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METHOD STATEMENT FOR DRAINAGE WORK

PROJECT CLIENT LOCATION DOCUMENT NO.

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KUANTAN COMPRESSOR STATION EXPANSION PROJECT PETRONAS GAS BERHAD KUANTAN, MALAYSIA

A REV

PROPOSAL DESCRIPTION

21 MAY 2005 DATE

NSA PREPARED

NGS CHECKED

NGS APVD

PT. Rekayasa Industri

169995815.doc

SHEET 2 OF 7 JOB NO.: DOC. NO. : DATE 21 May 05 BY NSA CHD NGS REV A APVD NGS

METHOD STATEMENT FOR DRAINAGE WORK

REVISION HISTORICAL SHEET Rev No


A

Date
21 May 05 Proposal

Description

DISTRIBUTION ORDER
Internal Engineering (by EDO): Civil Lead Eng. Electrical Lead Eng. Instrument Lead Eng. Mechanical Lead Eng. Piping Lead Eng. Process Lead Eng. Engineering Manager Internal REKAYASA (by EDO): Project Manager Procurement Manager Project Control Manager Construction Manager QA/QC Manager External CONTRACTOR (by Transmittal, note-1): PGB (1+{1}) Copies For Approval For Review For Info.

Construction Document Control (Original)

PT. Rekayasa Industri

SHEET 3 OF 7 JOB NO.: DOC. NO. : DATE 21 May 05 BY NSA CHD NGS REV A APVD NGS

METHOD STATEMENT FOR DRAINAGE WORK

CONTENTS SECTION 1. GENERAL 1.1 SCOPE 1.2 LANGUAGE 1.3 UNITS OF MEASUREMENT 2. APPLICATION STANDARDS & REFERENCES 4 4 4 4 PAGE

3. PREPARATION 4. SETTING-OUT 5. EXCAVATION AND COMPACTION WORK 6. LEVELING CONCRETE AND SAND BEDDING 7. INSTALLATION OF PRECAST U-DRAIN 8. INSTALLATION OF PRECAST PIPE 9. BACKFILLING AND COMPACTION

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PT. Rekayasa Industri

SHEET 4 OF 7 JOB NO.: DOC. NO. : DATE 21 May 05 BY NSA CHD NGS REV A APVD NGS

METHOD STATEMENT FOR DRAINAGE WORK

1.

SCOPE 1.1 Scope This document describes the method of sewer & drainage work for Kuantan Compressor Station Expansion Project of Petronas Gas Berhad, Kuantan, Malaysia. This method statement covers of following steps: Preparation Surveying Excavation and Compaction Leveling Concrete and Bedding Installation Pre-cast U-Drain or Pipe Backfilling and Compaction 1.2 Language All drawings, calculation sheets and documents shall be written in English except where government authorities demand the local language for their approval. Such demand shall be observed. Unit of measurement Unit measurement in design shall be SI

1.3 2.

APPLICABLE STANDARDS & REFERENCES The requirements shall be carried out in accordance with the latest editions of the following standards & codes. 1. Government Legislation Malaysia Uniform Building by Laws Urban Storm Water Management Manual for Malaysia, issued by Department of Irrigation and Drainage, Malaysia Jabatan Kerja Raya (JKR), Malaysia Bekalan Air Johor (BAJ), Malaysia Rules and Regulations for Electrical, Insulation, Suruhanjaya Tenaga, Energi Commision Jabatan Bomba dan Peyelamat 2. PETRONAS Technical Standard PTS 34.11.00.11 Site Preparation and Earthworks PTS 34.13.20.31 Road, Paving, Surfacing, Slope Protection and Fencing PTS 34.14.20.31 Drainage and Primary Treatment System 3. PTS 34.28.00.31 Steel StructuresCODES AND STANDARDS BS 8002 Earth retaining Structure BS 6031 Code of Practice for Earthwork

PT. Rekayasa Industri

SHEET 5 OF 7 JOB NO.: DOC. NO. : DATE 21 May 05 BY NSA CHD NGS REV A APVD NGS

METHOD STATEMENT FOR DRAINAGE WORK

BS 6651 BS 5328 BS 5628

Code of Practice for Structural Earthing and Lighting Protection Methods of specifying concrete, including ready mixed concrete Code of Practice for use of Masonry

4. Final Factual Report of Soil Investigation Works for KUANTAN Compressor Station Expansion Project by Soil Centralab Sdn Bhd 5. SG.SP.EN.C-001 6. SG.SP.EN.C-003 2. Engineering Design Basis for Civil and Structural Engineering Specification for Civil

PREPARATION 1) All materials to be used for this work shall meet the drawings and/ or specific job requirements. Catalogs and/ or samples of the materials shall be submitted to Contractor and Owner for approval prior to commencement of the work. 2) Prepare the execution plan including all related man power and equipment to be provided, schedule, and working drawing for following works. 3) Provide mix design concrete and conduct trial mix for all required grades of concrete SETTING-OUT To get the precise position of the drainage the following items shall be carried out. 1) Set the alignment of centerline of drain by Subcontractor License Surveyor, refer to reference drawings. 2) Establish marking at the edge of intended drain line for indicating depth of excavation as per reference drawings. EXCAVATION & COMPACTION WORK In order to get properly earth work execution the following activities are required: 1) Excavate existing soil to get intended elevation of drainage using backhoe loader and manual labor. 2) Soft soil, obstacles and other unsuitable material that encountered in the subgrade shall be removed and replaced with suitable material as approved by Contractor. Compaction of replacement materials shall be as specified in Construction Specifications for Earthworks. 3) Once the formation level is achieved, the bed of excavation shall be compacted immediately. 4) The slope and shape of excavation of the drainage shall be such to minimize erosion and sedimentation. 5) All excavations shall be provided with stable side slopes to minimize slope collapse and to ensure safety at all times. 6) Part of excavated soil to be dumped offsite and the remaining quantity to be used as backfilling materials. Excavated material must be stacked at least 1.2 m clear of edge of trench.

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PT. Rekayasa Industri

SHEET 6 OF 7 JOB NO.: DOC. NO. : DATE 21 May 05 BY NSA CHD NGS REV A APVD NGS

METHOD STATEMENT FOR DRAINAGE WORK

7) 5.

Provide a red safety tape surrounding excavation pits as safety measure. Hard barricades shall be provided where necessary.

LEVELING CONCRETE & SAND BEDDING The following activities shall be performed: 1) The intended level of bottom of excavation to be checked and hand compacted prior to laying of concrete for pipe culvert and prior to laying of sand for manhole or precast Uditch/ box culvert. 2) Inspect level and depth of the excavation by Subcontractors QC, withnesses by Contractors QC. 3) Install sufficient wood at boundary of leveling concrete or sand bedding if necessary. 4) Apply and compact sand bedding for manhole and RC pipe culvert. 5) For pipe culvert installation, in accordance with paragraph 4.2.2.3 of Construction Specification for Sewer and Drainage, bedding shall consist of grade 20/ 20 concrete reinforced with a layer of wire mesh no. A8, unless specified otherwise on the drawings. 6) For manhole, a layer of 50mm thick of sand shall be used for as pipe bedding, as shown on the drawings. 7) The sand bedding must be compacted using approved compactor. Inspect the bedding before lying of drain. 8) Check level, thickness and compaction of sand bedding by Subcontractors QC and Contractors QC. 9) Pouring ready-mix concrete for leveling concrete. Leveling concrete is applied for Uditch, manhole , road crossing culvert and where specified. 10) Compact and level the concrete using manual tools. 11) Check level and thickness compaction of lean concrete by Subcontractors QC and Contractors QC before laying of precast drain or manhole. INSTALLATION OF PRECAST U-DRAIN 1) Make sure the drain to be used is of the approved type and manufactures and check size and dimension of material by Subcontractor QC and Contractor QC. 2) Ensure that Inspection Release of sand bedding is achieved. 3) Mark center line of drain using peg and string. 4) Lay the drain from higher end to lower end. 5) Check the invert level of the drain and record it section by section by Subcontractor QC/ Surveyor witnessed by Contractor QC. The tolerance for invert level is+10mm 6) All joints between the pre-cast units shall be filled with 1:3 cement mortars. 7) Joint inspection for drainable slope of drainage partially between Subcontractors QC and Contractors QC. INSTALLATION OF PIPE CULVERT Make sure the drain to be used is the approved type and manufacturer and check size and dimension of material by Subcontractor QC and Contractor QC 2) Pipe culvert for road crossing normally installed is of spigot and socket type unless specified otherwise. 3) Make sure that bedding has been accepted including its elevation prior to installation. 4) Pegging area of drainage to guide centerline, elevation, and left-right border as necessary. 1)

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PT. Rekayasa Industri

SHEET 7 OF 7 JOB NO.: DOC. NO. : DATE 21 May 05 BY NSA CHD NGS REV A APVD NGS

METHOD STATEMENT FOR DRAINAGE WORK

5)

Provide a recess on the bedding material to accommodate the socket. The width of the recess of the socket by more than 50 mm. 6) Pipes shall be laid in upstream direction with the socket towards the inlet. 7) Check the alignment of pipe or drainage section by section, partially, by Subcontractor QC and witnessed by Contractor QC. 8) Prior to jointing, rubber rings and jointing surfaces shall be cleaned of all contaminants. 9) Rubber ring joints shall be installed strictly in accordance with the manufacturers instruction. 10) The care must be taken to ensure the rubber ring is adequately compressed to seal the joint. 11) Inspect joints by Subcontractor QC or Supervisor and witnessed by Contractor QC. 12) After all pipes for certain section of road crossing is completely installed, the survey on the intended invert level of the pipes to be checked and must be within the tolerance given in the specification before the backfilling can be started. 13) Joint inspection for drainable slope of drainage between Subcontractors QC and Contractors QC. 14) Subcontractor shall submit details of proposed methods and program for testing, including details of test equipment, for Contractors approval and shall arrange for all test to be witnessed by Contractor. 8. 1) 2) 3) 4) 5) 6) 7) BACKFILLING & COMPACTION WORK For pre-cast U-drain the backfilling material is taken from the original suitable materials. Use approved compactor to compact the backfilling material. For pipe culvert on road crossing, sand to be used as backfilling material until 150mm (or as specified) above pipe top level, then suitable materials from the original ground to be used to complete the backfilling. Backfilling material shall be compacted layer by layer not exceeding 200mm in thickness as specified in the Construction Specification for Earth Work to achieve the specified compaction requirements. The final layer of soil is compacted together with road sub-grade material. Inspect filling and compaction work by Subcontractor QC and Contractor QC. Cleaning-up and tidy-up.

PT. Rekayasa Industri

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