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10 - 11 Engineering
Project management About Keppel Offshore & Marine (Keppel O&M)
Safety and Quality A wholly-owned subsidiary of Keppel Corporation, Keppel O&M is the global
leader in designing and building of drilling rigs and in shiprepairs and
12 - 13 Workshops
conversions as well as a specialised shipbuilder. Its near market, near customer
14 - 15 Yard lay-out
strategy is bolstered by a global network of 20 yards in the Asia Pacific, Gulf of
16 Rotterdam Port Area Mexico, Brazil, Caspian Sea, Middle East and North Sea regions. Integrating
the experience and expertise of its yards worldwide, the group aims to be
the provider of choice and partner in solutions for the offshore and marine
industry.
Services
Drydocking, repairs, modifications, conversions and constructions.
They can only be carried out successfully if the basic tools are at hand.
Among those we offer you:
Reliability
We understand the need for on-schedule deliveries that only a major maritime
contractor can guarantee. We have an excellent reputation in terms of
completing projects on time and within budget. We like to be your provider of
choice.
People
Our highly multi-skilled dedicated workforce is ready and able to cope with any
job. Our accountable teams can call upon an ocean of know-how.
We train our own workforce in our in-house training school.
Experience
We are able to tackle today’s problems based on long time experience,
with a sound safety record.
Flexibility
We take care of all your maintenance, repair and conversion requirements.
No matter how small or large the project – we aim to satisfy the clients’ needs.
Facilities
We offer a completely equipped yard with virtually unlimited possibilities
geared for the needs of today and to those of the future, easily accessible
within the Port of Rotterdam, and ISPS code compliant.
2 3
Shiprepair
General
Structural, engine, electrical, emergency and permanent repairs.
Whatever repair your vessel requires, we do it accurately and
efficiently. Throughout our many years in the shiprepair industry
we have continually adapted our workforce and facilities to meet
today’s demands of shipowners and managers. With our expertise
and efficiency we assist you in keeping your fleets in operation for
the maximum possible time.
4 5
Offshore
General
Since 1975 we have carried out all types of modifications, upgradings,
conversions and (damage)repairs. Keppel Verolme has the facilities to
accommodate semi-submersibles, jack-up drilling rigs, FPSOs, and other
mobile offshore units. A virtually unique claim in Northern Europe.
We upgrade units to modern operational and safety requirements and
convert such structures for specific operations worldwide.
Besides a range of mobile drilling rigs, other special offshore service units also
regularly visit Keppel Verolme. These so-called construction vessels include
pipelaying vessels, crane vessels, well intervention vessels and flexible fallpipe
vessels.
6 7
Conversions and modifications (Special projects)
Keppel Verolme has performed over the past decade an extensive number of
conversions and modifications related to the offshore industry. The majority
of the conversions have been semi-submersible and jack-up drilling rigs.
Nevertheless Keppel Verolme has proven track records of other types of
floating offshore units as well.
Constructions
The technological expertise and innovative solutions provided by Keppel
Verolme play a key role in offshore field development projects. We successfully
engineered, procured and constructed a self-installing platform, called a
Mobile Offshore Application Barge (MOAB), for a field development project
in the UK sector of the North Sea. Another special innovative project involved
several Sevan Stabilized Platforms (Sevan 300 type), a circular Floating
Production Storage & Offloading (FPSO) vessel with a storage capacity of
300,000 barrels, and subject to type of topside processing equipment e.g.
an oil processing capacity of 30,000 barrels per day, and a gas injection
capacity of 3.6 million m³ per day. These contracts included the receiving,
pre-assembly and installation on the Sevan hull of process skids, pressure
vessels, piping and valves. In addition to the topside installation, we were also
responsible for fabrication and installation of steel structures and the hook-up
of marine systems, such as technical spaces, cranes and oil offloading stations.
After a first Sevan FPSO for Petrobras, the yard received orders for the final
completion of two more units for Venture and Oilexco both for a North Sea
location.
8 9
Engineering
The complexity of projects has increased which for Keppel Verolme has meant
acquiring a great deal of experience in expanding capabilities. Not only in
relation to execution, but above all in project engineering. We specialise in
structural engineering, piping engineering, hydrostatic stability calculations for
inclination tests, feasibility studies, and architectural engineering.
With a view to further increasing efficiency and productivity, the yard has
implemented the Tribon Hull and Piping System.
Furthermore, as a member of the Keppel Group, the yard can make use of the
enormous engineering capacity of Keppel Offshore & Marine.
10 11
Centrally located workshops
The arrangements of this entire centrally located complex, close to the
drydocks, has created excellent working conditions, resulting in a high degree
of efficiency.
Plate shop
This shop consists of two areas, a steel preparation area and a fabrication
sector, both connected to each other.
Machine shop
Surface area: 3,450m², equipment: boring and milling machines with a
capacity up to 4,000 kilos, lathes up to a diameter of 1,050mm and a cutting
length of 10m; overhead cranes with hoisting capacity of 60 tonnes.
Pipe shop
Surface area: 2,700m², equipment: overhead cranes with 3 tonnes hoisting
capacity, pipebending-, cutting- and welding machines and testing equipment.
Stores
Surface area: 3,100m². Storage and distribution of goods and equipment.
The inventory control of thousands of items is completely computerised.
A steel supply company is located next to our facility, making instant deliveries
possible.
12 13
4561 40T
570m
Yard lay-out
20T 40T 4550 The repair berth numbers are marked
m 4560
200 at the watersides as indicated on this plan.
20T O
Q 4558 A Steel section fabrication/assembling shop,
270m crane cap. 2 x 40 T
4564
K L 4556
L B Steel preparation shop
4565 J
M O
10 m C Pipe shop
th - L 4554
dep
ter m A D D Machine shop, crane cap. 60 T
wa 200
30T E Project offices, restaurant,
4567 B 4552 -12
m
C p t h medical services
de 400m
ter F Safety & Environmental Department
F T wa
G I G Main office
P
E H Porter’s lodge,
subcontractors’ registration office
120m
4551 I
H 90m Warehouse
O Construction/assembling area,
30T open storage areas
P Parking
14 15
Keppel Verolme is situated in the centre
of the Port of Rotterdam
Location
The location of a yard is almost as important as the
facilities it can offer. We are the first available yard for
Development any ship entering the main waterway from either English
Maasvlakte II
Channel or North Sea. The yard is located in sheltered
water and the sailing distance to the open sea is only
10 nautical miles, with no overhead obstacles/locks.
© PA S 2 0 0 8