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Electric Motor Performance Data for IQ New Generation Actuators

3 Phase Power Supplies


Publication number E130E Issue 1
Date of issue 03/02

]
Introduction
This guide provides IQ motor data for standard class F, 15 minute rated actuators at the following supply voltages:
60HZ 200 208 220 230 240 380 440 460 480 575 600
50Hz 200 220 240 380 400 415 440 460 500 525 550 660 690

Important Notes
At any voltage, apply indicates that the particular motor has not been systemised. Contact Rotork.
IQ 90 at 48 rpm and higher speeds are not available at voltages up to and including 240V
IQ91 is not available at 60Hz voltages below 440.
IQ91 is not available 50Hz voltages below 380.

Glossary
Rated Torque Corresponds to 100% torque switch setting
Locked Rotor motor starting and stalled condition
Rated Amps current at 100% torque switch setting
Average (nominal) load.-. Corresponds to 33% of rated torque. This average value has been confirmed as
conservative after 40 years of experience in valve motorisation. It encompasses low torque values around the open
position with rising torque as flow throttling takes place to final seating torque.
Efficiency electrical efficiency of the actuator motor.

Design criteria
Motors designed for operation of valve actuators require special consideration. As continuous running is not a
requirement with isolating and inching or regulating duty valves, motors need only be short duty time rated. Valve
load can vary dramatically across stroke and from stroke to stroke as process and valve conditions vary. Varying from
light running to rated torque with a facility to exceed rated in unseating sticky valves, actual motor loading has no
constant. To apply traditional motor protection to actuator motors is therefore flawed, leading to spurious tripping or
no protection at all.
Rotork recognise the special nature of actuator motors and have therefore designed the IQ motor and its control
package with this unique duty at the forefront.

IQ Motor Design
IQ motors are of a low inertia, squirrel cage induction design, reaching full speed in 3 cycles of the mains frequency.
In their standard 3 phase form they are class F insulated, rated 15 minutes at average load. The motor torque/speed
characteristic has been designed to fulfil the following requirements:
High stall torque in comparison with that required to operate and seat the valve. This is essential in maintaining
rated torque at depressed voltage conditions as torque varies with the square of the voltage. Rotork are able to
guarantee actuator performance at 10% of nominal voltage.
Pull out torque available at speed (50-70% of synchronous) which combined with the lost motion drive, allows the
motor to reach full speed with maximum available torque before the drive is applied to the valve, ensuring unseating
for all except jammed valves. For inching duty when the lost motion has been taken up, starting torque is high, at
least 80% of pull out torque.

IQ motor control protection


The primary protection for the motor is torque switch protection. By measuring the actuator output torque and
comparing to the open and close torque switch setting, effective motor and more importantly, valve protection is
achieved.
IQ motors are also protected by two thermostats embedded in the motor end windings providing over temperature
protection if the duty cycle exceeds actuator rating. IQ control protection will prevent motor stall in the event of valve
jamming *. Phase rotation protection and lost phase protection are also incorporated as standard.
Using torque as the primary means of motor protection along with thermostat and IQ control protection eliminates the
requirement for traditional protection methods and their inherent weakness when applied to short time duty, variable
load motors.
*If Boost open torque is set the actuator will develop torque in excess of rated and can stall in attempting to unseat a jammed valve. If the actuator
stalls, jammed valve protection will trip the motor within 4 seconds.

Power supply cable sizing


As a minimum requirement, cables must be sized to ensure volt drop does not exceed 15% of nominal supply voltage
at locked rotor current.

Fuse selection
Due to the unique nature of the motor duty and taking in to account the comprehensive control protection of the IQ,
sizing of fuses or trip devices should be based on protecting the power cable connected to the actuator.
If required, protection may be enhanced by sizing trip devices to disconnect after 10 seconds at locked rotor current.
This will reduce the risk of severe motor heating under stall conditions while preventing spurious trips under normal
operation. It should be noted that sizing trip devices in this manner may not be possible while meeting other criteria
and is purely designed to meet extreme fault conditions such as jammed contactor when standard control protection
cannot de-energise the motor. All other operating conditions will be catered for by the standard IQ control protection.

Frequency converters and UPS


Frequency converters for variable speed drives are not recommended as a suitable supply for IQ actuators. Where
UPS systems are required, the power supply should have negligible harmonic distortion. In general terms actuators
are designed to operate on power supplies conforming to recognised power supply standards such as EN 50160
Voltage Characteristics of Electricity Supplied by Public Distribution systems. Please apply to Rotork with specific
UPS supply characteristics if different from above.

Motor Options
IQ motors are available with extended duty cycles and Class H insulation. Please apply.

E170E Issue 1 03/02

IQ New Generation - Motor Data

380

3 Phase 50Hz

ACTUATOR

ACTUATOR
lbs.ft.

MOTOR
Poles

LOCKED ROTOR
Amps
P.Factor

RATED
Amps

AVERAGE
Amps

18
24
36
48
72
96

25
25
25
25
25
25

4
4
4
4
4
4

1.80
1.80
2.20
2.50
3.00
4.65

18
24
36
48
72
96

60
60
60
50
35
30

4
4
4
4
4
4

18
24

80
80

18
24
36
48
72
96
144

Nominal AVERAGE LOAD


Kw
P.Factor
Effy.%

0.84
0.84
0.86
0.86
0.83
0.82

0.52
0.60
0.75
1.00
1.10
1.50

0.41
0.48
0.58
0.85
0.60
0.90

0.05
0.07
0.09
0.11
0.15
0.19

0.35
0.35
0.42
0.35
0.53
0.50

57.00
60.00
55.00
55.00
70.00
53.00

4.65
4.65
4.65
4.65
4.65
4.65

0.82
0.82
0.82
0.82
0.82
0.82

1.20
1.30
1.70
1.70
1.68
1.76

0.86
0.91
1.07
1.08
1.03
1.14

0.13
0.16
0.21
0.21
0.21
0.23

0.45
0.50
0.55
0.55
0.55
0.55

50.00
53.00
55.00
55.00
55.00
55.00

4
4

4.65
6.00

0.82
0.82

1.50
1.75

0.98
1.50

0.17
0.21

0.50
0.40

53.00
50.00

150
150
150
150
130
105
75

4
4
4
4
4
4
4

9.25
9.25
9.40
12.00
16.50
16.50
16.50

0.85
0.85
0.85
0.85
0.83
0.83
0.83

2.70
3.00
3.20
3.70
5.90
6.00
6.10

2.10
2.16
2.85
3.26
3.50
3.50
3.50

0.32
0.40
0.53
0.64
0.76
0.80
0.81

0.42
0.45
0.45
0.50
0.43
0.43
0.43

55.00
62.00
63.00
60.00
58.00
58.00
58.00

18
24
36
48
72
96
144

295
295
220
180
180
170
110

4
4
4
4
2
2
2

16.50
16.50
16.50
16.50
25.00
25.00
25.00

0.83
0.83
0.83
0.83
0.82
0.82
0.82

5.30
5.90
6.00
5.90
5.70
7.20
6.30

3.30
3.30
3.30
3.30
2.52
3.07
2.84

0.63
0.78
0.78
0.77
1.06
1.29
1.19

0.43
0.43
0.43
0.43
0.75
0.75
0.75

58.00
58.00
58.00
58.00
85.00
85.00
85.00

18
24
36
48
72
96
144

450
450
400
350
350
270
190

4
4
4
2
2
2
2

26.50
26.50
28.00
37.00
40.50
40.50
40.50

0.87
0.87
0.87
0.80
0.90
0.80
0.80

5.00
5.90
9.00
9.30
12.00
10.60
10.60

3.03
3.75
4.40
3.61
4.23
4.87
4.90

0.96
1.19
1.42
1.50
2.06
2.04
2.06

0.65
0.65
0.51
0.82
0.88
0.85
0.85

74.00
74.00
68.00
77.00
84.00
75.00
75.00

18
24
36
48
72
96
144

750
750
625
500
500
400
300

4
4
4
2
2
2
2

40.00
40.00
48.00
70.00
70.00
70.00
70.00

0.84
0.84
0.86
0.90
0.90
0.90
0.90

10.50
11.00
14.00
15.00
17.00
18.00
19.00

6.74
7.68
8.00
7.74
9.54
9.83
10.10

1.60
1.98
2.22
2.14
2.94
3.03
3.24

0.45
0.49
0.75
0.69
0.72
0.72
0.72

80.00
80.00
55.00
61.00
65.00
65.00
65.00

18
24
36
48
72
96
144
192

1100
1100
950
750
750
550
475
400

4
4
2
2
2
2
2
2

64.00
64.00
85.00
85.00
85.00
85.00
85.00
85.00

0.87
0.87
0.78
0.78
0.78
0.78
0.78
0.78

14.00
16.00
18.00
18.00
23.00
22.00
27.00
32.00

6.42
7.46
8.54
8.14
10.33
9.76
11.33
12.18

2.34
2.91
3.37
3.21
4.41
4.16
5.14
5.59

0.72
0.74
0.75
0.75
0.80
0.80
0.83
0.83

77.00
80.00
80.00
80.00
81.00
81.00
83.00
84.00

18
24
36
48
72
96
144
192

1500
1500
1250
1000
1000
750
640
540

4
4
4
2
2
2
2
2

75.00
75.00
75.00
135.00
135.00
135.00
135.00
135.00

0.88
0.88
0.88
0.82
0.82
0.82
0.82
0.82

18.00
19.50
20.50
24.00
30.00
29.00
34.00
42.00

10.67
12.13
12.84
12.52
15.81
15.29
17.19
16.88

3.19
3.96
4.44
4.29
5.87
5.68
6.92
7.55

0.65
0.68
0.70
0.65
0.68
0.68
0.72
0.79

70.00
73.00
75.00
80.00
83.00
83.00
85.00
86.00

144
192

1000
1000

2
2

230.00
230.00

0.85
0.85

58.00
75.00

29.35
37.93

10.82
13.98

0.70
0.70

80.00
80.00

24

2200

80.00

0.86

35.00

12.99

5.81

0.79

86.00

IQ10

IQ12

IQ18

IQ20

IQ25

IQ35

IQ40

IQ70

IQ90

IQ91

IQ95

All data is approximate

E170E Issue 1 03/02

IQ New Generation - Motor Data

400

3 Phase 50Hz

ACTUATOR

ACTUATOR
lbs.ft.

MOTOR
Poles

LOCKED ROTOR
Amps
P.Factor

RATED
Amps

AVERAGE
Amps

18
24
36
48
72
96

25
25
25
25
25
25

4
4
4
4
4
4

2.00
2.00
2.50
2.50
3.00
3.99

18
24
36
48
72
96

60
60
60
50
35
30

4
4
4
4
4
4

18
24

80
80

18
24
36
48
72
96
144

Nominal AVERAGE LOAD


Kw
P.Factor
Effy.%

0.85
0.85
0.86
0.86
0.81
0.82

0.49
0.52
0.75
0.78
1.03
1.34

0.39
0.45
0.55
0.67
0.57
0.85

0.05
0.07
0.09
0.11
0.15
0.19

0.35
0.35
0.42
0.42
0.53
0.51

57.00
60.00
55.00
55.00
70.00
63.00

3.99
3.99
5.15
5.15
5.15
5.15

0.82
0.82
0.83
0.83
0.83
0.83

1.00
1.15
1.70
1.70
1.68
1.76

0.77
0.85
1.41
1.42
1.37
1.50

0.13
0.16
0.21
0.21
0.21
0.23

0.40
0.44
0.41
0.41
0.41
0.41

60.00
61.00
53.00
53.00
53.00
53.00

4
4

5.15
5.15

0.83
0.83

1.50
1.70

1.29
1.40

0.17
0.21

0.38
0.41

50.00
53.00

150
150
150
150
130
105
75

4
4
4
4
4
4
4

9.00
7.00
9.40
9.40
14.00
14.00
14.00

0.81
0.85
0.85
0.85
0.83
0.83
0.83

3.00
2.40
2.74
3.22
4.10
4.30
4.30

2.30
2.31
2.71
2.86
3.08
3.21
3.28

0.32
0.40
0.53
0.64
0.76
0.80
0.81

0.40
0.45
0.45
0.50
0.55
0.55
0.55

50.00
55.00
63.00
65.00
65.00
65.00
65.00

18
24
36
48
72
96
144

295
295
220
180
180
170
110

4
4
4
4
2
2
2

14.00
14.00
14.00
14.00
22.00
22.00
22.00

0.84
0.84
0.83
0.83
0.82
0.82
0.82

6.00
7.00
4.20
4.20
5.30
7.95
7.00

3.20
3.20
3.15
3.11
2.39
2.90
2.69

0.63
0.78
0.78
0.77
1.06
1.29
1.19

0.40
0.40
0.55
0.55
0.75
0.75
0.75

50.00
50.00
65.00
65.00
85.00
85.00
85.00

18
24
36
48
72
96
144

450
450
400
350
350
270
190

4
4
4
2
2
2
2

20.00
26.50
26.50
40.50
40.50
40.50
40.50

0.85
0.87
0.87
0.80
0.80
0.80
0.80

4.50
5.90
6.60
9.00
10.60
10.60
10.60

2.78
3.57
4.20
3.40
4.66
4.63
4.65

0.96
1.19
1.42
1.50
2.06
2.04
2.06

0.70
0.65
0.65
0.85
0.85
0.85
0.85

71.00
74.00
75.00
75.00
75.00
75.00
75.00

18
24
36
48
72
96
144

750
750
625
500
500
400
300

4
4
4
2
2
2
2

42.00
42.00
42.00
70.00
70.00
70.00
70.00

0.90
0.90
0.90
0.90
0.90
0.90
0.90

10.00
11.00
12.00
15.00
17.00
18.00
19.00

6.40
7.29
8.00
7.35
9.06
9.34
10.01

1.60
1.98
2.22
2.14
2.94
3.03
3.24

0.45
0.49
0.50
0.69
0.72
0.72
0.72

80.00
80.00
80.00
61.00
65.00
65.00
65.00

18
24
36
48
72
96
144
192

1100
1100
950
750
750
550
475
400

4
4
2
2
2
2
2
2

60.00
60.00
85.00
85.00
85.00
85.00
85.00
85.00

0.88
0.88
0.78
0.78
0.78
0.78
0.78
0.78

13.00
14.00
18.00
18.00
23.00
22.00
27.00
32.00

8.67
8.80
8.11
7.73
9.81
9.28
10.77
11.58

2.34
2.91
3.37
3.21
4.41
4.16
5.14
5.59

0.60
0.65
0.75
0.75
0.80
0.80
0.83
0.83

65.00
70.00
80.00
80.00
81.00
81.00
83.00
84.00

18
24
36
48
72
96
144
192

1500
1500
1250
1000
1000
750
640
540

4
4
4
2
2
2
2
2

75.00
75.00
75.00
135.00
135.00
135.00
135.00
135.00

0.88
0.88
0.88
0.82
0.82
0.82
0.82
0.82

18.00
19.50
20.50
24.00
30.00
29.00
34.00
42.00

10.13
11.52
12.20
11.90
15.02
14.52
16.33
16.04

3.19
3.96
4.44
4.29
5.87
5.68
6.92
7.55

0.65
0.68
0.70
0.65
0.68
0.68
0.72
0.79

70.00
73.00
75.00
80.00
83.00
83.00
85.00
86.00

144
192

1000
1000

2
2

217.00

0.59

57.00

27.88
apply

10.82

0.70

80.00

24

2200

85.00

0.86

30.00

12.35

5.81

0.79

86.00

IQ10

IQ12

IQ18

IQ20

IQ25

IQ35

IQ40

IQ70

IQ90

IQ91

IQ95

All data is approximate