Академический Документы
Профессиональный Документы
Культура Документы
Stn.suply. Healthy Contl. Supply on UPS UPS supply. Healthy. Stn.suply. Healthy Contl. Supply on UPS UPS supply. Healthy.
Comp.-A PLC ON
50%
OFF 100%
TRIP Unload
Amps
Comp.-B PLC ON
OFF
TRIP
Amps
Auto
Manual
Brk.ON
50%
100%
Unload
HMI
Auto
Manual
Brk.ON
ON Hlthy Auto
ACW Hlthy.
LOP Hlthy.
E.Stop
OFF
OFF 100%
Load Unload
50%
100%
COMPRESSOR
ON/OFF
HEALTHY
AUTO/MANUAL
MENU
MENU
STATUS PRIORITY
EVENTS
ALARMS
SYS SETTINGS
RUNNING HRS.
STATUS
PRIORITY
PRIORITY STATUS: COMP A : MANUAL COMP B : AUTO COMP C : AUTO COMP D : AUTO Note: ON Priority of Auto compressors may be changed as per requirement
PRIORITY : ON / OFF
EVENTS
In this window events are recorded if any changes in settings and auto manual
changeover of compressors ect, are taken place.
ALARMS
SYSTEM SETTINGS
PRT. SETTINGS
MANUAL SETTINGS
SCRN SETTINGS
LOCK
LOCK
D.V SETTINGS
PRT . SETTING
PRIORITY PRESSURE SETTINGS: LODING UNLOADING PRIORITY 1 6.00 L 6.85 L O PRIORITY 2 5.75 O 6.85 C C K K PRIORITY 3 5.50 6.85
HEADER PRESSURE: ------------- kg/cm2
MANUAL SETTINGS
0% 50 % 100 %
L O C K
HEADER PRESSURE:
----------- Kg/cm2
RUNNING HOURS
TOTAL RUNNING HOURS: Comp -A :Sub Total : Total Comp -B :Sub Total : Total
10:00
20:00 10:00 20:00 Clr.S.T
l o c k
Clr.S.T
l o c k
TOTAL
SELECTED COMP. RUNNING HOURS O% Loading 10:00 50% loading 20:00 100%loading 10:00 Total 20:00
Comp-A
Close
Comp-B
Close
Comp-C
Close
Comp-D
Close
Reciver tank -1
Reciver tank -2
Reciver tank -3
Reciver tank -4
AUTO
I F C
Open (Pressure)
Open
Open ( Pressure)
Open
Switch
Transmitter
Switch
Transmitter
IFC internal bypass pressure setting IFC external bypass pressure setting
CONTROL SUPPLY
Two control supplies are provided to the PLCs 1. UPS supply: which is taken from UPS-2 distribution board at control room 2. Station Supply: which is taken from USB MCB module
* Control supply is always on UPS , if there is any interruption in UPS supply it automatically changes over to station supply with out disturbing the running compressors. *To know operator whether the control supply is healthy or not lamps are provided on the panel for each supply.
AUTO
For switching ON the compressor in AUTO priority settings are must be set in the priority settings of HMI.
For getting ON the compressors in AUTO by priority, settings as 1,2,3 must be assigned to the compressors in sequence for which are to be kept in AUTO. Otherwise the priorities will not work as there is no sequence.
As per priority compressors get ON in AUTO at the given priority pressure settings.
PRIORITY PRESSURE SETTINGS IN AUTO Loading priority -1 : 6.00 kg/cm2 priority-2 : 5.75 kg/cm2 priority-3 : 5.00 kg/cm2 Unloading for all : 6.85 kg/cm2
MANUAL
For switching ON the compressor in manual mode selected compressor must be kept in manual mode by keeping the AUTO/MANUAL selector switch in MANUAL. After keeping the selector switch in MANUAL, switch ON the selected compressor after pre-checks by pressing the ON push button provided on panel. Loading and unloading take place as per pressure settings provided in the manual settings. MANUAL PRESSURE SETTING
Loading
50% : 6.70 kg/cm2 100% : 6.30 kg/cm2 Unloadingfor all : 6.85 kg/cm2
PLC 1 FAIL
The following changes take place in the in PLC -2 panel
AUTO compressor comes to priority -1 automatically though the compressor is in priority 2 or 3 and manual compressor remains as it is. If both compressors are in auto one of the compressor comes to priority 1 and the other comes to zero priority.
If both the compressors are in MANUAL no changes take place.
PROTECTIONS
FOR THE SAFE OPERATION OF COMPRESSOR FOLLOWING INTERLOKS ARE PROVIDED IN THE PLC
1. 2. 3. 4. 5. 6. 7. Discharge air temp. high Lube oil pressure low Lube oil temperature high A.C.W Pressure low Motor overload Header pressure high H.P.D. air temperature (55 deg.C) (1.5 kg/cm2) (65 deg.C ) (0.7 kg/cm2) 286 A (7.80 kg/cm2) (190 deg.C) (Alarm (Alarm (Alarm (Alarm (Alarm & Trip) & Trip) & Trip) & Trip) & Trip)
(Alarm only)
All lamps of above protections will glow when they are healthy
CONTROLS
1. LOP healthy indication glows after 8 to 10 seconds after switching on the compressor. If it does not take place compressor trips after 15 seconds on LOP low. 2. When compressor is switched ON in manual mode compressor loading, unloading or 50% loading takes place after 20 seconds. 3. To switch ON the compressor Accept and Reset push buttons are to be pressed to reset the faults.
3. Auto selected compressors get ON as per priority selected with 10 seconds time delay one after the other as per predefined pressure settings provided PRIORITY SELECTOR SWITCH should be kept in AUTO. 4. The compressors running in AUTO get OFF as per priority whenever come to unload (i.e. priority -1 after 20 min, 2 after 15min and 3 after 10 min respectively). 5. Two sets of header pressure feedbacks are provided each contains one pressure switch and transmitter. Pressure transmitter is meant for PLC feed back and pressure switch is meant for unloading the compressor directly.