Prepared Description

Checked ORIGINATOR

Approved

Document Title

INSPECTION AND TEST PLAN FOR SHOP PREFABRICATION OF STORAGE TANK

Document No.
Org. Code Doc. Type Disc. Code Prc. Code Ser. No Rev. No. D 21 Total Pages (w. attachmts)

o:22

Fax:

INSPECTION AND TEST PLAN FOR SHOP PREFABRICATION OF STORAGE TANK Issue date: 25.10.2008 Doc No: Rev:D Page: 2 of 21

LIST OF CONTENTS

1-INSPECTION AND TEST PLAN 2-ATTACHMENTS ( FORMS )

INSPECTION AND TEST PLAN FOR SHOP PREFABRICATION OF FUEL STORAGE TANK Issue date: 25.10.2008 Stage No. Description of Activity Inspection and Test Plan Before Design Plan Manufacturing Design Approval Material Order Welding Procedure Specifications Before Procedure Qualification Welding Records Welder and Welding Operator Certificates Mill Test Reports Certificates Dimensional Inspection Base Material Receiving Thickness Check Visual Examination Drawing Drawing ERMF-001 API 650 sec.7 API 650 sec.7 API 650 sec.7 API 650 sec.2& specs API 650 sec.2& specs API 650 sec.2& specs API 650 sec.2& specs API 650 sec.2& specs WPS PQR WPQR Certificate ERMR-001 ERMR-001 ERMR-001 ERMR-001 &ERTR-004 I IxR W SW C H O D : Inspection : Inspection Random : Witness : Spot Witness : Check Review : Hold Point : Execution : Drawing By Doc No: Controlling document Acceptance Criteria Quality Record This Plan Rev:D Page:3 of 21 Inspection,Test and Witnessing Plan QC H D C I H H H H I I I I NOE C C R C C C C C T Oth. Note

Material Identification LEGEND QC : Quality control of SRD 3K GROUP NOE : Employer T : Third Party Oth : Other PWHT : Postweld Heat Treatment WPS : Welding Procedure Record PQR : Procedure Quality Record WPQR : Welder& Welding Operator Performance Qualification Record

INSPECTION AND TEST PLAN FOR SHOP PREFABRICATION OF FUEL STORAGE TANK Issue date: 25.10.2008 Stage No. Description of Activity Certificates Welding Material Receiving Dimensional Inspection Thickness Check Visual Examination Material Identification API 650 sec.2& specs API 650 sec.2& specs API 650 sec.2& specs API 650 sec.2& specs API 650 sec.2& specs Doc No: Controlling document Acceptance Criteria Quality Record Certificate ERMR-001 ERMR-001 ERMR-001 ERMR-001 Rev:D Page:4 of 21 Inspection,Test and Witnessing Plan H I I I I C

Dimensional Inspection 6 Before cutting Material Identification Marking Transfer 7 After Cutting Shell Plates Dimensional Inspection Bevel Inspection

Drawing

API 650 Sec.2 ERTR-005 Drawing & API 650 sec.4 Drawing I IxR W SW C H O D : Inspection : Inspection Random : Witness : Spot Witness : Check Review : Hold Point : Execution : Drawing By ERTR-006 ERTR-006

I O&C I I IxR

LEGEND QC : Quality control of SRD 3K GROUP NOE : Employer T : Third Party Oth : Other PWHT : Postweld Heat Treatment WPS : Welding Procedure Record PQR : Procedure Quality Record WPQR : Welder& Welding Operator Performance Qualification Record

INSPECTION AND TEST PLAN FOR SHOP PREFABRICATION OF FUEL STORAGE TANK Issue date: 25.10.2008 Doc No: Rev:D Page:5 of 21 Inspection,Test and Witnessing Plan QC ERTR-006 ERTR-002 ERTR-002 ERTR-002 ERTR-002 ERTR-002 ERTR-002 ERTR-002 ERTR-002 ERTR-002 ERTR-002 ERTR-002 ERTR-002 I IxR W SW C H O D : Inspection : Inspection Random : Witness : Spot Witness : Check Review : Hold Point : Execution : Drawing By I I I I I I I I I I I I I C C C C NOE T Oth. Note

Stage No. 8 After Rolling Shell Plates After Forming others

Description of Activity Checking Shape Dimensional Inspection Checking Shape Dimensional Inspection Orientation Check

Controlling document Acceptance Criteria Drawing & API 650 sec.4 Drawing&API 650 sec.4 Drawing&API 650 sec.4 Drawing Drawing Drawing&API 650 sec.4 Drawing&API 650 sec.4 Drawing&API 650 sec.4 Drawing Drawing Drawing&API 650 sec.4 Drawing&API 650 sec.4 Drawing&API 650 sec.4

10

After Marking and Cutting Annular Plates

Groove Inspection Checking Shape Tack Weld Inspection Dimensional Inspection Orientation Check

11

After Marking, Cutting Groove Inspection Forming and Fit-up of Draw Checking Shape off Sump Tack Weld Inspection

C C

LEGEND QC : Quality control of SRD 3K GROUP NOE : Employer T : Third Party Oth : Other PWHT : Postweld Heat Treatment WPS : Welding Procedure Record PQR : Procedure Quality Record WPQR : Welder& Welding Operator Performance Qualification Record

. Issue date: 25.10.2008 Stage No. Description of Activity Dimensional Inspection Orientation Check After Marking and Cutting Groove Inspection Forming and Fitup of Wind Checking Shape Girders Tack Weld Inspection

INSPECTION AND TEST PLAN FOR SHOP PREFABRICATION OF FUEL STORAGE TANK Doc No: Controlling document Acceptance Criteria Drawing Drawing Drawing&API 650 sec.4 Drawing&API 650 sec.4 Drawing&API 650 sec.4 Drawing Dimensional Inspection ERTR-002 Drawing Drawing&API 650 sec.4 Drawing&API 650 sec.4 Drawing&API 650 sec.4 Drawing Drawing Drawing&API 650 sec.4 Drawing&API 650 sec.4 Drawing&API 650 sec.4 I IxR W SW C H O D : Inspection : Inspection Random : Witness : Spot Witness : Check Review : Hold Point : Execution : Drawing By ERTR-002 ERTR-002 ERTR-002 ERTR-002 ERTR-002 ERTR-002 ERTR-002 ERTR-002 ERTR-002 I I I I I C C I I I I C C Quality Record ERTR-002 ERTR-002 ERTR-002 ERTR-002 ERTR-002 Rev:D Page:6 of 21 Inspection,Test and Witnessing Plan QC I I I I I NOE C C T Oth. Note

12

13

After Marking, Orientation Check Cutting, Forming Groove Inspection and Fit-up of Roof Parts Checking Shape Tack Weld Inspection Dimensional Inspection After Marking, Orientation Check Cutting Forming Groove Inspection and Fit-up of Ladders and Platforms Checking Shape Tack Weld Inspection

14

LEGEND QC : Quality control of SRD 3K GROUP NOE : Employer T : Third Party Oth : Other PWHT : Postweld Heat Treatment WPS : Welding Procedure Record PQR : Procedure Quality Record WPQR : Welder& Welding Operator Performance Qualification Record

INSPECTION AND TEST PLAN FOR SHOP PREFABRICATION OF FUEL STORAGE TANK Issue date: 25.10.2008 Doc No: Rev:D Page:7 of 21

Stage No.

Description of Activity Dimensional& Visual Inspection Groove & Tack Weld Inspection Checking Material Id. Check of WPS Check of Preheat& Interpass Temp. Checking Welding Material Check of Welders& Welding Operators General Visual & Dimensional Inspection Radiographic Examination Final Inspection

Controlling document Acceptance Criteria Drawing&API 650 sec.4 Drawing&API 650 sec.4 ERTR-004 Related WPS Related WPS Related WPS
WPQR of welders& welding operators

Quality Record ERTR-002 ERTR-002 ERTR-002

Inspection,Test and Witnessing Plan QC I I I IxR IxR IxR IxR C C C C C NOE C T Oth. Note

15

After Fit-up of Pipe to Flange

16

During Welding

Drawing&API 650sec.4&6.5 API 650 sec.6.1

17

After Welding

ERTR-001 ERTR-007 ERTR-008 ERTR-009

OxC

OxC OxC

C C

Before 18 Shipment NOTES:

1-Radiographic examination 3.1-To be applied 100% on longitudinal butt welds of nozzles pipes and manhole pipes. 3.2-To be applied 100% on welds(if any)of WN flange to pipe on nozzle and manhole LEGEND QC : Quality control of SRD 3K GROUP NOE : Employer T : Third Party Oth : Other PWHT : Postweld Heat Treatment WPS : Welding Procedure Record PQR : Procedure Quality Record WPQR : Welder& Welding Operator Performance Qualification Record I IxR W SW C H O D : Inspection : Inspection Random : Witness : Spot Witness : Check Review : Hold Point : Execution : Drawing By

INSPECTION AND TEST PLAN FOR SHOP PREFABRICATION OF STORAGE TANK Issue date: 25.10.2008 Doc No: Rev:D Page:8 of 21

ATTACHMENT FORM LIST

DOCUMENT NO. ERMR-001 ERTR-001 ERTR-002 ERTR-003 ERTR-004 ERTR-005 ERTR-006 ERTR-007 ERTR-008 ERTR-009 ERTR-010 ERTR-011 ERMF-001 DOCUMENT TITLE Material Receipt And acceptance Report Visual and Dimensional Inspection Report Inspection Report Surface Preparation And Painting Inspection Report Material Incoming Record Form Stamping And Marking Transfer Report Inspection Report for Cutting And Forming Storage Tank Plates Radiographic Examination Report ( Cover Page ) Radiographic Examination Report Radiographic Examination Plan Liquid Penetrant Examination Report Magnetic Particle Examination Report Material Order Form