Академический Документы
Профессиональный Документы
Культура Документы
INTRODUCTION
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This In-Plant Training technical report is a prove as Im completed my In-Plant Training in GMI. This report consist my major achievements during 4 months which Ive learn and get a lot of experience. I really appreciate the opportunity that had been given by GMI. This is really a good step to give student industrial working environments which will benefits students. I take this opportunity to apply what Ive studied and practiced in GMI. Its help me a lot in reshaping my skills and knowledge in this field. It does also give me a lot more confidence in handling a machine. This training program is really a good expose for student. I think this program should be continuing in the future. I would like to thanks to KESM (M) Sdn. Bhd. for giving me this great opportunity to complete my In-Plant Training.
KESM TEST (M) SDN BHD LOT 4, SS 8/4 SUNGEI WAY FREE INDUSTRIAL ZONE 47300, PETALING JAYA SELANGOR DARUL EHSAN
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ACKNOWLEDGEMENT
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I feel really proud to complete my In-Plant Training in KESM (M) SDN BHD because they are one of the leading companies in tester company. Its very thankful to work with other Open short, MCU and Oil Bath Department staff. This is a team that thought me teamwork in high level. Mr. Irwan is a leader and ast. Engineer in this department. A million thanks to him for gave me a lot of guidance and support during this training. A special thanks to Mr. Rahman as a foreman and Mr. Azman as an assistant foremen who give me a lot of knowledge and supervised me very well. I really appreciate their help and support during this training. Finally, to all staff from all departments such as Driver Department, Maintenance Department, Oven Department and Burn-in Department. They are very nice and friendly to me. I wish a very good luck for KESM. I hope they really success in their business and keep growing to maintain their performance and standard. Thank you again.
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OBJECTIVES
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All students at GMI in semester 5 have to undergo their industrial training, which is In-Plant Training for about 3 months. This is held for the first 3 months in their fifth semester. Other objective to undergo for this training is: To apply their educational experience and knowledge in the industry. Exposure the GMI student to working environment. To obverse student to the company rules and regulation. To get experiences to the training. To acquainted student with first hand knowledge of the aspect of work as they really are in the industry. To expose their self in Malaysia industry environments. To open their mind what they can be after gradated. Decide on the industries to seek employment upon graduation. Prepare their self before work in industry upon graduation. Summaries the task during the In-plant training. Conclude and comment on the suitability of the company as training place. To expose the student how to work in the grouping and independently and also increase their teamwork and have a good relationship among the workers. To give a chance for the students on getting an idea on designing a product for their Final Year Project.
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COMPANY PROFILE
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Year Established Land Area (Sq. ft) Build-up Area (Sq. ft) Headcount
1995 (KTM)
Lot 4 Jalan SS8/4, Sg. Way FIZ, 47300 Petaling Jaya, Selangor,Malaysia. Tel : 603 - 78740000 Fax : 603 - 78758558
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GLOBAL LOCATION
Operates In 9 Countries
CHINA KOREA KES Shanghai KESU-Korea I T CHINA S M B ft. 00 sq . TAIWAN KESM Tianjin 2,0 1 COR E KEST VALUE THAILAND MALAYSIA Kestronics BI KESM/KTM STM P.J. q.ft. s 0 0 0 Penang - KESP 10, M ISSION SINGAPORE PHILIPPINES Sunright KES (93) KES (93)
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COPORATE STRUCTURE
BUSINESS UNITS
SYSTEMS
Boards & Burn-In Systems KES-SPore
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FACILITY LAYOUT
KESM Plant 1&2 Layout FREESCALE Test FREESCALE BI
17,500 sq.ft. FREESCALE BI 20,500 sq.ft. FREESCALE BI 25,000 sq.ft. 11,500 sq.ft.
FREESCALE Test FREESCALE EOL 7,500 sq.ft. 6,000 sq.ft. FREESCALE Test TI Test 11,500 sq.ft. 7,500 sq.ft. INTERSIL BI 2,000 sq.ft.
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BEST IN QUALITY
ISO9001 certified since 1998 QS9000 certified since 2000 TS16949 certified since 2004 (TS16949 compliance since 2006) ISO14001 certified since 2011 ISO50001 target certification by 2013
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MISSION
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KESMS CUSTOMER
KESM TEST MALAYSIA
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TEST HISTORY
CUSTOMER
2012
2008
2004
2001
1998 RENESAS TIM (TEXAS INSTRUMENTS) EaSIC ELMOS TOSHIBA
1995
FREESCAL E
PRODUCT
COMMERCIAL COMMERCIAL
YEAR
AUTOMOTIVE AUTOMOTIVE
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SERVICE PROVIDED
FINAL TEST
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TEST DEVELOPMENT
TEST SYSTEM
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HANDLING SYSTEM
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ORGANISATION CHART
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LOG BOOK
DATE: 17 DEC 2012 DESCRIPTION OF JOB/TASK/PROJECT Orientation ACTIVITIES/WORK PRODUCE Explanation about the company background and the system data logging and error correction. We also hear the explanation about the electric measurement, 5s + 1s and electric static discharge. EQUIPMENT/MATERIAL/MACHINE USED Projector (NEC), Whiteboard, stationary. KNOWLEDGE/SKILL ACQUIRED Knowledge we get: Learn to use data logging and error correction. Learn about electric measurement. Learn about 5s + 1s. Learn about Electric Static Discharge. DATE: 18 DEC 2012 DESCRIPTION OF JOB/TASK/PROJECT Orientation ACTIVITIES/WORK PRODUCE Explanation about ROHS and we get job position. Technician at KTMM Department that I must cover is MCU, Open Short and Oil Bath. We also get equipment. EQUIPMENT/MATERIAL/MACHINE USED Projector, Stationary, ESD Equipment KNOWLEDGE/SKILL ACQUIRED We learn about ROHS and the scope of job position DATE: 19 DEC 2012 DESCRIPTION OF JOB/TASK/PROJECT Introduction about the KTMM company ACTIVITIES/WORK PRODUCE Explanation about the machine use in the deprtment: MCU: UTS, ADVANTEST and TIGER OPEN SHORT: UTS OIL BATH: HOT TEMP. OIL BATH MACHINE, COLD TEMP. OIL BATH MACHINE EQUIPMENT/MATERIAL/MACHINE USED Stationary and ESD Equipment. KNOWLEDGE/SKILL ACQUIRED 23
GERMAN-MALAYSIAN INSTITUTE Training for Advance Technology Learn about the machine and how its run. DATE: 20 DEC 2012 DESCRIPTION OF JOB/TASK/PROJECT Learn about the machine and do a simple task. ACTIVITIES/WORK PRODUCE I learn about the machine: MCU is a final test process. Open Short is a pre-test process after this process the product goes to burn-in process. Oil Bath is a final test process. I also do the simple daily maintenance: When Bin 8 problem face we must clean up the loadboard use teasser and the nanotech brush to clean up the lead at the socket. EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech brush, Screwdriver(STANLEY) KNOWLEDGE/SKILL ACQUIRED I learn about the machine and do a simple daily maintenance. DATE: 21 DEC 2012 DESCRIPTION OF JOB/TASK/PROJECT Cover the OPEN SHORT line. ACTIVITIES/WORK PRODUCE Do the daily maintenance for bin8 problem. Use performance board to check the problem of Bin 4. EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit), Performance Board. KNOWLEDGE/SKILL ACQUIRED I learn about the performance board and how to use it.
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DATE: 24 DEC 2012 DESCRIPTION OF JOB/TASK/PROJECT Cover the Oil Bath and Open Short Department. ACTIVITIES/WORK PRODUCE Oil Bath Check oil level Check the voltage at the TP point Troubleshoot and repair the paddle. Open Short Convert the machine with the new part according the customers product Core picker problem and I do the calibration of core pickers position Clean pogo pin that cause Bin 8 problem EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn to troubleshoot the Oil Bath machine and convert the UTS machine. DATE: 27 DEC 2012 DESCRIPTION OF JOB/TASK/PROJECT Cover the Oil Bath and Open Short Department ACTIVITIES/WORK PRODUCE Oil Bath Troubleshoot and repairing the paddle Add oil grade 200/200 grade Open Short Convert the machine with the new part according the customers product Clean pogo pin to solve the Bin 8 problem EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn how to change the oil grade 200/200 at the Oil Bath machine. DATE: 28 DEC 2012 DESCRIPTION OF JOB/TASK/PROJECT Cover Open Short Department ACTIVITIES/WORK PRODUCE I change the bearing at the blower that use for blow the nuclear ionizer to the product and I clean the pogo pin for to solve the Bin 8 problem. I also change the loadboard for solve the Bin7 problem. EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED 25
GERMAN-MALAYSIAN INSTITUTE Training for Advance Technology I learn how to change the bearing at the blower and I learn how to dismantle and assemble the machine. DATE: 31 DEC 2012 DESCRIPTION OF JOB/TASK/PROJECT Cover Open Short and Oil Bath Department ACTIVITIES/WORK PRODUCE Oil Bath Do the correlation for Oil Bath and RTCL machine Open Short Clean pogo pin to solve the Bin 8 problem EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn to do a correlation for Oil Bath and RTCL machine DATE: 4 JAN 013 DESCRIPTION OF JOB/TASK/PROJECT Cover Oil Bath Department ACTIVITIES/WORK PRODUCE Troubleshoot and repair the paddle for Oil Bath machine. Do the correlation for Oil Bath and RTCL machine Kick in the data correlation into the system and update it. EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit), Computer KNOWLEDGE/SKILL ACQUIRED I learn how to use computer to kick in correlation data into the system. DATE: 7 JAN 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover MCU and Open Short Department ACTIVITIES/WORK PRODUCE MCU: Change the fan 1 at the UTS machine with the new fan. Checking the shorting and solve the 5 volt problem Clean the pogo pin to solve the Bin 8 problem Open Short: Clean the pogo pin to solve the Bin 8 problem EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn about part of the UTS machine at the MCU department and learn to assemble and dismantle the fan. 26
DATE: 8 JAN 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover Open Short and Oil Bath Department ACTIVITIES/WORK PRODUCE Open Short Slave 3 problem and I find the problem, the fuse at the power supply 12 volt blow and I change it. Clean the pogo pin that cause the Bin 8 problem Oil Bath Tester nor function and I do the troubleshoot process and I find the cable connectivity failed and I change the new cable. EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn how to troubleshoot tester and also learn about the sensor in the Oil Bath machine DATE: 9 JAN 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover Open Short Department ACTIVITIES/WORK PRODUCE Fan 3 at the machine jammed and I solve it with change the new bearing for that fan. I clean the pogo pin for to solve the Bin 8 problem EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn the step to change the bearing at the fan 3 with the fast skill DATE: 10 Jan 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover Open Short Deprtment ACTIVITIES/WORK PRODUCE Subslave 1 problem and I clean the connection between the cable and the socket at the subslave card. Float tray broke and I change it with the new one. Clean pogo pin for clear the Bin 8 problem EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED 27
GERMAN-MALAYSIAN INSTITUTE Training for Advance Technology I learn the different type of floating tray according the customers product and also learn how to solving the subslave problem.
DATE: 11 JAN 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short Department ACTIVITIES/WORK PRODUCE The lower jaw at the machine jammed, so I solve it use the encoder kit. I homing all the part at the machine. Power failure and I change the power supply 48volt with the new one. EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED Learn how to use encoder kit and learn about type of the power supply and the connection. DATE: 14 JAN 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the MCU and Open Short Department ACTIVITIES/WORK PRODUCE MCU: Product missing in the machine, I open the chamber and take out all the tray and I find the product at the bottom of the chamber. Open Short: Bin 8 problem and I clean the pogo pin. EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED Learn about the chamber at the UTS machine and learn how to find the product that felt in the chamber. DATE: 15 JAN 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the MCU department ACTIVITIES/WORK PRODUCE Bin 8 problems and I clean the pogo pin at the machine to clear up the problem. Clean the contactor at the loadboard. Change the bush at the head part in the core section UTS machine. EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED 28
GERMAN-MALAYSIAN INSTITUTE Training for Advance Technology Learn about the Core section and learn about how to change the bush at the head.
DATE: 16 JAN 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU department ACTIVITIES/WORK PRODUCE Open Short: 5 volt failure and I troubleshoot and also adjust the variable screw to adjust the voltage and problem solve. Bin 8 problem and I clean the pogo pin. MCU: Pick up chuck jammed and I use encoder kit to solve it. I homing all the part. EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED Learn about the important of 5 volt in the tester machine. DATE: 17 JAN 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short Department ACTIVITIES/WORK PRODUCE I clean the pogo pins that cause a Bin 8 problem. Quad head jammed and I use encoder kit to solve the problem. I homing all the part. I also spray the shaft that guide the quad head to move with the electronic spray. EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn the type of the chemical that can clean the electronic without causes the shorting. DATE: 18 JAN 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short ant the Oil Bath Department ACTIVITIES/WORK PRODUCE Open Short: Bin 8 problem and I clean the pogo pin. Subslave problem and I clean the contactor with the electronic spray clean it. 29
GERMAN-MALAYSIAN INSTITUTE Training for Advance Technology Oil Bath Do the correlation for RTCL and Oil Bath machined. EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn how to troubleshoot the subslave card and clean it. DATE: 21 JAN 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Oil Bath Department ACTIVITIES/WORK PRODUCE Do the correlation for Oil Bath machine Change the silicone oil with the new one into the Oil Bath machine. EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED Learn about the Oil Bath machine deeply DATE: 22 JAN 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Oil Bath Department ACTIVITIES/WORK PRODUCE Do the correlation for the Oil Bath machine Troubleshoot the paddle and repair it. EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn how to troubleshoot the paddle with the fast skill DATE: 23 JAN 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Oil Bath Department. ACTIVITIES/WORK PRODUCE Do the correlation for the Oil Bath machine Bin 8 problems and I checked the voltage that has been tested to the unit and we do the calibration to adjust the voltage with the true range. EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn how to calibrate the Oil Bath tester.
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DATE: 24 JAN 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Oil Bath Department ACTIVITIES/WORK PRODUCE Do the daily correlation for Oil Bath and RTCL machine Troubleshoot and repair the paddle of the Oil Bath machine EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit), Multimeter (Fluxe) KNOWLEDGE/SKILL ACQUIRED Learn how to use multimeter to checkup the paddle with the true way and easy. DATE: 25 Jan 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short Department ACTIVITIES/WORK PRODUCE Bin 8 problem and I clean the pogo pin Chuck jammed and I sove it with the encoder kit and homing all the part at hthe machine. EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn about the encoder kit pro version DATE: 28 JAN 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short Department ACTIVITIES/WORK PRODUCE Quad picker failed to take the unit and I repair the valve and the problem solve. Slave card failure and I clean the card contactor. EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn how to troubleshoot and repaired the quad picker valve.
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DATE: 29 JAN 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short Department ACTIVITIES/WORK PRODUCE I clean pogo pin that cause Bin 8 problem Slave card problem and I swap the card with another card. EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn how to swap the slave card with the true way and high skill inspect the binary code. DATE: 30 JAN 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE Open Short: Bin 8 problems and I clean the pogo pin. MCU Bottom slide jammed and I take out all the tray at the chamber and I repair the slider EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn to troubleshoot the bottom slide jammed DATE: 31 JAN 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short Department ACTIVITIES/WORK PRODUCE Bin 8 problem and I clean the pogo pin. Floating tray broke and I change it with the new one. Bend pin at the socket and I change it. EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED 32
GERMAN-MALAYSIAN INSTITUTE Training for Advance Technology I learn to change the pin at the socket
DATE: 1 FEB 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short Department ACTIVITIES/WORK PRODUCE Bin 8 problem and I clean the pogo pin. Input quad head motor jammed and I clean the shaft that guide the motor move with the electronic spray. EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn the flow of the Open Short system DATE: 4 FEB 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE MCU Clean the pogo pin that cause Bin 8 problem Core chucks rotator jammed and I haminh all the part. Open Short Bin 8 problem and I clean the pogo pin. Temperature fan 1 failure and I clean the contactor of the slave card. EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn how to solve the chuck rotator jammed DATE: 5 FEB 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE MCU Clean pogo pin that cause Bin 8 problem. Core slave failure and I reset the slave and the machine will reboot so the problem solve 33
GERMAN-MALAYSIAN INSTITUTE Training for Advance Technology Open Short Input slave failure and I reboot the machine and homing all the part at the machine Bin 8 problem and I clean the pogo pin. EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn about the characteristic of the slave problem DATE:8 FEB 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE MCU Input quad head motor jammed and I change the bearing at the motor and I homing all the part via encoder kit Open Short Bin 8 problem and I clean the pogo pin. Core slave problem and I reboot the machine EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn about pneumatic measurement equipment that called manometer DATE: 12 FEB 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Oil Bath and Open Short Department ACTIVITIES/WORK PRODUCE Oil Bath Do the correlation for all oil bath machine Troubleshoot all the paddle that cant use. Open Short Bin 8 problem and I clean the pogo pin EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn about the construction of the paddle. DATE: DESCRIPTION OF JOB/TASK/PROJECT Cover the Oil Bath Department ACTIVITIES/WORK PRODUCE Do the correlation for all the Oil Bath machine and the RTCL machine 34
GERMAN-MALAYSIAN INSTITUTE Training for Advance Technology Do the preventive maintenance for Oil Bath machine EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit), Multimeter (FLUXE) KNOWLEDGE/SKILL ACQUIRED I learn about the preventive maintenance of Oil Bath machine
DATE: 14 FEB 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the MCU and Open Short Department ACTIVITIES/WORK PRODUCE Open Short Bin 8 problem and I clean the pogo pin. MCU 1 unit has missed and I must find the unit in the machine, so I open the chamber and I take out all the tray and I found the unit. EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn to open the chamber with the easy way. DATE: 15 JAN 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the MCU Department ACTIVITIES/WORK PRODUCE Bin 8 problem and I clean the pogo pin and also clean the contactor. Change the bush at the head in the core section. EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn the slave card in the Advantest machine DATE: 16 JAN 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE Open Short 5volt failure and I adjust the voltage at the power distribution. Bin8 problem and I clean the pogo pin. MCU 35
GERMAN-MALAYSIAN INSTITUTE Training for Advance Technology Pick up chuck jammed and we solve it with the encoder kit and I homing all the part. EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn about the function of 5volt in the microprocessor.
DATE: 17 FEB 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short Department ACTIVITIES/WORK PRODUCE Bin 8 problem and I clean the pogo pin Quad head jammed and I use the encoder kit to homing all the part and also clean the shaft use electronic spray. EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn the function of the electronic spray in the industries DATE: 18 FEB 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Oil Bath and Open Short Department ACTIVITIES/WORK PRODUCE Oil Bath Do the correlation for oil bath and RTCL machine Open Short Bin 8 problem and I clean the pogo pin. Subslave problem and I clean the contactor at the subslave card. EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn how to troubleshoot the subslave card. DATE: 19 FEB 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE Open Short Bin 8 problem and I clean the pogo pin 36
GERMAN-MALAYSIAN INSTITUTE Training for Advance Technology Core slave problem and I reset the motherboard MCU Temperature fan 1 problem and I clean the card slave contactor EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn how to clean contactor at the slave card
DATE: 20 FEB 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE Open Short Bin 8 problem and I clean the pogo pin MCU Sort ATU(Bin A) singulation problem and I check the slave sort contactor and clean it. EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn about slave card at the ATU section DATE: 21 FEB 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE Open Short Bin 8 problem and I clean the pogo pin MCU Core slave failure and I reboot the machine Chuck jammed and I homing all the part via encoder kit EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn how to use encoder kit with the easy way DATE: 22 FEB 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department 37
GERMAN-MALAYSIAN INSTITUTE Training for Advance Technology ACTIVITIES/WORK PRODUCE Open Short Bin 8 problem and I clean the pogo pin Input quad missing and I find the unit so I clean the jammed. MCU Temperature out of guard and I calibrate the temperature EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn how to calibrate the temperature
DATE: 25 FEB 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE Open Short Bin 8 problem and I clean the pogo pin Convert the machine with another package MCU Input slave failure and I reset the slave card EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn how to convert the machine to another package DATE: 26 FEB 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Oil Bath Department ACTIVITIES/WORK PRODUCE Do the correlation for all the oil bath machine and RTCL machine Troubleshoot the paddle and repaired EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn how to build the paddle DATE: 27 FEB 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Oil Bath Department ACTIVITIES/WORK PRODUCE Do the correlation for Oil Bath and RTCL machine 38
GERMAN-MALAYSIAN INSTITUTE Training for Advance Technology Take out all the unit that felt in the degress machine Troubleshoot paddle and repair it EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn the function of the degress machine
DATE: 28 FEB 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE MCU Input quad head motor jammed and I homing all the part with the encoder kit. Open Short Bin 8 problem and I clean the pogo pin Change the floating tray EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn how to change the floating tray with the easy way DATE: 1 MAR 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE Open Short Bin 8 problem and I clean the pogo pin MCU Input slave problem and I clean all the contactor and reboot the machine EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn the characteristic of UTS machine DATE: 4 MAR 2013 39
GERMAN-MALAYSIAN INSTITUTE Training for Advance Technology DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE Open Short Bin 8 problem and I clean the pogo pin Output xyz motor jammed and I clean the motor with the cleaner set and homing all the part EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn about the UTS machine via manual book
DATE: 5 MAR 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE Open Short Preventive maintenance for the loadboard Bin 8 problem and I clean the pogo pin and I swap the cable that connect between tester and handler. EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn how to swap the cable DATE: 6 MAR 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MSU Department ACTIVITIES/WORK PRODUCE Open Short Open Short core slave failure and I reboot the machine Bin 8 problem and I clean the pogo pin MCU Loadboard locking problem and I tight the screw that hold the locking part EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn about the locking system DATE: 7 MAR 2013 40
GERMAN-MALAYSIAN INSTITUTE Training for Advance Technology DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE MCU Power failure and I troubleshoot the power supply control Open Short Bin 8 problem and I clean the pogo pin Input slave problem and I reset the mothrboard EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I lern how to troubleshoot the power supply control unit.
DATE: 8 MAR 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE Open Short Bin 8 problem and I clean the pogo pin Bin atu automated problem and I swap the slave card EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn how to solve Bin A automated problem DATE: 11 MAR 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE Open Short Bin 8 problem and I clean the pogo pin Input quad missing and I find the unit and also clear the jammed MCU Temperature problem and I set the temperature guard EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn how to set the temperature guard DATE: 12 MAR 2013 41
GERMAN-MALAYSIAN INSTITUTE Training for Advance Technology DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE Open Short Bin 8 problem and I clean the pogo pin MCU Input quad vacuum problem and I service the valve for vacuum function EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn how to service the vacuum valve
DATE: 13 MAR 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE Open Short Bin 8 problem and I clean the pogo pin MCU Convert package Core subslave 9 reset and I reboot the machine EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn about core subslave DATE: 14 MAR 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE Open Short Bin 8 problem and I clean the pogo pin Output motor xyz jammed and I clean up the motor with the cleanup kit MCU Bin 8 problem and I clean the pogo pin Core subslave problem and I reset the motherboard EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) 42
GERMAN-MALAYSIAN INSTITUTE Training for Advance Technology KNOWLEDGE/SKILL ACQUIRED I learn how to solve the output motor xyz jammed. DATE: 15 MAR 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE Open Short Bin 8 problem and I clean the pogo pin MCU Unit missing in the core and I take out all the tray and I find the unit . Bottom slide problem and I homing that part EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn how to take out the tray from the core.
DATE: 18 MAR 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE Open Short Preventive maintenance loadboard Convert package Bin 8 problem and I clean the pogo pin EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn how to take summary from the loadboard DATE: 19 MAR 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the MCU and Open Short Department ACTIVITIES/WORK PRODUCE Open Short Bin 8 problem and I clean the pogo pin MCU Advantest tester cant login and I reset all the setting and the problem solve EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED 43
GERMAN-MALAYSIAN INSTITUTE Training for Advance Technology I learn how to troubleshoot the tester problem DATE: 20 MAR 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE Open Short Bin 8 problem and I clean the pogo pin ICOS Preventive Maintenance for ICOS machine at end of line Department EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn about ICOS machine
DATE: 21 MAR 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE Open Short Bin 8 problem and I clean the pogo pin MCU Tester at MCU unable to run because the file corrupted and the solution is I reset the tester. Bottom slide jammed and I solve it via encoder kit EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn how to reset the tester DATE: 22 MAR 2013 DESCRIPTION OF JOB/TASK/PROJECT cover the Open Short and Oil Bath Department ACTIVITIES/WORK PRODUCE Open Short Bin 8 problem and I clean the pogo pin Subslave 1 problem and I reset the motherboard MCU Input motor xyz jammed and I clean the rod via cleaner kit 44
GERMAN-MALAYSIAN INSTITUTE Training for Advance Technology EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn about the function of motor xyz DATE: 25 MAR 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE Open Short Bin 8 problem and I clean the pogo pin MCU Tester hang up and I reboot the tester Bottom slide jammed and I solve via encoder kit EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn about the tester process
DATE: 26 MAR 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE Open Short Bin 8 problem and I clean the pogo pin Realignment the Open Short machine MCU Input quad jammed and I homing all part via encoder kit EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn about realignment the UTS machine DATE: 27 MAR 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Oil Bath and Open Short Department ACTIVITIES/WORK PRODUCE Oil Bath Do the correlation on the oil bath machine Open Short Bin 8 problem and I clear the pogo pin EQUIPMENT/MATERIAL/MACHINE USED 45
GERMAN-MALAYSIAN INSTITUTE Training for Advance Technology ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn about the Oil bath process DATE: 28 MAR 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE Open Short Bin 8 problem and I clean the pogo pin Do the correlation to the UTS machine MCU Subslave 1 problem and I reset the motherboard EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn about the correlation to the UTS machine
DATE: 29 MAR 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE Open Short Bin 8 problem and I clean the pogo pin Change pin at the socket MCU Convert package Rearrange the machine location EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn the skill to make an arrangement DATE: 1 APR 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE Open Short Bin 8 problem and I clean the pogo pin Preventive maintenance on loadboard at open short 46
GERMAN-MALAYSIAN INSTITUTE Training for Advance Technology MCU Docking locking problem and I screw up the screw tightly EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn about the loadboard system DATE: 2 APR 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE Open Short Bin 8 problem and I clean the pogo pin Help operator arrange the lot to the cabinet EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn how to read the data at the lot
DATE: 3 APR 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short, Oil Bath and MCU ACTIVITIES/WORK PRODUCE Oil Bath Preventive maintenance on Oil Bath tester MCU Alignment the UTS machine with the encoder kit Open Short Bin 8 problem and I clean the pogo pin EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn more about encoder kit DATE: 4 APR 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE Open Short Bin 8 problem and I clean the pogo pin 47
GERMAN-MALAYSIAN INSTITUTE Training for Advance Technology Change fan bearing MCU Tester hang up and I reboot the tester EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn how to change the bearing with the easy way. DATE: 5 APR 2013 DESCRIPTION OF JOB/TASK/PROJECT Cover the Open Short and MCU Department ACTIVITIES/WORK PRODUCE Open Short Bin 8 problem and I clean the pogo pin Change the bearing Change the new pin at the loadboard socket EQUIPMENT/MATERIAL/MACHINE USED ESD Equipment, Teasser, Nanotech Brush, Toolbox (Pros kit) KNOWLEDGE/SKILL ACQUIRED I learn how to change the bearing with the faster way
CONTENT OF TRAINING
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TECHNICIAN FAIZAL
TECHINCIAN RAHMAN
TECHNICIAN AZAMAN
TECHNICIAN NORDIN
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DAILY ROUTINE
All the workers in OPEN SHORT, MCU and OIL BATH department must follow this daily routine: 7:00am 7:15am : briefing : work task beginning
10:00am : morning break 10:30 am : continue work task 1:00pm : lunch 2:00pm 3:15pm : continue work task : break
WORK TASK
In the Open Short, MCU and Oil Bath Department was training at the Tooling Department. My work was given by our foreman. My work task is: Clean pogo pin Guide line Preventive maintenance Calibration tester Repair tester and handler Change silicone oil Do some innovation Loadboard maintenance Standby at line
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ILLUSTRATION
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UTS MACHINE
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ADVANTEST MACHINE
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NANOTECH BRUSH
PROSKIT TOOL
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DEGRESS MACHINE
SILICONE OIL
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ENCODER KIT
SLAVE BOARD
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CONCLUSION
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After spending about four month, training in KESM (M) SDN BHD, the trainee had fulfilled all the requirements in term of theoretical and practical which is related to their course taken that is Mechatronic in German Malaysian Institute (GMI). The trainee was also been exposed to industrials work life and all commitments such as time arrangement, troubleshooting, make innovation study were also been taught. The trainee had gained a profit and a lot of working experience which are not undergone before. A part from that, he also learns how to communicate with staff and make himself in comfort in industrial environmental. The trainee believed that he had successfully the objective of in plant training. All difficult things during the period of training assumed it only a split obstacle for him to be successfully in all diversity of work.
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SUGGESTION
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GERMAN-MALAYSIAN INSTITUTE Training for Advance Technology The main purpose of this in plant training is to get the trainee learn, expose, observe and adapt to actual working experience. This task can help the trainee to improve his communication skill, technical skill and etc. in any situation and circumstance. For such a purpose, these are some recommendation and suggestion that the trainee believe would give a one step forward and improve the effective of this in plant training: GMI should prepare or provide a special task for a company that the student is assign to, this will be the guide for the company to give any work for the trainee. GMI has to ensure their student to choose a company that has related to student course, this is to prevent from wasting time and problem occur while doing the practical. The training period should be lengthened so that the trainee can get more knowledge and hands-on skill. GMI should complete certain syllabus for the student before attend in plant training. All software which has a capability to design a die should be study so that they will not face a problem especially in designated a die. GMI should inform the company what they have to do to the trainee and take an immediate action of replacing the student to other suitable company. This will avoid the student from extend or repeat this task which is will totally fluent their future study.
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APPENDIX
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Our Our quality ALTER Deliver policy is quality A BI customers/ TOTAL policy is shareholde 500 CUSTOME TOTAL rs/employe R CUSTOM sq.ft. es SATISFAC
C IS O 90 R
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