Messrs TIVENERGY Engineering Construction Company No.

8 Nik Ray Alley, North Shams Tabrizi Street Mirdamad Boulevard Tehran IRAN

and

To the kind Attention of Mrs. Shohreh Shojaieemanesh Ref. Tel. +98 21 24571325 Fax. +98 21 22925080 e-mail: sh.shojaieemanesh@tivenergy.com Selvazzano D. (PD), February 28th 2013 E-mail Inquiry No. 418/110-ME-ENQ-033 dtd. November 29th 2012: Weigh Feeders for Sarcheshmeh Flash Smelting Furnace Project TECHNICAL Offer No. 013.12/OM/BB: No. 2 BELT WEIGHFEEDERS for COPPER CONCENTRATE SARCHESHMEH FLASH SMELTING FURNACE PROJECT (IRAN)

Reference:

Subject:

for

We remain at Your complete disposal for any further information and/or detail that You might require. Best Regards SAET S.p.A. Omar Merlin

SAET SPA Via A. Moravia 8 35030 SELVAZZANO D. - PADOVA Tel. 049-89.89.711 Fax 049-89.75.299

m a i l

i n f o @ s a e t p d . i t 1.500.000,00

I n t e r n e t :

w w w. s a e t p d . i t

C.F. e P . I V A 0 0 2 0 4 6 1 0 2 8 1 R . E . A . n . 7 2 8 7 1

Iscr. Reg. I mpr. di P ado va nr. 4221

Capitale Sociale
UNI EN ISO 9001 CERTIFICAT O N. 9115 .SAE4

int. versato

TECHNICAL Offer No. 013.13/OM/BB

page 2 of 11

SUMMARY 1. GENERAL..................................................................................................... 3

1.1 TENDER SCOPE AND REFERENCES ............................................................................... 3 1.1.1 Scope ................................................................................................................................. 3 1.1.2 References ......................................................................................................................... 3 1.2 QUALITY SYSTEM ....................................................................................................... 3 1.3 APPLICATION MAIN REFERENCE DATA ......................................................................... 3

2.

DESCRIPTION OF SUPPLY .......................................................................... 5

2.1 No. 2 BELT WEIGHFEEDERS model DPN/S 18-65 ........................................................... 5 2.1.1 Main Features ..................................................................................................................... 5
2.1.1.1 2.1.1.2 2.1.1.3 2.1.1.4 2.1.1.5 2.1.1.6 2.1.1.7 2.1.1.8 2.1.1.9 2.1.1.10 Structure (Frame)......................................................................................................................... 5 Belt ............................................................................................................................................. 5 Cleaning System........................................................................................................................... 5 Rollers......................................................................................................................................... 6 Drums (Pulleys) ........................................................................................................................... 6 Self-Centering System .................................................................................................................. 6 Safety Systems ............................................................................................................................ 6 Weighing Bridge........................................................................................................................... 6 Electric Motor-Speed Reducer Group .............................................................................................. 6 Tachometric Transducer................................................................................................................ 6 No. 2 Belt Weighfeeders DPN/S 18-65............................................................................................ 7

2.1.2
2.1.2.1

Technical Data .................................................................................................................... 7

2.2 No. 2 FEEDING HOPPERS ............................................................................................ 7 2.3 No. 2 DISCHARGING HOODS ....................................................................................... 7 2.4 ELECTRICAL/INSTRUMENTATION PART ........................................................................ 8 2.4.1 No. 2 Local Control Panels ................................................................................................... 8 2.4.2 No. 2 Control Switchboard ................................................................................................... 8
2.4.2.1 WS210/D Microprocessor Measuring and Control Unit ...................................................................... 8

2.5 2.6

OPTION: No. 2 Needles Gates ...................................................................................... 9 OPTION: Special Cable ................................................................................................ 9

3.

SERVICES.................................................................................................. 10

3.1 DESIGN & ENGINEERING........................................................................................... 10 3.2 ASSEMBLY................................................................................................................ 10 3.2.1 Mechanical Part................................................................................................................. 10 3.2.2 Electrical Part.................................................................................................................... 10 3.3 PARTIAL TEST IN FACTORY ....................................................................................... 10 3.4 SEAWORTHY PACKING [excluded].............................................................................. 11 3.5 TRANSPORT [excluded] ............................................................................................. 11 3.6 OPTION: Supervision of Erection and Commissioning ................................................... 11 3.7 OPTION: Training for O&M Personnel ......................................................................... 11

TECHNICAL Offer No. 013.13/OM/BB

page 3 of 11

1. 1.1 1.1.1

GENERAL TENDER SCOPE AND REFERENCES Scope

The present Offer concerns the design and the supply of No. 2 BELT WEIGHFEEDERS for COPPER CONCENTRATE, to be installed on the FLASH SMELTING FURNACE PROJECT of SARCHESHMEH (IRAN).

1.1.2

References

The present offer has been prepared based on the following documents: 418/110-P30-Q7-001 Rev. 01 dtd. 19/01/2013 Material Requisition for Weigh Feeders; 418/110-D00-Q1-112 Rev. 04 dtd. 16/07/2012 Datasheet for Weigh Feeder; 418/110-D00-Q3-009 Rev. 02 dtd. 10/03/2012 Outline Drawing; 418/110-D00-L1-007 Rev. 02 dtd. 18/02/2012 General Arrangement section D-D; 418/200-B00-P1-004 Rev. 04 dtd. 03/09/2011 Engineering Specification for Painting; 418/200-D00-Q1-001 Rev. 01 dtd. 30/01/2012 Mechanical Design Criteria; E-mail (to Mr. Mansuri) with comments dated February 3rd 2013 ; 418/110-P31-Q4-013 Rev. 01 Modification of 110-BN-008 Arrangement and Detail; Reply Document to SAET Questions.

1.2

QUALITY SYSTEM

SAET Quality System has an internal service, under the direct supervision of the Direction, dedicated to this scope. The Quality System has to guarantee the quality of SAET realizations. To guarantee that SAET realizations has all the requirements, requested by the customer, SAET created an own Quality System according to UNI EN ISO 9001: VISION 2000 Norms, described on the Quality Manual Edition 04. SAET Quality System is certified by CSQ Agency with Certificate No. 9115.SAE4.

1.3

APPLICATION MAIN REFERENCE DATA

The Offer has been prepared based on the following data:

a.

Site Conditions: Site Altitude Temperature at Plant Site Sarcheshmeh Copper Mine Iran; +2,450 m a.s.l.; 25 +35 C;

TECHNICAL Offer No. 013.13/OM/BB

page 4 of 11

Relative Humidity Belt Weighfeeders Data: Characteristics

Items Number of Feeders Material Handled

24 % @ 33 C.

b.

Belt Weighfeeders
110-FE-013 1 Copper Concentrate 98.3 155 N.A. N.A. 1 1.8
0.06

Rated Capacity [t/h] Design Capacity [t/h] Min. Capacity [t/h] (Ref. to Design Capacity) Control Ratio Accuracy [%] Density [t/m3] Grain Size [mm] Repose Angle [] Material Temperature [C] Moisture Content [%] Belt Width [mm] Center-To-Center Pulleys Distance [mm] Charge-Discharge Line Distance [mm] Type of Feeding Hopper

110-FE-014 1 Copper Concentrate 98.3 155 N.A. N.A. 1 1.8

0.06

32 Ambient 10 2,000 6,500 5,600 Fixed

32 Ambient 10 2,000 6,500 5,600 Fixed

weight

TECHNICAL Offer No. 013.13/OM/BB

page 5 of 11

2.

DESCRIPTION OF SUPPLY
No. 2 No. 2 No. 2 No. 2 No. 2 Mechanical Part, described on par. 2.1; Feeding Hoppers, described on par. 2.2; Discharging Hoods, described on par. 2.3; Local Control Panels, described on par. 2.4.1; Command & Control Switchboards, described on par. 2.4.2.

The supply is composed of the following items:

2.1

No. 2 BELT WEIGHFEEDERS model DPN/S 18-65

The Belt Weighfeeder, DPN/S model, is realized in sturdy steel structure and designed to be installed directly under the Storage Silo; in this way it can two important functions: Extraction from the Silo and Metering to the downstream equipment. The weight measure (read by SAET Load Cell) and the speed measure (read by SAET Tachometric Transducer) are elaborated by the WS210/D Measuring and Control Unit. WS200/D regulates the belt speed to keep the instantaneous flow rate near the flow rate set; it keeps a constant flow rate on the belt to guarantee, in all the regulation field (10100%), the accuracy of 0.5%.

2.1.1

Main Features

Each Belt Weighfeeder is composed of: 2.1.1.1 Structure (Frame)

The Structure is realized with HE-Beams in painted mild steel, suitable for the installation in industrialized environments with heavy-duty conditions, and designed to support the weight of the material stored in the Silo without deformations and, also, to guarantee the required accuracy. The structure is designed to be overhang supported by the legs positioned on the motor side; in this way the belt can be substituted without the total disassembling of the Weighfeeder (but only with the disassembling of legs on the side opposite to the motor side). 2.1.1.2 Belt

type

The belt is closed ring vulcanised rubber type, designed for coal extraction and transport. It is perfectly cylindrical and the junction hasnt irregularity to avoid errors in weight measurement. 2.1.1.3 Cleaning System

The Belt Weighfeeder has two cleaning system for Belt, one for internal surface and one for external surface. For the cleaning of Belt external surface it is used an transversal straight-shaped gum scraper, for the cleaning of Belt internal surface it is used a V-shaped gum scraper.

TECHNICAL Offer No. 013.13/OM/BB

page 6 of 11

2.1.1.4

Rollers

The Belt is supported through a series of steel rollers, rotating on self-lubricant dust and moistureproof bearings. Rollers are designed to support, without deformations, the weight of the material stored in the Silo. 2.1.1.5 Drums (Pulleys)

The Motor Drum is designed to guarantee the correct traction and grip to the Belt; it is realized in painted carbon steel and covered with grooved rubber to avoid belt skidding. The Return Drum is installed on skids with a mechanical regulation system of the Belt positioning and alignment. Drums are installed on rollers/spheres bearings with grease refilling nozzles. 2.1.1.6 Self-Centering System

The Self-Centering System, gravity type, keeps the Belt centred and visualizes the Belt stretching. 2.1.1.7 Safety Systems

The Belt Weighfeeder has apposite Safety Systems to signal possible Belt drifting. 2.1.1.8 Weighing Bridge

The Weighing Bridge is realized with a special frame, swinging on lamellae cardanic hinge, and transmits the weight of material on the Belt to the Load Cell. The Load Cell is installed on the side of Weighfeeder, it is easy removable, it guarantees an accuracy of 0.05% and it has IP68 Protection Degree. The Weighing Bridge is supplied with supports to insert/remove the calibration weight for calibration/verification activities. 2.1.1.9 Electric Motor-Speed Reducer Group

The Belt is moved through a Group composed of Electric Motor-Speed Reducer. The Electric Motor, AC feeding and IP55 Protection Degree, is regulated by an Inverter (Variable Speed Driver). The Speed Reducer is Helical-Bevel Gearmotor type and it is directly connected to the Motor Drum shaft (in this way there arent transmission belts or chains). 2.1.1.10 Tachometric Transducer

Digital Tachometric Transducer to measure the Belt speed. The measure is done directly on the fast shaft of the Electric Motor; it is fed with 24 VDC and it has IP65 Protection Degree.

TECHNICAL Offer No. 013.13/OM/BB

page 7 of 11

2.1.2

Technical Data

We report the Main Technical Data of the No. 4 New Belt Weighfeeders: 2.1.2.1

No. 2 Belt Weighfeeders DPN/S 18-65 110-FE-013/110-FE-014; Copper Concentrate; DPN/S 18-65; 98.3 t/h; 155 t/h; 15.5 155 t/h; 10 100 % of the Design Capacity; 0.5 % of the Set Flow Rate; 1.8 t/m3; 0.06 mm; 32 ; Ambient; 10 %; 1,800 mm; 6,500 mm; 400VAC 50Hz, 4poles, for Variable application; Helical-Bevel Gearmotor Speed Reducer.

Items Material Handled Model Rated Capacity Design Capacity Flow Rate Range Regulation range Accuracy Density Grain Size Repose Angle Material Temperature Moisture Content Belt Width CTC Pulleys Distance Motor Transmission

Frequency

Drive

2.2

No. 2 FEEDING HOPPERS

Each Belt Weighfeeder will be equipped with no. 1 Feeding Hopper, realized in Painted Carbon Steel and complete of an adjustable manual gate to regulate the layer of material on Belt Weighfeeder..

2.3

No. 2 DISCHARGING HOODS

The Discharging Hoods (no. 1 for each Belt Weighfeeder) are installed to allow a correct flow of material, on the discharging zone, to the downstream equipment, and to avoid the creation dusts. Discharging Hoods are realized in painted carbon steel and are equipped with a opening for the connection with the de-dusting general system [excluded].

TECHNICAL Offer No. 013.13/OM/BB

page 8 of 11

2.4

ELECTRICAL/INSTRUMENTATION PART

Each Belt Weighfeeder will be supplied complete of Electrical/Instrumentation Part. 2.4.1 No. 2 Local Control Panels

The Local Control Panels (no. 1 for each Belt Weighfeeder) are supplied for manual command, of Belt Weighfeeders, for maintenance purposes. The Local Control Panel is the main Junction Box of Belt Weighfeeder, in which are wired all the control equipment of Belt Weighfeeder itself (as Drift Switches and Load Cell). Each Local Control Panel is installed on lateral side of a Belt Weighfeeder and its equipped with:

No. 1

Selector for Control Selection Automatic Mode (from Command & Control Switchboard)/Maintenance Mode (from Local Control Panel) of the Belt Weighfeeder; Push Buttons for Start/Stop the Belt of the Belt Weighfeeder (only active in maintenance mode); Push Buttons for Increase/Decrease the Belt speed of the Belt Weighfeeder (only active in maintenance mode); Emergency Button.

No. 2 No. 2 No. 1

2.4.2

No. 2 Control Switchboard

The Scope of supply includes the Command & Control Switchboards (no. 1 for each Belt Weighfeeder). Each Command & Control Switchboard have modular construction, frontal accessibility, IP55 Protection Degree, and its equipped with the following equipment:

No. 1 No. 1 No. 1

400VAC, 50Hz incoming line; VFD for AC Electric Motor for continuous belt speed regulation of Belt Weighfeeder; Microprocessor Measuring and Control Unit WS210/D for Belt Weighfeeder. WS210/D Microprocessor Measuring and Control Unit

2.4.2.1

WS210/D series is the configuration for Belt Weighfeeder of WS210 Measuring and Control Unit. It is designed to manage the signal from and to the load cells and for the eventual local management of equipment slaved to the Belt Weighfeeder. It is realized in modular configuration, expansible and connectable to Field Bus. WS210/D can do the following operations:

Load cells feeding; Load cells signal amplification;

TECHNICAL Offer No. 013.13/OM/BB

page 9 of 11

Visualizations management; Alarms and interlocks management.

Main Features:

Power Supply Service Temperature

24 VDC; 0 50 C.

Measuring signals:

Input from load cell Input from tachometric

No. 1; No. 1.

Input Signal (Flow Rate Set) from Plant Main Control System (PLC):

Input

No. 1 Analogic signal 0/420 mA, max 500, 12 bit.

Output Signal (Instantaneous Flow Rate) to Plant Main Control System (PLC):

Output

No. 1 Analogic signal 0/420 mA, max 500, 12 bit.

Management signals for data exchange with Plant Main Control System:

Input Output

No. 3+4 digital signals, 24 VDC and optocoupled; No. 4+4 digital signals, 24 VDC and optocoupled with max 300 mA.

Serial Port (Option):

AUX Port

Serial Port for Communication of Measuring & Control Unit with the Plant Main Control System via Control Bus (Profibus-DP Protocol or others).

2.5

OPTION: No. 2 Needles Gates

Needles Gates are realized (no. 1 for each Belt Weighfeeder) are realized in painted carbon steel and the connection with the Bunker is realized with the specific design flange. The Shut-Off Gate is manually operated by the insertion of a certain number of Needles, in painted carbon steel, inside of the Body of Valve itself.

2.6

OPTION: Special Cable

The Special Cable is a Shielded Cable to transmit the Load Cell signal from Local Control Panel to the Command & Control Switchboard.

TECHNICAL Offer No. 013.13/OM/BB

page 10 of 11

3. 3.1

SERVICES DESIGN & ENGINEERING

Mechanical design; Electrical design.

All design activities necessary for System realisation will be provided, including:

The project documentation which will be supplied in request number of copies on paper and plus one reproducible copy (standard WINWORD for tests and AUTOCAD2006 for drawings) in English language; it will regard the following items:

Mechanical and assembling drawings; Electrical drawings and hardware configurations; Packing List; O&M Instruction Manuals; Recommended Spare Parts List; Test Certificate and Conformity Declaration.

3.2 3.2.1

ASSEMBLY Mechanical Part

The Belt Weighfeeders described on point 2.1, 2.2 and 2.3 will be supplied mechanically assembled, with on-board electrical wiring, ready for erection on Site.

3.2.2

Electrical Part

The equipment for Command & Control, described on par. 2.4, will be supplied completely wired and cabled, ready for erection on Site.

3.3

PARTIAL TEST IN FACTORY

At the end of the construction phase and in line with the delivery programs, for those parts in which this service is possible, we will carry out a series of tests and controls. The objective of these tests is making sure of the integral conformity between the work done and the contractual requirements and the design applicable norms. Tests will be carry out at the presence of the customer who will verify technical, construction and functional aspects of the systems. If a member of Your staff is not present at the partial tests we will, in any case, carry out the tests and, after having obtained the positive results for the tests, we will declare each item of supply ready for delivery.

TECHNICAL Offer No. 013.13/OM/BB

page 11 of 11

3.4

SEAWORTHY PACKING [excluded]

Seaworthy Wooden Cases suitable for transport, of equipment described on chapter 2, by Sea.

3.5

TRANSPORT [excluded]

Port of Delivery to be agreed.

3.6

OPTION: Supervision of Erection and Commissioning

Activities of Supervision during Erection and Commissioning will be carried out by SAET Technicians.

3.7

OPTION: Training for O&M Personnel

Activities of Training for Operation & Maintenance Personnel of Customer will be carried out by SAET Technicians on Site.

SAET S.p.A. Sales Manager A. Zingales

drawing?