8.0 M. Dia.

Tank Cone Roof Static Design

Page:1 Rev. : 2

INDEX
SHEET NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Index Design Criteria & References Design Data DESCRIPTION PAGE NO. 1 2 3 4 5 6 7-8 9 10 11 12 13-14 15-21 22

Allowable Stress Calculation Shell Thickness Calculation Thickness

Bottom & Roof Plate Compression Ring Wind Girder

calculation

Calculation

Section Modulus Weight Calculation C.G. Calculation Wind Analysis Seismic Analysis Foundation Load & Summary

API-650 11TH Edition, June.2007,Add.2008

8.0 M. Dia.Tank Cone Roof Static Design Design criteria and References DESIGN CODES API-650 11TH EDITION. JUNE 2007 Addendum 1 November 2008 REFERENCES a. b. c. d. e. Client's Tank data received Client's P & ID No. N.A Standard specification and reference drawings Design Basis Environmental data

Page: 2 Rev. : 2

DESIGN PHILOSOPHY

. . . . .

All components of the tanks are designed in accordance with Addendum 1 November 2008 API-650 API-650 11TH EDITION. JUNE 2007 Shell is designed as per one Foot method. Fixed Roof Design as per Appendix F. Wind force and moment calculated as per API 650 guide line Seismic force and moment calculated as per API 650 guide line

Other Reference design : 1.0 Structural calculation for Fixed Cone Roof

API-650 11TH Edition, June.2007,Add.2008

8.0 M. Dia.Tank Cone Roof Static Design

Page:3 Rev. : 2

DESIGN DATA Design Code API-650 11TH ED. JUNE 2007 Addendum-1, Nov. 2008 Applicable Appendix Basic Design & App. E Appendix M applicable NO 8000 Tank nominal diameter (Uncorroded) D mm 7200 Tank height Ht mm 2 Hmin 500 mm Min. Filling Level 7200 Normal Filling Level mm 7200 Design liquid Level mm 3 m 361.9 Maximum capacity of Tank Cl.5.2.6.2 3 2 m Net working capacity Cl.5.2.6.3 255.0 'C 55.0 Design temperature Td (max) 'C Min. Design Metal Temp. Td (min) 0.0 Design pressure Pi mm wc 0.0 Minimum Vacuum pressure Cl.5.2.1b) Pv mm wc 25.0 Is it internal floating Roof with Circulation vent NO Vacuum pressure mm wc 25.0 Design vacuum pressure mm wc 25.0 0.0 Operating pressure atmospheric Po mm wc 'C 55.0 Operating temperature max To 2 Potable water Fluid handled 1.000 Specific gravity G 7200 Primary Design Liquid Column Ho mm 7200 Hydrotest Liquid column Cl.5.2.1d) Hoh mm 'C Tht 40 Hydrotest temperature Ambient Design Snow load Sw KPa 0.00 Min. Design Wind Speed Cl.5.2.1k) km/hr 190 Actual site wind speed km/hr 160 Topography factor S1 1.0 Ground Roughness S2 1.05 1.0 Statistical factor S3 Seismic Calculations As per App. E II Seismic Zone 3 m /Hr 2 130.00 Max. Pumping Rate In m3/Hr Out 342.00 Insulation thickness NIL 0 mm 3 Kg/m Density of Insulation Material 0 Radiography As Per Section 8 & Fig. 8.1 of API 650 Corrosion allowance ( Bottom) mm 1.6 Corrosion allowance ( Shell & Internals) mm 1.6 Corrosion allowance (Roof & Structural) mm 1.0 MATERIAL OF CONSTRUCTION Shell All courses A 36 Bottom / Roof Plate A 36 Roof structure/Compression Ring A 36 Nozzle Pipes A 106 Gr B Nozzle Flanges A 105 Manhole Neck and cover A 36 Bolting for nozzle A 193 Gr B7/A 194 Gr.2H Bolting for manhole A 193 Gr B7/A 194 Gr.2H External attachments / pads A 36 Anchor Bolt If required A 307
API-650 11TH Edition, June.2007,Add.2008

8.0 M. Dia.Tank Cone Roof Static Design Allowable Stress Calculation.

MATERIAL SPECIFICATION AND ALLOWABLE Design temperature Appendix M applicable Yield strength reduction factor Specification STRESSES Td fy 55.00 NO 1.000 A 36

Page : 4 Rev. : 2

'C (Table-M1a)

ALLOWABLE STRESS - SHELL - DESIGN CONDITION (Sec. 5.6.2.1) As per Table 5.2a Min. Yield strength Ys 250.0 Min. Tensile strength UTS 400.0 Product Design Stress fs 160.0 Sd = 2/3 * Ys * fy Sd = 2/5 * UTS Max.allowable product design stress Sd 166.7 160.0 160.0

MPa MPa MPa MPa MPa MPa

ALLOWABLE STRESS - SHELL - HYDROSTATIC TEST CONDITION (Sec. 5.6.2.2) As per Table 5.2a Hydrotest temperature 40.0 'C Min. Yield strength Ys 250.0 Mpa Min. Tensile strength UTS 400.0 Mpa Hydrostatic Test stress St 171.0 Mpa St = 3/4 * Ys St = 3/7 * UTS Max. allowable Hydrostatic test stress Appendix A applicable? Max.allowable product design stress Joint Efficiency Joint Efficiency Radiography Requirement Sd St 187.5 Mpa 171.4 Mpa 171.0 Mpa No 160.0 As per API-650 N.A As per Fig.8-1 MPa

API-650 11TH Edition, June.2007,Add.2008

8.0 M. Dia.Tank Cone Roof Static Design

SHELL DESIGN : As per Cl. No. 5.6.1 CYLINDRICAL SHELL WITHOUT ANY INTERNAL PRESSURE STAKE NUMBER 1 Material A 36 Radiography As Per Section 8 & Fig. 8.1 of API 650 This will consider only in Appendix.A & S 5.0 Thickness of Bottom Shell Course t1 8.005 Nominal diameter D 7.200 Tank Height Ht 7.200 Design liquid level Ho 7.200 Hydrotest level Hoh 0.00 Design pressure Pi 0.0 Hydrotest pressure Pt 1.000 Design specific gravity G 1.60 CA Corrosion allowance 7850 Specific gravity of Steel REQUIRED THICKNESS FOR DESIGN CONDITION Pressure equivalent liquid column Hydrotest Pr. equivalent liquid column Design liquid column = H = H p + Ho Hydrotest liquid column = H = H h + Hoh Design temperature Hp Hh 0.0 0.0

Page : 5 Rev. : 2

mm mtr mtr mtr mtr mm wc mm wc mm 3 Kg/m

mm mm

Td

55.00

o o

40 Hydrotest temperature Tht 160.0 Allowable stress (Design) Sd 171.0 Allowable stress (Hydrotest) St Required thickness (Design) = 4.9 * D * (H - 0.3) * G / Sd + CA Required thickness (Hydrotest) = 4.9 * D * (H - 0.3) / St 5 mm Min. Required thickness Course No. 1 2 3 4 5 6 7 8 9 10 Total 7.400 Stake width 1.50 1.50 1.50 1.50 1.40 Design Ho 7.200 5.700 4.200 2.700 1.200 H 7.200 5.700 4.200 2.700 1.200 Reqd. THK 3.29 2.92 2.56 2.19 1.82 Hoh 7.200 5.700 4.200 2.700 1.200 Hydrotest H 7.200 5.700 4.200 2.700 1.200 Reqd. THK 1.58 1.24 0.89 0.55 0.21

C MPa MPa [5.6.3.2] [5.6.1.1] Provided THK 8 6 6 6 6 2

2 Shell ht Hence all provided thicknesses are O.K 7021 9359.2 kg. Total wt. Of Shell : Kg.

Total corroded wt :

API-650 11TH Edition, June.2007,Add.2008

8.0 M. Dia.Tank Cone Roof Static Design

API 650 Clause 5.4 & BOTTOM PLATE & ANNULAR PLATE Annular Plate : As per Clause 5.5.1 Mean diameter D Product stress Sd Hydrostatic stress St Corrosion allowance CA Annular plate is not required If Client ask to provide, then Design shall be as follows: ts Thickness of bottom shell course Max. Design Liquid level H Required thk. Of 1st Shell Course td tt Thickness (Costructed) Product Stress Hydrostatic test stress Min. thk of annular Plate (Cl. 5.5.3, Table 5.1) Min. required thickness of annular Plate Provided thk. of annular plate Radial width : As per Cl. 5.5.2 Min. Annular bottom plate width inside of shell Projection outside shell Lap of bottom annular plate Min. required radial width Calculation of greater radial width Design specific gravity G 0.5 Annular bottom plate width = 215 * t b / (H * G) Hence Min. required width of Annular plate Provided annular width Approximate weight of Annular Plate Bottom Sketch Plate : API 650 Clause 5.4.1 Corrosion allowance CA Minimum required thickness. Cl. 5.4.1 tmin Therefore Required Thk. tmin + CA = Provided thk. of Bottom plate Uplift force on bottom due to Vacuum pressure Resisting downward force due to bottom plate wt. Bottom plate thickness is O.K in Vacuum Bottom plate Outer Diameter Do Approximate weight of Bottom Sketch Plate ROOF PLATE Type of Roof : Supported Cone Roof Cone angle [Slope = 1: 6 ] Corrosion allowance for Roof plate Min. thickness as per Clause 5.10.2.2 Min. thickness + CA Approximate Ht. Of Cone Hence required Roof Thickness Provided Roof plate thickness Approximate weight of Roof Plate
API-650 11TH Edition, June.2007,Add.2008

Page : 6 Rev. : 2
5.5) 8.005 160.0 171.0 1.60 m MPa MPa mm

8.0 7.200 3.292 1.583 8.0 82.29 33.83 6.00 7.60 8.00 600.0 65 65 738 1.000 641 738 750 1149 1.60 6.00 7.60 8.00 25.00 50.24 8146 2244

mm m mm mm mm MPa MPa mm mm mm

OK

mm mm mm mm

mm mm mm Kgs mm mm mm mm Kgf/m Kgf/m mm Kgs

2 2

OK

OK

CAr trmin tr htr Treq tr Wr

pro

9.462 1.0 5.00 6.00 0.667 6.0 6.0 2418 23719

degree mm mm mm mtr mm mm Kgs N

OK

8.0 M. Dia.Tank Cone Roof Static Design

ROOF TO SHELL COMPRESSION AREA 0.000 Design Internal Pressure Pi Appendix F is applicable? 8.000 Tank Diameter D 0.000 Internal Test pressure P NO Does tank have Internal Pressure? BASIC DESIGN 0.472 Weight of Roof Plate in term of under pressure NO Does Internal Pressure exeed weight of Roof plate? BASIC DESIGN 2.454 Wt. of Shell , Roof and attached framing (PRESSURE) Does I.P.exeed weight of Shell, Roof and attached framing? NO BASIC DESIGN PLUS APP.F1 TO F6 Does Internal Pressure exeed 1.8 kpa NO API-650 WITH APP.F 5.00 Roof thickness less corrosion allowance th 9.462 Angle of Roof to shell joint 0.167 TAN () 250.0 Min. specified Yield strength Fy -122.9 Required compression area ( Cl.F.5.1) Ar =200xD*(Pi-0.08*th)/(Fy*tan( ))

Page : 7 Rev. : 2

Kpa m kPa

Kpa

Kpa

mm degree Mpa mm

Maximum Design Pressure and Test procedure as per F.4

Internal Design Pressure Nominal Roof Thickness P=((A*Fy*tan( ))/200*D)) + 0.08*th) 6.0 th A 50.3 0.644 Kpa mm m2 Kpa Kpa N-m N Kpa Kpa Kpa Kpa Kpa

Area resisting the compressive force

P
Max. Design Pressure at the base of the shell as per F.4.2

P max =
Where ,

((0.00127D LS/D) + 0.08*th-0.00425M/D 3) Wind Moment M DLS Wt. of Shell, framing and Structure

207262 134253 1.424

P max
Now Failure Pressure as per F.6 shall be As per F.4.3 Now, Hence

Pf 1.6xPi-0.047xth (0.282) Pf Pmax 0.8xPf < (0.226) 0.8xPf = (0.282) Pmax =

Incase tank is designed for Frangible joint , Failure Pressure as per F.6 to be calculated. Hence required copmpression area shall be calculated based on Failure 1.424 Pressure P 314.5 Ar

Kpa mm

API-650 11TH Edition, June.2007,Add.2008

8.0 M. Dia.Tank Cone Roof Static Design Calculation of Provided copmression area as per Fig F-2 Thickness of compression Bar tb Refer Detail 'b' th CAr tc Rc R2 wh wc 5.0 1.0 6.0 4000 24332 209.30 92.95 50x50x5 65x65x6 744 Aa 2348.2 5.80 8.00 1 Thickness of roof plate Corossion Allowance for Roof Thickness of shell plate at Roof Junction Inside radius of tank shell Length of Normal to roof = Rc/sin( ) Max. Participating width of Roof =Min(0.3*(R2*th) ),300)) Participating width of shell =0.6*(Rc*tc)^0.5 Min. size of curb ange as per API-650 Cl.no. 5.1.5.9 Size of Curb Angle provided Area of Curb angle Total Available Area = (wih*th + wc*tc + Area of curb angle Unit weight of curb angle Tank Diameter
0.5

Page : 8
Rev. : 2

0.0

mm mm mm mm mm mm mm mm

mm mm

mtr

As available area is greater than required area, Curb angle size is O.k Approx. wt. of Curb angle W 146 Kgs

API-650 11TH Edition, June.2007,Add.2008

8.0 M. Dia.Tank Cone Roof Static Design

Wind Girder Calculation. Appendix 'M' is applicable? API 650 Section 5.9.7 Tank Nominal diameter Top mean course thickness Corrosion allowance for Shell Design temperature Design Wind velocity as per Sec.5.9.7.1, Basic wind speed Topography factor Tarrain category factor Statistical Factor Design Vacuum pressure Vacuum considered in Cl.5.9.7.1(a) Correction factor for excess vacuum =1.72/(1.72+(ped-pef)) Cl.5.9.7.1(d) Young's modulus @ design temperature Young's modulus @ ambient temperature Reduction factor due to modulus of Elasticity Site actual wind speed Design wind velocity = v*S1*S2*S3 = No D t CA T vd v1 S1 S2 S3 ped pef Cpe Ed Ea Ce v v' Cws H1 8.005 4.40 1.60 55.00 190.00 52.78 1.00 1.05 1.00 25.0 0.245 0.240 0.997 199000 199000 1.000 160 168.0 46.7 1.000 16.928

Page : 9 Rev. : 2

m mm mm 'C km/hr m/sec

mm of WC Kpa Kpa

Mpa Mpa km/hr km/hr m/sec m

Wind Speed Correction factor=(vd / v')2 Maximum height of unstiffened shell (Cl.5.9.7.1)

= 9.47*t*(t/D)3/2*Cws*Cpe*Ce Height of transformed shell based on net thicknesses W Actual width of each shell strake = tc Net thickness of each shell strake = Transformed width of each shell strake Wtr = W * (t/tc)5/2 6.488 Transformed width Htr = Since Htr < H1 intermediate wind girder is not required. No. of wind girder Unstiffened Height Shell Course Required Height Course W No. 1 1.500 1.500 2 3 1.500 4 1.500 5 1.400 6 7 8 9 10 H = 7.400 required 1st WG tc 6.40 4.40 4.40 4.40 4.40 Wtr 0.588 1.500 1.500 1.500 1.400 2nd WG = = 3rd WG 0 4th WG -

nos mtr

Distance between WG & top angle Hi-1 m

As per Clause 5.9.7.6 Sec. Modulus Correction Factor Zc = ( v / 190 )2 = Required Section Modulus of WG Z = D2 * Hi * Zc/ 17 = Cm3 1.000

Htr =

6.488

Where H = W & Htr = Wtr Wtr = W * (t/tc)5/2

API-650 11TH Edition, June.2007,Add.2008

8.0 M. Dia.Tank Cone Roof Static Design Section Modulus Calculation As per Cl. 5.9.7.6.2 M

Page: 10 Rev. : 2

Moment of inertia of section Dist.of C.G from Shell inside Section Modulus Width of respective area depth of respective area
d mm 6.0 yn mm 3.0 115.7 An 2 mm 557 2914

= = = = =

I = ymax Z b d

( I

+ Ay12)

= I / y Thickness of Shell 6 mm

13.4*(Dt)^0.5

8.005 Nominal Diameter of Tank D Section provided as per API-650 fig. 5.24 = yn Distance from Shell I.D to C.G of respective area = In Moment of Inertia of respective area A Y = Y Distance of section C.G. from = A Shell inside = y1 Distance of section C.G. from C.G of respective area

IWG Section 1 2 1st 3

b mm 92.9

An*yn 3 mm 1672 337150

mm

In cm
4

y1(y-yn) mm 94.6 -18.1

An*y12 4 cm 499 95

cm

Z 3 cm

0.17 97.61 624.00

Not Required

1218

124.8

Total 1 2 2nd 3 Total 1 2 3rd 3 Total

3471

338821

624.17 Unit wt

Kg/mtr

Unit wt

Kg/mtr

Unit wt

Kg/mtr

API-650 11TH Edition, June.2007,Add.2008

8.0 M. Dia.Tank Cone Roof Static Design

WEIGHT CALCULATION Component 1. 2. 3. 4. 5. 6. 7. 8. Shell Compression Ring Bottom plate & Annular Plate Roof plate Roof Supporting Structure Staircase & Railings on Shell Railings on Roof Intermediate Wind Girder 1 Intermediate Wind Girder 2 Intermediate Wind Girder 3 9. 10. 11. 12. 13. 14. Nozzles & accessories on shell Nozzles & accessories on roof Insulation with str. Miscellaneous Weight of contents Weight of water for hydrotest

Page: 11 Rev. : 2

Weight (Metric tons) 9.359 0.146 3.393 2.418 0.650 1.404 0.251 0.00 0.00 0.00 0.500 0.500 0.000 0.300 361.9 361.9

15. 16. 17. 18. 19.

Empty weight (Erection condition) = SUM (1 to 12) Operating weight = SUM (1 to 13) Hydrotest weight = SUM (1 to 12 + 14) Wt. of roof, Railings & attach. on Roof = SUM (4, 7 & 10) Wt. of shell and attachments = SUM (1, 2, 5, 6, 8 & 9) corroded wt. Of shell

19.50 380.833 381.407 3.169 12.059

20.

7.021

API-650 11TH Edition, June.2007,Add.2008

8.0 M. Dia.Tank Cone Roof Static Design

Page:12 Rev. : 2

CALCULATION OF C.G. FOR SHELL AND ATTACHMENTS

Component

Wt. (Kgs) 3393.018 2369.9 1777.0 1777.0 1777.0 1658.5

Mean Ht. (m) 0.004 0.750 2.250 3.750 5.250 6.700

Bottom plate & Annular Plate Shell course 1 Shell course 2 Shell course 3 Shell course 4 Shell course 5 Shell course 6 Shell course 7 Shell course 8 Shell course 9 Shell course 10 Shell course 11 Shell course 12 Roof Plate Compression Ring Railings on Roof Roof Supporting Structure Nozzles & accesories on shell Intermediate Wind Girder 1 Intermediate Wind Girder 2 Intermediate Wind Girder 3 Nozzles & accessories on roof Staircase & Railings on Shell Miscellaneous

2417.874 145.8 251.3274 650 500 0 0 0 500 1404 300.0

7.533 7.16 7.200 7.200 3.600 7.533 3.600 3.600

Total (tons) Ht. of C.G. of tank

18.92 3.718 m

API-650 11TH Edition, June.2007,Add.2008

8.0 M. Dia.Tank Cone Roof Static Design

Page : 13 Rev. : 2

WIND ANALYSIS AS PER API-650 CL. 5.11 7.200 Height of tank(up to Curb angle) H m 8.000 Tank diameter D m 8.016 Outer diameter of tank Do m 0.000 Insulation thickness on shell I mm 8.016 Effective diameter against wind Dw m 160.00 Basic Wind velocity vb Km/hr 2 1.000 Hc Height Correction factor = (v / 190 ) 860.00 Wind Pressure as per(CL.5.2.1(k) )on shell P1 N/m2 860.00 Effective wind pressure = P1 * Hc Pw N/m2 0.2452 Vacuum pressure Pv N/m2 860.25 Total External pressure for Shell P1=Pw+Pv N/m2 0.7 Shape Factor 2 602.17 Effective wind pressure N/m 860.25 Hence effective external pressure on shell P1 N/m2 0.00 Snow load N/m2 1440.00 Wind Pressure as per(CL.2.1.k) on Roof P2 N/m2 2 1440.00 Effective wind pressure = P2 * Hc Pw N/m 0.245 Vacuum pressure Pv N/m2 1440.25 Total External pressure on Roof P2=Pw+Pv N/m2 3.60 Mean height from base = H/2 z m 57.72 Effective frontal area of Shell Ae1 m2 Ae = Dw * H 2.67 Effective frontal area of Roof Ae2 m2 49.649 Wind load on Shell = Ae1 * P1 F1 kN 3.843 Wind load on Roof = Ae2 * P2 F2 kN 53.492 Total Load F kN 207.262 Moment at Base = F1*z1+F2*z2 M kN-m As per Clause No. 3.11.2 0.000 Design internal Pressure Ip Kpa 0.000 Total force due to Internal Pressure If KN Mpi = Moment about the shell to bottom joint from design internal pressure 0.000 kN-m Mpi Mw = Overturning Moment about the shell to bottom joint from horizontal 207.262 plus vertical wind pressure kN-m Mw MDL = Moment about the shell to bottom joint from the weight of the shell 429.51 and Roof supported by the shell MDL kN-m 115.53 Weight of Shell and Roof Ww kN MF = Moment about the shell to bottom joint from Liquid weight 57.7 MF kN-m Effective weight of Liquid wL=59tb(FbyH) 0.5 /1000 6.4 16.0 WL Where tb = mm KN 250 and Fby = MPa 7.2 and H = m 51.8 However, W L should not exeed 0.90HD 0.90HD KN 16.0 WL Hence , KN Where Z =z1+z2 3.600 For Shell z1 = H/2 z1 mtr 0.222 For Roof z2 = H+h1 h1 mtr 7.422 z2 mtr

API-650 11TH Edition, June.2007,Add.2008

8.0 M. Dia.Tank Cone Roof Static Design

As per 5.11.2 For Unanchored Tank the followings are to be satishfied 1 2 0.6Mw+Mpi < MDL/1.5 Mw+0.4Mpi < (MDL+MF)/2

Page : 14 Rev. : 2

Codition-1 0.6Mw+Mpi MDL/1.5 ,= ,= 124.4 286.3 kN-m kN-m

As the above first equation satishfy, Anchor Bolts are not required Codition-2

Mw+0.4Mpi (MDL+MF)/2

,= ,=

207.3 243.6

kN-m kN-m

As the above second equation satishfy, Anchor Bolts are not required

API-650 11TH Edition, June.2007,Add.2008

8.0 M. Dia.Tank Cone Roof Static Design SEISMIC ANALYSIS (API 650 - APPENDIX E) Tank height upto curb angle Design liquid level Nominal tank diameter Ht H D

Page : 15 Rev. : 2

7.200 7.200 8.000

m m m

CALCULATION OF SEISMIC DESIGN LOAD : Clause No. E.6.1 Total Design base shear V V
2

Vi

+ Vc

56205803

where, Design base shear due to impulsive component from effective weight of tank Vi and contents Ai*(Ws+Wr+Wf+Wi) Vi 56075976 Design base shear due to convective component of the effective sloshing wt. Vc Ac*Wc Vc 3818016.8 Total weight of shell and appurtenances Ws 96719.2

N N

Total weight of fixed tank roof including framing, knuckles, any permanent attachments and 10% of the roof design snow load Wr 36430.8 Weight of the tank bottom Ratio Now effective weight of product: As per clause no. E-6.11 of API-650 for (D/H) 1.333 Wf D/H 33285.5 1.111

N N

tanh( 0.866

Wi

0.866

D H

D ) H W

Wi for (D/H) < 1.333 Wi Wi Effective impulsive portion of the liquid wt. Wi

2749840.8
D 1.0 0.218 *W p H

2690377.5

2690377.5

API-650 11TH Edition, June.2007,Add.2008

8.0 M. Dia.Tank Cone Roof Static Design Effective convective (sloshing) portion of the Wc liquid weight Wc Wp Total weight of the tank contents Natural period of vibration for impulsive mode of behaviour (Cl. No. E.4.5.1-1a) Ti
1 2000

Page : 16 Rev. : 2

D 0.230 tanh(3.67 H

H D

) *W p

N N

904861.6 3550352

H tu D

Ti where, Coefficient for determining impulsive period of tank Ci from FIGURE E-1 Density of fluid Elastic modulus of tank material Equivalent uniform thk. of tank shell E tu

0.174

sec

6.1 1000 2100000 5.333333333 Condition 19.629 5 %g kg/m3 MPa mm

Impulsive design response spectrum acceleration coefficient Ai (Cl. No. E.4.6)

i) Mapped design method (seismic site class A to D) Ai

S
DS

I ) = 2 . 5 QF R wi

I R wi

0 . 007

Ai ii) Mapped design method (seismic site class E & F only) Ai Ai iii) Site specific response spectra Ai Ai

36.786

%g

Ai 0.5S1 (

I I ) = 0.625 S p ( ) Rwi Rwi

5.134 %g

2.5Q (

I * )Sa0 Rwi
%g

29.464

API-650 11TH Edition, June.2007,Add.2008

8.0 M. Dia.Tank Cone Roof Static Design iv) Site specific response spectra (assuming the impulsive period=0.2) Ai Ai v) for site specific response spectra (based on calculated impulsive period Ti) Ai Ai

Page : 17 Rev. : 2

Q (

I R
wi

)S

* a

3.929

%g

Q(

I R
wi

)S

* a

19.629

%g

Natural period of convection (sloshing) mode of behaviour of the liquid Tc 2.947 (Cl. No. E.4.5.2-a) 1.8KsD0.5 Sloshing period coefficient (Cl. No. E.4.5.2-c) Ks
tanh

sec

0 . 587 3 . 68 D H

Ks 0.579 Regional-dependent transition period for longer period ground motion TL 2 Is Tc <= TL NO Convective design response spectrum acceleration coefficient Ac (Cl. No. E.4.6) Condition 2 For mapped design methods, i)When Tc TL Ac
KS
D1

sec

4.219

%g

1 I T R c wc
a

I R wc Ai

= 2 . 5 KQF

Ts S0 T c

Ac

6.2165

%g

ii) When Tc

>

TL

Ac

KS

D1

TL 2 T c

I R wc
a

I R wc Ai
%g

= 2 . 5 KQF
Ac iii) for site specific design method Ac Ac API-650 11TH Edition, June.2007,Add.2008

T sT L S0 T 2 c

4.219

I QK R wc

* a

Ai
%g

10.3125

8.0 M. Dia.Tank Cone Roof Static Design

Page : 18 Rev. : 2

Is Ac <= Ai ? YES Importance factor coefficient set by seismic use group (from table E-5) Cond. 2 1.250 i) for seismic use group I I 1.000 ii) for seismic use group II II 1.250 iii) for seismic use group III III 1.500 (Table E-4) Rwi Cond. 1 3.500 i) Self anchored 1 3.500 ii) Mechanically anchored 2 4.000 Force reduction factor for the convective mode (for self anchored Rwc and mechanically anchored) (Table E-4) 2.000 Scaling factor from the MCE to the design level spectral accelerations Q 1.00 i) where ASCE 7 methods apply Q 0.667 ii) where ASCE 7 methods do not apply Q 1.000 Coefficient to adjust the spectral acceleration from 5% to 0.5% damping K 1.500 The design, 5% damped, spectral response acceleration parameter at short periods (T = 0.2 seconds) based on ASCE 7 methods SDS QFaSs 103.00 The design, 5% damped, spectral response acceleration parameter at one second SD1 QFvS1 based on ASCE 7 methods 28.75 Mapped, MCE, 5% damped, spectral response acceleration parameter at a period of zero seconds (peak ground acceleration for a rigid structure) S0 from map 28.000 Mapped, MCE, 5% damped, spectral response acceleration parameter at S1 1.25*Sp a period of one second 28.75 Design level peak ground acceleration parameter for sites not addressed Sp by ASCE methods from map 23.000 The 5% damped, design spectral response acceleration parameter at zero period based on site-specific procedures from map 33.000 Sa0* The 5% damped, design spectral response acceleration parameter at any period based on site-specific procedures 11.000 S a* from map - value corresponding to T i=0.2 sec 11.000 from map - value corresponding to calculated T i 11.000 Mapped, MCE, 5% damped, spectral response acceleration parameter at Ss short periods (0.2 sec) from map 103.000 Force reduction factor for the impulsive mode

%g %g

%g %g

%g %g

%g %g %g %g

Acceleration-based site coefficient (at 0.2 sec period) (Based on SITE CLASS) TS (FvS1)/(FaSs) 0.2791262 sec API-650 11TH Edition, June.2007,Add.2008

8.0 M. Dia.Tank Cone Roof Static Design Velocity-based site coefficient (at 1.0 sec period) (Based Fa TABLE Fv TABLE Overturning moment at the base of the tank shell (Ringwall (Cl. No. E.6.1.5) {[Ai(WiXi+WsXs+WrXr)]2+[Ac(WcXc)]2}0.5 Mrw where, Height from the bottom of the tank shell to i) for D/H 1.3333 i) for D/H <1.3333 Xi Xi Xi

Page : 19 Rev. : 2 on SITE CLASS) E-1 1.000 E-2 1.000 Moment)

1.6358E+06 2.848 2.700 2.848

N-m m m m

0.375H

[0.5 0.094( D / H )]H

Height from the bottom of the tank shell to the shell's center of gravity Xs 3.513 Height from bottom of tank shell to the roof and roof appurtenances center Xr of gravity 7.422 Height from the bottom of the tank shell to the center of action of lateral seismic force relative to the convective liquid force for ringwall moment
cosh 1 . 0 3 . 67 H D 3 . 67 H 1 D H 3 . 67 H sinh D

m m

Xc

Xc CHECK FOR OVERTURNING DUE TO SEISMIC MOMENT Circumferential length Force resisting uplift in annular region (Cl. No. E.6.2) xD wa

5.175

25.13

99t a Fy HGe
N/m

wa where, 26094.599 Thickness, excluding corrosion allowance, of the bottom annulus under the shell required to provide the resisting force for self anchorage ta 6.4 Minimum specified yield strength of bottom annular Fy 250 Effective specific gravity including vertical seismic effects Ge G(1-0.4Av) 0.9423 Specific gravity G 1 Vertical earthquake acceleration coefficient Av 0.144 0.14SDS or greater for ASCE 7, unless otherwise specified by the purchaser Computation of 201.1HDG e 201.1HDGe 10915.23 API-650 11TH Edition, June.2007,Add.2008

mm MPa

%g

8.0 M. Dia.Tank Cone Roof Static Design Is wa <= 201.1HDGe ? Now L=0.035D Now L=0.01723t a(Fy/HGe)^0.5 Hence , as per E.6.2.1.1.2.1a Hence, Anchor is not required Anchorage ratio (Cl. No. E.6.2.1.1.1-1) L L wa

Page : 20 Rev. : 2 NO 0.2800 0.6694 10908.18

Mrw D2[w 1 0.4A .4w t( v) + w a 0 int]

mtr mtr N/m

1.17 where, Tank and roof weight acting at the base of the shell wt wt

W s + w D

rs

3942.54 Total weight of the tank shell and appurtenances Ws 96719.22 Roof load acting on the shell, including 10% of the specified snow load Snow Load Sw 0.00 wrs 2367.50 w Force resisting uplift in annular region 26094.60 a Calculated design uplift load due to product pressure per unit wint circumferential length 20000 Therefore, 1.0 As J<= 1.54 The tank is self-anchored Calculated design uplift load on anchors per unit circumferential length wAB

N/m N N/M2 N N/m N/m

1 . 273 M rw D2

w t (1 0 . 4 Av )
N/m

wAB

1146.75

CHECK FOR SHELL COMPRESSION : In our case The tank is self-anchored, Cl.E.6.2.2.1 to be followed I) SHELL COMPRESSION IN SELF-ANCHORED TANKS Maximum longitudinal shell compression stress i) When J<0.785 ii) When 0.785<J<=1.54 Condition 2 In our case Maximum longitudinal shell compression stress c Thickness of bottom shell course less corrosion allowance ts API-650 11TH Edition, June.2007,Add.2008

1.273 M rw 1 wt (1 + 0.4 Av ) + D 2 1000 t s wt (1 + 0.4 Av ) + wa 1 0.607 0.18667[J ]2.3 wa 1000t s

9.907 6.4

MPa mm

8.0 M. Dia.Tank Cone Roof Static Design II) SHELL COMPRESSION IN MECHANICALLY ANCHORED TANKS Maximum longitudinal shell compression stress c ALLOWABLE LONGITUDINAL SHELL-MEMBRANE COMPRESSION STRESS IN TANK SHELL Thichness of the shell ring under consideration Computation of GHD 2/t2 As GHD^2/t^2 is lessr than 44, Fc=83ts/(2.5D)+7.5(GH)^0.5 Hence , Allowable longitudinal shell membrane compression stress FC
1.273 M rw w t (1 + 0.4 Av ) + D2

Page : 21 Rev. : 2

1 1000 t s

5.74

MPa

6.4 11.25

mm m

46.685

MPa

Min. specified yield strength of shell

Ys Fty

250 125

MPa MPa

As Fc < Fty,the stresses are within limits Also, as c < Fc, the tank is stable

API-650 11TH Edition, June.2007,Add.2008

8.0 M. Dia.Tank Cone Roof STATIC CALCULATION Foundation Loading Data Tank Parameter Nominal tank diameter Total tank height Max. Design Liquid height Design Summary Bottom Plate Thickness Shell Thickness tb S1 S2 S3 S4 S5 Rt Wg1 Wg2 Raf. 8.00 8.00 6.00 6.00 6.00 6.00 6.00 N.R N.R ISMC-100 mm mm mm mm mm mm mm D Ht H 8.005 7.200 7.200 m m m

Page: 22 Rev. : 2

Roof Thickness Wind Girder Details

Rafter Sizes Tank Load Empty Weight Operating Weight Hydrotest Weight Wind Load Shear at Base Moment at Base Seismic Load Shear at Base Moment at Base Total Uplift Counter Balance Weight required in Foundation Anchor Bolt

WE WO WH

191.2 3734.4 3740.1

kN kN kN

F Ip

53.49 207.26

kN kN-m

Fs Ms

574.35 1635.75 N.A

kN kN-m

N.A Not Required

API-650 11TH Edition, June.2007