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CENTREX
Trouble-free silo discharge for sticky and cohesive materials with poor flow properties with First-in and First-out principle. The logarithmically shaped discharge arm moves the bulk material towards the central outlet underneath the inner cone, where it is discharged into a chute. The discharge arm acts the material from underneath the material column and reaches beyond the outlines of the silo wall, which avoids accumulations and prevents the bulk material from sticking to the silo wall. Consequently, the material column is brought to descend in a regular and uniform manner, which maintains the homogeneity of the stored material, thus avoiding segregation and bridging. The logarithmic design of the discharge arm prevents the bulk material from being compacted when moved to the central outlet. In addition it minimizes wear and requires less drive power. On account of its very compact and rigid design, the CENTREX is also an ideal solution for installation into or underneath existing bins or silos. Three basic alternatives are available with the CENTREX system. The choice depends either on the technical features of the bulk material or on the type of application within a given process. CENTREX with internal drive type CTX-IV CENTREX with external drive and stationary inner cone type CTX-AV CENTREX with external drive and rotating inner cone type CTX-AFD Material examples which can be discharged:
3 CENTREX with internal drive type CTX-IV 4 CENTREX with external drive and rotating inner cone type CTX-AV 5 CENTREX with external drive and stationary inner cone type CTX-AFD 6 Examples for CENTREX applications with new installation
8 Examples for CENTREX applications with existing installations 9 Field assembly of CENTREX units 10 Technical data 11 Bulk material testing in our laboratory 12 Components 14 Conversion & Refurbishments 15 After-Sales Service
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Advantages internal drive: Minimum number of components required Almost maintenance free operation Low construction height Maintenance access through support arm
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Advantages: Easy maintenance of drive unit and slewing ring Use also possible for silos done to 1 m diameter With rotating cone bridges will be destroyed High forques transferable with 2 or more drives
Two separate lubrication lines: one to lubricate the gear of the slewing ring,
CENTREX WITH EXTERNAL DRIVE AND STATIONARY INNER CONE TYPE CTX-AV
With this alternative, the inner cone, discharge arm and rotary chute form one unit designed for easy discharge of even extremely difficult bulk materials. The rotating movement of the cone activates the stored material and significantly improves the mass flow of the bulk material. The entire rotating unit is mounted onto a slewing ring with spherical bearing and gear ring power transmission. Due to the additional activation of the stored material caused by the rotation of the inner cone as part of the rotating unit, bridging is effectively prevented.
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CENTREX WITH EXTERNAL DRIVE AND ROTATING INNER CONE TYPE CTX-AFD
The drive unit of this CENTREX design is fitted to the discharge bottom for easy access. This design also features radially arranged support plates connecting the inner cone with the silo wall. This alternative with external drive and stationary inner cone offers ideal conditions for applications involving a high torque and requiring easy maintenance.
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CENTREX with internal drive. Discharge from a steel plate silo with truck loading
Discharge of a slag and fly-ash sludge in a coal-fired power plant. CENTREX with internal drive
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Silo storing natural gypsum with CENTREX discharge in a plaster board plant
To prevent the humid and cohesive FGD-gypsum from sticking to the cone and silo wall, both are covered with a synthetic lining
Natural gypsum silo with discharge for continuous feeding of a high temperature kiln in a plaster board plant 7
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Coal discharge from a cylindrical silo with a pressure-proof CENTREX feeding a chain conveyor.
Modification of a concrete silo storing a humid mixture of limestone and clay, fitted with three discharge units.
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Lifting of the workshop-mounted main CENTREX components on site and assembly of CENTREX bottom and silo
Even with a filled silo the drive unit of the discharge arm may be removed through the discharge opening 9
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TECHNICAL DATA
CENTREX with internal drive: minimum discharge arm diameter 2500 mm. CENTREX with external drive and rotating cone: max. discharge arm diameter: 4000 mm. Centrex with internal drive
D d
A F
A F
D Discharge arm [mm] 1000 1500 2000 2500 3000 3500 4000 5000 6000 7000 8000
F Outer [mm] 1340 1840 2380 2880 3380 3880 4380 5420 6420 7460 8460
E Penetration depth [mm] 250 375 500 625 750 875 1000 1000 1000 1000 1000
d Inner cone [mm] 500 750 1000 1250 1500 1750 2000 3000 4000 5000 6000
H Slot height [mm] (adjustable) 100 150 200 250 300 350 400 500 600 700 800
A Outlet [mm] 220 340 450 560 670 780 900 1100 1350 1550 1770
Q [m3/h] Theoretical discharge capacity Circular speed at discharge arm tip 1 m/s 0,5 m/s 0,2 m/s 70 35 14 100 50 20 140 70 28 180 90 36 220 110 44 290 145 58 360 180 72 520 260 104 730 365 146 910 455 182 1000 500 200
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Ratholing
Core flow
Bridging
Mass flow
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Ready assembled CTX-IV 5000, view into the support/maintenance arm, onto the planeatey drive unit 12
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COMPONENTS
Drive arrangement of CTX-AV, external drive, view onto slewing ring and pinion with automatic lubrication nozzles
Chassis of RDM-R, view onto hydraulic aggregate and cylinders for rotation
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With our expert team of engineers planning selective modernization measures we pay special attention to the upgrading of existing plant components, targeting increased efficiency, higher output rates and improved availability. Upgrading of your materials handling and storage equipment to state-of-the-art technology is achieved through a tailor-made refurbishment process under optimum utilization of time and budget. Most of the existing components are re-used in the refurbishment process to save costs. For each project, a system drawing showing how the new components fit into the existing geometry is generated after verification of
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AFTER-SALES SERVICE
Supervises assembly and
commissioning jobs
Proactive maintenance
AUMUND continues to place high emphasis on the service to the customer also after the successful completion of design, engineering, manufacture, delivery, assembly and commissioning. Thus, after-sales service means for all companies of the AUMUND Group:
SWITZERLAND
AUMUND AG Ober Altstadt 32a, P.O. Box 6301 Zug Tel.: +41 - 41 - 710 10 82 Fax: +41 - 41 - 710 42 02 e-mail: zug@aumund.ch PREMAS AG Loewenstr. 55, P.O. Box 8023 Zrich Tel. +41 - 44 - 2 10 30 05 Fax +41 - 44 - 2 10 31 15 e-mail: info@premas.ch www.premas.ch
BRAZIL
AUMUND Ltda. Rua Haddock Lobo, 337 - 11. andar 01414-001 So Paulo, SP Tel.: +55 - 11 - 3059 0160 Fax: +55 - 11 - 3059 0161 e-mail: aumund@aumund.com.br
USA
AUMUND Corporation 2300 Windy Ridge Parkway Suite 150S Atlanta, GA 30339 Tel.: +1 - 770 - 226 - 95 78 / 80 Fax: +1 - 770 - 953 - 48 44 e-mail: sales@aumundusa.com
THE NETHERLANDS
AUMUND Holding B.V. Spoorstraat 42-52 5911 KJ Venlo Tel.: +31 - 77 - 351 98 75 Fax: +31 - 77 - 320 07 28 e-mail: info@aumund-holding.nl
INDIA
AUMUND Engineering Private Ltd. 2nd Floor, Lakshmi Neela Rite Choice Chambers . 9, Bazulla Road, T. Nagar Chennai - 600 017 Tel.: +91 - 44 - 2815 60 48 / 49 Fax: +91 - 44 - 2815 60 46 e-mail: aumund@vsnl.com
GREAT BRITAIN
B&W Mechanical Handling Ltd. Gemini House Cambridgeshire Business Park, 1 Bartholemew`s Walk, Ely, Cambridgeshire CB7 4EA Tel.: +44 - 1353 - 665 001 Fax: +44 - 1353 - 666 734 e-mail: sales@bwmech.co.uk www.bwmech.co.uk
FRANCE
AUMUND France S.A.R.L. 53, Rue dHauteville . 75010 Paris Tel.: +33 - 1 - 42 46 72 72 Fax: +33 - 1 - 42 46 72 74 e-mail: aumund@aumund.fr
2006 by AUMUND Frdertechnik GmbH All rights reserved. Neither this document nor any part of it may be reproduced or stored, processed, duplicated or circulated e.g. by using electronic systems in any form or by any means without the prior authorization of AUMUND Frdertechnik GmbH. In case of infringements the infringing party will be obliged to compensate for all damages incurred.
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Q U A L I T Y
Your partner for all requirements regarding material handling and storage. We design, engineer, manufacture, erect and service reliable equipment. Reputation and competence proven by more than 10.000 installations in over 100 countries.
www.aumund.com
AU MUND Foerdertechnik GmbH . Saalhoffer Str. 17 . 47495 Rheinberg (Germany)
Tel.: + 49 (0) 28 43-720 . Fax: + 49 (0) 28 43-6 02 70 . e-mail: aumund@aumund.de