENT OF INDIA DEPARTMENT OF SPACE AIRPORT ROAD VIMANAPURA POST BANGALORE-560 017. Note(4):The above should reach us on or before the due date and time. Note(5): HEAD, PURCHASE AND STORES, ISRO SATELLITE CENTRE, GOVERNMENT OF INDIA, DEPARTMENT OF SPACE. AIRPORT ROAD, VIMANAPURA POST,, BANGALORE-560 N017. RESERVES THE RIGHT OF ACCEPT OR REJECT ANY OF THE QUOTATION IN FULL / PART THEREOF WITHOUT ASSIGNING ANY REASONS

ISRC 2005004029 SPECIFICATION (ZENER IMPEDANCE TESTER)

PRINCIPLE MICRO CONTROLLER BASED COMPLIANT TO MIL-STD-750 METHOD 4051 DISPLAY BACK LIT LCD DISPLAY (ALPHA NUMERIC) ZENER IMPEDANCE (Zz) RANGE 1 0HM TO 5 KOHM DC CURRENT RANGE 10A-500mA (SETTABLE) AC CURRENT RANGE 1A-50Ma or 10% of DC RANGE (I) TEST CURRENT FREQUENCY 50Hz 1Hz FIXED VOLTAGE RANGE 0-100V DC READ BACK ACCURACY < 1% OF ACTUAL READING SETTING ACCURACY < 1% RESPONSE TIME <1 SEC UPPTER LIMIT SET POINT TO BE PROVIDED OPERATING TEMPERATURE 0 C TO 50 C RS232/IEEE INTERFACE OPTION TO BE PROVIDED POWER 230V / 1A / 50Hz / 1 PHASE SIZE 40 X 30 X 15 cm

ISIR 2005004075
100 MHZ STORAGE OSCILLOSCOPE RACK-MOUNT KIT FOR THE ABOVE SPECIFICATIONS: SL.NO. 01 FACILITY TO OPERATE IN REAL TIME OR STORAGE MODES BAND WIDTH NO. OF CHANNELS SAMPLING DISPLAY VERTICAL SENSITIVITY SWEEP TIME REAL TIME ROLL MODE 08 09 10 11 12. 13. MAX SWEEP RATE TRIGGER MODE MEMORY EXTERNAL 1/O PROVISION TO CONNECT EXTERNAL PRINTER BUILT-IN CURSORS TO MEASURE VOLTAGE, TIME AND FREQUENCY BUILT-IN AUTOMATIC MEASUREMENTS BUILT-IN AUTOSET GLITCH CAPATURE BUILT-IN SCPI PROGRAMMING POWER 220V10%, 50Hz 20ns 50ns TO 0.15/div UPTO 2005/div 5ns/div AUTO, NORMAL, SINGLE 2 X 16K RS232 AND CENTRONICS 100MHz 02 (TWO) 100Ms/s (simultaneously)(ETS:20GS/S) 6CRT 2mv TO 5V/div QUANTITY = 03 NOS QUANTITY = 03 NOS

FOR THE AOBVE ACCESSORIES AVAILABLE

02 03 04 05 06 07

14. 15. 16. 17. 18.

ISGE 2005004194
GOLD POTASSIUM CYANIDE (GPC)
Product Name Formula Grade Metal Content Molecular Weight Appearance pH Moisture content GOLD POTASSIUM CYANIDE (GPC) KAu(CN)2 Analytical Reagent (AR) As per British Standard 5658-1979) 68.1% (minimum) 288.12 White Crystallline Powder, soluble in water 7.0 7.1 (1% in distilled water) 0.1% max

PERMITTED IMPURITY LEVELS (MAXIMUM, 1% BY MASS) Silver :0.005 Copper :0.002 Cobalt:0.003 Zinc:0.001 Silicon:0.001 Merc ury:0.001 Sodium+Calcium+ +Magnesium+Aluminium=Total:0.005 Iron (Fe):0.001 Nickel: 0.003 Lead:0.001 Chromium:0.001 Tin : 0.001 Arsenic+Antimony+Selenium+ Tellurium+Bismuth=Total:0.002

The Quality compliance/Analysis certificate (Preferably, from a certified Agency i.e., 3rd party) should be attached with the product, with batch Number of the product for traceability. Since the gold prices fluctuate, the party should quote for the conversion Cost. The actual cost of the product is to be based on the gold price on The date of despatch. The gold required for producing 1 Kg of GPC is About 700 grams considering the conversion and process loss. Hence The costing of the product should be = 700 grams of gold X cost of the gold on the date of despatch + conversion charges + Packing and forwarding charges + Applicable statutory taxes).

The product is to be supplied to the STORES OFFICER, ISAC, BANGALORE

ISCO 2005004165 Schedule of Quantities

Name of work: Supply, Installation, testing and commissioning of 4 x 500 KVAr APFC panel at 66 KV Substation, ISAC campus, Bangalore17. Schedule of Quantities Sl no 1 Qnt Description y 1 set Supply, installation, testing and commissioning of 500 KVAr APFC, Metal Clad indoor MV Capacitor bank as per enclosed specifications including supply, fabrication and providing ISMC 100 channel base for the panel including supply of channel, cutting, welding, painting with approved paint and fixing with all required materials and supply and fabrication of suitable rating TPN copper bus bar made of suitable rating high conductivity electrolytic copper suitable for 500 V, 50 Hz, 3 phase and neutral AC supply operation enclosed in 14 SWG CRCA sheet fabrication, cutting, applying silicon based fire/heat resistant coating, painting with primer and powder coated with siemens gray (RAL 7032) paint, non hygroscopic, high dielectric value SMC/FRP/DMC bus bar supports to withstand a symmetric fault level of 50 KA including supply and fabrication of dust and vermin proof, front operated cubical chamber of suitable dimension for mounting 500 V, 50 Hz, AC Supply, switchgears and capacitors as mentioned below with 14 SWG CRCA steel sheet, cutting, welding, fabrication including inter-chamber fire barriers, door with gasket and locking facility, inclusive of supply and installation of LT ACBs, switchgears, capacitor and relays inclusive of bus-bar Interconnection with suitable rating electrolytic copper conductors/ strip SMC/DMC barrier around busbar connections including supply and fabrication of cable alley of suitable dimensions and supply and fixing of ISMC 100 channel for the panel, complete with painting and installation of Switchgears, Rate Unit Set Amount

capacitors in open execution and LT breakers as given below and installation, testing, earthing and commissioning with interconnections including dismantling and shifting the existing 500 KVAr capacitor banks at 11 KV yard to stores complete as instructed and as directed by the Engineer In Charge and each set consisting of the following: 1.1 1 No

A. INCOMER
Supply and installation of indoor, horizontal draw out type, 1250 Amps Three pole electrically operated LT air circuit breaker conforming to enclosed specifications and having motorized spring charging mechanism with 240V 50 Hz A/C motor, suitable for operation on 440 V, 3 Phase, 4 Wire AC, 50 Hz supply in open execution complete with microprocessor based release and communication facility suitable for use as transformer incomer, CTs of required capacity and class of accuracy for protection and also for metering, 6 NO 6 NC auxiliary contacts, 230 V AC operated shunt trip release, safety accessories like automatic safety shutters, door interlocking, visual indicators of ACB position including Fire/Heat resistant coating and painting with approved synthetic enamel paint complete interlocked with bus coupler and having symmetrical breaking capacity of not lesser than 65 KA conforming to IS 2516 with latest amendments. 2. Note: Incomer ACB shall be Suitable for switching operation of parallel-connected capacitor bank.

Nos

1.2

1 Set

B. OUT GOINGS Supply and installation of 500 KVAr, 12 Stage (50 KVAr X 8 and 25 KVAr X 4) controlled by 12 stage microprocessor based APFC relay Complete with supply, fixing and wiring of Capacitors, APFC relay, Auto / Manual selector switch, emergency stop push button, LED Type indicating ON / OFF push button actuators button on each stage, supply and installation of panel cooling fans (Minimum 2 nos. of fresh air and two nos. of exhaust fans) each with thermostats, including supply and fixing of suitable class and rating sensing CTs in existing main LT panel with wiring from LT panel CT to APFC relay with supply, laying

Set

and termination of 2.5 sqmm armored copper cable. All switchgears shall be rated for 230 V A/C shunt trip. and consisting of the followings: 1.2. 1 8 stag es B1. 50 KVAR STAGE. Each 50 KVAr stage shall have 2 nos. of 25 KVAr capacitors controlled by suitable rating capacitor duty contractor and backed by suitable rating 3 pole MCCB. B2. 25 KVAR STAGE. Each 25 KVAr stage shall have 1 nos. of 25 KVAr capacitor controlled by suitable rating capacitor duty contractor and backed by suitable rating 3 pole MCCB. Nos. Nos. Nos.

1.2. 2

4 stag es

1 no Multi data Meter Supply and installation of panel mounting multi-data measurement meter, digital instrument LCD type suitable for true RMS measurement of phase and line voltages, true RMS phase and neutral currents, active and reactive powers, power factor, Frequency, maximum current and voltage, harmonic measurement of current and voltage all in one module including communication facility. The instrument shall be capable for interfacing additional facilities in future without modifications in unit and capable of paged display of various measured parameters in unit, value and bar graph format complete with legend plate, fixing screws etc and supply and installation of bar primary, low tension, ring type current transformers of suitable rating and suitable for MV panels, CTs conforming to IS 2705 with latest amendments for use on line voltage up to 660 V, 50 Hz, AC supply and installation of metering instruments for MV panel including Interconnections for CTs, true RMS digital Voltmeter with build in selector switch, indication lamps with fuse and switch control inclusive of all materials like Copper wire, control wire, control wire holding tray/clamps/channels, indication lamps with holders and fuses, crimping type lugs, control fuse unit, toggle Switches and screws to be fixed on the in-coming breaker as required and as directed by Engineer In Charge.

12 nos .

Supply and installation of panel mounting true RMS digital type ammeter with build in selector switch suitable for measurement of all 3 line currents, including supply and installation of panel mounting digital type true RMS ammeter of suitable size complete with legend plate, fixing screws etc and supply and installation of 3 nos. of bar primary, low tension, ring type current transformers of suitable rating and suitable for MV panels, CTs conforming to IS 2705 with latest amendments for use on line voltage up to 660 V, 50 Hz, AC supply and installation of metering instruments for MV panel including interconnections for CTs, inclusive of all materials like copper control wire, Control wire holding trays, crimping type lugs, control fuse unit, and screws. 12 nos. (One for each stage).

Nos.

SPECIFICATION
1 This specifications covers requirements for design, fabrication, testing, installation and commissioning of 500 KVAr APFC capacitor bank for real time pf correction at 66 KV Substation, ISAC campus, Bangalore 17. General The switchboard shall be metal clad, totally enclosed, rigid, compartmentalized design, floor mounting, air insulated, extensible cubicle type for use on medium voltage power, 3 phase 4 wire 50 cycles system. 0 The equipment shall be designed for operation in high ambient temperature of 55 C and high humidity tropical atmospheric conditions. Means shall be provided to facilitate ease of inspection, cleaning and repairs for use in installations where continuity of operation is of prime importance. Standards The equipment listed below shall conform to tie requirements shown: Specifications for low voltage switchgear and control gear assemblies IS 8623. Moulded Case Circuit Breaker (MCCB) IS 13937 - 1.2 / IEC 60947 1 & 2. Contactors- IS 13947-1,4 Miniature Circuit Breaker (MCB) - IS 8828 - 1996/ IEC 898 1995 energy limiting class 3. HRC fuse link - IS 9224 and BS 8 :8 Current Transformer - IS 2705 and IEC 185 Indicating Instrument- IS 1248 Capacitors IEC 831 1&2, EN 60831 1& 2, IS 13340 / 41. Copper bus bars Grade E 91 E of IS 5081 Type and Construction The switchboard shall be of: Sheet steel enclosed, indoor floor mounted freestanding cubicle type. Made up of the requisite vertical sections modular type which when Coupled together shall form continuous dead front switchboards. Dust, vermin and damp proof and enclosure protection of not less than IP 54. Capacitors shall be assembled on removable earthed plates / rails which shall be removable from the front of the panel. Readily extendable as required by the addition of vertical sections after removal of the end covers. The MCCBs shall be lockable. Adequate numbers of axial fresh air fans / Exhaust fans with Suitable MCB Control and Thermostat shall be provided to limit the cubical temperature within limits. Ambient temperature must comply with EN 60831 1 / 2 standard. Minimum of 2 nos of fresh air fans and 2 Nos of exhaust fans with capacity of minimum of 80 air changes per hour shall be provided per panel. Each vertical section shall comprise: A front-framed structure of rolled/folded CRCA sheet steel angle section of minimum 3 mm thickness rigidly bolted together. This structure shall house the components contributing to the major weight of the equipment such as switchgear, main horizontal bus bars, vertical risers and other front mounted accessories. The structure shall be mounted on a rigid base frame of ISMC 100 Channel. The design shall ensure that the weight of the components is adequately supported without deformation or loss of alignment during transit or during operation. A cable chamber housing the cable end connections and power or control cable terminations. The design shall ensure generous availability of space for ease of installation and maintenance of cabling and adequate safety for working in one vertical or horizontal

1.1

1.2

1.3 1.3.1 1.3.2 1.3.3 1.3.4 1.3.5 1.3.6 1.3.7 1.3.8 1.3.9 1.4 1.4.1 1.4.1.1 1.4.1.2 1.4.1.3 1.4.1.4 1.4.1.5 1.5 1.6

1.7 1.7.1

1.7.2 1.7.3

1.7.3 1.7.4

1.8 1.9 1.10 1.11

1.12 1.13 1.14 1.15 1.15.1 1.15.2 1.16 1.17 1.18 1.19 1.20 1.20.1

1.20.2 1.20.3 2 2.1

section without coming into accidental contact with live parts of the adjacent section. A cover plate at the top of the vertical section, provided with a ventilating hood where necessary. Any aperture for ventilation shall be covered with a perforated sheet having less than 1mm diameter perforations to prevent entry of vermin. Front and rear doors fitted with dust excluding neoprene gaskets with fasteners designed to ensure proper compression of the gaskets. When covers are provided in place of doors generous overlap shall be ensured between sheet steel surfaces with closely spaced fasteners to preclude the entry of dust. The working height of the panel shall not be more than 2000 mm unless otherwise specified and maximum height of switch operating handle shall not be more than 1800mm from FFL. The total depth of the panel shall be adequate to cater for proper cabling space. Doors shall be of minimum 14-gauge sheet steel and covers and partitions of 16 gaugesheet steel. All sheet steel work forming the exterior of switchboards shall be smoothly finished, leveled and free from flaws. The corners shall be rounded. The Components in the switchboards shall be so arranged as to facilitate ease of operation and maintenance and at the same time to ensure necessary degree of safety. Components forming part of the switchboards shall have the following minimum clearances: a. Between phases 25 mm b. Between phases and neutral 25 mm c. Between phases and earth 25 mm d. Between neutral and earth 19 mm Creep age distances shall comply to those specified in relevant standards. All insulating material used in the construction of the equipment shall be of non-hygroscopic material treated to withstand the effects of high humidity, high temperature and tropical ambient service conditions. Functional units such as circuit breakers, MCCBs, etc. shall be arranged in multi-tier formation except that not more than two air circuit breakers shall be housed in a single vertical section. Metallic and/or insulated shrouding shall be provided within vertical sections and between adjacent sections to ensure prevention of accidental contact with: Main bus bars and vertical risers during operation, inspection or maintenance of functional units and front mounted accessories. Cable terminations of one functional unit, when working on those of adjacent units. All covers providing access to live power equipment or circuits shall be provided with tool operated fasteners to prevent unauthorized access. Provision shall be made for permanently earthing the frames and other metal parts of the switchgear by two independent distinct connections. Only CRCA steel sheets shall be used for fabricating the cubicle. Thickness tolerance for sheets shall be as applicable in relevant IS. Metal Treatment and Finish The panel sheeting shall be machine pressed with punched opening for meters, indication lamps, relays etc. All steel works used in the construction of switch boards shall have undergone a suitable rigorous metal treatment process so as to remove oxide scales and rust formation and to facilitate a durable coating of the paint on the metal surfaces and also to prevent the spreading of rust, in the event of the paint film being mechanically damaged. Enclosures of the panel shall be painted with silicon based Fire/Heat resistant coating. The coating shall withstand a temperature of more then 600 degree centigrade and shall have covering capacity of not less then 14 sq.mtrs/liters. The panel shall be powder coated with siemens gray (RAL 7032) paint. Bus Bars The bus bars shall be housed in non-segregated sheet steel compartments in the cubicle at convenient locations with provision for access to the buses from the front of the panel. The bus chamber and the breaker cubicle shall have inter panel fire barriers.

2.2

2.3 2.4 2.5

2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14 3 3.1 3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 3.1.6 3.1.7 3.2. 3.2.1 3.2.2 3.2.3 3.3. 3.3.1

The bus bars shall be air insulated and made of high conductivity, high strength aluminum alloy complying with the requirements of IS 5082. The busbars shall be suitably braced with non-hygroscopic supports to provide a through fault withstand capacity of 50 KA RMS symmetrical for one second and a peak short circuit withstand capacity of 150 KA minimum. The neutral as well as the earth bus shall be capable of withstanding the above fault level. Large clearance and creep age distances shall be provided on the bus bar system to minimize the possibility of a fault. High tensile GI bolts, nuts and spring washers shall be provided at all busbars joints. The continuous rating of the busbars shall be 125% of the rated current. Maximum o temperature of the bus and the connections shall not exceed 85 C. The busbarss shall be of liberal design for the required current rating. However, the cross sectional area of the bus for various ratings shall not be less than as specified below: The main phase bus bars shall have continuous current rating throughout the length of each power control center and the neutral bus bars shall have a continuous rating of at least 50% of the phase bus bars. Connections from the main busbars to functional circuits shall be arranged and supported so as to withstand without any damage or deformation, the thermal and dynamic stresses due to short circuit currents. All bus bars and tapping shall be provided with color-coded sleeves for phase identification All joints / tapping points of the buses shall be suitably shrouded to prevent accidental contact. The bus bars shall be made of high conductivity high strength E91E aluminum alloy suitable for 440 volts 3phase 4 wires 50 Hz supply. The bus bars shall be suitably supported with non-hygroscopic supports to provide a fault withstand capacity as specified. High tensile bolts and spring washers shall be provided at all bus bar joints. Fish plates of equal type and size shall be used at all joints. An earth bus of size not less than 50% of Phase bus current rating, aluminum strips shall be run throughout the length of switchboard at top or bottom as required. ACB Air Circuit Breaker. Standard Ratings: ACB shall be air brake, draw out type, modular in construction and conforming to IEC 60947 and IS 2516 with latest amendments. The ACB shall be suitable for operational voltage of 415 V AC +/- 10 %, 50 Hz o The ACB at its rated current shall be suitable for operation in tropical humid climate at 50 C o and Relative humidity up to 90 %. Circuit breaker shall need no deration till 55 C. The ACB shall have a service breaking capacity rating of 65 ka for rated current upto 1600A, All ACBs can be reverse fed without compromising on the performance. The circuit breaker shall be suitable for isolation according to IEC60 947-part 2. ACB Shall be suitable for switching operations of 500 KVAr capacitor banks. Construction: The air circuit breakers shall have continuous rated current from 1000 to 6300 A as specified in schedule. Breakers with similar rating and frame size shall be interchangeable. The air circuit breaker shall be of draw out type and in 3 poles and 4-pole versions for appropriate application as per schedule. The neutral pole shall have the same rating as the other poles for all ACBs Main Contacts Assembly: Physical contact wear indicator shall be provided to indicate the erosion of the contacts.

3.3.2

A mechanical indicator shall be provided on the front face of the circuit breaker such that it indicates the OFF condition when contacts are separated by proper distance such that circuit breaker is suitable for isolation. Drive Mechanism: The ACBs shall be both manually and electrically operated and motorized spring charging. Stored energy mechanism shall be provided in all cases to ensure closing of the breaker independently. Provision for manual spring charging and manual closing of breaker shall be provided to operate breakers in case of emergencies. All electrical operating mechanisms shall be suitable for remote operation by SCADA and PLC. ACBs shall be provided with mechanical anti-pumping feature. The ACBs shall have trip free mechanism, which prevents closing of circuit breaker during fault even if it is under process of closing. Castle key lock wherever asked for shall be provided on the ACB itself. Facility shall be provided to remove the castle key only when ACB is in OFF condition and it is ensured that contacts are separated. Draw Out Mechanism: The circuit breaker shall have 3 distinct and separate positions on the draw out frame. These are namely service position, test position and isolated position. It shall be possible to padlock the drawn out ACB in the, test and isolated positions on the guide frame. For safety purpose it shall be possible to padlock the shutters and guide rails in the absence of the circuit breaker. Withdrawal portion of the circuit breaker shall be removable from the guide frame only when it is ensured that breaker is in OFF condition and the contacts are separated suitable for isolation only when the free fall safety mechanism is manually defeated. The free fall safety mechanism shall be non-sticky and auto reset type. Main plug-in contacts of the guide frame shall not have joints to avoid the heat generation and possibility of loose contacts inside the cubicles. Jaw contacts of the plug-in main contacts shall be detachable from the guide frame to ease the maintenance. Standard Features: The ACBs shall provide as a standard feature the following. Mechanical indicator in the front panel. - Contact position indicator [ON / OFF]. - Stored energy status indicator. - Connected / Test / Disconnected position. OK indicator [Mechanical] when all trip and off condition are eliminated and breakers can be closed on ON signal. The ACB shall be provided with minimum 6 nos. Normally open and 6 nos. Normally closed spare auxiliary contacts, wired and available exclusively for external use. The manual charging handle and mechanical close/ open push button shall be in the front and be an integral part of ACB. Safety Interlock: The door of ACB compartment shall be interlocked to prevent access when in connected position. It shall however be possible to defeat the interlock in an emergency. Interlock shall be provided to ensure closing of ACB only in serviced Test and isolated positions of draw out ACB.

3.4. 3.4.1

3.4.2 3.4.3 3.4.4 3.4.5

3.5. 3.5.1 3.5.2 3.5.3 3.5.4

3.5.5

3.6. 3.6.1 3.6.2 3.6.3 3.6.4 3.6.5 3.6.6 3.6.7 3.6.8

3.7. 3.7.1 3.7.2

3.7.3 3.7.4

3.7.5 3.7.6

Mechanical off pushbutton shall have suitable locking arrangements with passing on mechanism of locking arrangement to the electrical closing system also for carrying out maintenance of downstream loads. It shall not be possible either to isolate the breaker from the connected position, or to plug it in from the isolated position keeping the breaker closed. The breaker should invariably trip if it is attempted to withdraw or plug in keeping it on, well before it disconnects from bus bar or travels close to bus bar respectively. Inadvertent withdrawal of the circuit breaker too far beyond the supports shall be prevented by suitable mechanical stops, which are detachable for maintenance purposes. Access to the accessories of the circuit breaker like Motor, Shunt trip mechanism etc shall be prevented with the ACB in ON condition. Protections: The protection shall be served by the Microprocessor based release. The release should be modular in construction for ease of up gradation or addition of facilities in future if required. Release shall have LCD scrolling display. Display shall be such that it is possible to visualize the parameters when observed while standing, even if the breaker is mounted at the ground level. A correlating flasher alarms shall be provided for all ground level breakers for which display is at a different level. Display shall be rotate able type. Same release shall have the communication module. Communication protocol shall be Modbus or other open bus protocol. Communication capable release shall signal the temperature inside the breakers and the temperature inside the panels. Release shall be provided with the rating plug to enable the circuit breaker to be used for the lower current settings without changing the current transformer. Protection parameters under such scenario shall be proportional to the current detected by the rating plus. Release shall have an option to provide the safety lock to prevent the resetting of the release. Standard release shall have remote diagnostic, configuration or protection parameters setting, maintenance management via Ethernet or internet. Other Standard Features: The ACBs shall be equipped with an integral self powered microprocessor based current release, which works on true R. M. S value for ensuring accurate protection. The protection unit should meet the EMI / EMC requirement as per latest standard. Integral test facility to test healthiness of release and the ACBs shall be provided on the overcurrent release. Test facility shall check the internal wiring and tripping solenoid of the circuit breaker. It shall be possible to conduct the test condition in ON condition with the option of trip. Trip indicator display shall be provided to display the exact nature of fault [i.e. O / L, S/ C, E/F etc.] that caused tripping of circuit breakers. Release shall also have the LED indication such as 1. Release inactive. 2. Alarm 3. Communication inactive. Release shall be able to measure and display true rms values of current and voltage along with power and harmonic measurement. Setting range of Protection Release: 2 4 Overload protection switch able from I t to I t characteristics for optimal adaptation to upstream fuses

3.8 3.8.1 3.8.2 3.8.3

3.8.4 3.8.5 3.8.6 3.8.7 3.8.8

3.9 3.9.1 3.9.2 3.9.3

3.9.4 3.9.5 3.9.5.1 3.9.5.2 3.9.5.3 3.9.6

3.10 3.10.1

3.10.2

3.10.3 3.10.4 3.10.5 3.10.6 3.10.7 3.11 3.11.1 3.11.2

Setting Range from IR = 0.4 to 1In Long time delay setting (6 X IR) for 2 I t: tr = 2 30 s 4 I t: tr = 1 - 5 s Short time delayed short circuit protection will have adjustable from 1.25 12 of the overload setting in different steps & adjustable time setting for fault discrimination from 0.02 t0 0.04 sec. Short time delay shall be switch able ON and OFF and switch able from standard to 12t charters tics curve from optimal selectivity adaptation to downstream fuse. Instantaneous short circuit protection shall have adjustable current setting from 150% TO 1200% or can be set equal to the Icu. Instantaneous protection shall have standard phase failure protection for motor protection with the delay time of 20 m secs. Earth fault protection shall have adjustable current setting and adjustable time settings. Release shall have earth leakage protection. Neutral protection shall be provided as standard protection in both 3 & 4 pole versions. Neutral setting can be upto 100% in 4 POLE breaker. Neutral protection shall have the time lag class same as phase. It shall be possible to change the release setting on load. General: The circuit breakers shall be fitted with detachable arc chutes on each pole designed to permit rapid dispersion, cooling and extinction of the arc, interphase barriers shall be provided to prevent flash over between phases. Arcing contracts shall be of hardwearing material copper tungsten or silver tungsten and shall be easily replaceable. Main contacts shall be of silver plated copper alloy of highpressure butt type and of generous cross section. Operating Mechanism: The operating mechanism shall be of robust design, with minimum of linkages to ensure maximum reliability. Manually operated circuit breakers shall be provided with spring operated closing mechanisms, which are independent of speed of manual operation. Electrically operated breakers shall have motor wound, spring charging mechanism. Breaker operation shall be independent of the motor, which shall be used solely for charging the closing spring. The operating mechanism shall be such that the breaker is at all times free to open immediately when the trip coil is energized. Mechanical operation indicators shall be provided to show open and closed positions of the breaker. Electrically operated breakers shall be additionally provided with mechanical indications to show charged and discharged conditions of the charging spring. Means shall be provided for slow closing and opening of the breaker for maintenance purposes and for manual charging and closing of electrically operated breakers during emergencies.

3.12 3.12.1

3.12.2 3.12.3 3.12.4

3.13 3.13.1

Housing of Circuit Breaker: Circuit Breakers shall be individually housed in sheet metal castle provided with hinged doors. The breaker along with its operating mechanism shall be mounted on a robust carriage moving on guide rails with rollers within the castle, isolating contacts for both power and control circuits shall be of robust design and fully self aligning. The assembly shall be designed to allow smooth and easy movement of the breakers within its castle. The breaker shall have three distinct positions within the castle as follows: Service position: with main and auxiliary contacts connected.

Test position: with power contacts fully disconnected and control circuit contacts connected. Isolated position: with both power and control circuit contacts fully disconnected. It shall be possible to achieve any of the above positions with the castle doors closed. Mechanical position indicators shall be provided for the three positions of the breakers. 3.13.2 3.13.3 Automatically operated safety shutters shall be provided to screen the fixed isolating contacts when the breaker is drawn out from the castle. The moving portion of the circuit breaker shall be provided with a heavy duty, self-aligning earth contact, which shall make before and break after the main isolating contacts during insertion into and withdrawal from the service position of the breaker, even in the isolated position earth connection shall persist positively to the breaker through earthing contact. Auxiliary switches directly operated by the breaker operating mechanism and having 6 NO and 6 NC contacts, shall be provided on each breaker. The auxiliary switch contacts shall have a minimum rated thermal current of 10 Amps. MCCB - Moulded Case Circuit Breaker General The Moulded Case Circuit Breaker shall be incorporated in the switchboard wherever specified and shall be of the current limiting type upto 630 A. Ratings with Icu of 70 KA. MCCB shall conform to IS 13947-1 & 2 / IEC 60947 (part I and II / section 1). It shall be suitable for Horizontal and Vertical mounting and line load reversibility without any de-ration. MCCB shall be suitable for 3 Phase 433V. The MCCB shall be available in 4 pole versions with 100% neutral. It shall have tropicalisation as a standard feature. The MCCB cover and case shall be made of high strength heat-resistant and flame-retardant thermosetting insulating material. The operating handle shall be quick make, quick break, trip - free type. The operating handle shall have suitable `ON' `OFF TRIPPED' indicators and in order to ensure suitability for isolation complying as per annexture7.1.2 IS 13947-2/IEC 60947-2, the operating mechanism shall be designed such that the toggle or the handle can only be in `OFF position: if the main contacts are actually separated. Protections : Microprocessor based Releases with communication facilities Over Load: - Adjustable from 40 100% of nominal current Short circuit: - Adjustable-2-10 times of nominal current with minimum four settings Earth fault protection with minimum setting for time delay. . Accessories MCCB shall be designed to have following accessories and it shall be fit table at site. Under voltage trip with time delay. Shunt trip. Remote operation using motor mechanism with facility of using the same in auto / manual mode wherever specified. Interlocking MCCB shall be provided with following interlocking devices for interlocking the door of a switchboard. Handle interlock to prevent unnecessary manipulations of the breaker. Door interlock to prevent door being opened when breaker is in ON position. In addition to the above and other features indicated elsewhere shall also be provided. Capacitors:

3.13.4

4.0 4.1 4.1.1

4.1.2

4.2

4.3 4.3.1 4.3.2 4.3.3

4.4 4.4.1 4.4.2 4.4.3 5.

Capacitors shall be heavy duty, 25 KVAr, 50 Hz, 440 V, AC rated for power factor improvement. Capacitors shall be dry type, delta connected, low loss, explosion proof, self healing, self protected, ISI marked, ISI certified, medium voltage power capacitors. Capacitors shall have discharge resistor and inductor coil for controlling inrush current. Capacitors shall conform to following specifications.

SL No
5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 5.13 5.14 5.15 5.16 5.17 5.18 5.19 5.20

Particulars
Rating Shape Technology Operating Temperature Temperature Classification Loss in dielectric Over current loading Max Voltage rise Inrush current withstand capacity Expected Life Capacitance Tolerance Discharge device Discharge Rate Protection IP Classification Terminals Duty Test Voltage between Terminals Test Voltage between Terminals to case Ref Standard

Requirements
25 KVAr, 440 V, 50 Hz AC Supply. Cylindrical /rectangular body Dry Type MKP/ Gas filled 0 To 55 C Class D < 0.2 W / KVAr Min 3 In 1.5 Vn 200 In > 1,00,000 Hrs - 5 / + 10 % Resistor < 50 V After 3 Min Self Healing Over pressure disconnector IP 20 For Indoor applications Screw terminals Continuous 2.15 Un for 10 Secs. 3 KV for 10 Sec IEC 831 1&2 EN 60831 1&2
0 0

6. 61. 6.2 6.3 6.4 6.5 6.6

Contactors Contractors shall be capacitor duty contractor with inrush current peak rating more then actual capacitor inrush current. They shall be suitable for direct switching of low inductance and low loss capacitor banks. Contactors shall comply with IS 13947- 4.1 for general rules. Contractor shall be suitable for capacitor duty with AC 6b duty. Contactors shall be capable of withstanding an impulse voltage of 8kV and have an insulation voltage of 1000V. Contactors shall be suitable for copper / aluminum termination with a maximum permissible temperature rise of 65 Deg; C at the terminals with an ambient temperature of 50 Deg; C. The coils shall have three terminals and the insulation shall be of class H type. Control lt h ll b 230 V AC l

6.7 6.8

voltage shall be 230 V AC supply. The auxiliary contact block shall have a switching capacity of 240V at 2A. Contactors shall have two NO and 2 NC auxiliary contacts. Contractor shale be weld resistant upto a possible peak inrush current of 200 times rated current. APFC Controller APFC relay controller shall be 12-stage microprocessor based panel mounting, IP 54 classification. Controller shall sense the pf and automatically switch ON / OFF the capacitor unit or stage to achieve preset target pf. Controller shall have programmable interval to slow sown the switching as much as possible to suit the load dynamics. Also relay shall have selfoptimizing / selective predefined switching sequence for fast compensation without over compensation. APFC relay shall have following features. Four-quadrant operation. Manual and automatic operation Random switching shall be possible. Programmable off periods for adaptation to different capacitor discharge times. Monitoring and indicating switching of operations in each stage to identify steps that do not switch on / off. Display of pf and error status. No voltage release and programmable error message contact. Potential free low pf alarm contact. Indication of KVAr output of each capacitor steps, voltage harmonics, active and reactive power. External data logger having memory capacity upto 1 MB. Controller shall have communication facility on MODBUS or on any other open bus protocols. Software for readout and indicating shall be provided with the controller. Miniature Circuit Breakers [MCB] MCB shall be in 1,2,3 or 4, pole versions. MCB casing shall be made of self extinguishing, tropicalised material .MCB shall comply with IS 8828-1996/1EC 898-1995. It shall be suitable for use in frequency range 40Hz to 60Hz and shall accommodate AC supply according to requirements. It shall have a trip-free mechanism and toggle shall give a positive contact indication. It shall be suitable for mounting on 35mm DIN rail/surface mounting. All MCBs shall be suitable for capacitor switching operations. Line supply may be connected to either top or bottom terminals i.e. there shall be no lineload restriction. Degree of protection, when the MCB is flush mounted, shall be IP40. MCB shall be supplied with clamping terminals fully open. Contact closing shall be independent of the speed of the operator. The breaking capacity of the MCB shall be 10kA. The MCB shall be capable of being used as Incomer Circuit Breaker and shall be suitable for use as an isolator. In case of multiple MCBs in a single location (DB), it shall be possible to remove any MCB without having to disturb other MCB's in the vicinity.

7. 7.1

7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 7.10 7.11 7.12 7.13 8 8.1

8.2

9 9.1 9.2

Current Transformers: Resin Cast Type Current transformers shall comply with the requirements of IS 2705. They shall have ratios, outputs and accuracy as specified/required. All CT's shall be of resin cast type unless otherwise specifically called for. All CT's shall be of bar type primary or suitable for the cable given type and size.

9.3 9.4 9.5 9.6 10

For all the CT's suitable type and size clamps are to be supplied for mounting in the switchboards. Polarities and terminal markings of primary and secondary shall be clearly marked on all CT's. Secondary rating of the CT shall be 5 amps and primary shall be as required. Protection class shall be 5P10-O/C, E/F, RPR and class 1 for metering Instruments and Meters All instruments and meters shall be enclosed in dust proof, moisture resistant black finished cases and shall be suitable for tropical use. They shall be calibrated to read directly the primary quantities. They shall be accurately adjusted and calibrated at Works and shall have means of calibration, check and adjustment at site. Indicating Instruments. Indicating instruments shall be true rms flush mounted with digital displays and with build in selector switch. The indicating instruments shall conform to IS: 1248 and shall have on an accuracy class of 1 or better. Ammeter All the ammeters shall be three phases CT operated (5A) with a dial marked for line currents. All Ammeter shall be true rms digital panel mounting with build in selector switch General Push Buttons Push buttons shall indicating LED type and shall be of momentary contact type with rear terminal connection. These shall be suitably shrouded to prevent inadvertent operation. All push buttons shall have two Normally Closed and two Normally Open contacts comprising rivets of pure silver. The contacts shall be able to make and carry 5 A and break up one amp inductive loads at 250V DC. Press to stop and turn to reset type mushroom push button shall be provided to trip the panel in case of emergency. Cable Terminations Cable entries and terminals shall be provided in the panel to suit the number, type and size of aluminum / bimetal copper conductor power cables and copper conductor control cable specified in the detailed specifications. Provision shall be made for top or bottom entry of cables as required. Generous size of cabling chambers shall be provided with the position of cable gland and terminals such that cables can be easily and safely terminated. Barriers or shrouds shall be provided to permit safe working at the terminals of one circuit without accidentally touching that of another live circuit. Cable risers shall be adequately supported to withstand the effects of rated short circuit currents without damage and without causing secondary faults. Cable sockets shall be of tinned copper and of the crimping type. Control Wiring All control wiring shall be carried out with 660/1100V grade single core PVC cable having stranded copper conductors with minimum cross section of 1.5Sqmm for potential circuits and 2.5Sqmm for current transformer circuits. Wiring shall be neatly bunched, adequately supported and properly routed to allow for easy access and maintenance. Wires shall be identified by numbered ferrules at each end. The ferrules shall be of ring type and of non-deteriorating material. They shall be firmly located on each termination so as to prevent free movement. All control circuit fuses shall be mounted for easy accessibility. Terminal Blocks

10.1

10.2

11. 11.1

11.2 11.2.1 11.2.2 11.2.3 11.2.4 11.2.5 11.3 11.3.1 11.3.2 11.3.3 11.3.4 11.4

11.4.1 11.4.2

11.4.3 11.4.4 11.5 11.5.1

11.5.2 11.5.3 11.5.4 11.5.5

Terminal blocks shall be of 500 Volts grade and of stud type. Terminal blocks shall have a suitable current rating of 10 Amps and shall be shrouded. Provisions shall be made for label inscriptions. At least 20% spare terminals shall be provided on each panel and these spare terminals shall be uniformly distributed on all terminal blocks. Terminal blocks for current transformer secondary leads shall be provided with test links and isolating facilities. Also current transformer secondary leads shall be provided with short circuiting and earthing facilities. There shall be a minimum clearance of 250mm between the first row of terminal blocks and the associated cable gland plate. Also, the clearance between two rows of terminal blocks shall be a minimum of 150mm. Labeling Every switchboard, switchboard controls contactor, switchgear, time switch, relay, indicator lamp, meter. Capacitor, link and any control or protection equipment within or on a switchboard shall be clearly and accurately anodize. Labels shall be engraved laminated plastic or photo anodized rigid aluminum and shall comply with the following requirements. Except where otherwise required, labels shall be fixed adjacent to, but not on any item of equipment. Engraved lettering shall be black on a white background, except that the label for a main switch shall have red lettering on a white background, and warning and caution labels shall have white lettering on a red background. The minimum height of lettering shall be 3mm and of sufficient definition to allow easy reading. Labels shall be securely fixed by: (a) Screws and adhesive, or (b) Fixed in an extruded aluminum section which shall be countersunk screw fixed or countersunk riveted to the panel. Screws shall be tightened with nuts or into tapped holes in the switchboard. Mechanically expanded plastic rivets of minimum 6mm head diameter are acceptable instead of screws. Aluminum rivers may be used to fix aluminum labels only. Self-tapping screws, thread-cutting screws or other fixings are not acceptable. 440 V Caution board in three language (i.e. English, Hindi and local language) shall be provided on each panel board. Tests General The routine tests shall be conducted as per IS standards on APFC and shall comprise Inspection of the Switchboards including inspection of wiring and electrical operational and functional tests where necessary and Checking of protective measures and electrical continuity of the protective circuits. Dielectric Tests Insulation resistance of the power circuit between each pole and the earth and that between the poles shall be measured. Insulation resistance of all secondary wiring between phase and earth shall be measured. Insulation test shall be carried out both before and after high voltage test. High Voltage Test A high voltage test with 2.5 kV for power circuit and 1.5kV for Control Circuit, Duration one minute shall be applied between each pole and earth and between poles. Test certificate shall be submitted along with panel. Above-mentioned tests shall be carried out twice. Once at manufacturer works and other at site before commissioning of the panels. Drawings

11.5.6

11.5.7

12 12.1

12.2

12.3

13

13.1

After the award of the contract the contractors shall submit three copies of the following drawings for approval of the Department. Outline dimensional drawing of the PCC showing the general arrangement indicating the follow a) Busbar clearances; b) Power and control / communication cable entry points; c) Configuration of bus bars d) Details of support insulations and spacing; e) Outgoing power cable termination arrangements. Single line diagram of power control center showing protection, metering, etc; Wiring diagram for communication and control wiring. Cubicle wiring diagram. Screen printed single line diagram of the panel clearly indicating details such as rating of incoming, outgoings, CT, PT, metering, busbar etc in A4 or suitable size shall be permanently fixed on suitable location on front side of the panel. Soft copies of all the drawings shall be submitted at the time of drawing approval and also completion drawing after completion of the work. Installation and Commissioning New panel is required to be installed in place of existing panel. Maximum length of the Panels shall be worked out based on available space and existing bus duct opening. Tenderers are advised to visit site before quota ting their rated or before designing the panels. The power control center shall be installed over the cable trench / cable pit using suitable size of MS channel including grouting of the channel with necessary bolts and nuts. Proper earthing of PCC shall be done by using two independent copper / GI strip of sizes as indicated in the schedule. The channel shall be painted with one coat of red oxide primer and two coats of anti corrosive enamel paint of proper shade as directed by the Department. Before transportation of the switchboard assemblies to the ISAC substation, manufacturer / panel builder is required to conduct certain routine tests at the manufacturers factory to verify the electrical characteristics and also to verify compliance with the requirements laid down in specification of panels and approved drawings. The panels shall be installed over the cable trench / cable pit using suitable size of M S Channel including grouting of the channel with necessary bolts and nuts. All cable terminations shall be done as standard practice. Proper eating of Panels shall be done by using two independent copper / GI strips of suitable sizes. The channel shall be painted with one coat of red oxide primer and two coats of anticorrosive enamel paint of proper shade as directed. Before commissioning the switchboard installation, it is necessary to carry out pre commissioning tests and checks in order to insure trouble free service. Pre commissioning tests After completing the installation work and carrying out the pre commission checks, panels shall be subjected to the following tests irrespective of the fact that routine tests were conducted on panels at the manufacturers works. 1. Insulation resistance check. 2. Power frequency high voltage withstand test. 3. Functional / operational checks. 4. Test for protective arrangements.

13.2 13.3 13.4 13.5 13.6

14 14.1

14.2

14.3

14.4

14.5

14.5B.

1.

Insulation resistance check

Insulation resistance of switchgear assemblies and control gears are measured using insulation tester of appropriate voltage rating. The rating of the insulation tester shall depend on the insulation voltage level of the installation. The rating of insulation tester shall be 500 volts for LT and 5000 volts for HT panel. The reading of the insulation value shall be recorded after one minute of application of the test voltage. Minimum insulation value for LT panel shall be 1 Meg Ohm and minimum of 200 Meg Ohm for HT panel. Insulation resistance shall be measured in between phases, each phase and earth and between neutral and phases. The ambient temperature at the time of insulation resistance measurement shall also be recorded. Each panel shall be subjected to High voltage test only if the insulation resistance is above permissible limit. After the high voltage test, the insulation resistance is again measured at it will be ensured that the value is more then the permissible limit. 2. Power frequency high voltage withstand test. Test voltage of 2.5 KV rms for LT panel and 25 KV rms for HT panel shall be applied between a. All live parts and the frame of the panel. b. Each pole and all other poles connected to the frame of the panel. High voltage tests are conducted using HV test sets of adequate rating. The test voltage shall be practically sinusoidal with frequency between 45 Hz and 65 Hz. Test voltage shall be increased steadily to the specified value within few seconds. The test voltage shall be maintained for one minute. There shall not be any puncture or flash over. High voltage test shall be conducted only if the insulation resistance measured above is within permissible limits. Functional and operation tests. Operations of switchgears and connected assemblies shall be done for a minimum of 5 times to ensure smooth and trouble free operation. Switching operation including draw out may be done in service, test, and isolate position to verify the correct alignment of withdraw able parts and cubicles and interlocked shutters and switchgears. It shall be ensured that every part of the assembly function satisfactorily. Test for protective arrangements. It is necessary to ensure that there is no deviation from the approved protection scheme and also that the different components of the protective system operate in the correct sequence. The following tests shall be conducted on the protection arrangement.. Check the setting of relays and releases for the intended coordinated operation. The relay and the release setting shall correspond to actual operating conditions. Check the fuse and MCCB Settings to conform that there is marginal overload protection in addition to short circuit protection. Test all the relays and releases manually and see that all control gears are operative. Check whether the required AC and DC supply is available at the supply points of the control supply. Test all the relays for various characteristics. Test control-wiring circuits for correctness of connections.

3.

4.

4.1 4.2 4.3 4.4. 4.5 4.6

Schedule of requirement
Supply, installation, testing and commissioning of 3 Nos (Three Nos) of 500 KVAr APFC banks each consisting of following.

SL No
1

Particulars
Design, fabrication, factor inspection, packing, transportation, supply, testing, installation and commissioning of 500 KVAr, 440 V, 50 Hz, APFC bank each consisting of the following items. Incomer 1250 A, 65 KA ACB Outgoing 25 KVAr, 440 V capacitors Capacitor duty contactors for switching 50 KVAr capacitor bank Capacitor duty contractors for switching 25 KVAr capacitors MCCBs for back up of 50 KVAr bank MCCBs for back up of 25 KVAr bank General 12 Stage, microprocessor based APFC relay Multi data meter Cooling fans, CTs, Illuminating type push button actuators, emergency shut down switch, auto manual selector switch, Ammeters, control accessories and control wiring etc. 1600 A copper bus bar ISMC channel for the panel

Qty
1 Set

1.1 1.2 1.2.1 1.2.2 1.2.3 1.2.4 1.2.5

1 No

20 Nos 8 Nos 4 Nos 8 Nos 4 Nos

1.3 1.3.1 1.3.2 1.3.3

1 No 1 No 1 Set As required As required

1.3.3 1.3.4

Special terms and conditions

Special terms and conditions. a. b. c. d. e. One capacitor bank at a time shall be installed. Most of the works are required to be carried out during holidays and after office hours only. All the security regulations must be strictly followed inside the campus. No assistance in the form of manpower or material will be provided by the Department except for those already mentioned in this document. Party shall furnish detailed program regarding execution of the work in the bar chart and CPM chart format. Work execution program shall be submitted within 15 days of the award of PO. On approval of the same by Department, this execution program and shall become essential part of the contract. For competing installation work of panel in time, it is required that party to bring spare tools and equipments in addition to the ones regularly used like Welding Machine, Gas torches, Drilling machines, Grinding machines, Connected safety equipments, Gas cylinders, Welding rods, skilled and unskilled labours etc. All necessary Safety precautions have to be taken while working on High / Low voltage panels and equipments like welding, grinding, drilling machines, and while moving heavy objects and / or working inside cable trenches and tunnels. To ensure safe operation of works trained, experienced and certified workers will have to be engaged for works and always works have to be supervised by qualified and experienced group supervisors and site engineers who have to ensure safe and timely execution of works. Only ISO Certified parties only need quote. Offer of Non ISO parties will not be considered.

f.

g.

h.

Guaranteed Technical Particulars

The tenderer shall fill in this data sheet and submit along with his offer. Offer of parties not furnishing below mentioned details are liable to be rejected. Separate details may be furnished for individual panels in following format.

Panel Details:
i) ii) iii) iv) Make. Type of enclosure. Thickness of sheet Metal. Class of protection.

Bus Bar:
i) ii) iii) iv) v) vi) vii) viii) ix) x) xi) xii) xiii) Bus conductor. Material and grade. Area of cross section (mm2). No. Of busbar per phase. Current density (A / mm2). Minimum clearance of bare bus and connections. Phase to Phase (mm). Phase to Earth (mm). Busbars provided with. Insulating sleeve. Insulating barriers. Bus support insulator. Make.

xiv) xv) xvi) xvii) .

Material. Voltage Class. Power frequency withstands voltage for 1 minute KV. Minimum total creep age distance (mm).

Current Transformer:
i) ii) iii) iv) v) vi) vii) viii) ix) x) xi) xii) Type. Make. Frequency and Voltage. Pole. Ratio. Rated VA burden. Accuracy class. Class of Insulation. Temperature rise above 45oC ambient. C.T. Standard (IS / BS). Mounting. Dimension and weight.

Push buttons:
i) ii) iii) iv) v) vi) vii) viii) Make. Type. No. Of NO and NC contacts. Contact rating. 240 V AC. Lamps. Make. Type.

ix) x)

Rating. External resistance value.

Switch Gear assembly:

i) ii) iii) iv) v) vi) vii) viii) ix) x) xi) Breaker provided with service test and withdrawn positions. Type of indication provided for breaker positions. Cubicle door can be closed with breaker in service or test or withdrawn position? 1-minute power frequency withstands voltage, KV rms. Ground bus. Material and size. Control wiring. Size and type. No. And size of strands Insulation. Voltage class.

ACBs:
i) ii) iii) iv) v) vi) vii) viii) ix) x) xi) xii) Breaker provided with service, test and isolated positions? Type of indication provided for breaker positions. Make. Type. Whether microprocessor based release provided? Operating temperature above ambient without derating. Whether communication facility provided? Breaking Capacity of breaker: Whether breaker (If applicable) rated for capacitor duty. Applicable Standards: Number of Auxiliary contacts: Whether breaker is motorized with optional manual operation.

MCCBs:
i) ii) iii) iv) v) vi) Make. Type. Breaking Capacity. Operating temperature above ambient without derating. Whether microprocessor based releases provided. Applicable Standards.

Control terminal blocks:

i) ii) iii) iv) v) vi) Make. Voltage grade. Current rating. Type of terminal. Suitable for copper cable sizes mm2. Percentage of Spare terminals furnished.

Multi-data measurement meter:

i) ii) iii) iv) v) vi) vii) viii) Make. Type. Whether all measurements are true RMS? Whether communication facility provided? Whether bar graph format for measured parameters available? Total VA requirement. Auxiliary Supply. Size.

Capacitors
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. Name of supplier Make of Capacitor Duty KVAr rating of unit Rated frequency Rated current Rated Voltage Max permissible current Max permissible Voltage Capacitance at rated voltage Dissipation factor at 20 0 C Type of dielectric Whether capacitor conforms to relevant standard Whether capacitors are ISI marked Losses per KVAr Type of discharge device Operating temperature Service life Whether capacitors are self healing Whether capacitors are explosion proof Whether capacitors are self protected Operating temperature range Weight of single Unit Reference Standard Dimension of Unit LXWXH

Normal Duty / Heavy Duty KVAr Hz Amps Volts Amps Volts Micro Farads

Yes / No Yes / No Watts C Hours Yes / No Yes / No Yes / No

0

Kgs mm

List of Approved Makes

List of approved make for the work of Supply Installation, testing and commissioning of LT Panel at ISAC campus, Bangalore. Sl no 1. 2. 3. 4. 5. 6. 7. 8. 9. 10 11. 12. Item Moulded case circuit breakers Capacitor duty contractor HRC fuses LT Current transformer LT Air Circuit Breaker Digital type measuring Instruments. Push Button and Key actuators APFC Relay Lugs, Glands Capacitors PVC Wires LT Switchboards Make ABB, Siemens, Merlin Gerin, Siemens, Telemechnic, ABB. Alsthom, Siemens, ABB, Busman. Kappa Electrical, AE, Siemens, ABB, Merlin Gerin. AE, L & T, Enercon, Meco, Rishab. L & T, Siemens, Vaishnav, Crompton Greaves, ABB. Epcos, ABB, Beluk 3 D, Dowels, Jainson. ABB , Ducati, Siemens, Neptune L & T / Meher , Cromption Finolex, NICCO, Anchor, INCAB. Advance, Anand, Vee Vee Controls or any other approve fabricator in CED / DOS list of ISO panel manufacturer.

Note: Any other item not covered in above list but required for the work shall be of reputed makes and shall have the prior approval of Department.

ISC0 2005004166 POWER FENCE

1. General
Supply, Installation, Erection, Testing and Commissioning of 1.20 meter, 13/16 strand grid Security power fence above the existing 700-mtr eastern stone masonry wall by replacing the existing barbed wire fencing at ISAC, Bangalore. The supply and installation of the system will have to meet all relevant national and International standards viz. IS 8437 1993, IS 302-2-76, IEC 1011 or equivalent. 2. System Description 2.1. General 2.1.1. Operation The system shall be integrated multi-wire electric fence, which combines, ! An active deterrent system that gives safe but painful electric shock touched by an intruder. ! A physical barrier designed to delay attempts to penetrate or scale it. ! A psychological deterrent consisting of warning signal mounted at regular intervals. ! A zoned intruder detection sensor designed to detect with a high probability of detection attempts to penetrate or scale the system or to tamper the system, and which is immune to false alarm. All detection zones shall be continuously monitored whether the deterrent system is active. ! The system should offer the facility to tension alarm to be in cooperated within the system design to monitor displacement of the system wiring in attempt to sabotage or to defeat the system. 2.1.2. Fitness for purpose All the components of the system shall be specifically designed for security applications. Components designed for agricultural purposes shall not be used. 2.1.3. Standards The system shall comply with the requirements of BS 4737 and BS EN 60335-2-76. 2.1.4. Approvals The system shall be licensed as Secured by Design and shall be tested by the latest lab. 2.2. Construction 2.2.1. Configuration The system shall consist of a horizontally spaced grid of conductive wires, configured as alternative high voltage active and low voltage active wires each connected in a monitored loop. The grid wires shall be supported by a specially made carrier fence comprising insulated components and supports, which shall be mounted at the top of the compound wall. The carrier fence posts shall be not more than 3 meter apart with 13/16 -wire system. The highest wire in the grid shall high voltage wire. The spacing between adjacent wires in the electrified security system shall be no greater than 100 mm apart. The system to be mounted on inside the wall of the wall, the lowest wire shall be mounted 150 mm below the top of the wall and shall be placed not less than top of the wall the lowest wire shall be spaced not less than 25 mm from the wall and capping and no greater than 30mm.

Separation between the wires and any earthed metal on the wall shall be at least 25 mm. 2.2.2. Posts The wire shall be stretched between end strain posts attached to the wall and supported between end strain posts by intermediate posts also attached to the wall. The end strain posts shall be mounted not more than 50 mtr apart. The end strain posts shall be fabricated from 3 mm steel formed into a T section with double thickness of metal down the center. The intermediate posts shall be fabricated from 2 mm steel formed into a T section with the double thickness down the center for use as a fixing channel. The end strain and intermediate posts shall have8 mm dia. holes provided every 50 mm in the double sections for use as insulator and fixing holes and be galvanized to BS 729 and BS EN ISO 1461. The end strain and intermediate posts shall be attached to the wall using a combination of standard brackets, straps, clamps, bolts and security screws. The brackets, straps and clamps shall be zinc and cadmium plated to BS 1706. Insulators. The wires shall be attached to the end strain and intermediate posts using purpose designed frangible insulator assembled which will break away if attempts are made to use them as a climbing aid. The insulators shall be manufacturered from UV stabilized gray polypropylene and 0 0 have an operating temperature range of 30 C to +60 C. All insulators and end strain insulators shall have at least 2 isolation barrier discs of 30 mm dia and 10 mm between to prevent high voltage leakage to ground due to buildup of dust. At zone ends the wires shall be connected to end strain insulators with integral wire hooks designed to release under excessive pressure, which attach to the fixing holes in the end strain posts. Wire The wire shall be zinc and aluminum coated 2.0 mm diameter high tensile steel wire 2 with a minimum tensile strength of 1,340 N/mm . Each wire shall be tensioned during installation to a nominal 8 Kg using a compression spring. The use of ratchet tensioners shall not be permitted. All the wires in the grid shall be monitored. Adjacent high voltage wires shall be configured into a high voltage detection zone as a series loop and electrically connected together close to the end strain posts using pre-formed links of the same wire and secured by corrosion resistant tamper proof aluminum crimps. Adjacent low voltage wires shall be configured into a low voltage detection zone as a series loop and electrically connected together close to the end strain posts using pre-formed links in the same wire and secured by aluminum crimps. 2.2.5. Warning Signs The presence of the electric security fence shall be clearly be identified by prominently placed warning signs which comply with BS EN 60335-2-76. The signs shall be legible from both the secure and non-secure areas.

2.2.3.

2.2.4.

2.3. Control Equipments 2.3.1. Configuration The control system shall be operated by LCD keypads and shall be self-contained with inputs and outputs for arming / disarming / remote testing and monitoring. The total system shall be controlled and monitored by an industrial grade PC with latest configuration like DVD reader, combo reader etc. The specification of the PC has to be approved by the Department.

The HV/LV control equipments shall be suitable for minimum of 5 zones and shall be configurable to create any number of zones as required by the department later. Each control equipment shall be of two or four zones only. Control equipments more than 4 zones is not acceptable. The system shall be fail-safe and operate from 12 volts Dc in standby mode. The 0 0 equipment shall have an operating temperature range of 40 C to + 70 C at relative humidity of 0% to 95% non condensing. 2.3.2. Housing The control equipment and standby battery shall be enclosed within a lockable IP65 weather resistant enclosure fitted with a tamper switch, separate from the system control and alarm logic and mounted close to the zone(s) with which it is associated. It shall connect to the control equipment via fully monitored low voltage wiring. The control equipment to be mounted at high level on the protected wall. The top of the housing to be sloped without ledges to prevent it from being used as a climbing aid. 2.3.3. Standby facility The standby battery shall be capable of operating the system for at least 10 hrs in the event of power failure of the primary power source of power. Operation The control equipment shall generate high voltage pulses for each zone with a open circuit peak voltage of 8 KV and controlled energy of 1.2 joules and peak voltage of 4 KV when operating into a 500 ohm load. The minimum inter pulse period shall be 1.2 seconds. The each control equipment shall in cooperate alarm detection and ministering for each wire of the system. The high voltage alarm detection circuitry shall be adjustable to detect when the return voltage drops below either 4 KV or 2 KV. The high voltage alarm detection circuit shall be adjustable to detect when either 1 or 3 consecutive high voltage pulses are below the preset voltage threshold. The low voltage detection circuit shall detect when the low voltage loop is open circuited, shorted to the high voltage loop or shorted to ground for more than one second. The control equipment shall be capable of operating in the low voltage detection mode only, or in the low voltage and high voltage detection modes together. There shall be separate independent relay outputs for the high voltage and low voltage alarms for each zone. The re shall be independent open collector outputs for the high voltage and low voltage alarms which shall be capable of switching additional relays for interfacing with CCTV, Flood lights or other control, alarm or monitoring system. The high voltage equipment shall give the status of the following functions,

2.3.4.

1) 2) 3) 4) 5) 6)

High voltage on, High voltage loop normal, Low voltage loop normal, High voltage detection enabled, High voltage alarm, Low voltage alarm,

The control equipment shall consume not more than 50 mA per zone when operation in the low voltage mode and not more than 300 mA per zone when operating in the low and high voltage mode. 2.3.5. Synchronization It shall be possible to synchronizing the high voltage pulse from all the zone interfaces using a single low voltage connection between the units. Remote operation It shall be possible to enable and disable the high voltage output pulse remotely for each zone via a fail safe single low voltage control signal from any standard alarm control system. In addition it shall be possible to remotely complete fully functional electronics testing of each zone. Zone isolation The shorting together of wires in any zone in the system shall have no impact on the characteristics or operation of the remaining zones. It shall be possible to arm and disarm the high voltage loop of any zone independent of the status of the other zones in the system. 2.3.8. Master Controller The control equipments shall be integrated to the master controller through the addressable modules of 8 inputs and 2 outputs. These addressable modules shall be connected through a RS 485 multi drop bus to the master controller. Following informations shall be made available at the master controller. 1) 2) 3) 4) 5) 6) Zone wise high voltage alarm, Zone wise low voltage alarm Zone wise high voltage on, HV loop continuity, LV loop continuity, HV detection on.

2.3.6.

2.3.7.

Following functions shall be controlled the master controller. 1) Zone wise high voltage isolation 2) Zone wise low voltage isolation 3) Zone wise test. The master controller shall be connected to the PC through the RS 232/485 interface and graphic software shall be installed in the PC. The graphic software shall be of user friendly type. Whenever an alarm is received it shall be possible to identify the zone in the graphic format of the drawing of the fence wall. Since the alarm in the area is very critical it shall be possible to locate the alarm within no time. 2.3.9. Master Controller

The control equipments shall be integrated to the master controller through the addressable modules. These addressable modules shall be connected through a RS 485 multidrop bus to the master controller. Following information shall be made available at the master controller. 1. Zone wise high voltage alarm, 2. Zone wise low voltage alarm, 3. Zone wise High voltage on, 4. Tamper alarm for each control equipments, 5. HV loop continuity, 6. LV loop continuity, 7. HV detection on. Following functions shall be controlled by the master controller. 1. Zone wise high voltage isolation, 2. Zone wise low voltage isolation, 3. Zone wise Test. The master controller shall be connected to the PC through the RS 232/ 485 interface and graphics software shall be installed in the PC. The graphic software shall be user friendly. Whenever an alarm is received it shall be possible to identify the zone in the compound is very critical it shall be possible to locate the alarm within no time. 2.4. Wiring 2.4.1. Lead-out cable: Connections between the zone inter phase and the zone wires shall be made using high voltage insulated cable. The cable shall be of XLPE type of suitable size as per department. 2.4.2. Control wiring: Connections between the control unit and zone interface shall use low voltage wiring. Wiring between the high voltage interfaces and power supplies shall be 12V DC or 28V DC. The use of 230V AC to power the high voltage interfaces shall not be permitted. 2.4.3. Installation: Lead out cables shall not be installed within the same containment as low voltage, control and data cables. High voltage feed and return cables shall be separated from low voltage, control and data cables by at least 1 meter. 3.0 3.1 Detection The system shall detect the following types of attack. 1. 2. 3. 4. 5. 6. Climbing on the wires or insulators, Spreading the wires apart before climbing through them. Cutting of wires, Shorting the wires to each other to ground, Shunting the wires with an electrically conductive material to reduce the pulse voltage, The opening of a gate in the detection zone.

3.2 Nuisance Alarm The system shall not generate an alarm from the momentary contact of animals, birds, vegetation and debris with the wires. Compliance The complete installation shall be installed as per the standard and inspected. A compliance statement shall be submitted. 3.3

General conditions 1. The tenderer may visit the site before quoting for this tender. The tenderer have thoroughly study the site and has to quote. 2. The work shall be of turnkey in nature. All the related work as the part of this job must be noted and has to be carried out without any extra cost. 3. The scope involves , a. Removing the existing barbed wire fencing, b. Restoration of the compound wall to install the components of the power fence. c. Installation of the components of the power fence, d. Commissioning of the power fence as per the specification. e. Handing over the power fence to Department. 4. The measurable item in this work has to be quoted in unit rate basis. The installed quantity only will be billed during payment. 5. All the items may quote in Indian rupees. If any imported component is to be supplied the same may be quoted in foreign currency separately. 6. The tenders may furnish the clear technical details of their product with details description. 7. The tenderer should have experience in the supply and installation of power fence perimeter protection system and shall furnish the customer certificate with details. 8. Tenderers without good experience only will not be considered.