ESR-2678

Issued September 1, 2008 This report is subject to re-examination in one year.

Business/Regional Office 5360 Workman Mill Road, Whittier, California 90601 (562) 699-0543 Regional Office 900 Montclair Road, Suite A, Birmingham, Alabama 35213 (205) 599-9800 Regional Office 4051 West Flossmoor Road, Country Club Hills, Illinois 60478 (708) 799-2305

ICC Evaluation Service, Inc. www.icc-es.org

DIVISION: 04MASONRY Section: 04081Masonry Anchorage REPORT HOLDER: HILTI, INC. 5400 SOUTH 122ND EAST AVENUE TULSA, OKLAHOMA 74146 (800) 879-8000 www.us.hilti.com HiltiTechEng@us.hilti.com EVALUATION SUBJECT:

internal helical mixing element, is attached to the manifold, and the adhesive components are dispensed through the injection nozzle to ensure proper mixing of the separate adhesive components. The injection nozzle may be replaced to permit multiple uses of the refill cartridges. Available cartridge sizes include total mixed volumes of 11.1, 16.9, and 47.3 ounces (330, 500 and 1,400 mL). The shelf life of the adhesive is nine months when it is stored in a dry, dark environment. Each cartridge is stamped with an adhesive expiration date. Temperatures during short-term (less than 48 hours) storage of the adhesive must be between 23F and 95F (-5C and 35C). Temperatures during long-term storage of the adhesive must be between 41F and 77F (5C and 25C). Hilti, Inc., must be contacted regarding suitability of adhesive for which the storage history is unknown 3.2.2 Threaded Steel Rods: The threaded steel rods must be all-thread rods in diameters listed in Table 5 or 6 of this report. The rod, with nut and washer, must comply with the four steel specifications shown in Table 1. The standard threaded rod and high-strength threaded rod must be furnished with a minimum 5 m zinc electroplate coating in accordance with ASTM B 633 SC 1 or must be hot-dipped galvanized in accordance with ASTM A 153, Class C or D. 3.2.3 Grouted Concrete Masonry Units: Concrete masonry construction must be fully grouted and have minimum prism strength of 1,500 psi (9.58 MPa) at the time of anchor installation. Concrete masonry units must be Grade N, Type 1, in accordance with ASTM C 90 (IBC, IRC, or UBC Standard 21-4). Mortar must be Type N (minimum) in accordance with Section 2103.7 of the IBC or Section R607 of the IRC, and with Section 2103.3 of the UBC. Grout must comply with Section 2103.10 of the IBC, Section R609.1.1 of the IRC or Section 2103.4 of the UBC. 4.0 DESIGN AND INSTALLATION 4.1 Design: 4.1.1 General: Hilti HIT-HY150, in conjunction with threaded steel rod, is permitted to resist dead loads, live loads, and wind and earthquake loads. The allowable load for design must be the lesser of the bond or masonry strength load. The allowable tension and shear loads for threaded rods in masonry are limited by bond or masonry strength as given in Tables 4 and 5. The allowable tension and shear loads for threaded steel rods are in Table 6. The allowable bond or masonry tension and shear values in this report must be adjusted in accordance with Figure 1 for in-service base-material temperatures in excess of 100F (38C). Allowable loads for anchors subjected to combined shear and tension forces must be determined by the following formula:

HILTI HIT-HY150 ADHESIVE ANCHOR SYSTEM 1.0 EVALUATION SCOPE Compliance with the following codes: 2006 International Building Code (IBC) 2006 International Residential Code (IRC) 1997 Uniform Building Code (UBC) Properties evaluated: Structural 2.0 USES The Hilti HIT-HY150 Adhesive Anchor System is used for anchoring threaded steel rods in fully grouted, concrete masonry construction. Threaded steel rods installed with the Hilti HIT-HY150 Adhesive Anchor System resist static tension and shear loads, as noted in Section 4.0 of this evaluation report. Table 1 provides general application information for use of the Hilti HIT-HY150 adhesive anchor system. The anchor system is an alternative to the cast-inplace anchors described in Section 2107.1.5 of the UBC and Section 2107 of the IBC. The anchor systems may also be used where an engineered design is submitted in accordance with Section R301.1.3 of the IRC. 3.0 DESCRIPTION 3.1 General: The Hilti HIT-HY150 Adhesive Anchor System consists of HY150 hybrid adhesive mortar used in conjunction with threaded steel rods. 3.2 Materials: 3.2.1 Hilti HIT-HY150 Adhesive: Hilti HIT-HY150 adhesive is a hybrid adhesive mortar combining urethane methacrylate resin, hardener, portland cement, and water. The resin and cement are kept separate from the hardener and water by means of a dual cartridge that allows for multiple uses. An injection nozzle, equipped with an

are not to be construed as representing aesthetics or any other attributes not specifically addressed, nor are they to be construed as an endorsement of the subject of the report or a recommendation for its use. There is no warranty by ICC Evaluation Service, Inc., express or implied, as to any finding or other matter in this report, or as to any product covered by the report.

Copyright 2008

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Page 2 of 5 (Ps /Pt) + (Vs /Vt) 1 where: Ps Pt Vs Vt = = = = Applied service tension (lb or N). Allowable service tension (lb or N). Applied service shear (lb or N). Allowable service shear (lb or N). 5.0 CONDITIONS OF USE

ESR-2678

4.1.2 Short-term Seismic or Wind Shear Based on Steel Strength: Allowable short-term shear capacities may be based on steel strength and must be calculated as follows and then compared to the corresponding masonry or bond value as described in Section 4.1.1: Grouted concrete masonry units: The allowable steel shear strength is limited to ASTM A 307 threaded rod values, regardless of the actual type of steel used. 4.2 Installation: 4.2.1 General: Installation of the Hilti HIT-HY150 System must conform to the manufacturers published installation instructions included in each unit package, and the requirements of this evaluation report. Installation parameters are summarized further in Tables 2 and 3, and the corresponding load data tables. Installation must be limited to fully grouted concrete masonry construction. 4.2.1.1 Threaded Steel Rods: Holes for installation of the threaded rod must be drilled using a drill that is set in roto-hammer mode and that has a carbide-tipped bit that complies with ANSI B212.15-1994. Holes must be cleaned of dust and debris, using a wire brush and compressed air as required to remove particulate debris and to achieve a relatively dust-free surface. Holes are permitted to be damp, but all standing water must be removed in accordance with Section 5.14 of this evaluation report. The dual cartridge is self-opening, and the adhesive is dispensed through an injection nozzle equipped with an internal helical mixing element that is attached to the cartridge manifold to ensure proper mixing of the components. Depending on the cartridge size, material from the first two or three trigger pulls must be discarded to ensure that only properly mixed product is placed. The injection nozzle may be replaced to permit multiple uses of the cartridge. The injection nozzle must always be equipped with the internal helical mixing element. The injection nozzle must be as manufactured by Hilti for the HIT-HY150 Adhesive Anchor System. Holes must be filled approximately two-thirds full with the mixed adhesive, injecting from the bottom of the hole towards the top. The threaded rod or deformed reinforcing bar must be twisted as it is inserted into the hole to the required embedment depth. The anchor position may be adjusted only during the gel time shown in Table 3. Anchors are permitted to be loaded to the design load only after the cure time shown in Table 3 has passed. See Section 5.15 of this evaluation report for limitations on base-material temperature during installation. 4.2.2 Special Inspection: Adhesive anchor installations require special inspection in accordance with Section 1704 of the IBC or Section 1701 of the UBC. The special inspector must record product description (including product name), adhesive expiration date, masonry type and strength, anchor diameter and steel grade, compliance of the drill bit with this report, hole diameter and location, cleanliness of hole and anchor, adhesive application, and anchor embedment. Additionally, the special inspector must state in the report supplied to the building official whether the anchor installation is in accordance with the manufacturers published instructions and this evaluation report.

The Hilti HIT-HY150 Adhesive Anchor System described in this report complies with, or is a suitable alternative to what is specified in, those codes listed in Section 1.0 of this report, subject to the following conditions: 5.1 The HIT-HY150 Adhesive Anchor System with threaded rod is permitted to be used to resist dead loads, live loads and short-term loads, such as those resulting from wind or earthquake forces. 5.2 The anchors are installed in accordance with the manufacturers instructions and this report. If a conflict occurs between the instructions in this report and the Hilti instructions, this report shall govern. 5.3 When anchors are used to resist short-term loads, such as wind or seismic, allowable loads must be calculated in accordance with Section 4.1.2 of this report. 5.4 The HIT-HY150 Adhesive Anchor System is installed in holes predrilled using a carbide-tipped masonry drill bit manufactured within the range of the maximum and minimum dimensions of ANSI B212.15-1994. 5.5 Special inspection in accordance with Section 4.2.2 of this report is provided for all anchor installations. 5.6 Calculations and details demonstrating compliance with this report must be submitted to the code official for approval. 5.7 The adhesive anchors may be used to resist tension and shear forces in overhead or wall installations only if consideration is given to the effects of elevated temperature conditions on anchor performance. Figure 1 provides load reduction factors for elevated temperatures. 5.8 Fatigue and shock loading: Since an ICC-ES acceptance criteria for evaluating data to determine the performance of adhesive anchors subjected to fatigue or shock loading is unavailable at this time; the use of these anchors under these conditions is beyond the scope of this report. 5.9 Fire-resistance-rated construction: Anchors are not permitted to support fire-resistance-rated construction. Where not otherwise prohibited by the code, anchors are permitted for installation in fire-resistance-rated construction provided at least one of the following conditions is fulfilled: Anchors are used to resist wind or seismic forces only. Anchors that support gravity loadbearing structural elements are within a fire-resistance-rated envelope or a fire-resistance-rated membrane, are protected by approved fire-resistance-rated materials, or have been evaluated for resistance to fire exposure in accordance with recognized standards. Anchors are used to support nonstructural elements. 5.10 The adhesive anchors described in the evaluation report are capable of resisting seismic and wind loads. When using the basic load combinations in accordance with IBC Section 1605.3.1, allowable loads are not permitted to be increased for seismic or wind loading. When using the alternative basic load combinations in IBC Section 1605.3.2 that include seismic or wind loads, the allowable shear and tension loads for anchors are permitted to be 1 increased by 33 /3 percent, or the alternative basic load combinations may be reduced by a factor of 0.75.

Page 3 of 5 5.11 When using the basic load combinations in accordance with UBC Section 1612.3.1, allowable loads are not permitted to be increased for wind or seismic loading. When using the alternative basic load combinations in UBC Section 1612.3.2 that include wind or seismic loads, the allowable shear and tension loads for anchors are permitted to be 1 increased by 33 /3 percent. 5.12 Cracked masonry: Since an ICC-ES acceptance criteria for evaluating the performance of adhesive anchors in cracked masonry is unavailable at this time, the use of the anchors is limited to installation in uncracked masonry. Cracking occurs when ft>fr due to service loads or deformations 5.13 Use of the HIT-HY150 Adhesive Anchor System in conjunction with unprotected carbon steel threaded rods is limited to interior exposure. Installations exposed to severe, moderate and negligible exterior weathering conditions, as defined in Figure 21-1-1 of UBC Standard 21-1 (Table 1 of ASTM C 62-97a), are permitted where stainless steel (AISI 304 or 316 SS) threaded rod anchors are used. 5.14 Standing water must be removed from drilled holes. In applications where the masonry has been exposed to water for extended periods, drilled holes must be blown dry with oil-free compressed air for a minimum of one minute, or otherwise prepared to achieve an equivalent damp surface condition prior to anchor installation. 5.15 HIT-HY150 may be used in base materials having interior temperatures between 23F (-5C) and 110F (43C) at the time of installation. Installation of HITHY150 in base materials having interior temperatures outside this range is beyond the scope of this report. The temperature of the HY-150 adhesive must be between 41F (5C) and 104F (40C) at the time of installation.

ESR-2678 5.16 When anchors are located where the interior basematerial temperature may exceed 100F (38C), allowable tension and shear loads in this report must be adjusted for in-service temperatures in accordance with Figure 1. The use of HIT-HY150 in base materials having interior temperatures exceeding 248F (120C) during their service life is beyond the scope of this report. 5.17 Anchors must be limited to dry interior locations except where hot-dipped galvanized or stainless steel threaded rods are used. 5.18 The HIT-HY150 adhesive is manufactured by Hilti GmbH at their facilities in Kaufering, Germany, with quality control inspection by Underwriters Laboratories Inc. (AA-668). 6.0 EVIDENCE SUBMITTED Data in accordance with the ICC-ES Acceptance Criteria for Adhesive Anchors in Concrete and Masonry Elements (AC58), dated January 2007, including test reports for the following optional tests: axial tension testing of single anchors, establishing minimum edge distance, c = cmin (AC58 Test Series 5); axial tension testing of a group of two anchors, establishing minimum spacing distance, s = smin (AC58 Test Series 9); shear testing of single anchors, establishing critical edge distance, c = ccr (AC58 Test Series 13); shear testing of single anchors, establishing minimum edge distance, c = cmin (AC58 Test Series 14); creep testing (AC58 Test Series 17); dampness testing (AC58 Test Series 19); freezing and thaw testing (AC58 Test Series 20); and seismic shear and tension testing of threaded rods (AC58 Test Series 21). 7.0 IDENTIFICATION The Hilti HIT-HY150 adhesive is identified by labels on or in the packaging that include the manufacturers name (Hilti), product name, lot number, expiration date, evaluation report number (ESR-2678), and installation instructions.

TABLE 1STEEL SPECIFICATIONS FOR ROD, NUT AND WASHER ALL-THREAD ROD Description Standard HAS Rod Standard HAS-E Rod Super HAS Rod 304/316 Stainless HAS 3 5 Rod ( /8" - /8") 304/316 Stainless 3 1 HAS Rod ( /4" - 1 /4") For SI: 1 inch = 25.4 mm, 1 psi = 6.894 kPa. Specification ASTM A 307 ISO 898, Class 5.8 ASTM A 193 B7 fy (ksi) 36.0 58.0 105.0 65.0 ASTM F 593, CW 45.0 85.0 fu (ksi) 58.0 72.5 125.0 100.0 ASTM F 594, Alloy Group 1 ANSI B18.22.1, Type A, plain ASTM A 563, Grade A ASTM A 563, Grade DH ASTM A 563, Grade DH ANSI B18.22.1, Type A, plain ASTM F 436 ASTM F 436 NUT SPECIFICATION WASHER SPECIFICATION

TABLE 2SPECIFICATIONS FOR INSTALLATION OF THREADED RODS IN CONCRETE USING HILTI HIT-HY150 ADHESIVE PROPERTY Anom = Nominal area of threaded rod (inch ) BD = Nominal bit diameter (inches) T = Maximum torque (ft.-lbf) Embedment Standard Depth Embedment > Standard Depth Standard embedment depth (inches) For SI: 1 inch = 25.4 mm, 1 ft.-lb. = 1.4 N-m, 1 inch = 645 mm . Allowable tension and shear loads for torque connectors are provided in the footnotes of Tables 4 and 5.
2 2 2

THREADED ROD DIAMETER

3

/8 inch
7

/2 inch
9

/8 inch
11

/4 inch
13

0.1105 /16

0.1963 /16

0.3068 /16

0.4418 /16

15 18 3 /2
1

20 30 4 /4
1

50 75 5

125 175 6 /8
5

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TABLE 3HILTIS, RECOMMENDED GEL AND CURE TIMES FOR HILTI HIT-HY150 ADHESIVE MINIMUM BASE-MATERIAL TEMPERATURE 23EF 32EF 41EF 68EF 86EF 104EF For SI: tEC = (tEF - 32)/1.8. GEL TIME 25 minutes 18 minutes 13 minutes 5 minutes 4 minutes 2 minutes CURE TIME 6 hours 3 hours 90 minutes 50 minutes 40 minutes 30 minutes

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TABLE 4ALLOWABLE TENSION AND SHEAR VALUES FOR THREADED ROD INSTALLED USING HILTI 1,2,3,4,5,8,9,10 HIT-HY150 ADHESIVE IN GROUT-FILLED CONCRETE MASONRY CONSTRUCTION (pounds) PARAMETER Anchor diameter (inches) Embedment (inches)
5 3

VALUES /8
1

/2

/8

/4
1

3 /2 7 Tension Shear
7

4 /4 8 /2 Tension 1,430 Shear

7 1

5 10 Tension 1,810 Shear

7

6 /8 13 /4 Tension 2,995 Shear

7

Minimum anchor spacing, smin (inches) Load direction 4-inch edge distance, c
6 min 6

Edge distance 12 inches

1,240

1,610 1,875

1,610 3,335

1,610 4,495

1,610 4,495

For SI: 1 inch = 25.4 mm, 1 lbf = 4.48 N. Anchors are limited to one per masonry cell. Anchors may be installed at any location in the face of the masonry wall (cell, web, head joint, bed joint, etc.). Allowable load values are for use in any masonry construction complying with Section 4.1 of this report. 4 When anchors are used to resist short-term loads, allowable loads must be calculated in accordance with Section 4.1.2 of the report. 5 Embedment depth is measured from the outside face of the masonry. 6 Edge distances of less than 4 inches are beyond the scope of this report. Linear interpolation for edge distances between 4 inches and 12 inches is allowed. 7 Allowable tension loads must be the lesser of the adjusted masonry or bond tabulated values and the steel tension values given in Table 6. 8 Allowable shear loads must be the lesser of the adjusted masonry or bond tabulated values and the steel shear values given in Table 6. 9 The tabulated allowable loads have been calculated based on a safety factor of 5.0. These values may be increased by 25% (safety factor of 4) under the UBC only. 10 Masonry thickness must be equal to or greater than 1.5 times the anchor embedment depth. 11 3 5 Allowable tension and shear load for torque connections are limited to 200 lbs for /8O diameter, 200 lbs for O diameter, 400 lbs for /8O diameter, and 700 lbs for O diameter threaded rods. 3 EXCEPTION: The /4-inch-diameter anchors may be installed in minimum nominally 8-inch-thick masonry.
2 3 1

TABLE 5ALLOWABLE LOADS FOR SILL PLATES AND OTHER ITEMS ATTACHED TO TOPS OF 1,2,3,4,5,6 GROUT-FILLED MASONRY WALLS AT MINIMUM EDGE DISTANCES AND USING HILTI HY-150 ADHESIVE SHEAR (pounds) ANCHOR DIAMETER EMBEDMENT DEPTH (inch) (inches) EDGE DISTANCE (inches)
3 3 3 3

TENSION (pounds)

Load Applied Perpendicular to Edge 560 1,110 705 1,110

Load Applied Parallel to Edge 1,425 2,085 1,800 3,070

/2

4 /4

1 /4 2 /4

1,395 1,795 1,840 2,035

/8

1 /4 2 /4

For SI: 1 inch = 25.4 mm, 1 lbf = 4.45 N, 1 psi = 6.89 kPa. Loads in this table are for threaded rod complying with Section 3.2.2 installed in the masonry at the edge distance listed in this table. No reductions for edge distance are required when anchors are installed with the minimum edge distance specified in the table. Capacity of attached sill plate or other material to resist loads in this table must comply with the applicable code. 2 Edge distances are given in this table. Anchor spacing shall conform to the dimensions given in Table 4. 3 When anchors are used to resist short-term loads, allowable loads must be calculated in accordance with Section 4.1.2 of the report. 4 Masonry thickness must be equal to or greater than 1.5 times the embedment depth. 5 The tabulated values are for anchors installed in any masonry complying with Section 4.1 of this report. 6 5 Allowable tension and shear load for torque connections are limited to 200 lbs for O diameter and 400 lbs for /8O diameter threaded rods.
1

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TABLE 6ALLOWABLE TENSION AND SHEAR LOADS FOR THREADED RODS ALLOWABLE TENSION LOAD BASED ON STEEL STRENGTH (pounds) ASTM A 307 2,115 3,775 5,870 8,455 ISO 898 Class 5.8 2,640 4,700 7,340 10,570 ASTM A 193 Grade B7 4,555 8,100 12,655 18,255 AISI 304/316 SS 3,645 6,480 10,125 12,390
1

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ANCHOR DIAMETER (inch)

3 1 5 3

ALLOWABLE SHEAR LOAD BASED ON STEEL STRENGTH (pounds) ASTM A 36 1,090 1,935 3,025 4,355 ISO 898 Class 5.8 1,360 2,420 3,780 5,445 ASTM A 193 Grade B7 2,345 4,170 6,520 9,390 AISI 304/316 SS 1,875 3,335 5,215 6,385

/8 /2 /8 /4

For SI: 1 inch = 25.4 mm, 1 lbf = 4.45 N, 1 psi = 6,89 kPa.
1

When anchors are used to resist short-term loads, allowable loads must be calculated in accordance with Section 4.1.2 of the report.

FIGURE 1INFLUENCE OF BASE-MATERIAL TEMPERATURE ON THE TENSION OR SHEAR BOND CAPACITY OF THE HILTI HY-150 ADHESIVE ANCHOR FOR INSTALLATIONS IN BASE MATERIAL AT 23EF OR GREATER