CHANGSHU SHIMING HEAVYDUTY MACHINERY Co.

LTD

B 240013632 Scraper Conveyer

EY2361-SM

FES PROJECT

EQUIPMENT OPERATION MANUAL ITEM NO. FES212TN1

OF B240013632 Scraper Conveyer

H G F E D C B A 05/09/0 9 updated Xiamei Dai

Momg Jin

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CHANGSHU SHIMING HEAVYDUTY MACHINERY Co.LTD

Rev. Date

B 240013632 Scraper Conveyer

AUTHOR CHECKED

EY2361-SM

SCOPE OF REVISION

APPROVED

Content 1. Safety ........................................................................ 3

1.1 Safety instructions....................................................................................... 3

2.Technical data............................................................. 3
2.1 Specification................................................................................................ 2.2 Data sheet.................................................................................................... 2.3Technical description.................................................................................... 3. Installation.................................................................................................... 3.1 Erection and Alignment.............................................................................. 3 3 4 4 4

4. lubrication.................................................................. 5
4.1lubricants table............................................................................................. 5

5. Spare parts.................................................................. 6
5.1Spare parts index.......................................................................................... 6 5.2 Code of spare parts.................................................................................... 8

6 Commissioning and running.......................................... 8

6.1 Safety instructions .................................................................................... 8 6.2Observe....................................................................................................... 9 6.3Running.......................................................................................................... 9 6.4 Shut down .................................................................................................... 9

.7 Servicing and maintenance ........................................ 10

7.1 Safety instructions.................................................................................... 10 7.2 Servicing.................................................................................................... 10

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CHANGSHU SHIMING HEAVYDUTY MACHINERY Co.LTD

B 240013632 Scraper Conveyer

EY2361-SM

1. Safety

1.1

Safety instructions

The safety instructions included in these operating instructions are subdivided into three hazard levels depending on the seriousness of the possible damage. Danger! Immediate hazards which, with high probability, may lead to serious physical injury or death.

Caution! Hazards or dangerous practices which, with some probability, may lead to serious physical injury or death.

Note! Hazards or dangerous practices which could lead to minor personal injury or damage to product or property.

Operator(include user, maintenance personal) must be traind before operating this equipment. Operator(include user, maintenance personal) must observe the rules include operational handbook and warn mark on the machine.

2.Technical data

2.1

Specification

Scraper conveyer is the corollary equipment of apron conveyor. It is installed in the bottom of apron feeder, used for retrieving spillage grained material of the feeder.

2.2 Data sheet

Type Effective width of scraper Interval of scraper Conveying rate Distance between drive shaft and take-up shaft 16t/h B240013632 2320mm 640mm 13632mm

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CHANGSHU SHIMING HEAVYDUTY MACHINERY Co.LTD

Speed Inclination Chain type (dia. 18mm, internal length 64mm) Reducer Type Reduce ratio Torsion exported Motor Type Power rate Size of the appearance

B 240013632 Scraper Conveyer

0.059m/s 15 MT36-80 link chain KA127R87DV112M4 367 9090Nm DV112M-4 4kW 16370X3320X780mm

EY2361-SM

2.3Technical description
The conveyer is a continuous transportation machine. It consists of (1) gear-motor reducer, (2) drive shaft with stars and bearings, (3) conveying trough, (4) link chain with scraper, (5) tension apparatus, etc. the driving station with driving shaft bare in antifriction bearings and the chain stars fitted on shaft. the gear motor reducer connect the driving shaft. the conveying trough in steel plate construction with the slide rails beside concrete foundation, the take-up set with the tension shaft bare in antifriction bearings and the chain return wheel fitted on the tension shaft. The link chain are round between driving stars and tension stars, and the scrapers are assembling through bolts to chains. The conveying chains is elastically pre-stressed via the tension shaft by means of spindles. It makes the chain runs well.

3. Installation
3.1 Erection and Alignment
Fastening the conveying troughs under apron feeder beam first. Check and alignment the slide rails. Installing the drive station with head part casing and take-up set with tail part casing. Put the link chain with scraper to conveying troughs, make the elasticity of the chain appropriate to adjust the tension apparatus. Fix the complete machine under the apron feeder with the bolt. Running some what observe chain moving steadily and direction is correct.

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CHANGSHU SHIMING HEAVYDUTY MACHINERY Co.LTD

B 240013632 Scraper Conveyer

EY2361-SM

4. lubrication

4.1

lubricants table

In order to keep the dependability that is operated and service life long enough, it is essential to meet the lubricated request for the equipment to the greatest extent. In order to choose the lubricant correctly effectively, should consider the local environment and working environment in the factory. Lubricating point mainly includes gear reducer, transmission main shaft bearing, bearing of tension apparatus, etc. Every transmission bearing flat have forced filling oil cup, add the lubricating grease according to the operating position in time. Confirm that disassemble the bearing cup and wash the bearing and upgrade the lubricating grease when overhauling the end of the year according to operating position. Lubrication and maintaining of the motor and gear reducer go on according to the request for operation instructions at random of the manufacturer. And change the part that has been already worn and torn in time.

Lubricatin g point Gea r redu cer

Quantity

Type

of

First filing

First changing

Further changes

lubricant 1
View manual Planetary reducer the of

23.4L

500h

3000h

tran smis sion mai n shaf t bear ing

Shell Alvania EP2

The

bearing

space

Must wash and all change oil once

totally fill-ups the new fat. Bearing housing fill with 50% of their space. Each bearing packs

every year

about 2 kilograms.

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CHANGSHU SHIMING HEAVYDUTY MACHINERY Co.LTD

Bear ing of tens ion app arat us 2 Shell Alvania EP2 The

B 240013632 Scraper Conveyer

EY2361-SM

bearing

space

Must wash and all change oil once

totally fill-ups the new fat. Bearing housing fill with 50% of their space. Each bearing packs

every year

about 0.5 kilograms.

Sup porti ng rolle r

14

Shell Alvania EP2

The

bearing

space

Must wash and all change oil once

totally fill-ups the new fat. Bearing housing fill with 80% of their space. Each packs kilograms. supporting about roller 0.1

every year

5. Spare parts

5.1Spare parts index

Spare parts list Item 1 2 3 4 5 6 Qty. 3 2 132 44 3 Art. no.
EY2328.2-1 SKF EY2328-3 EY2361-1 EY2328.3-1

Article designation Star Bearing Link Chain Scraper Return Wheel Bearing
22217EK

Technical data

23218CCK/W33

WFD

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CHANGSHU SHIMING HEAVYDUTY MACHINERY Co.LTD

B 240013632 Scraper Conveyer

EY2361-SM

Page 7 of 11

CHANGSHU SHIMING HEAVYDUTY MACHINERY Co.LTD

B 240013632 Scraper Conveyer

EY2361-SM

5.2

Code of spare parts

Position No. 5 6

Description bearing bearing

Quantity 2 2

Code 23218CCK/W33 22217EK

supplier SKF SKF

6 Commissioning and running

6.1

Safety instructions

The machine/system must be operated by trained or instructed personnel only. Danger! An unauthorised use of the machine/system could result in severe per-sonal injury or death and damage to the system. The machine/system must not be switched on if defects jeopardise the operational reliability

Caution! There is a risk of injury when the machine/system is switched on while the protective devices are not mounted. Operate the machine/system only if all protective and safety devices are in place and fully functional!

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CHANGSHU SHIMING HEAVYDUTY MACHINERY Co.LTD

B 240013632 Scraper Conveyer

EY2361-SM

6.2

Observe

Before the running-in of the equipment. Confirm that the installation and adjustment of the equipment and every junction are normally, and can carry on the test run after according with the specification requirement. Unloaded test run of the equipment goes on not less than 2 hours. After there is no unusual phenomenon, carry on the load test run. Load takes trial runs for not less than 6 hours. Can come into operation after everything is normal. Checking before the test run: Besides generally checking whether the installation of the equipment accords with the mounting technique condition before the test run, need check the following project: A: Whether gear reducer annotates the lubricating oil B: Whether electric apparatus wiring is correct. C: Whether the meshing of stars and link chain is correct. D: Whether there are no any metal pieces or tools in conveying casing. Should pay attention to several as follows at the time of the test run: A: The rising of the temperature of bearing of gearmotor reducer does not allow exceeding 40C. B: Drive shaft and take-up axle should rotate flexibly and steadily, have no unusual noisiness and vibration phenomenon, the link chain has not the phenomenon of shaving

and touching.
C Tension apparatus is safe and reliable, and the elasticity of the link chain is appropriate.

6.3

Running
Note! If the chain section bind bolt of scraper become loosing, should tighten to become flexible in time.

Note! If the supplies glued among the starss tooth . link chain will blockage and motor will trip. Or it will cause motor burning and chain link break.Must be clear first ,and then start.

6.4 Shut down

When shutting down the scraper conveyer, first stop the material flow and after stop the driving motor

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CHANGSHU SHIMING HEAVYDUTY MACHINERY Co.LTD

B 240013632 Scraper Conveyer

EY2361-SM

.7 Servicing and maintenance

7.1 Safety instructions
Caution!: Instruct the operating personnel before starting

maintenance workI Secure the machine against unintentional restart! Lock the principal control elements and remove the key! Attach a warning sign

7.2 Servicing
Light maintenance A Wash gear reducer, change the lubricating oil. B Wash the bearing seat, change the lubricating grease of drive and take-up shaft. C Change the chain festival of wearing and tearing seriously and scraper. Capital repair Change the parts with serious wearing and tearing of all position of the complete machine. There are relations between long service life of scraper conveyer and right operation and maintains regularly. And incorrect operation will cause equipment and personal injury; link chain blockage causes motor burning and chain link break, etc. For this reason, user should set up the record of maintenance, the system of relieving and the system of maintaining. shift maintenance A Often pay attention to the oil level indicator of the gear reducer, find that lacks the oil to supplement in time. Change the lubricating oil according to the request for the manual. B Clear up the supplies glued among the starss tooth .

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CHANGSHU SHIMING HEAVYDUTY MACHINERY Co.LTD

B 240013632 Scraper Conveyer

EY2361-SM

Fig.1 Assembling drawing of scraper conveyer

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