Академический Документы
Профессиональный Документы
Культура Документы
Topics
Course participants will be trained to apply tolerance stack-up analysis techniques
to a wide variety of assemblies, from the very simple to the more complex
situations commonly faced in industry today. Both plus and minus and
geometrically toleranced assemblies will be examined and stack-up analysis
taught and practiced on each. Many different datum structures will be discussed
and analyzed. The concepts taught in this course are: loop analysis (also known as
circuit diagrams), number charting, virtual condition, resultant condition, inner
and outer boundaries, minimum airspace, maximum wall thickness, maximum
interference, minimum and maximum overall dimensions, fixed and floating
fastener assembly conditions, projected tolerance zones, the logic of stackup
analysis, and much more.
Program Schedule
Day 1
7:30 am Registration/Cheek-In
See facility lobby
8:00 am Lecture/Discussion
4:30 pm Adjourn
Day 2
8:00 am Lecture/Discussion
4:30 pm Adjourn
Day 3
8:00 am Lecture/Discussion
1:00 pm Adjourn (without lunch)
Course Outline
Class exercises with answers follow each section to augment and illustrate the
key concepts of each section.
Attach Document
Tolerance Stack-Up Analysis Show Entire ThreadBeta
Because Cp=2 and tolerance range=2mm, then S=1/6mm for the assembly. Also, because
Cpk>1.5 the average must be at least 4.5 S = 0.75mm away from the closest limit, so the
maximum shif of the average from the target value (40) is 0.25mm.
To assure that the assembly average will not be more than 0.25mm away from the target, the
average of the components must not be more than 0.125mm away from the target.
S^2 = S1^2 + S2^2= 2 x S1^2 ==> S1 = S/sqrt(2) = 0.11785mm (this is the standard deviation of
the manufacturing process of the components). The average of the manufacturing process of the
components shall be at least 4 x S1 = 0.47140mm away from the specification limit to assure a
Cpk>1.33.
If we take "Distance form the specification limit to the average" = 0.47140mm and "Distance form
the average to the target" = 0.125mm; then "Distance from the specification limit to the target" =
0.125mm + 0.47140mm = 0.59640mm (let's say 0.6mm?)
So a tolerance of +/-0.6 for the components will assure a Cp=2 and Cpk>1.5 for the assembly, if
the components are manufctured with a Cpk>1.33.
Note however that you said Cp=2, and not Cp>2, that means that S1=0.11785mm and not
smaller. If S1 was improved (reduced), you could offset more and more the average of the
components mantaining a Cpk>1.33, In the limit, with a very low variation in the components (S1)
you could keep a Cpk>1.33 withh all the distribution very close to the specification limit (let's say
+0.6mm) and the sum of components will be arround 40 +1.2mm (i.e. out of tolerance)