Process

Hazard Chemicals

Potential failure Chemical spill, leak

Failure consequences Employee contamination

Failure causes Not be trained for safety program PPE not be equipped for using correctly Preparedness, response emergency is not prepared SOP about storage and classification not be prepared Not be screened for sensitivity The way of hazardous substances can harm that is not trained and communicated to employees Sampling process, safety chemical process is not prepared Chemical safety is not trained. The way of hazardous (physical) substances can harm that is not trained. PPE using is not fully and correctly. Control chemical

Risk evaluation S O D RPN

Action taken

Date taken

Person incharged

Risk re-evaluation S O D RPN

Residual risk

Environment pollution

Chemical exposition

sensitive by chemical exposition.

Poisonous by chemical

Process

Hazard

Potential failure

Failure consequences

Failure causes is not clearly (by stock classification: toxic, corrosive, peroxide) PPE is not used full and correctly Safety goggle must be equipped (in defined area) PPE doesnt include actived carbon mask. Chemical safety is not trained WH is chemical storage The product is not sealed hard and correctly Environment monitoring is not performed. Ventilation system is not performed effectively. Handling is not trained. Ergonomic is not trained. Lack of lifters, trolley. Handling is not trained. Ergonomic is not trained.

Risk evaluation S O D RPN

Action taken

Date taken

Person incharged

Risk re-evaluation S O D RPN

Residual risk

Dust effect eyes

Lung problem by chemical

Discomfort odor

Manual tasks

The load (too heavy, too large, diffcult to reach) The task (is too strenuous, involves awkward

Accidents or musculoskeletal disorders

Accidents or musculoskeletal disorders

Process

Hazard

Machinery and equipment

Potential failure postures or movements Inadequate of pre-checking functions operating & maintenance Actions of moving parts

Failure consequences Malfunction of machinery & injury

Failure causes The break time is not defined. The SOP is not implemented. Employees are not trained. Inactive of emergency buttons. Physical barriers (guarding) are not used full and correctly. The safety signal is not prepared. Work permit is not performed. Inactive of emergency buttons. Go in & out the chiller, UV-Vis, steam bath. Gloves are not equipped. The safety signal is not prepared. Work permit is not performed. The cleaning is not performed properly (with a spillage, regularly cleaning) The floor is not in good order (holes,

Risk evaluation S O D RPN

Action taken

Date taken

Person incharged

Risk re-evaluation S O D RPN

Residual risk

Injury (entanglement, crushing, severing, cutting or puncturing)

Inappropriate environmental conditions (heat, high intensity light, steam)

Injury (burns by heat)

Slips, trips and falls

Unsuitable floor in a workplace

Injury

Process

Hazard

Potential failure

Failure consequences

Failure causes uneven surfaces) No warnings during cleaning, maintenance required. No warnings. The SOPs are not implemented Employees are not trained Work permit is not performed The SOP is not implemented The guarding (ladders, physical barriers) is not installed. Lack of monitoring noise PPE must be equipped (defined area) The noise warning is not prepared The SOP is not implemented. Lack of competent person (electricians) The SOP is not implemented. Lack of competent person

Risk evaluation S O D RPN

Action taken

Date taken

Person incharged

Risk re-evaluation S O D RPN

Residual risk

Too little light

Prevent from seeing hazards Injury

Falling (mixing, warehouse, service area)

Noise

Noise pollution

Ear disorders by noise

Electrics

Inadequate procedure of inspecting and testing of electrical systems Inadequate or inactive electrical protection

Electrical equipments malfunctions

Injury by electrical shocks, fire or explosion.

Process

Hazard

Potential failure (pulse) Operating in risk conditions (heat, humidity, pressure, confined spaces) Deterioration in function as a result of ageing, wear and repeated use. Poor operation & maintenance of pressure vessel and tools Inadequate of inspecting regularly in pressure vessel Poor operation & maintenance of pressure vessel and air tools

Failure consequences Electrical equipments malfunctions and injury by electrical shocks, fire or explosion. Electrical equipments malfunctions and injury by electrical shocks, fire or explosion. Injury by dusts/particles being blown into eyes; and physical injuries from excess pressure to skin Injury by dusts/particles being blown into eyes; and physical injuries from excess pressure to skin Injury by dusts/particles being blown into eyes; and physical injuries from excess pressure to

Failure causes (electricians) The SOP is not implemented. Lack of competent person (electricians) The warnings are not prepared. The SOP is not implemented. Lack of competent person (electricians) The warnings are not prepared. The MSDS & SOP is not ready. Safety is not trained. Work permit is not prepared. The SOP is not ready. Lack of competent person.

Risk evaluation S O D RPN

Action taken

Date taken

Person incharged

Risk re-evaluation S O D RPN

Residual risk

Compressed gases

Air compressors, boiler

The SOP is not ready. Safety is not trained. Work permit is not prepared.

Process

Hazard

Potential failure

Failure consequences skin

Failure causes The air tools is not suitable for pressure. Lack of competent person. First aid is not trained Lack of first-aider & first-aid kits. The SOP for first aid operation & maintenance is not ready. The first-aid kits are not available in working place. By mistake action due to employees. Handling is not prepared Stock classification is not prepared. The separation distance is not defined (toxic, corrosive, flammable, peroxide). Fire tools and devices are not fully. Fire prevention & fighting system are not be installed.

Risk evaluation S O D RPN

Action taken

Date taken

Person incharged

Risk re-evaluation S O D RPN

Residual risk

First aid

Inadequate inhouse first aid service.

take time for cure

Fire and emergency procedure

Fire by chemical

Life-threatening and damaged building, products & process

Fire and explosion due to no fire

Life-threatening and damaged building, products

Process

Hazard

Potential failure fighting and emergency evacuation

Failure consequences & process

Failure causes Grounding (thunderstorm) not validated. The fire extinguisher is not fully and correctly. Quantity and quality of fire extinguisher is not inspected and monitored annually. The instruction line and exists line is not inspected and monitored annually. Motorbike, wooden palettes shouldnt be defined for storage. The ID card for visitors is not prepared. The internal regulation for visitor access is not prepared. The visitor access policy is not trained to employees and security.

Risk evaluation S O D RPN

Action taken

Date taken

Person incharged

Risk re-evaluation S O D RPN

Residual risk

Visitor access control

Access control procedure for visitors

Daily working impact